08 44 13 Glazed Aluminum Curtain Walls.pdf

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PSXE222005 Repair Bldg 90100 for Blue Horizons
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W50S98-24-B-0004
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This document is a specification section for Glazed Aluminum Curtain Walls, which is part of a federal contract opportunity to repair Building 90100 for the Blue Horizons project for the Tennessee Army National Guard.

The specification covers the requirements for an aluminum-framed curtain wall system with vision glazing and glass infill panels. Key details include the system performance requirements, such as structural loading, water penetration resistance, air leakage, and thermal performance. The specification also outlines the required materials, finishes, and installation procedures. It references relevant industry standards and required testing and quality control measures. The contract opportunity has a solicitation number of W50S98-24-B-0004 and is being issued by the Department of the Army Tennessee Army National Guard.

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PSXE222005

4.26.24 GLAZED ALUMINUM CURTAIN

WALLS

08 44 13 - 1

SECTION 08 44 13

GLAZED ALUMINUM CURTAIN WALLS

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Aluminum-framed curtain wall, with vision glazing and glass infill panels.

1.02 RELATED REQUIREMENTS

A. Section 07 92 00 - Joint Sealants: Sealing joints between frames and adjacent construction.

B. Section 08 80 00 - Glazing.

1.03 REFERENCE STANDARDS

A. AAMA CW-10 - Care and Handling of Architectural Aluminum From Shop to Site; 2015.

B. AAMA 501.2 - Quality Assurance and Diagnostic Water Leakage Field Check of Installed Storefronts, Curtain Walls, and Sloped Glazing Systems; 2015.

C. AAMA 609 & 610 - Cleaning and Maintenance Guide for Architecturally Finished Aluminum (Combined Document); 2015.

D. AAMA 611 - Voluntary Specification for Anodized Architectural Aluminum; 2014 (2015 Errata).

E. AAMA 1503 - Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections; 2009.

F. ASCE 7 - Minimum Design Loads and Associated Criteria for Buildings and Other Structures;

Most Recent Edition Cited by Referring Code or Reference Standard.

G. ASTM A36/A36M - Standard Specification for Carbon Structural Steel; 2014.

H. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products; 2017.

I. ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate; 2014.

J. ASTM B209M - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric); 2014.

K. ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes; 2014.

L. ASTM B221M - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric); 2013.

M. ASTM E283/E283M - Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Skylights, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen; 2019.

N. SSPC-Paint 20 - Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic"); 2002 (Ed.

2004).

1.04 ADMINISTRATIVE REQUIREMENTS

A. Coordinate with installation of other components that comprise the exterior enclosure.

B. Preinstallation Meeting: Conduct a preinstallation meeting one week before starting work of this section; require attendance by all affected installers.

1.05 SUBMITTALS

A. Product Data: Provide component dimensions, describe components within assembly, anchorage and fasteners, internal drainage details, glazing, and infill.

08 44 13 - 2

B. Shop Drawings: Indicate system dimensions, framed opening requirements and tolerances, affected related Work, expansion and contraction joint location and details, and field welding required.

C. Samples: Submit two samples 12 x 12 inches in size illustrating finished aluminum surface, glazing, spandrel panels, and glazing materials.

D. Manufacturer's Certificate: Certify that the products supplied meet or exceed the specified requirements.

E. Design Data: Provide framing member structural and physical characteristics and engineering calculations, and identify dimensional limitations; include load calculations at points of attachment to building structure.

F. Field Quality Control Submittals: Report of field testing for water penetration and air leakage.

G. Warranty: Submit manufacturer warranty and ensure forms have been completed in Owner's name and registered with manufacturer.

1.06 QUALITY ASSURANCE

A. Designer Qualifications: Design curtain wall and its structural support framing components under direct supervision of a Professional Structural Engineer experienced in design of this work and licensed at Tennessee.

B. Verify that each component is appropriate for use in structural sealant glazing (SSG) application in regards to at least the following properties; size, shape, dimensions, material, self-life, storage conditions, and color.

C. Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with not less than three years of documented experience.

D. Installer Qualifications: Company specializing in performing work of type specified and with at least three years of documented experience.

1.07 DELIVERY, STORAGE, AND HANDLING

A. Handle products of this section in accordance with AAMA CW-10.

B. Protect finished aluminum surfaces with wrapping. Do not use adhesive papers or sprayed coatings that bond to aluminum when exposed to sunlight or weather.

1.08 FIELD CONDITIONS

A. Do not install sealants when ambient temperature is less than 40 degrees F. Maintain this minimum temperature during and 48 hours after installation.

1.09 WARRANTY

A. Correct defective Work within a five year period after Date of Substantial Completion.

B. Provide five year manufacturer warranty against failure of glass seal on insulating glass units, including interpane dusting or misting. Include provision for replacement of failed units.

C. Provide five year manufacturer warranty against excessive degradation of exterior finish.

Include provision for replacement of units with excessive fading, chalking, or flaking.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. System to match existing curtain wall system.

B. Basis of Design: YKK AP; YCW 750 XT System.

C. Other Acceptable - Glazed Aluminum Curtain Walls Manufacturers:

1. Coral Architectural Products, a division of Coral Industries, Inc: www.coralap.com/#sle.

2. Kawneer North America: www.kawneer.com/#sle.

3. Oldcastle Building Envelope: www.oldcastlebe.com/#sle.

4. Trulite Glass & Aluminum Solutions, LLC: www.trulite.com/#sle.

08 44 13 - 3

2.02 CURTAIN WALL

A. Aluminum-Framed Curtain Wall: Factory fabricated, factory finished aluminum framing members with infill, and related flashings, anchorage and attachment devices.

1. Outside glazed, with pressure plate and mullion cover.

2. Fabrication Method: Field fabricated stick system.

3. Glazing Method: Either shop/factory or field glazed system.

4. Vertical Mullion Dimensions: 2-1/2 inches wide by 7-1/2 inches deep.

5. Finish: Class I natural anodized.

a. Factory finish surfaces that will be exposed in completed assemblies.

b. Coat concealed metal surfaces that will be in contact with cementitious materials or dissimilar metals with bituminous paint.

6. Provide flush joints and corners, weathersealed, accurately fitted and secured; prepared to receive anchors; fasteners and attachments concealed from view; reinforced as required for imposed loads.

7. Construction: Eliminate noises caused by wind and thermal movement, prevent vibration harmonics, and prevent "stack effect" in internal spaces.

8. System Internal Drainage: Drain to the exterior by means of a weep drainage network any water entering joints, condensation occurring in glazing channel, and migrating moisture occurring within system.

9. Air and Vapor Seal: Maintain continuous air barrier and vapor retarder throughout assembly, primarily in line with inside pane of glazing and inner sheet of infill panel and heel bead of glazing compound.

B. Structural Performance Requirements: Design and size components to withstand the following load requirements without damage or permanent set.

1. Design Wind Loads: Comply with the requirements of ASCE 7.

2. Seismic Loads: Design and size components to withstand seismic loads and sway displacement in accordance with requirements of ASCE 7.

3. Movement: Accommodate the following movement without damage to components or deterioration of seals:

a. Expansion and contraction caused by 180 degrees F surface temperature.

b. Expansion and contraction caused by cycling temperature range of 170 degrees F over a 12 hour period.

c. Movement of curtain wall relative to perimeter framing.

d. Deflection of structural support framing, under permanent and dynamic loads.

C. Water Penetration Resistance on Manufactured Assembly: No uncontrolled water on indoor face when tested as follows:

1. Test Pressure Differential: 10 psf.

D. Air Leakage Laboratory Test: Maximum of 0.06 cu ft/min sq ft of wall area, when tested in accordance with ASTM E283/E283M at 6.27 psf pressure differential across assembly.

E. Thermal Performance Requirements:

1. Condensation Resistance Factor of Framing: 50, minimum, measured in accordance with

AAMA 1503.

2. Overall U-value Including Glazing: 0.38 Btu/(hr sq ft deg F), maximum.

3. Framing shall be thermally broken.

2.03 COMPONENTS

A. Aluminum Framing Members: Tubular aluminum sections, thermally broken with interior section insulated from exterior, drainage holes and internal weep drainage system.

B. Glazing: As specified in Section 088000.

2.04 MATERIALS

A. Extruded Aluminum: ASTM B221 (ASTM B221M).

B. Sheet Aluminum: ASTM B209 (ASTM B209M).

08 44 13 - 4

C. Structural Steel Sections: ASTM A36/A36M; galvanized in accordance with requirements of

ASTM A123/A123M.

D. Structural Supporting Anchors Attached to Structural Steel: Design for bolted attachment.

E. Fasteners: Stainless steel; type as required or recommended by curtain wall manufacturer.

F. Exposed Flashings: Aluminum sheet, 20 gauge, 0.032 inch minimum thickness; finish to match framing members.

G. Concealed Flashings: Stainless steel, 26 gauge, 0.0187 inch minimum thickness.

H. Glazing Gaskets: Type to suit application to achieve weather, moisture, and air infiltration requirements.

I. Glazing Accessories: As specified in Section 088000.

J. Touch-Up Primer for Galvanized Steel Surfaces: SSPC-Paint 20, zinc rich.

2.05 FINISHES

A. Class I Natural Anodized Finish: AAMA 611 AA-M12C22A41 Clear anodic coating not less than 0.7 mils thick.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify dimensions, tolerances, and method of attachment with other related work.

B. Verify that curtain wall openings and adjoining air and vapor seal materials are ready to receive work of this section.

C. Verify that anchorage devices have been properly installed and located.

3.02 INSTALLATION

A. Install curtain wall system in accordance with manufacturer's instructions.

B. Attach to structure to permit sufficient adjustment to accommodate construction tolerances and other irregularities.

C. Provide alignment attachments and shims to permanently fasten system to building structure.

D. Align assembly plumb and level, free of warp or twist. Maintain assembly dimensional tolerances, aligning with adjacent work.

E. Provide thermal isolation where components penetrate or disrupt building insulation.

F. Install sill flashings. Turn up ends and edges; seal to adjacent work to form water tight dam.

G. Touch-up minor damage to factory applied finish; replace components that cannot be satisfactorily repaired.

3.03 TOLERANCES

A. Maximum Variation from Plumb: 0.06 inches every 3 ft non-cumulative or 0.5 inches per 100 ft, whichever is less.

B. Maximum Misalignment of Two Adjoining Members Abutting in Plane: 1/32 inch.

C. Sealant Space Between Curtain Wall Mullions and Adjacent Construction: Maximum of 3/4 inch and minimum of 1/4 inch.

3.04 FIELD QUALITY CONTROL

A. Water-Spray Test: Provide water spray quality test of installed curtain wall components in accordance with AAMA 501.2 during construction process and before installation of interior finishes.

1. Perform a minimum of two tests in each designated area as indicated on drawings.

2. Conduct tests in each area prior to 10 percent and 50 percent completion of this work.

B. Repair or replace curtain wall components that have failed designated field testing, and retest to verify performance complies with specified requirements.

08 44 13 - 5

3.05 CLEANING

A. Remove protective material from pre-finished aluminum surfaces.

B. Wash down surfaces with a solution of mild detergent in warm water, applied with soft, clean wiping cloths, take care to remove dirt from corners, and wipe surfaces clean.

C. Upon completion of installation, thoroughly clean aluminum surfaces in accordance with AAMA 609 & 610.

3.06 PROTECTION

A. Protect installed products from damage until Date of Substantial Completion.

END OF SECTION

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