PD_Cap,_Garrison,_Gray,_Cadet,_Mens.doc

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6-3/8 6-1/2 6-5/8 6-3/4 6-7/8

APPLICABLE DOCUMENTS

2.1 Government documents.

MIL-C-43419E(GL)

Schedule of sizes 7-1/8 7-1/4 7-3/8 7-1/2

7-5/8 7-3/4 7-7/8

2.1.1 Specifications, standards, and handb . The following specifi catiorts, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see

6. 2).

SPECIFICATIONS FEDERAL

A-A-50083 CCC-C-438 CCC-C-461 DDD-L-20

PPP-B-636

PPP-T-45

MILITARY

MIL-C-368 MIL-C-823

MIL-B-1667 MIL-S-3577 MIL-C-10296 MIL-C-21115 MIL-L-35078

MIL-T-43548

MIL-C-43675

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Braid, cord edge. The braid for the top edge o the ourtain shall conform to one of the following classes of MIL-B-1567, as specified (see 6.2).

For eneral Officers For Officers or Warrant Officer For Enlisted Personnel Class 1 Class 2 Class 3 Class 4

Sweatband. The leather sweatband shall be ot less than 7/3 inch wide, shall be dyed a brown shade, and shall conform to MIL-S-3577.

ccc-C-4o , except the requirements for colorfastness to bleaching and lignt shall not apply, or sateen, cotton cloth, black, conforming to class 1 of MIL-C-1O296. Sweatband fabric shall be cut on the bias and may be pre-cut and pre-folded to specified width and put on rolls. The area of joining of the pre cut and pre-folded sweatband fabric that is placed on rolls shall be sewn diagonally with the raw edges turned to the inside.

CAUTION

Continually carrying the garrison cap under the web belt can cause the gold braid core ejge to RUPTURE.

3.2.6 Thread. The thread shall be cotton-covered, rayon-covered or polyeste:--ccverec polyester cor.::, ticKet. ni..:nter 50-2 or- 3 p:/ and 7 0-2 p:y conforming to MIL-T-43548.

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MIL-C-43419E(GL)

3.2.6.1 Color. The thread shall be dyed Green E, C.A. 66034; except th2t wnere the st1tcn1ng appears on the sweatoana, tne tnread shall oe a orown shaae approximately matching the leather sweatband or black when fabric sweatband 1s used.

Weight per square yard (minimum) Cotton warp, yarns per inch

Horsehair filling, yarns per inch Stiffness, inch-pounds (minimum) 8 ounces 55 to 65 (single or two ply yarns) 65 to 85 Warp-0.050, filling-0.155

The cotton warp may be dyed and und:,·ec. '!'he fill:!.r.g shall be nat..i:-al colcr horsehair. When dyed yarns are used for the warp, the dyed yarns shall show good fastness to perspiration and wet-drycleaning when tested as specified in 4.4.1.

Sweatband reinforcement strip. The reinforcement strip shall be a 5/8 inch wide strip of print cloth or sheeting, coated lightly on both sides with pyroxylin or vinyl.

3.4.1 List of pattern parts. T,e cap parts shall be cut from the specif:ed mater1als in accJrdance w:t1 pat:er a ts : =: tee bclc · file_8.png

Cut 2arts

Cloth, polyester-wool, tropical, Army Green 344 or Cloth, polyester and wool, serge, ArmJ Green 344 Cloth, rayon twill, Army Green 115 Cloth, cotton warp-rayon filling or Cloth, cotton or synthetic and nylon or co-polyester Side piece 2 Curtain Side piece 2

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be as follo..-s:

When thread breaks or bobbin run-outs occur during stitching, the stitching shall be repaired by restarting the stitcning a minimum of i / 2 ncn back of the end of the stitcning. / file_10.png

Thread breaks or two or more consecutive skipped or runoff stitches noted during inspection or the item shall be repaired by overstitching. The stitc ing sral! start a =!ni :.:m cf 1/2 inch in back of the defective area and continue over the defective area a minimum or 1/2 inch beyond the defective

Use of automated apparel equipment. Automated apparel equipment may be used to perform any or the operation specified in table II, providing that the seam and stitch type are as specified and the rinished component conforms to the required configuration. When a government finished shaper pattern is furnished, the component shall conform to that pattern.

Manufacturing operations requirements. The caps shall be manufactured in accordance with operation requirements specified in table II. The contractor is not required to follow the exact sequence of operations or sub operations except in the setting of the leather sweatband (see operation 10). Any additional basting or holding stitching, other than those specified, used to facilitate manuf,;c"..•tr':' i.s permissible provided the threads are removed or do not show in the finished cap.

3.7.1 Figure. Figure 1 is furnished for information purposes only. If there are any inconsistencies between the written document and the figure, the written document shall govern.

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TABLE II.

IU.HUF AClUAIHG OPERA TIC•AS AEOUIAEMENlS Cutting.

h. Cut the interlining for the side pieces in accor dance with patterns furnished so that the rayon fil]ing or the horsehair filling is perpendicular and will run vertical to the bottom of the finished cap.

STITCH lYPE SUM .AND SllTCHIHG TYPE

STITCtlES PER INCH

THREAD --

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I 2.

Replacement of defective components.

Care shall be exercised during the spreading, cutting and manufacturing operations to assure that material defects and damages, as specified ti r • nI I -1::- I J .t::-rJ in I I I I I I I V ) a, 0 o_ C ([)

::, N <~o I ') MTL-STD-901, are excluded and replaced with non defective and properly matched material.

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Mark, ticket or bundle all parts to insure a unifonn shade and proper assembly throughout the cap.

w N Any method of marking may be used except:

HA TICK Fo,m 90J 1 De, 16 EOITIOtf Of I OCT 7' WILL II! USED UHTIL UHAUSUD• file_11.png

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MIL-:-43419E(GL)

Finished measurements. The finished measurements shall conform to t::..ble .T.T.T

TABLE III. Finished measurements Overall curtain file_21.png nt::ad .:1.l.Z

1 I Overall cap heignt

at. center 21 height at center lexclua1ng braiaJ

2/

Inches

Inches Inches

6-3/8 20-1/8

5-1/8 3-3/16

6-1/2 20-1/2

5-1/8 3-3/16

6-5/8 20-7/8

5-1/8 3-3/16

6-3/4 21-1/4

5-1/8 3-3/16

6-718 21-5/8

5-1/8 3-3/16

5-1/8 3-3/16

7-1/8 22-3/8

5-1/8 3-3/16

7-1/4 22-3/4

5-1/8 3-3/16

7-3/8 23-1/8

5-1/8 3-3/16

7-1/2 23-1/2

5-1/8 3-3/16

7-5/8 23-7/8

5-1/8 3-3/16

7-3/4 24-1/4

5-1/8 3-3/16

7-7/8 24-5/8

5-1/8 3-3/16

Overall cap height measurement 1s taken at center of cap from bottom folded edge of curtain to top edge of side pieces.

Overall curtain height measurement is taken at center of cap from bottom folded edge of curtain to top edge of curtain (excluding braid).

Workmanship. The finished cap shall conform to the quality of product established by this specification and the occurrence of defects shall not exceed the applicable point values.

perfor ance of tre inspectlon reGu: emen:s s?e itied ie e:n, nlcs Sour ce: https :// assist .dla .mil -- Downloaded: 2019-07-25T19:13Z Check the source to verify that this is the current version before use.

MIL-C-43 19E(GL)

disapproved by the Government. The Government reserves the right to perform any of tne inspections set forth in this pecif1cat1on where such inspections are deemed necessary to ensure supplies and services conform to prescribed requ1.rements.

Responsibility for compliance. All items shall meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractor's overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with

Cla ification of inspections. The inspection requirements specified herein are classified as follows:

Component and material inspection. In accordance with 4.1, components and materials shall be inspected in accordance with all the requirements of referenced documents unless otherwise excluded, amended, modified or qualified in this specification or applicable purchase document. In addition, testing shall be performed on components listed in table IV for characteristics noted. T methods of testing specified in FED-STD-191, Source: https://assist.dla.mil -- Downloaded: 2019-07-25T19:13Z Check the source to verify that this is the current version before use.

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MIL-C-43419E(G )

wherever applicable and as listed in table IV shall be followed. The lot shall be unacceptable if one or more sample units fail to meet any of the ;est requirements specified. The lot size and sample size shall be in accordance with the following:

Lot size (lot unit) 800 or less 801 to 22,000 inclusive 22,001 and over Sample size (number of sample units)

The basis for lot size and sample units for testing shall be as follows:

Component Lot size units Sample unit ror testing Interlining, cotton Yards 1 yard full width warp, horsehair filling Print cloth or Yards 1 yard strip sheeting

TABLE IV. Component and material tests

Requirement Component Characteristic paragraph Test method

Interlining, cotton warp, horsehair filling

Print cloth or sheeting, coated Weight per square yard Yarn ply, warp Yarns per inch Stiffness (inch-pounds) Colorfastness (when dyed yarn is used) to:

Perspiration Wet-drycleaning Material identification Width 3.2.1.2 3.2.1.2 3.2.1.2 3.2.1.2 file_25.png

3.2.8 3.2.8 Visual 1/

Manual 1/ file_26.bin

1/ One determination shall be made from each sample unit and the results reported as "pass" or "fail". All failures shall be described.

2/ Unless otherwise specified, a certificate of compliance is required and will be acceptable for the requirement stated.

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U.!J,ll Pg,l!et!.: :..:.o x.J!:.l:l t.io::. :';le r..::...; p c ged Qr"--! r,a::c::,..,4,c=,J •lJ items shall be examined for the defects listed below. The lot size shall be expressed in units of palletized unit loads. The sample unit shall be one palletized unit load, fully packaged. The inspection level shall be S-1 and the AQL, expressed in terms of defects per hundred units, shall be 6.5.

Examine Finished dimension Palletization

Weight

Marking

PACKAGING

Defect Length, width, or height exceeds specified maximum requirement.

Pallet pattern not as specified. Interlocking of loads not as specified.

Load not bonded with required straps as specified. Exceeds maximum load limits.

Omitted; incorrect; illegible; of improper size, location, sequence, or method of application.

Preservation. Preservation shall be level A or Commercial as specified (see 6.2).

1 • 1 Level A.

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MIL-C-43419E(GL)

6.2).

Level A pack1ng. Two hundred and forty caps of one size and class only, preserved as specified 1n 5.1, shall be packed in a fiberboard shipping container conforming to style RSC, grade V2s of PPP-B-636. Level A intermediate boxes shall be packed flat two in length, one in width, and three in depth within a shipping container. Inside dimensions of each shipping container shall approximate 26-1/4 incnes in length, 16 inches in width, and

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MIL-C-43419E(GL)

(This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.

MIL-C-43419E(GL)

custodian:

Army - GL

Review activities:

Army - MD

DLA - CT

Preparing activity:

Army - GL

(ProJect 8405-A080) file_27.png

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STANDAROlZATIO DOCUMENT IMPROVEMENT PROPOSAL f'&t /,w-rueno,u - Rt'"lf':nl! Si.dt I

CI..MlNT t,11,IMSl" MlL-C-43419E(Cl.> l1. 00C:Utia"IT TITU Cap, Garr,SC1l, 1 s Po1vester ti-.col, f.rnw Green 344 file_28.png

4.□TYfl£ 0F OlllGA.HIUTION (JI,_ osv# V!N001111 O use" file_29.png

111. 400"£ .t t. a,:,,, Zll' c-.J

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It. WO"IIC T£1.EflHCNE HUMHPI <lMw4- A.l'N CONJ - Ootionel

c. MAl&.IHQ A.CORESS (3t>w•t. CU-,•, Jr..,a, ZJ.I' COMJ - 0pUofta

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9: 13Z ore use.

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•meAt will be mailed &o Jou wUbm ao d&7a lo \at J'0\1 JcAo,r that 7DW" eommenta .-re rcmftd and an beilll oomid..-.d.

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NOff: 'na1t form may aot be a.cf &o 19q11..t mpi.s of doc:u.mall&, DOr to req...- wanwn, cwnabom.. or elarificwon of epadGceUon nq11U'91MDb OD eu.nent ccmtzacta. Cownta submlu.d oa &h1a form do DOt comtttuw or lmp}r aatbonzataon to .,..._ uy portion o! lb• refnenced doc:sumnt(1) or to amad oontnetual NqlllNIMIUL file_38.png file_39.bin

0&ftARTMENT OF THE ARMY

U.S. ARMY NATICK RESEARCH, DEVELOPMENT and ENGINEERING CENTER

ATTN: STRNC•ES

Natick, MA 01760.5014 file_40.bin

BUSINESS REPLY MAIL

l'IIIST CL.ASS flEIIMIT HO. 120n WASHINGTO... 0 C.

OfJfJICIAL BUSINESS .. INALTY fl'OII fllllVATl USl 111111 file_41.bin

NO POSTAClL Ntca-..."v

"MAIUO

IHTHE UNITID STATIS

POSTAGE WILL BE PAIO BY THE DEPARTMENT OF THE ARMY

Commander U.S. Army Natick Research, Development and Engineering Center

ATTN: STRNC-ES

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