Amendment #1 W911N2-20-R-0008.pdf

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DOWNDRAFT, PRESSURIZED, LARGE EQUIPMENT DRY FILTER PAINT AND CURE SPRAY BOOTH
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W911N2-20-R-0008
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KEVIN DUFFY

717-267-8938

LETTERKENNY CONTRACTING OFFICE - ACC

1 OVERCASH AVENUE CCAM-ALK BLDG 2S

CHAMBERSBURG PA 17201

W25G1R910603VB0001

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

The Purpose of this Amendment is to post Questions & Answ ers, schedule a Site Visit for 22 JAN 20; 10:00 A.M. Eastern Standard Tiime and provide updated language to Sections 1.1.25. Equipment Start Up and 1.1.30 Engineered Draw ing. See Summary of Changes. All other terms and conditions remain unchanged.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 9

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 09-Jan-2020

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W911N220R0008

X 9B. DATED (SEE ITEM 11)

06-Jan-2020

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

09-Jan-2020

CODE

LETTERKENNY ARMY DEPOT

LETTERKENNY CONTRACTING OFFICE - ACC

1 OVERCASH AVENUE, ATTN: CCAM-ALK, BLDG 2S

CHAMBERSBURG PA 17201-4150

W911N2 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE W911N2

FACILITY CODECODE

EMAIL:TEL:

W911N220R0008

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been added by reference:

52.237-1 Site Visit APR 1984

The following have been added by full text:

QUESTIONS & ANSWERS #1

Questions & Answer’s

W911N2-20-R-0008

LEMC PAINT BOOTH

Question #1: Will there be a site visit?

Answer #1: Yes, although the building has not yet been build, the layout is flagged and a Site Visit has been scheduled for 22 JAN 20 10:00 A.M. Eastern Standard Time.

Please note that site visit attendance is urged but is not mandatory. However, failure to attend the site visit shall not be reason for price increases to the contract after award. In order to obtain a visitors pass to attend the site visit, please submit names of all attendees to Kevin Duffy by telephone, 717 267-8938; and include the following information –name, date of birth, social security number by12:00 PM , 16 JAN 20. Contractors who do not submit this information in a timely and full manner will not be given access to the site. Questions regarding reserving for the site visit can be forwarded to kevin.a.duffy4.civ@mail.mil All attendees will meet at Building 2S, Directorate of Contracting, 1 Overcash Ave., Letterkenny Army Depot, Chambersburg, PA. Offerors are required to obtain a visitor’s pass from Badge Office Building 2 South, located beside the Contracting Office, prior to arriving at the Contracting Office. Please allow at least 45 minutes for this process. You must provide a current picture identification, vehicle registration and proof of insurance to obtain a pass. The documentation you receive with your visitor pass must remain with you during the site visit and returned after the site visit and prior to departure of the Depot

Question #2: Question on lighting- Lighting, class 1 div 2 great, however it should be a ballast free fixture with LED 6500 kalvin bulbs. This is the latest in lighting, the quote is asking for old type of lighting.

Answer #2: As long as it meets the class 1 div 2 requirements as referenced in Section 1.1.5 of the Description.

Question #3: Are you painting any type of chromate in primer or paint?

Answer #3: No, we will be using chromium 6 free paints.

Question #4: I did not see anything about humidity sensors?

Answer #4: Not required.

Question #5: I didn't see who is responsible for bringing the power to the equipment, or if we are responsible for the concrete work.(it says by other) are we the other? Just need to know what if any are your responsibility.

Answer #5: Power and air will be supplied within 25 feet of the paint booth. The concrete work will be completed by the paint booth vendor per Section 1.1.9 of the Description.

Question #6: I've put the specs of the fan into my caps program and just what I thought , the size to meet those requirements, are a 36" fan, I dont know who gave a 48" fan size but its wrong. a 48" fan would be able to handle 50,000 cfm alone for one. anyway to make sure the calculation are correct. because I know mine are. if your talking about a tube axle fan yes but thats not what is asked for a mix flow fan is asked for, they have completely different parameters.

Answer #6: The 48" fan requirements were established by our equipment engineer, so deviation from that size is not technically acceptable.

SECTION SF 1449 - CONTINUATION SHEET

DELIVERIES AND PERFORMANCE

The following Delivery Schedule item for CLIN 0001 has been changed from:

DELIVERY DATE QUANTITY SHIP TO ADDRESS DODAAC /

CAGE

16-APR-2019 1 LETTERKENNY MUNITIONS CENTER

MONICA R DEAN

BLDG 3315

1 OVERCASH AVE

CHAMBERSBURG PA 17201-4150

717-267-9577 FOB: Destination

W25G1R

To:

DELIVERY DATE QUANTITY SHIP TO ADDRESS DODAAC /

CAGE

01-JUN-2020 1 LETTERKENNY MUNITIONS CENTER

MONICA R DEAN

BLDG 3315

1 OVERCASH AVE

CHAMBERSBURG PA 17201-4150

717-267-9577 FOB: Destination

W25G1R

The following have been modified:

DESCRIPTION SPRAY PAINT BOOTH

LETTERKENNY MUNITIONS CENTER

DESCRIPTION FOR PURCHASE OF PAINT BOOTH

1. REQUIREMENTS: Letterkenny Munitions Center (LEMC) has a requirement to purchase a new

DOWNDRAFT, PRESSURIZED, LARGE EQUIPMENT DRY FILTER PAINT AND CURE SPRAY BOOTH OR

EQUVILANT to be placed into the addition on building 3388.

1.1 SPECIFICATIONS:

1.1.1 Booth Operation: Supplied air shall be introduced into the booth through a ceiling intake plenum located at the top of the booth enclosure and exhausted through a filtered exhaust pit located in the floor of the booth.

Supply air makeup unit shall be propane fired. Air shall be pulled vertically downward from the ceiling of the booth to the floor. The minimum average velocity across the booth footprint shall be 60 fpm with filters fully loaded. The intake plenum is shall be designed with high efficiency intake filters to remove dust and dirt before it enters the paint booth. This will provide a cleaner environment for a quality paint job.

The booth shall be maintain a negative pressure of .05 inches of water. The booth shall have a cure mode capable of a maximum temperature of 160°F. The booth control system shall maintain booth pressure and temperature. The booth shall be designed with a minimum of two stages of exhaust filters to assure efficient particulate filtration from the exhaust filters. The exhaust plenum(s) shall be set up to house pocket filters as the primary filters and roll filter positioned over the bag filters. Location shall be based on system design.

1.1.2 Manufacturer’s Model: Equal to GFS Model #LEDDW-242040-PDT-OVT-RR-SP-CUF Working Dimensions: 24’0” Wide x 20’0” High x 40’0” Deep, Approx. Overall Dimensions: 26’0” Wide x 24’0” High x 40’4” Deep (Overall dimensions’ subject to change at time of approval drawing)

1.1.3 Construction: Booth panels shall consist of 18-gauge Pre-Coated White steel sheets. The panels are pre-punched, and companion flanged for easy assembly. Booth support structure consists of structural steel “I” beam with trouble-free bolt together assembly. Booth shall be designed to support (2) “man lifts” and (1) “pneumatic crane” from booth structure.

1.1.4 Exhaust fans shall be NFPA 33 compliant for spray applications using flammable or combustible materials.

Fan motors and wiring shall be rated as explosion proof. The exhaust system shall include two (2) 48” Mixed-Flow in-line exhaust fans (30,000 minimum CFM x 2 = 60,000 CFM @ 2” s.p.) w/mixed flow fans are designed for maximum performance at higher static pressures and higher air volumes. Exhaust fans shall use a mixed flow wheel rated for quiet operation with high efficiencies in low to medium pressure ducted systems.

The fan housing shall be constructed of continuously welded heavy gauge steel to assure no air leakage.

Housing shall have inlet and outlet collars for slip fit duct connections. The housing and bearing support shall be constructed of structural steel members to prevent vibration and rigidly support the shaft and bearings.

Welded steel vanes shall be utilized to straighten the flow of air from the fan discharge and support bearings and drives. The inlet cone shall be spun aluminum for spark type "C" type construction. Motor supports shall be heavy gauge steel and welded to the fan housing. The motor plates shall include jack screws to allow belt tensioning adjustment. Turned, precision ground and polished steel shafts shall be sized so the first critical speed is at least 25% over the maximum operating speed for each pressure class. Close tolerances shall be maintained where the shaft makes contact with the bearing. Bearings shall be heavy duty, grease lubricated, self-aligning ball or roller flange mounted bearings with extended lubrication lines. Bearings shall be selected for a minimum life (L-10) of 80,000 hours at maximum operating speed and horsepower for each construction level. The fan shall be equipped with extended lube lines with grease fittings. This will allow lubrication without disassembling the fan. Belt guards shall be provided for protection from rotating drive components (OSHA Requirement). All sound levels are calculated per AMCA publication 201. Shall have 2 ea. 20 hp.

tri-voltage 208/230/460 volts, 3 phase, 60 hz TEFC high efficiency motor with fixed pitch drive sheave.

Motors feature a heavy gauge steel frame, double sealed ball bearings that are mechanically locked on the shaft end, and bolt on motor base for easy removal. The motors shall be UL recognized and CSA certified.

1.1.5 Required lighting shall provide a minimum of 100 foot candles throughout the booth. Lighting: Fluorescent light fixtures, inside access 48" 4-tube, 265 mA, 32-watt T8 ballast, dual voltage-120/277 with 85% color corrected tubes included. (LED BULBS) Lights are Class I, Division 1 rated. Lights are ETL & ETL-C listed and are also listed for locations having deposits of readily combustible paint residue. Instant start (starting temperature at 0 degrees F.) Ballasts shall be electronic T-8 to provide energy savings. The lamp holders shall be twist in style. The lights feature front/inside access for easy lamp replacement and are equipped with an interlock switch to disable painting operations when light access door is opened.

1.1.6 Product Entry Door: 1 ea. Shall be motorized, 18 Gauge coil type product door (20’ Wide x 20’ High) with intrinsically safe control circuits, explosion proof motor, explosion proof control panel, (2) push button stations and a safety sensing edge. Door Speed shall run at a minimum of 6” per second. Door color is White.

1.1.7 Product Exit Door: 1 ea. Shall be motorized, 18 Gauge coil type product door (20’ Wide x 20’ High) with intrinsically safe control circuits, explosion proof motor, explosion proof control panel, (2) push button stations and a safety sensing edge. Door Speed shall be a minimum of 6” per second. Door color is White.

1.1.8 Personnel Door: 4 ea. Personnel access doors with panic latch (3’0” W x 7’0”H) with 18” x 24” clear tempered glass observation windows.

1.1.9 Exhaust Chamber: 1 ea. Shall include a full Floor Exhaust Pit – 22’ wide x 40’ long (need floor area for man lift rails) and a heavy duty grating system - designed to support a 10,000 lb. concentrated wheel load -- Grating support structure – (45) support legs - 4’ x 4’ x 4’ – system layout – concrete to be designed (by others) for wheel load transfer from support legs. GFS will provide locations and reactions at time of order -- Polyester roll type exhaust media -- Perforated plate balancing system. The grating shall support a minimum of 10,000 lbs./square foot.

1.1.10 Intake Chamber: 1 ea. Shall include ceiling type intake filter chamber 3’ high with 20” x 20” x 2” filter cells, 1 set 20” x 20” x 1” Tacky Intake filters with internal wire grids

1.1.11 Control Panel: 1 ea. Shall include all requirements listed in this section. GFS Booth panel is an “INSIGHT” control panel or equal. (480v. 3ph. 4 wire). The “INSIGHT” control system is an automated control system. The INSIGHT control panel standard with the following components. Type 12 industrial panel with main disconnect, and door mounted disconnect handle. Motor starters or variable frequency drives (VFD’s) with branch circuit, and overload protection per NEC Article 430. Control Transformer with primary/secondary fusing. Lighting branch circuits and contactor. Control power supply 120vac/24vdc Air Flow Switches and interlocks. Terminal Strip and Wire Gutters for easy connection of field wiring. Programmable Logic Controller (PLC). Operator Interface Screen (HMI) Standard 5.7” Monochrome. Complete control panel is UL 508A listed.

The major feature of the INSIGHT control panel is the PLC based control and a touch screen. The control system continuously monitors all systems for safety, and function. The simplistic setup and operating screens, along with built in help screens provide the operator the current process of the oven. Pop up displays will display running information and faults. The INSIGHT assures that the ventilation system operates safely in a Spray mode with required interlocks required by NFPA 33 National Standard for Spray Application Using Flammable or Combustible Materials. The INSIGHT also assures that the ventilation system operates safely in a Cure mode with the interlocks and purging required by NFPA 86 National Standard for Ovens and Furnaces. Standard Features of INSIGHT are: Easy pop-up screens for setting temperatures, and batch cycle times. Digital display of Set Point Temperature, and Current process temperature. Digital display of Batch Set Time, and Time Remaining. Intuitive pop-up screens of current changing operations, and faults.

1.1.12 Paint Curing System (1 ea. ) Shall include the following: Paint Curing System with Variable Air Volume.

The air replacement unit is designed with a variable frequency drive to discharge 160-degree F air for accelerated curing cycle. This design reduces airflow 50% during the curing mode. This system always uses outside air during the cure mode to ensure clean air for the cure cycle.

1.1.13 Air Balancing System shall include the following: 1 ea. Auto-Balance System (equal to Model # AB-20-2) Designed to automatically keep the paint booth balanced when in operation. It is recommended by GFS on all pressurized booths. This system consists of a variable frequency drive that controls the exhaust fan motor, differential pressure gauge and sensing probes. The system monitors the interior booth pressure and will adjust the exhaust fan RPM’s to what is needed for the volume of exhaust air based on what the incoming intake air is.

The result is a booth that is balanced automatically and will stay in balance as the filters load up with paint over spray. System will increase useful filter life, provide a constant airflow through the booth and the ability to control booth pressure.

1.1.14 Economizer System (1 ea.) Shall include the following: The air replacement unit is designed with a variable frequency drive and damper package. This design reduces airflow to 50% during the energy saving mode. This system always uses outside air during the energy saving mode, to ensure good clean air to the booth. Along with this system is an air flow switch that controls the booth function from paint mode to energy saving mode.

When the paint gun is not in operation the booth will automatically switch to the saving mode

1.1.15 Air Replacement System (1 ea.) Shall include the following: 60,000 CFM Direct Fired Gas Heated Outdoor Vertical Mounted Air Make-up Unit to replace the exhaust air from the paint spray booth. Air Make-up Unit features 100% fuel efficiency for reduced energy consumption. Complete with the following: V1 Vertical Unit Arrangement with Top Discharge, Variable Air Volume Automatic Profile and Wiring Package, VFD Control Package: Paint Curing System, 60,000 SCFM / 0.5 Duct SP, Electric Current: 440- 480/60/3 3-wire, ETL Label, Outdoor Safety Switch (Disconnect) and Motor Starters, Unit Location:

Outdoor Installation, Motor - ODP - High Efficiency EPACT - High Temp Motor, 5,184 BTUH (in 1000's) / 100 Temperature Rise (deg F), Gas Pressure: 29" to 5# (Propane Gas), Gas Manifold: FM Controls, Temperature Control System: A200 Signal Conditioner, Type PLC and 7EC Controls (Curing temp is 160 degrees discharge), External Discharge Damper with 2 Pos Motor and Interlock, * V-Bank Two-inch Cleanable Filter, Casing Insulation with Steel Liners, G-90 Galvanized Casing - Unpainted Casing, * Intake Screen, Burner On/Off Intake Air Duct-stat, Clogged Filter Switch with Light, NFPA 86 Requirements, Proof of Closure, Pre-purge Timer, 0-5 psi Supply Inlet and -5 to +15” wc Burner Outlet Pressure Gauges, * Vertical Mounting Stand (Unit weight is 7,000 lbs.), High Gas Pressure Switch, Low Gas Pressure Switch, and N.O. Contacts

1.1.16 Air Replacement Ductwork, shall include the following: 1 lot Air make-up unit ductwork to include:

Discharge Ductwork, 15 ft. Straight duct, 1 ea. 90º Vertical elbow, and 2 ea. Transitions to plenum

1.1.17 Exhaust Ductwork, shall include the following: 1 lot 48” dia. Exhaust ductwork for a 6 ft. minimum termination height above a 30 ft. high roof to include: 1 lot Spiral straight duct with inspection door and connecting rings, 2 ea. Automatic roof ventilator with rings, 2 ea. Motor covers. Duct supports.

1.1.18 Pneumatic Man Lifts, shall include the following: 2 ea. equal to Model #PP-1014 or equal.

1.1.19 Functional 3 Axis Design shall allow the operator to precisely place the Basket (Work Platform) in optimum positions for painting, prepping, fabricating and finishing. Lateral Lift Travel shall be designed to travel the full depth of the Spray Booth Enclosure with 1½” wall clearance. The lifts shall be guided by 2 heavy duty steel rails, one mounted to floor and one mounted to booth wall, with a variable travel speed to 40 F.P.M.

Vertical Travel: Work Platform known as the Basket shall be capable of travelling vertically at a rate of 15 F.P.M. The maximum Lift height of the basket will be 7 ft less than the inside height of the Booth Enclosure.

Horizontal Lift Travel, Reach: The movement shall be at a minimum rate of 15 F.P.M. The Basket shall extend from a retracted position of 3 ft. from the booth wall to 9 ft. 9 in. from the wall.

1.1.20 Paint Lift Overall Minimum Dimensions Shall Be: Lift Height 15 feet 3 inches; Lift Width 55 inches;

Maximum Platform Height shall be 10 feet with a Maximum Platform Horizontal Reach of14 feet 10 inches.

1.1.21 Totally Pneumatic System for Added Safety and Low Maintenance Shall be Included as Follows: Each direction of travel is powered individually by an air motor drive. The vertical travel is provided by a hardened steel rotary ball-screw. The horizontal extension is provided by a sealed rotary actuator and scissor mechanism. The lift travels laterally on 2 aluminum wheels powered by a self-locking worm gear drive.

Complete system includes In-Line Pressure Regulator, Oiler and Moisture Separator, designed to ensure long service life of all pneumatic components. Air Requirement: 80 CFM at 100 PSI of clean dry air with a recommended dew point of 40º F.

1.1.22 Product Design Shall Include: Scissor arms are structural steel tubing and cross-braced for added strength and rigidity. Pivot Pin Bushing made of high strength plastic composite which never requires lubrication, designed for low-maintenance. Exceptional strength and rigidity create a stable base for platform operator, which provides operator a good sense of security.

1.1.23 Basket/Work Platform Size Shall Be: Overall Size 48” Wide x 21” Deep with a working capacity up to 500 lbs. All steel construction featuring a 42” high Guard Rail, 4” Kick plate and a Non- Slip Safety Plate floor.

Two 18” Self- Closing Access Gates are provided at each end of the basket. Includes Control Valves that operate all three axis independently, vertical, horizontal and lateral.

1.1.24 Safety Features Shall Be Designed as Follows: Equal to Global Finishing Solutions Safety Lift for total

Personnel safety: Remote Control Valve located at the base of the lift to lower or raise basket as needed; two independent Safety Systems are in place to prevent uncontrolled descent of the basket upon loss of air power.

The Primary Device is a spring applied disc brake on the air motor drive system, which is activated by the loss of air pressure. The Back-Up System is a mechanical stop, which locks the operator platform to the vertical columns upon the loss of air supply; the lift also includes a manual locking shut-off valve, which immobilizes the lift for maintenance; Auxiliary air supply tank is located on basket, which allows operator to lower basket in the event of main air supply failure. An emergency stop button is located in the operator basket to disable all operations of the lift. The lift portion must meet or exceed OSHA standards and comply with ANSI A92.6 for self-propelled elevating work platforms.

1.1.25 Equipment Start Up Shall Include: The safe and proper use of the manufactured equipment requires start-up, testing and training at the time of installation. After all the equipment has been installed and all the utilities have been connected to the equipment.. The training shall be conducted by the original equipment manufacturer that will be certified to train the LEMC paint shop leader, to include actual operation and functionality of the paint booth, and this will also include but not be limited to all safety shutdown, warnings, and/or any problems, issues, or any tolerance changes inside the paint booth equipment while in operation.

This training will include proper start up and shut down procedures during normal operations and during emergency conditions.

1.1.26 Operational and Safety Equipment Shall Include: This includes 1 ea. ¾” 3-way solenoid valve to prevent spraying in booth when fans are off or light tube access door is opened (NFPA-33 requirement); 8 ea.Limit Switches (Proximity switch) to shut down painting when booth doors are opened (Time delay is standard on man access doors); 1 ea. Air Flow Switch – interlocked with panel to switch booth function to Economizer System; 1 ea. Dwyer Mark II Manometer (Required per NFPA-33 Fire Code to monitor paint over spray build up on exhaust filters); 1 ea. Pneumatic Bridge Crane and Hoist that includes: 1 ton (2000 lbs) lift capacity, span 20 feet wide, lift 20 feet high, pneumatic hoist, trolley, bridge, controls tethered with a lever pendant, and festooning spark resistant package with filter/lubrication. OSHA compliant ladders, platforms, and railings for maintenance on makeup unit and exhaust fans where components are above 4 feet in height.

1.1.27 Product finish shall be a standard manufacturers color.

1.1.28 Fire Suppression Design Shall Include: 1 dry pipe sprinkler system that includes: providing all design, material and labor to install a new code compliant dry pipe fire sprinkler system to protect the spray booth, connecting to a Government supplied fire service main within 30 feet, all new sprinkler main piping shall be rolled grooved SC 10 or 40. All new sprinkler line piping sizes shall be 1-1/4” to 2-1/2” threaded black SC40 with threaded or SC10 with rolled groove ends, 1” weld outlets. The sprinkler demand is 660 GPM at 54 PSI.

1.1.29 Shall have an installation kit which includes: Upper and Lower Steel Rails for mounting lift to Booth Walls with Lower Rail Stops, with mounting hardware; A Festooning system with flex track and a main air supply hose with hose support grip. System is capable of carrying (2) additional lines, supplied by customer, up to ¾” I.D. for a Fresh Air Line Supply System, and all hardware and parts required to install this unit and make it mechanically sound.

1.1.30 Engineered Drawings: A structural engineer, licensed by the State of Pennsylvania, shall review and stamp the booth quoted above. This stamp certifies that the booth structure will meet current structure codes by the State of Pennsylvania. The language will be English and this will include expanded views, magnified for assembly and installation. These said drawings will then become property of the U.S. Government, along with all applicable manuals and software’s packages. The drawing must be submitted at time of proposal submission.

2. SPECIAL INFORMATION: This purchase of new paint booth shall require installation at the Letterkenny Munitions Facility, Chambersburg, PA. Building 3388. Equipment installation shall include all necessary labor and materials to install the spray booth, air make-up unit, exhaust duct, intake duct and electrical connections from electrical control panel for operation. Note: Booth installation does not include bonds or permits. Equipment installation shall consist of the following: (1) Receiving, off-loading, and securing of all equipment components in a customer supplied weatherproof environment, (2) Uncrating of Equipment, (3) Supply all necessary assembly hardware for spray booth and quoted equipment, (4) Mechanical erection of spray booth, air make-up unit and control panel, (5) Provide all necessary structural steel support for paint booth, exhaust ductwork and air make-up unit ductwork, (6) Supply necessary labor to install exhaust duct, fan connection rings and stack head assemblies, (7) Provide all electrical wiring of spray booth and air make-up components including lights, motors and controls to supplied central electrical control panel. This includes all necessary flexible or EMT conduit for connecting light fixtures on booth. All wiring to meet current NEC guidelines including individual motor disconnects at remote motor locations, (8) Provide fire protection system for booth, (9) Supply and installation of compressed and breathable air piping. Piping to include regulators for pressure control, (10) Provide adequate lifting devices (forklift, scissors lift or crane) capable of lifting men to any point necessary during installation,

(11) Cleanup of equipment and working area in which the installation was performed, and dispose of all materials, non-hazardous, (12) Start-up and booth balancing, and (13) Training of customer personnel on operation and maintenance of quoted equipment.

CODE COMPLIANCE: Paint spray booths and associated equipment that are supplied by FSI/ GFS are designed to meet the applicable requirements of NFPA 33, and Chapter 24 of the International Fire Code (IFC) and OSHA

1910.107. Proposed equipment concept shall be reviewed by the purchaser with the Authority Having Jurisdiction (AHJ) prior to release for construction. The purchaser is responsible for those items not listed in FSI/GFS’ scope of supply that may be necessary for compliance with local and national codes and standards as determined by the AHJ.

As per the applicable codes and standards, the proposed equipment is not required to be listed as an assembly.

However, the assembly will include components that, when required, are listed and/or labeled for their intended service. Third-party approvals required by local AHJ to facilitate acceptance of the equipment are the responsibility of the customer. FSI/GFS may be able to provide contact information for qualified resources to perform the third-party approvals

3. PRESERVATION, PACKAGING AND DELIVERY: The contractor shall utilize standard commercial methods for delivery and installation of the new paint booth to building 3388, of LEMC. All deliveries and installation shall be performed between the hours of 0700 (7:00 AM) and 1500 (3:00 PM), Monday through Thursday, with the exclusive of Federal Holidays.

4. SECURITY, SAFETY, and FIRE PREVENTION: The contractor shall be responsible to ensure that all employees and subcontractor employees that will visit the depot shall comply with applicable installation, facility and area commander installation/facility access and local security policies and procedures (provided by government representative). The contractor shall also provide all information required for background checks to meet installation access requirements to be accomplished by installation Provost Marshal Office, Director of Emergency Services or Security Office. Contractor workforce shall comply with all personal identity verification requirements as directed by DOD, HQDA and/or local policy. Should the Force Protection Condition (FPCON) change, the Government may require changes in contractor security matters or processes. The contractor shall comply with LEAD P 385-4, and meet all the safety criteria set forth in OSHA 29 CFR 1910 and 1926 and ANSI/ASSE Z359. Requirements for

Security, Safety, and Fire Prevention for Contractors Performing work on or deliveries within Letterkenny Army Depot/Letterkenny Munitions Center.

5. APPLICABLE DOCUMENTS: The latest edition of the following documents form a part of this specification:

OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)

29 CFR 1910.94 Ventilation Copies may be obtained at http://www.osha.gov

AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH) - Industrial Ventilation Guide Copies may be obtained at http://www.acgih.org

AMERICAN WELDING SOCIETY (AWS) - AWS D1.1/D1.1M Structural Welding Code Copies may be obtained at http://www.aws.org

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 6 - Enclosures for Industrial Controls and Systems NEMA 12.1 - American National Standard for Electric Meters Code for Electricity Metering Copies may be obtained at http://www.nema.org

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 - National Electrical Code NFPA 33 - Standard for Spray Application Using Flammable and Combustible Materials. Copies may be obtained at http://www.nfpa.org

OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)

29 CFR 1910.107 Spray Finishing Using Flammable And Combustible Materials. Copies may be obtained at http://www.osha.gov

SHEET METAL AND AIR CONDITIONING CONTRACTOR'S NATIONAL ASSOCIATION (SMACNA) -

Industrial Duct Construction Standards Copies may be obtained at http://www.smacna.org

LETTERKENNY ARMY DEPOT (LEAD) Reg. LEAD 385-1 Safety and Occupational Health Program Copies may be obtained from LEAD Directorate of Contracting

6. FINAL ACCEPTANCE: Final acceptance shall be contingent upon successful completion of all requirements of this purchase description.

7. POINT OF CONTACT: Will be determined at time of award.

(End of Summary of Changes)

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