Attachment_0014_-_BEB_Deprocessing_checklist.xls

XLS spreadsheet 283 KB Posted

Attached to
M30 BEB, CPK, ASL, STTE, CSR. OPNET, FLMNET, Fielding Support and Care & Storage
Solicitation number
W56HZV18R0134
Issued by

About this file

This document includes a checklist for deprocessing an M30 Bridge Erection Boat (BEB) and a related federal contract opportunity solicitation. The solicitation seeks a 5-year firm-fixed price requirements contract for M30 BEBs, Crew Protection Kits, Authorized Stockage Lists, Special Tools and Test Equipment, Contractor Service Representative support, system technical support, operator network training, fleet management network training, fielding support, and care and storage. The solicitation was issued by the Department of the Army Materiel Command Contracting Command Detroit Arsenal and will be awarded on a sole source basis to Birdon America, LLC. The checklist outlines the steps to unpack, inspect, inventory, and conduct sea trials of an M30 BEB upon receipt to ensure proper operation and verify no damage occurred during transportation.

Deprocessing Checklist

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Title Page

UNCLASSIFIED
Attachment 0014 - BEB Deprocessing Checklist
29 June 2018
Distribution Statement A: This is approved for public release: distribution is unlimited.
UNCLASSIFIED

Cover Sheet Page 1

M30 BEB DEPROCESSING CHECKLISTPage 1 of 8
NOUN/MODEL: Bridge Erection BoatStart Time:
NSN: 1940-01-615-8699Ambient Conditions:End Time:
BEB SERIAL No:
GAINING UNIT:
TECHNICAL REFERENCES: 5-1940-324-10
SPECIAL INSTRUCTIONS:
1. This checksheet shall be used to verify that all tasks have been completed. As each task is verified, the inspector will confirm the step is complete by initialing in the appropriate space. After completion, sign and date this coversheet.
2. Attach a completed DA 2404 to each deprocessing checklist.
3. Inspect the BEB for signs of any damage during transportation.
4. Do not launch the BEB with the engines running.
5. Do not engage the transmissions with the BEB out of the water.
6. Ensure the engine temperature does not exceed 200 degrees while running out of the water.
NOTE
Any questions or suggested changes regarding the contents of this checklist should be addressed to PdM Bridging.
Deprocessing Performed by:DATE:
PM Representative Signature:DATE:

Unpacking and BII Page 2

M30 BEB DEPROCESSING CHECKLISTPage 2 of 8
SERIAL NO:
Action:Initials
UNPACKAGING AND BII INVENTORY
Remove packaging material from the following areas: a. Remove shrink wrap from hull (If applied) b. Air intake grilles c. Engine hatch assembly fan inlets d. Engine compartment air outlet e. Exhaust outlets f. Raw water outlets
Inventory the COIE and BII Items:Part Number
Canopy Assembly12590119
Anchor
Anchor Assembly94015
Line Anchor and chain69000331
Shacke 5/16 (Anchor Shackle)19SPG-031
Axe6GDP6
Bag, Crew Station Enclosure12595393
Bag, Tool11830
Bungee cord (2 each)500527
Clip Retaining (2 each)12595025
Crate (2 each)MC131311-002
Crew Station Enclosure Aft12595376
Crew Station Enclosure Forward12595375
Crew Station Enclosure Port12595377
Crew Station Encolsure Starboard12595378
Cushion Back (2 each)12595054
Extinguisher, Fire466635N
First Aid KitNSN 6545-00-922-1200
Capstan Handle29140046
Hose, Heater12595491
Key, Socket Head Screw 12mm10980
Life Jacket (3 each)MD3183
Lead Extension (2 each)64025.255
Light inspection12595379
Line Mooring 5/8 inch x 20ft (2 each)12595638
Line Steering and Towing 7/8 x 50ft (4 each)12595639
LO 5-1940-324-13NA
Long nose Locking Pliers48-22-3406
Matting Floor12594998
Pouch Document166
Pump, Bilge Portable, Hand12595430
Range Finder, Laser16209
Crew Protection Kit3BEB-1010

BII cont. ISP Page 3

M30 BEB DEPROCESSING CHECKLISTPage 3 of 8
SERIAL NO:
Action:Initials
BII CONT. AND INITIAL SUPPORT PACKAGE INVENTORY
Basic Issue Items Continued: Part NumberPart Number
Ring Buoy with Bag ThrowJBO-20
Cushion Canopy12629367
Screwdriver set (6ea)48-22-2006
Searchlight12595036
Seat Base (2 each)12590175
Sounding Rod, Fuel12595371
Strobe light and Bracket02408-0
Tie-Down Aft (2 each) with 2 each shacklesR570B30-09
Tie-Down Fwd (2 each) with 4 each shacklesR571010-03
Pin, Straight, Headed (6ea)LP-187-1250
TM 5-1940-324-10NA
Wrench Adjustable 10 inchAC110CV
Wrench Set Combination730055
Boat Hook55008
Initial Support Package: Part NumberPart Number
Oil Filter (6 each)3937743
Primary Fuel Filter (6 each)2040TM
Secondary Fuel Filter (6 each)FF5488
Hydraulic Filter (3 each)N0000051
Suction Filter Gasket (2 each)0634-801-098

CPK Page 4

M30 BEB DEPROCESSING CHECKLISTPage 4 of 8
BEB SERIAL NO:
Action:Initials
CREW PROTECTION KIT INVENTORY
1). Inspect CPK container for damage a. ensure container is lockable
2). Inspect the three panels for damage or warping. a. If warped, follow troubleshooting procedures in WP0009.
3). Inventory the CPK components:Part Number
Starboard cover plateBEB-300-5
Port cover plateBEB-400-5
Starboard armor plateBEB-300-9
Port amror plateBEB-400-9
Socket head screw for cover plates (x4)98164A211
Armor plate bolt (x4)93190A591
Washer (x4)90107A030
Locknut (x4)709-5486674 Item 54
Corner bracket (x2)156555A71
bolt (x8)92186A547
Flatwasher (x16)90107A029
Locknut (x8)90715A125

ASL and STTE Page 5

M30 BEB DEPROCESSING CHECKLISTPage 5 of 8
SERIAL NO:
Action:Initials
Authorized Stockage List and Special Tools and Test Equipment Inventory
Note: ASL and STTE quantaties are per fielding set, not per BEB. Annotate ASL and STTE on the first BEB deprocessed.
Authorized Stockage List:
Inventory ASL per approved list
Hand off ASL to SSA accountable officer
Special Tools and Test Equipment: Part NumberPart Number
1. Pump liquid transfer: consists of:12595612
a. Hyraulic tank drain linePart of assy
b. Engine oil drain linePart of assy
c. Fuel suction hosePart of assy
d. Quick disconnect adapterPart of assy
2. Adapter and hose12595623
3. Coupling Half, quick disconnect3824842
4. Nozzle, Fuel Injection3164621
5. Beaker, LaboratoryS95156
6. Hose Assembly Set, Nonmetallic4918679
7. Screw Cap Hexagon (2ea)92186A722
8. Stainless Steel Screw Pin Anchor Shackle290190
9. Bit, Impact1AX71
10. Adapter Hose Test Line12629366
11. TS Spec Fuel Press 12MM Adapter4918329
12. ECM Breakout Box, 60 PinG04293-00

PMCS and Swimtest Page 6

M30 BEB DEPROCESSING CHECKLISTPage 6 of 8
SERIAL NO:
Action:Initials
PMCS AND SWIMTEST
1. Connect battey cables on both battery banks and perform before operation PMCS IAW TM 5-1940-324-10 WP 0104 a). Connect inpection light and search light and check operation
2. Move to launch site and perform pre-start checks.
3. Launch BEB. Start and record beginning engine hours: Port Engine__________ Starboard Engine____________
4. Prior to disconnecting the winch hook and getting under way, open all hatches and ensure there is no water ingress or fuel leaks.
5. Manuever BEB to open water: a). Ensure there is raw water discharge from both port and starboard. b). Perform 360 degree turns in both directions. Inspect for binding in steering
6. Center the helm and operate the BEB ahead in a straight direction using the throttle control assembly only. Ensure the BEB travels in a straight line.
7. Center the helm and operate the BEB astern in a straight direction using the throttle control assembly only. Ensure the BEB travels in a straight line
8. Perform power port and starboard turns at 1500-1800 RPMs. Ensure the steering doesn’t bind
9. Perform waterjet flushing. Ensure flushing operates.
10. In calm water, perform an emergency stop by rapidly moving from forward to reverse thurst. Caution should be taken when performing this manuever.
11. Shut down port and starboard engines and open all hatches to inspect for leaks
12. Close all hatches and restart both port and starboard engines

Swimtest cont. Page 7

M30 BEB Deprocessing ChecklistPage 7 of 8
SERIAL NO:
Swimtest continuedINITIALS
14. Place the backup control panel in backup and manuever the BEB ahead, astern, port and starboad. Ensure the backup control panel functions properly.
15. Ensure the GPS depth sounder performs correctly. Measure water depth in two different locations. Depth one:_________ Depth two:_______
16. Operate the BEB for 10 minutes at a maximum of 1170 RPM. Upon completion annotate the following: a). Speed_____________ b). Gear oil pressure: Port___________ Starboard__________ c). Gear oil temperature: Port_________ Starboard________ d). Coolant temperature: Port____________ Starboard________ e). Engine oil pressure: Port________ Starboard__________ f). Hydraulic temperature_______
17. Operate the BEB for 10 minutes at a maximum of 1560 RPM. Upon completion annotate the following: a). Speed_____________ b). Gear oil pressure: Port___________ Starboard__________ c). Gear oil temperature: Port_________ Starboard________ d). Coolant temperature: Port____________ Starboard________ e). Engine oil pressure: Port________ Starboard__________ f). Hydraulic temperature_______
18. Operate the BEB for 10 minutes at a maximum of 2080 RPM. Upon completion annotate the following: a). Speed_____________ b). Gear oil pressure: Port___________ Starboard__________ c). Gear oil temperature: Port_________ Starboard________ d). Coolant temperature: Port____________ Starboard________ e). Engine oil pressure: Port________ Starboard__________ f). Hydraulic temperature_______

Swimtest cont. Page 8

M30 BEB Deprocessing ChecklistPage 8 of 8
SERIAL NO:
Swimtest continuedINITIALS
19. Operate the BEB for 10 minutes at a maximum of 2340 RPM. Upon completion annotate the following: a). Speed_____________ b). Gear oil pressure: Port___________ Starboard__________ c). Gear oil temperature: Port_________ Starboard________ d). Coolant temperature: Port____________ Starboard________ e). Engine oil pressure: Port________ Starboard__________ f). Hydraulic temperature_______
20. Operate the BEB for 10 minutes at maximum RPM. Upon completion annotate the following: a). Speed_____________ b). Gear oil pressure: Port___________ Starboard__________ c). Gear oil temperature: Port_________ Starboard________ d). Coolant temperature: Port____________ Starboard________ e). Engine oil pressure: Port________ Starboard__________ f). Hydraulic temperature_______
21. Exercise throttles (minumum) 10 times from full to idle positions. Check for proper operation, performance/fuel knocks.
22. Shut down both engines and conduct the following: a). open hatches b). check for leaks c). Engine oil level d). Transmission oil level e). Hydraulic fluid level
23. Retrieve BEB and conduct the following: a). Remove bilge plug b). Inspect keel cooler for damage c). Inspect waterjet intake for damage d). Inspect bottom of hull for damage
24. Perform retest if needed and record all deficiencies on DA form 2404
25. PASS: ______ FAIL: ______ Final hour meter readings: Port: ________ Starboard: _______
REMARKS:

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