W50S8X20B0001-0008_Addendum-02_Specifications.pdf

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Attached to
IFB: Construct Fuel Systems Maintenance and Aircraft Corrosion Control Hangar Federal contract opportunity
Solicitation number
W50S8X-20-B-0001
Issued by
Department of the Army California Army National Guard

About this file

This is a solicitation for a firm fixed price construction contract to build an aircraft fuel cell maintenance and corrosion control hangar at Moffett Federal Airfield in Mountain View, California. The project includes construction of an approximately 46,600 gross square foot building with a 25,000 square foot hangar and 21,600 square feet of perimeter shops, administrative spaces, and mechanical/electrical rooms. The building will support HC-130J and HH-60G aircraft and include electrical, mechanical, HVAC, plumbing, fire suppression, security, and utility systems. Site work involves demolishing eight existing facilities totaling 15,000 square feet and may include asbestos and lead abatement. The performance period is 532 calendar days with a pre-bid conference on August 11, 2020 and bids due on August 25, 2020. The estimated value is between $25-100 million. The solicitation identifies brand name access control and intrusion detection equipment and allows for additive bid items.

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Other files attached to IFB: Construct Fuel Systems Maintenance and Aircraft Corrosion Control Hangar, newest first.
File Type Posted
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Abstract_of_Offers.pdf PDF
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Questions_and_Answers.pdf PDF
W50S8X20B0001-0009_Addendum-04_Narrative.pdf PDF
W50S8X-20-B0001-0009.pdf PDF
W50S8X20B0001-0009_Addendum_03_Plans.pdf PDF
W50S8X20B0001-0009_Addendum_03_Specifications.pdf PDF
W50S8X20B0001-0009_Addendum-04_Specifications.pdf PDF
W50S8X20B0001-0009_Addendum-04_Plans.pdf PDF
W50S8X20B0001-0009_Addendum_03_Narrative.pdf PDF
W50S8X-20-B0001-0009_Conformed.pdf PDF
W50S8X20B0001-0008_Addendum-02_ Plans.pdf PDF
W50S8X20B0001-0008_Addendum-02_ Narrative.pdf PDF
W50S8X20B0001-0008_Aircraft_Jacking_Data.pdf PDF
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Questions_and_Answers.pdf PDF
W50S8X20B0001_Bid_Schedule_Rev-2.xlsx XLSX spreadsheet
W50S8X-20-B-0001-0008.pdf PDF
W50S8X-20-B-0001-0008_Conformed.pdf PDF
W50S8X-20-B-0001-0007_Conformed.pdf PDF
W50S8X-20-B-0001-0007.pdf PDF
W50S8X20B0001_Interested_Vendors_List.pdf PDF
W50S8X-20-B-0001-0006_Conformed.pdf PDF
W50S8X20B0001-0006_Addendum-01_Narrative.pdf PDF
W50S8X-20-B-0001-0006.pdf PDF
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Questions_and_Answers.pdf PDF
W50S8X-20-B-0001-0005.pdf PDF
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Questions_and_Answers.pdf PDF
W50S8X20B0001-0004_Site_Walk_Sign-In.pdf PDF
W50S8X-20-B-0001-0004.pdf PDF
W50S8X20B0001-0004_Bid_Schedule_Rev-1.xlsx XLSX spreadsheet
W50S8X-20-B-0001-0003.pdf PDF
W50S8X20B0001-0002_Attachment_5_Geotechnical_Report.pdf PDF
W50S8X-20-B-0001-0002.pdf PDF
W50S8X20B0001_Bid_Schedule.xlsx XLSX spreadsheet
W50S8X20B0001_Fuel_Cell_Corrosion_Control_Hangar_Questions_and_Answers.pdf PDF
W50S8X-20-B-0001-0001.pdf PDF
W50S8X20B0001_Attachment_5_Bid_Schedule.xlsx XLSX spreadsheet
W50S8X20B0001_Attachment_4_JA_for_Brand_Name_Requirements.pdf PDF
W50S8X-20-B-0001.pdf PDF
W50S8X20B0001_Attachment_1_Project_Plans_Volume_1A.pdf PDF
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California Air National Guard Fuel Cell Hangar Addendum 2 Moffett Federal Airfield, Mountain View, CA 20 August 2020

PROJECT TABLE OF CONTENTS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 00 00 GENERAL REQUIREMENTS

01 11 00 SUMMARY OF WORK

01 14 00 WORK RESTRICTIONS

01 30 00 ADMINISTRATIVE REQUIREMENTS

01 31 00 PROJECT MANAGEMENT

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 33 29 SUSTAINABILITY REPORTING

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 10 QUALITY CONTROL

01 45 35 SPECIAL INSPECTIONS

01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS

01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS

01 58 00 PROJECT IDENTIFICATION

01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 81 21 INDOOR AIR QUALITY MANAGEMENT (IAQ) DURING CONSTRUCTION

01 81 22 INDOOR AIR QUALITY PROTECTION BEFORE OCCUPANCY

01 91 00.15 TOTAL BUILDING COMMISSIONING

DI VI SI ON 02 - EXI STI NG CONDI TI ONS

02 41 00 DEMOLITION

02 82 13.00 10 ASBESTOS ABATEMENT

02 83 19.13 10 LEAD-BASED PAINT ABATEMENT

02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs

AND MERCURY

DI VI SI ON 03 - CONCRETE

03 30 00 CAST-IN-PLACE CONCRETE

DI VI SI ON 04 - MASONRY

04 20 00 UNIT MASONRY

DI VI SI ON 05 - METALS

05 05 23.13 10 ULTRASONIC INSPECTION OF WELDMENTS

05 05 23.16 STRUCTURAL WELDING

05 12 00 STRUCTURAL STEEL

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

05 51 00 METAL STAIRS

05 51 33 METAL LADDERS

05 52 00 METAL RAILINGS

DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES

06 10 00 ROUGH CARPENTRY

06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

06 61 16 SOLID SURFACING FABRICATIONS

PROJECT TABLE OF CONTENTS Page 1

DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON

07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS

07 19 00 WATER REPELLENTS

07 21 13 BOARD AND BLOCK INSULATION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 27 10.00 10 BUILDING AIR BARRIER SYSTEM

07 41 63 FABRICATED ROOF PANEL ASSEMBLIES

07 42 63 FABRICATED WALL PANEL ASSEMBLIES

07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING

07 60 00 FLASHING AND SHEET METAL

07 61 14.00 20 STEEL STANDING SEAM ROOFING

07 81 00 SPRAY-APPLIED FIREPROOFING

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

DI VI SI ON 08 - OPENI NGS

08 11 13 STEEL DOORS AND FRAMES

08 14 00 WOOD DOORS

08 33 23 OVERHEAD COILING DOORS

08 34 16.20 VERTICAL LIFT FABRIC DOORS

08 34 59 VAULT DOORS AND DAY GATES

08 41 13 ALUMINUM-FRAMED ENTRANCES, STOREFRONTS AND WINDOWS

08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES

08 60 45 TRANSLUCENT PANELS

08 71 00 DOOR HARDWARE

08 81 00 GLAZING

08 91 00 METAL LOUVERS

DI VI SI ON 09 - FI NI SHES

09 06 00 SCHEDULES FOR FINISHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 30 10 CERAMIC, QUARRY, AND GLASS TILING

09 51 00 ACOUSTICAL CEILINGS

09 62 38 STATIC-CONTROL FLOORING

09 65 00 RESILIENT FLOORING

09 67 23.15 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT SYSTEM

09 68 00 CARPETING

09 90 00 PAINTS AND COATINGS

09 96 00 HIGH-PERFORMANCE COATINGS

DI VI SI ON 10 - SPECI ALTI ES

10 14 00.10 EXTERIOR SIGNAGE

10 14 00.20 INTERIOR SIGNAGE

10 21 13 TOILET COMPARTMENTS

10 22 39 FOLDING PANEL PARTITIONS

10 26 00 WALL AND DOOR PROTECTION

10 28 13 TOILET ACCESSORIES

10 44 16 FIRE EXTINGUISHERS

10 51 13 METAL LOCKERS

DI VI SI ON 12 - FURNI SHI NGS

12 24 13 ROLLER WINDOW SHADES

PROJECT TABLE OF CONTENTS Page 2

12 31 00 MANUFACTURED METAL CASEWORK

12 36 00 COUNTERTOPS

12 48 13 ENTRANCE FLOOR MATS AND FRAMES

DI VI SI ON 13 - SPECI AL CONSTRUCTI ON

13 24 00 CORROSION CONTROL EQUIPMENT AND AUXILIARIES

13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT

DI VI SI ON 21 - FI RE SUPPRESSI ON

21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION

21 13 25 HIGH-EXPANSION FOAM SYSTEM, FIRE PROTECTION

21 30 00 FIRE PUMPS

DI VI SI ON 22 - PLUMBI NG

22 00 00 PLUMBING, GENERAL PURPOSE

22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL

22 07 19.00 40 PLUMBING PIPING INSULATION

22 15 09.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS CLEANING PROCEDURES

22 15 14.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS, LOW PRESSURE

22 15 19.19 20 ROTARY SCREW AIR COMPRESSORS

22 15 26.00 20 HIGH AND MEDIUM PRESSURE COMPRESSED AIR PIPING

DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS

23 05 15 COMMON PIPING FOR HVAC

23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND

EQUIPMENT

23 05 48.19 SEISMIC BRACING FOR HVAC

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC

23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING

CONTROL SYSTEMS

23 09 93 SEQUENCES OF OPERATION FOR HVAC CONTROL

23 11 25 FACILITY GAS PIPING

23 21 13.00 20 LOW TEMPERATURE WATER (LTW) HEATING SYSTEM

23 23 00 REFRIGERANT PIPING

23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS

23 31 13.00 40 METAL DUCTS

23 35 00.00 10 OVERHEAD VEHICLE TAILPIPE EXHAUST REMOVAL SYSTEM(S)

23 52 00 HEATING BOILERS

23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE

23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS

23 73 13.00 40 MODULAR INDOOR CENTRAL-STATION AIR-HANDLING UNITS

23 76 00.00 10 EVAPORATIVE COOLING SYSTEMS

23 81 00.00 20 UNITARY AIR CONDITIONING EQUIPMENT

23 82 00.00 20 TERMINAL HEATING UNITS

23 82 19.00 40 FAN COIL UNITS

DI VI SI ON 25 - I NTEGRATED AUTOMATI ON

25 05 11.00 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS:

UTILITY MONITORING AND CONTROL SYSTEMS (UMCS)

PROJECT TABLE OF CONTENTS Page 3

25 05 11.01 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS -

BUILDING CONTROL SYSTEMS

25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS - FIRE

AND LIFE SAFETY

25 05 11.03 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS -

ELECTRONIC SECURITY SYSTEMS

25 05 11.04 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS -

UTILITY CONTROL SYSTEMS

25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END

AND INTEGRATION

DI VI SI ON 26 - ELECTRI CAL

26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS

26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT

26 08 00 APPARATUS INSPECTION AND TESTING

26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS

26 13 01 PAD-MOUNTED DEAD-FRONT AIR INSULATED SWITCHGEAR

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 24 13 SWITCHBOARDS

26 27 13.10 30 ELECTRIC METERS

26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION

26 29 23 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS UNDER 600 VOLTS

26 32 14.00 10 DIESEL-GENERATOR SET, STATIONARY 15-300 KW

26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH

26 41 00 LIGHTNING PROTECTION SYSTEM

26 51 00 INTERIOR LIGHTING

26 56 00 EXTERIOR LIGHTING

DI VI SI ON 27 - COMMUNI CATI ONS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY

28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING

28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

DI VI SI ON 31 - EARTHWORK

31 00 00 EARTHWORK

31 05 22 GEOTEXTILES USED AS FILTERS

31 11 00 CLEARING AND GRUBBING

31 66 13 VIBRO-COMPACTION STONE COLUMNS

DI VI SI ON 32 - EXTERI OR I MPROVEMENTS

32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID

PAVEMENTS

32 05 33 LANDSCAPE ESTABLISHMENT

32 11 13.13 LIME TREATED SUBGRADE

32 11 20 SUBBASES FOR FLEXIBLE PAVING

32 11 23 AGGREGATE BASE COURSES

32 11 33 CEMENT STABILIZED BASE COURSE AT AIRFIELDS AND ROADS

32 11 34 PORTLAND CEMENT-STABILIZED BASE OR SUBBASE COURSE

32 12 15.13 ASPHALT PAVING FOR AIRFIELDS

32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS

32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE

PROJECT TABLE OF CONTENTS Page 4

FACILITIES

32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY

PAVEMENTS

32 13 73.19 COMPRESSION CONCRETE PAVING JOINT SEALANT

32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 PAVEMENT MARKINGS

32 31 13 CHAIN LINK FENCES AND GATES

32 84 24 IRRIGATION SPRINKLER SYSTEMS

32 92 19 SEEDING

32 93 00 EXTERIOR PLANTS

DI VI SI ON 33 - UTI LI TI ES

33 11 00 WATER UTILITY DISTRIBUTION PIPING

33 11 23 NATURAL GAS AND LIQUID PETROLEUM PIPING

33 30 00 SANITARY SEWERAGE

33 40 00 STORM DRAINAGE UTILITIES

33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DI VI SI ON 40 - PROCESS I NTERCONNECTI ONS

40 95 00 PROCESS CONTROL

DI VI SI ON 41 - MATERI AL PROCESSI NG AND HANDLI NG EQUI PMENT

41 22 13.14 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP RUNNING

41 22 13.15 BRIDGE CRANES, OVERHEAD ELECTRIC, UNDER RUNNING

41 22 13.17 RETRACTABLE WALKWAY

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 5

SECTION 01 45 35

SPECIAL INSPECTIONS

02/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2018) International Building Code

1.2 GENERAL REQUIREMENTS

Perform Special Inspections in accordance with the Statement of Special Inspections, Schedule of Special Inspections and Chapter 17 of ICC IBC .

The Statement of Special Inspections and Schedule of Special Inspections are included as an attachment to this specification. Special Inspections are to be performed by an independent third party and are intended to ensure that the work of the prime contractor is in accordance with the Contract Documents and applicable building codes. Special inspections do not take the place of the three phases of control inspections performed by the Contractor's QC Manager or any testing and inspections required by other sections of the specifications.

Structural observations will be performed separately by the Government.

The contractor must provide notification to the Contracting Officer 14 days prior to the following points of construction to allow for structural observation:

a. Foundation subgrade preparation, including the following items:

1. Subgrade preparation.

2. Viro-compaction stone column installation.

b. Concrete placement at foundation elements.

c. Field welding of brace elements within special concentrically braced frames.

d. Field welding of special moment frame connections.

e. Field bolting of collector elements.

f. Concrete placement at composite floor deck.

g. Metal roof deck attachment to supporting members.

SECTION 01 45 35 Page 1

h. Welding of metal diaphrams to collector elements.

i. Placement of concrete and masonry shear walls.

1.3 DEFINITIONS

1.3.1 Continuous Special Inspections

Continuous Special Inspections is the constant monitoring of specific tasks by a special inspector. These inspections must be carried out continuously over the duration of the particular tasks.

1.3.2 Perform

Perform these Special Inspections tasks for each welded joint or member.

1.3.3 Observe

Observe these Special Inspections items on a periodic daily basis.

Operations need not be delayed pending these inspections.

1.3.4 Special Inspector (SI)

A qualified person retained by the contractor and approved by the Contracting Officer as having the competence necessary to inspect a particular type of construction requiring Special Inspections. The SI must be an independent third party hired directly by the Prime Contractor.

1.3.5 Associate Special Inspector (ASI)

A qualified person who assists the SI in performing Special Inspections but must perform inspection under the direct supervision of the SI and cannot perform inspections without the SI on site.

1.3.6 Third Party

A Special inspector must not be an employee of the Contractor or of any Sub-Contractor performing the work to be inspected.

1.3.7 Special Inspector of Record (SIOR)

A licensed engineer in responsible charge of supervision of all special inspectors for the project and approved by the Contracting officer. The SIOR must be an independent third party entity hired directly by the Prime Contractor.

1.3.8 Contracting Officer

The Government official having overall authority for administrative contracting actions. Certain contracting actions may be delegated to the Contracting Officer's Representative (COR).

1.3.9 Contractor's Quality Control (QC) Manager

An individual retained by the prime contractor and qualified in accordance with Section 01 45 00.00 10 QUALITY CONTROL having the overall responsibility for the contractor's QC organization.

SECTION 01 45 35 Page 2

1.3.10 Structural Engineer of Record (SER)

A registered design professional contracted by the Government as an A/E responsible for the overall design and review of submittal documents prepared by others. The SER is registered or licensed to practice their respective design profession as defined by the statutory requirements of the professional registration laws in state in which the design professional works. The SER is also referred to as the Engineer of Record (EOR) in design code documents.

1.3.11 Statement of Special Inspections (SSI)

A document developed by the SER identifying the material, systems, components and work required to have Special Inspections. This statement should be at the end of this specification.

1.3.12 Schedule of Special Inspections (SSI)

A schedule which lists each of the required Special Inspections, the extent to which each Special Inspection is to be performed, and the required frequency for each in accordance with ICC IBC Chapter 17. This schedule should be at the end of this specification.

1.3.13 Designated Seismic Systems (DSS)

Those nonstructural components that require design in accordance with ASCE 7 Chapter 13 and for which the component importance factor, Ip, is greater than 1.0. This designation applies to systems that are required to be operational following the Design Earthquake for RC I - IV structures and following the MCER for RC V structures. All systems in RC V facilities designated as MC-1 in accordance with UFC 3-301-02 are considered part of the Designated Seismic Systems..

1.3.14 Definable Feature of Work (DFOW)

An inspection group that is separate and distinct from other inspection groups, having inspection requirements and/or inspectors that are unique.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-01 Preconstruction Submittals

SIOR Letter of Acceptance; G

Special Inspections Project Manual; G

Special Inspections Agency's Written NDT Practices with method and evidence of regular equipment calibration where applicable

SD-06 Test Reports

Special Inspections Daily Reports

SECTION 01 45 35 Page 3

Special Inspections Biweekly Reports

SD-07 Certificates

AISC Certified Steel Fabricator

Certificate of Compliance

Special Inspector of Record Qualifications; G

Special Inspector Qualifications; G

Qualification Records for NDT technicians

SD-11 Closeout Submittals

Interim Report of Special Inspections for Each DFOW; G

Comprehensive Final Report of Special Inspections; G

SECTION 01 45 35 Page 4

1.5 SPECIAL INSPECTOR QUALIFICATIONS

Submit qualifications for each special inspector and the special inspector of record; G.

1.5.1 Steel Construction and High Strength Bolting

1.5.1.1 Special Inspector

a. ICC Structural Steel and Bolting Special Inspector certificate with one year of related experience, or

b. Registered Professional Engineer with three years of related experience

1.5.1.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.2 Welding Structural Steel

1.5.2.1 Special Inspector

a. AWS Certified Welding Inspector

1.5.2.2 Associate Special Inspector

AWS Certified Associate Welding Inspector

1.5.3 Nondestructive Testing of Welds

1.5.3.1 Special Inspector

NDT Level III Certificate

1.5.3.2 Associate Special Inspector

NDT Level II Certificate plus one year of related experience

1.5.4 Cold Formed Steel Framing

1.5.4.1 Special Inspector

a. ICC Structural Steel and Bolting Special Inspector certificate with one year of related experience, or

b. ICC Commercial Building Inspector with one year of experience, or

c. Registered Professional Engineer with three years related experience

1.5.4.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.5 Concrete Construction

1.5.5.1 Special Inspector

a. ICC Reinforced Concrete Special Inspector Certificate with one year

SECTION 01 45 35 Page 5 of related experience, or

b. ACI Concrete Construction Special Inspector, or

c. Registered Professional Engineer with three years of related experience

1.5.5.2 Associate Special Inspector

a. ACI Concrete Construction Special Inspector in Training, or

b. Engineer-In-Training with one year of related experience

1.5.6 Masonry Construction

1.5.6.1 Special Inspector

a. ICC Structural Masonry Special Inspector Certificate with one year of related experience, or

b. Registered Professional Engineer with three years of related experience

1.5.6.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.7 Verification of Site Soil Condition, Fill Placement and Load-Bearing Requirements

1.5.7.1 Special Inspector

a. ICC Soils Special Inspector Certificate with one year of related experience, or

b. NICET Soils Technician Level II Certificate in Construction Material Testing, or

d. cegistered Professional Engineer with three years of related experience

1.5.7.2 Associate Special Inspector

a. NICET Soils Technician Level I Certificate in Construction Material Testing with one year of related experience, or

b. Engineer-In-Training with one year of related experience

1.5.8 Deep Foundations

1.5.8.1 Special Inspector

a. NICET Soils Technician Level II Certificate in Construction Material Testing, or

b. Registered Professional Engineer with three years of related experience

1.5.8.2 Associate Special Inspector

a. NICET Soils Technician Level I Certificate in Construction Material Testing with one year of related experience, or

SECTION 01 45 35 Page 6

b. NICET Geotechnical Engineering Technician Level I Construction or Generalist Certificate with one year of related experience, or

1.5.9 Sprayed Fire Resistant Material

1.5.9.1 Special Inspector

a. ICC Spray-applied Fireproofing Special Inspector Certificate, or

b. ICC Fire Inspector I Certificate with one year of related experience, or

c. Registered Professional Engineer or Architect with related experience

1.5.9.2 Associate Special Inspector

Engineer-In-Training with one year of related experience

1.5.10 Mastic and Intumescent Fire Resistant Coatings

1.5.10.1 Special Inspector

a. ICC Spray-applied Fireproofing Special Inspector Certificate, or

b. ICC Fire Inspector I Certificate with one year of related experience, or

c. Registered Professional Engineer or Architect with related experience

1.5.10.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.11 Exterior Insulation and Finish System (EIFS)

1.5.11.1 Special Inspector

a. AWCI EIFS Inspector Certificate, or

b. Exterior Design Institute Certificate, or

c. Registered Professional Engineer or Architect with related experience

1.5.11.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.12 Fire-Resistant Penetrations and Joints

1.5.12.1 Special Inspector

a. Passed the UL Firestop Exam with one year of related experience, or

b. Passed the FM Firestop Exam with one year of related experience, or

c. Registered Professional Engineer with related experience

SECTION 01 45 35 Page 7

1.5.12.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.13 Smoke Control

1.5.13.1 Special Inspector

a. AABC Technician Certification with one year of related experience, or

b. Registered Professional Engineer with related experience

1.5.13.2 Associate Special Inspector

Engineer-In-Training with one year of related experience.

1.5.14 Special Inspector of Record (SIOR)

Registered Professional Engineer with five years of related experience.

PART 2 PRODUCTS

2.1 FABRICATOR SPECIAL INSPECTIONS

Special Inspections of fabricator's work performed in the fabricator's shop is required to be inspected in accordance with the Statement of Special Inspections and the Schedule of Special Inspections unless the fabricator is certified by the approved agency to perform such work without Special Inspections. Submit the following certifications to the Contracting Officer for information to allow work performed in the fabricator's shop to not be subjected to Special Inspections.

AISC Certified Steel Fabricator.

At the completion of fabrication, submit a certificate of compliance, to be included with the comprehensive final report of Special Inspections, stating that the materials supplied and work performed by the fabricator are in accordance the construction documents.

PART 3 EXECUTION

3.1 RESPONSIBILITIES

3.1.1 Special Inspector of Record

a. Supervise all Special Inspectors required by the contract documents and the IBC.

b. Submit a SIOR Letter of Acceptance to the Contracting Officer attesting to acceptance of the duties of SIOR, signed and sealed by the SIOR.

c. Verify the qualifications of all of the Special Inspectors.

d. Verify the qualifications of fabricators.

e. Submit Special Inspections agency's written NDT practices for the monitoring and control of the agency's operations to include the

SECTION 01 45 35 Page 8 following:

(1) The agency's procedures for the selection and administration of inspection personnel, describing the training, experience and examination requirements for qualifications and certification of inspection personnel.

(2) The agency's inspection procedures, including general inspection, material controls, and visual welding inspection.

f. Submit qualification records for nondestructive testing (NDT) technicians designated for the project.

g. Submit NDT procedures and equipment calibration records for NDT to be performed and equipment to be used for the project.

h. Prepare a Special Inspections Project Manual, which will cover the following:

(1) Roles and responsibilities of the following individuals during Special Inspections: SIOR, SI, ASI, General Contractor's QC Manager and SER.

(2) Organizational chart and/or communication plan, indicating lines of communication.

(3) Contractor's internal plan for scheduling inspections. Address items such as timeliness of inspection requests, who to contact for inspection requests, and availability of alternate inspectors.

(4) Indicate the government reporting requirements.

(5) Propose forms or templates to be used by SI and SIOR to document inspections.

(6) Indicate procedures for tracking nonconforming work and verification that corrective work is complete.

(7) Indicate how the SIOR and/or SI will participate in weekly QC meetings.

(8) Indicate how Special Inspections of shop fabricated items will be handled when the fabricator's shop is not certified per paragraph

FABRICATOR SPECIAL INSPECTIONS.

(9) Include a section in the manual that covers each specific item requiring Special Inspections that is indicated on the Schedule of Special Inspections. Provide names and qualifications of each special inspector who will be performing the Special Inspections for each specific item. Provide detail on how the Special Inspections are to be carried out for each item so that the expectations are clear for the General Contractor and the Subcontractor performing the work.

Make a copy of the Special Inspections Project Manual available on the job site during construction. Submit a copy of the Special Inspections Project Manual for approval.

i. Attend coordination and mutual understanding meeting where the

SECTION 01 45 35 Page 9 information in the Special Inspections Project Manual will be reviewed to verify that all parties have a clear understanding of the Special Inspections provisions and the individual duties and responsibilities of each party.

j. Maintain a 3- ring binder for the Special Inspector's daily and biweekly reports and the Special Inspections Project Manual. This file must be located in a conspicuous place in the project trailer/office to allow review by the Contracting Officer and the SER.

k. Submit a copy of the Special Inspector's daily reports to the QC Manager.

l. Discrepancies that are observed during Special Inspections must be reported to the QC Manager for correction. If discrepancies are not corrected before the special inspector leaves the site the observed discrepancies must be documented in the daily report.

m. Submit a biweekly Special Inspections report until all work requiring Special Inspections is complete. A report is required for each biweekly period in which Special Inspections activity occurs, and must include the following:

(1) A brief summary of the work performed during the reporting time frame.

(2) Changes and/or discrepancies with the drawings, specifications and mechanical or electrical component certification, that were observed during the reporting period.

(3) Discrepancies which were resolved or corrected.

(4) A list of nonconforming items requiring resolution.

(5) All applicable test results including nondestructive testing reports.

n. At the completion of each Definable Feature of Work (DFOW) requiring Special Inspections, submit an interim report that documents the Special Inspections completed for that DFOW including corrections of all discrepancies noted in the daily reports. Interim reports of Special Inspections must be signed and dated by the SIOR.

o. At the completion of the project submit a comprehensive final report of Special Inspections that documents the Special Inspections completed for the project including corrections of all discrepancies noted in the daily reports. The comprehensive final report of Special Inspections must be signed, dated and bear the seal of the SIOR.

3.1.2 Quality Control Manager

a. Maintain a rework items list that includes discrepancies noted on the Special Inspectors daily report.

3.1.3 Special Inspectors

a. Inspect all elements of the project for which the special inspector is qualified to inspect and are identified in the Schedule of Special Inspections.

SECTION 01 45 35 Page 10

b. Attend preparatory phase meetings related to the Definable Feature of Work (DFOW) for which the special inspector is qualified to inspect.

c. Submit Special Inspections agency's written NDT practices for the monitoring and control of the agency's operations to include the following:

(1) The agency's procedures for the selection and administration of inspection personnel, describing the training, experience and examination requirements for qualifications and certification of inspection personnel.

(2) The agency's inspection procedures, including general inspection, material controls, and visual welding inspection.

d. Submit qualification records for nondestructive testing (NDT) technicians designated for the project.

e. Submit NDT procedures and equipment calibration records for NDT to be performed and equipment to be used for the project.

f. Submit a copy of the daily reports to the QC Manager.

g. Discrepancies that are observed during Special Inspections must be reported to the QC Manager for correction. If discrepancies are not corrected before the special inspector leaves the site the observed discrepancies must be documented in the daily report.

h. Submit a biweekly Special Inspection Report until all inspections are complete. A report is required for each biweekly period in which Special Inspections activity occurs, and must include the following:

(1) A brief summary of the work performed during the reporting time frame.

(2) Changes and/or discrepancies with the drawings, specifications and mechanical or electrical component certification, that were observed during the reporting period.

(3) Discrepancies which were resolved or corrected.

(4) A list of nonconforming items requiring resolution.

(5) All applicable test result including nondestructive testing reports.

i. At the completion of each DFOW requiring Special Inspections, submit an interim report of Special Inspections that documents the Special Inspections completed for that DFOW. Identify the inspector responsible for each item inspected and corrections of all discrepancies noted in the daily reports. The interim report of Special Inspections must be signed, dated and indicate the certification of the special inspector qualifying them to conduct the inspection.

j. At the completion of the project submit a comprehensive final report of Special Inspections that documents the Special Inspections completed for the project and corrections of all discrepancies noted in the daily reports. The comprehensive final report of Special

SECTION 01 45 35 Page 11

Inspections must be signed, dated and indicate the certification of the special inspector qualifying them to conduct the inspection.

k. Submit daily reports to the SIOR.

3.2 DEFECTIVE WORK

Check work as it progresses, but failure to detect any defective work or materials must in no way prevent later rejection if defective work or materials are discovered, nor obligate the Contracting Officer to accept such work.

-- End of Section --

SECTION 01 45 35 Page 12

Project:

Location:

Project #:

Date:

D

IV (Hangar), II (Office/Shop Area)

103 (Hangar), 92 (Office/Shop Area)

No

Concrete Grade Beams Mechanical Yards

Collector Elements Identified on plan with key notes

Concrete over metal deck See drawings for locations

Metal Roof Deck & Related Fastening System Roofs in Hangar and Office/Shop area

Out of Plane Wall Connections Office/Shop area and mechanical yards

Diaphragm Cross Steel Bracing Hangar lower roof and Office/Shop Area and Mechanical Yards

Cast in Place Concrete Roof Diaphragms See drawings for locations

Fuel Cell Corrosion Hangar and Office/Shop Area

Moffett Federal Airfield, Mountain View, CA

8/17/2020

Project Seismic Design Category:

Project Risk Category:

Project Design Wind Speed (mph):

Number of Stories:

Structure Height Above Grade (ft):

Hazardous Occupancy or attached to such?

STATEMENT OF SPECIAL INSPECTIONS

Special Inspector of Record (SIOR)

A Special Inspector of Record (SIOR)

SIOR Name (Registered Professional):

Professional Registration Number:

Consulting Firm Name (if any):

SIOR Office AND Mobile Phone Number:

IS

Group H Occupancies required (per UFGS 01 45 35, Section 1.3.8)

Hired by the Prime contractor per UFGS 01 45 35, Section 1.3.8

Following is a listing of critical main wind/seismic force resisting systems for this structure. Carefully inspect these elements as part of the roles and responsiblities of the Special Inspector (reference the Schedule of Special Inspections for inspection checklists).

Lateral Force Resisting System (LFRS)

2018 IBC 1704.3.2 and 1704.3.3

Vertical LFRS Elements Notes

Steel Special Concentrically Braced Frames

Special Reinforced Masonry Shear Walls

Special Reinforced Concrete Shear Walls

Steel Ordinary Concentrically Braced Frames

Steel Ordinary Moment Frames

Concrete Spread Footings Tied with Concrete Grade Beams

Fuel Cell Corrosion Control Hangar

Office/Shop Area

Office/Shop Area

Office/Shop Area

East Entrance Tower

Hangar and Office/Shop Area

Horizontal LFRS Elements Notes

Statement of Special Inspections Page 1 of 2

Project:

Location:

Project #:

Date:

1.

2.

3.

4.

5.

1.

2.

3.

4.

5.

6.

1.

2.

3.

4.

5.

6.

DSS Gas lines and associated fittings, anchorage, & flexible Connections

DSS Component XX

DSS Component XX

DSS Component XX

DSS Component XX

DSS Component XX

(2018 IBC 1705.13.3) (ASCE 7-16, 13.2.2, C13.2.2) (UFC 3-301-1, 2-5.3)

Non-structural 'Designated Seismic Systems' (DSS) must remain operable and contain hazardous substances following a design earthquake. Accordingly, all Designated Seismic Systems must be listed below and must be certified by the manufacturer to remain both operable and/or to contain hazardous substances after a design earthquake per UFC 3-301-01, Section 3-6.2. Submit said Certificates of Compliance to the Contracting Officer for each DSS after they have been reviewed and accepted by the EOR/DOR.

Additionally, the below listed Designated Seismic Systems must be carefully inspected by the Special Inspector according to the requirements noted in the Schedule of Special Inspections, Section AA.

ELECTRICAL Designated Seismic Systems (DSS) Requiring a Certificate of Compliance

If additional space is required, append an additional sheet listing the remaining DSS

If additional space is required, append an additional sheet listing the remaining DSS

DSS Emergency or Standby Power System

DSS Component XX

DSS Component XX

DSS Component XX

DSS Component XX

MECHANICAL/PLUMBING Designated Seismic Systems (DSS) Requiring a Certificate of Compliance

OTHER Designated Seismic Systems (DSS) Requiring a Certificate of Compliance

DSS Building egress stair systems

DSS Building fire sprinkler systems

DSS Component XX

DSS Component XX

DSS Component XX

DSS Component XX

Final Walk Down Inspection and Report

(UFC 3 301 01 SECTION 2-5.4)

Designated Seismic Systems shall receive a final walk-down inspection by the Registered Design Professional in

Responsible Charge

Final Walk Down Report, Prepared by the Registered Design Professional in Responsible Charge, Must Include:

1. Record observations of Final Walk Down Inspection

2. Document that Inspections were performed in accordance with the Schedule of Special Inspections

3. Document that all Designated Seismic Systems are installed according to construction/manufacturer document requirements, and that Compliance Certificates have been collected (UFC 03 301 01, 3-6.2, 13.2.2.2).

Statement of Special Inspections Page 2 of 2

8/17/2020

Moffett Federal Airfield, Mountain View, CA

Fuel Cell Corrosion Hangar and Office/Shop Area

Designated Seismic Systems (DSS)

SCHEDULE OF SPECIAL INSPECTIONS

Reference UFGS 01 45 35 for all requirements not noted as part of this schedule.

INSPECTION DEFINITIONS:

PERFORM: Perform these tasks for each weld, fastener or bolted connection, and noted verification.

OBSERVE: Observe these items randomly during the course of each work day to insure that applicable requirements are being met. Operations need not be delayed pending these inspections at contractor’s risk.

DOCUMENT: Document, with a report, that the work has been performed in accordance with the contract documents. This is in addition to any other reports required in the Special Inspections guide specification.

CONTINUOUS: Constant monitoring of identified tasks by a special inspector over the duration of performance of said tasks.

The Seismic Design Category for this project is: ☐ A, ☐ B, ☐ C, ☒ D, ☐ E, ☐ F (check appropriate box)

STRUCTURAL - STEEL – WELDING SECTION

ALL OR PORTIONS OF THIS SECTION ARE APPLICABLE IF BOX IS CHECKED: ☒

STEEL INSPECTION PRIOR TO WELDING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Table C-N5.4-1

TASK INSPECTION TYPE1 DESCRIPTION

1. Verify that the welding procedures specification (WPS) is available

PERFORM

2. Verify manufacturer certifications for welding consumables are available

PERFORM

3. Verify material identification PERFORM Type and grade.

4. Welder Identification System

PERFORM The fabricator or erector, as applicable, shall maintain a system by which a welder who has welded a joint or member can be identified. Stamps, if used, shall be the low-stress type.

5. Fit-up of groove welds (including joint geometry)

OBSERVE Joint preparation Dimensions (alignment, root opening, root face, bevel) Cleanliness (condition of steel surfaces) Tacking (tack weld quality and location) Backing type and fit (if applicable)

6. Configuration and finish of access holes

OBSERVE

7. Fit-up of fillet welds OBSERVE Dimensions (alignment, gaps at root) Cleanliness (condition of steel surfaces) Tacking (tack weld quality and location)

STEEL INSPECTION DURING WELDING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Table C-N5.4-2

TASK INSPECTION TYPE DESCRIPTION

8. Use of qualified welders PERFORM Welding by welders, welding operators, and tack welders who are qualified in conformance with requirements.

9. Control and handling of welding consumables

OBSERVE Packaging Electrode atmospheric exposure control

10. No welding over cracked tack welds

OBSERVE

11. Environmental conditions OBSERVE Wind speed within limits Precipitation and temperature

12. Welding Procedures Specification followed

OBSERVE Settings on welding equipment Travel speed Selected welding materials Shielding gas type/flow rate Preheat applied Interpass temperature maintained (min./max.)

Proper position (F, V, H, OH) Intermix of filler metals avoided

13. Welding techniques OBSERVE Interpass and final cleaning Each pass within profile limitations Each pass meets quality requirements

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need not be delayed pending these inspections at contractor’s risk.

STRUCTURAL - STEEL – WELDING SECTION (CONTINUED)

STEEL INSPECTION AFTER WELDING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Table C-N5.4-3

TASK INSPECTION TYPE 1 DESCRIPTION

14. Welds cleaned OBSERVE

15. Size, length, and location of all welds

PERFORM Size, length, and location of all welds conform to the requirements of the detail drawings.

16. Welds meet visual acceptance criteria

PERFORM AND

DOCUMENT

Crack prohibition Weld/base-metal fusion Crater cross section Weld profiles Weld size Undercut Porosity

17. Arc strikes PERFORM

18. k-area PERFORM When welding of doubler plates, continuity plates or stiffeners has been performed in the k-area, visually inspect the web k-area for cracks.

19. Backing removed, weld tabs removed and finished, and fillet welds added where required

PERFORM

20. Repair activities PERFORM AND

DOCUMENT

21. Document acceptance or rejection of welded joint or member

PERFORM

END SECTION

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - STEEL – BOLTING SECTION

STEEL INSPECTION TASKS PRIOR TO BOLTING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Table C-N5.6-1

TASK INSPECTION TYPE 1 DESCRIPTION

1. Manufacture’s certifications available for fastener materials

PERFORM

2. Fasteners marked in accordance with ASTM requirements

OBSERVE

3. Proper fasteners selected for joint detail (grade, type, bolt length if threads are to be excluded from shear plane)

OBSERVE

4. Proper bolting procedure selected for joint detail

OBSERVE

5. Connecting elements, including appropriate faying surface condition and hole preparation, if specified, meet applicable requirements

OBSERVE

6. Proper storage provided for bolts, nuts, washers, and other fastener components

OBSERVE

STEEL INSPECTION TASKS DURING BOLTING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Table C-N5.6-2

TASK INSPECTION TYPE 1 DESCRIPTION

7. Fastener assemblies of suitable condition, placed in all holes and washers (if required) are positioned as required

OBSERVE

8. Joint brought to the snug-tight condition prior to pretensioning operation

OBSERVE

9. Fastener component not turned by the wrench prevented from rotating

OBSERVE

10. Bolts are pretensioned in accordance with RCSC Specification, progressing systematically from the most rigid point toward the free edges

OBSERVE

STEEL INSPECTION TASKS AFTER BOLTING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

IBC 1705.2.1, AISC 360-10: Table C-N5.6-3

TASK INSPECTION TYPE 1 DESCRIPTION

11. Document acceptance or rejection of all bolted connections

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - STEEL - NON DESTRUCTIVE TESTING SECTION

NONDESTRUCTIVE TESTING OF WELDED JOINTS – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 360-16: Section N5.5

TASK INSPECTION TYPE 1 DESCRIPTION

1. Use of qualified nondestructive testing personnel

PERFORM Visual weld inspection and nondestructive testing (NDT) shall be conducted by personnel qualified in accordance with AWS D1.8 clause 7.2

2. CJP groove welds OBSERVE [NOTE: DOR must delete this row if section D (SEISMIC PROVISIONS SECTION) is checked] Dye penetrant testing (DT) and ultrasonic testing (UT) shall be performed on 20% of CJP groove welds for materials greater than 5/16” (8mm) thick. Testing rate must be increased to 100% if greater than 5% of welds tested have unacceptable defects.

3. Welded joints subject to fatigue

OBSERVE Dye penetrant testing (DT) and Ultrasonic testing (UT) shall be performed on 100% of welded joints identified on contract drawings as being subject to fatigue.

4. Weld tab removal sites OBSERVE At the end of welds where weld tabs have been removed, magnetic particle testing shall be performed on the same beam-to-column joints receiving UT

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

STRUCTURAL - STEEL – AISC 341 REQUIREMENTS (SEISMIC PROVISIONS) SECTION

NONDESTRUCTIVE TESTING OF WELDED JOINTS – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 341-16: Section J6.2

TASK INSPECTION TYPE 1 DESCRIPTION

[NOTE: DOR may uncheck this section for projects NOT designed in accordance with AISC 341 (Seismic Provisions) or for projects designed according to AISC 341, but using an R value equal to 3]

5. CJP groove welds OBSERVE Dye penetrant testing (DT) and ultrasonic testing (UT) shall be performed on 100% of CJP groove welds for materials greater than 5/16” thick (8mm).

6. Beam cope and access hole.

OBSERVE At welded splices and connections, thermally cut surfaces of beam copes and access holes shall be tested using magnetic particle testing (MT) or dye penetrant testing (DT), when the flange thickness exceeds 1 1/2 in. for rolled shapes, or when the web thickness exceeds 1 1/2 in. for built-up shapes.

7. K-area NDT (AISC 341)

PERFORM Where welding of doubler plates, continuity plates or stiffeners has been performed in the k-area, the web shall be tested for cracks using magnetic particle testing (MT). The MT inspection area shall include the k-area base metal within 3-inches of the weld. The MT shall be performed no sooner than 48 hours following completion of the welding.

8. Placement of reinforcing or contouring fillet welds

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - STEEL - COMPOSITE CONSTRUCTION 1

COMPOSITE CONSTRUCTION PRIOR TO PLACING CONCRETE – VERIFY THE FOLLOWING ARE IN COMPLIANCE 2018 IBC 1705.2.1, AISC 360-16: Table N6.1, AISC 341-16: Table J9.1

TASK INSPECTION TYPE 2 DESCRIPTION

1. Placement and installation of steel headed stud anchors

PERFORM

2. Material identification of reinforcing steel (Type/Grade)

OBSERVE

3. Determination of carbon equivalent for reinforcing steel other than ASTM A706

OBSERVE

4. Proper reinforcing steel size, spacing, clearances, support, and orientation

OBSERVE

5. Reinforcing steel has not been re-bent in the field

OBSERVE

6. Reinforcing clearances have been provided

OBSERVE

7. Reinforcing steel has been tied and supported as required

OBSERVE

8. Composite member has required size

OBSERVE

STRUCTURAL - STEEL - OTHER INSPECTIONS

OTHER STEEL INSPECTIONS – VERIFY THE FOLLOWING ARE IN COMPLIANCE

2018 IBC 1705.2.1, AISC 341-16: Tables J8.1 & J10.1

TASK INSPECTION TYPE 2 DESCRIPTION

1. Anchor rods and other embedments supporting structural steel

PERFORM Verify the diameter, grade, type, and length of the anchor rod or embedded item, and the extent or depth of embedment prior to placement of concrete.

2. Fabricated steel or erected steel frame

OBSERVE Verify compliance with the details shown on the construction documents, such as braces, stiffeners, member locations and proper application of joint details at each connection.

3. Reduced beam sections (RBS) where/if occurs

DOCUMENT Contour and finish Dimensional tolerances

4. Protected zones DOCUMENT No holes or unapproved attachments made by fabricator or erector

5. H-piles where/if occurs DOCUMENT No holes or unapproved attachments made by the responsible contractor

1 See Concrete Construction Section for all concrete related inspection of composite steel construction.

2 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - COLD-FORMED METAL DECK - PLACEMENT SECTION

METAL DECK INSPECTION PRIOR TO DECK PLACEMENT – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.1

TASK INSPECTION TYPE 1 DESCRIPTION

1. Verify compliance of materials (deck and all deck accessories) with construction documents, including profiles, material properties, and base metal thickness

PERFORM

2. Document acceptance or rejection of deck and deck accessories

DOCUMENT

METAL DECK INSPECTION DURING DECK PLACEMENT – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.2

TASK INSPECTION TYPE 1 DESCRIPTION

3. Verify compliance of deck and all deck accessories installation with construction documents

PERFORM

4. Verify deck materials are represented by the mill certifications that comply with the construction documents

PERFORM

5. Document acceptance or rejection of installation of deck and deck accessories

DOCUMENT

METAL DECK INSPECTION AFTER DECK PLACEMENT – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.3

TASK INSPECTION TYPE 1 DESCRIPTION

6. Welding procedure specification (WPS) available

PERFORM

7. Manufactures certifications for welding consumables available

OBSERVE

8. Material identification (type/grade)

OBSERVE

9. Check welding equipment OBSERVE

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - COLD-FORMED METAL DECK – WELDING SECTION

METAL DECK INSPECTION DURING WELDING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

SDI QA/QC-2011, Appendix 1, Table 1.4

TASK INSPECTION TYPE 1 DESCRIPTION

1. Use of qualified welders OBSERVE

2. Control and handling of welding consumables

OBSERVE

3. Environmental conditions (wind speed, moisture, temperature)

OBSERVE

4. WPS followed OBSERVE

METAL DECK INSPECTION AFTER WELDING – VERIFY THE FOLLOWING ARE IN COMPLIANCE

SDI QA/QC-2011, Appendix 1, Table 1.5

TASK INSPECTION TYPE 1 DESCRIPTION

5. Verify size and location of welds, including support, sidelap, and perimeter welds.

PERFORM

6. Welds meet visual acceptance criteria

PERFORM

7. Verify repair activities PERFORM

8. Document acceptance or rejection of welds

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - COLD-FORMED METAL DECK – FASTENING SECTION

METAL DECK INSPECTION BEFORE MECHANICAL FASTENING – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.6

TASK INSPECTION TYPE 1 DESCRIPTION

1. Manufacturer installation instructions available for mechanical fasteners

OBSERVE

2. Proper tools available for fastener installation

OBSERVE

METAL DECK INSPECTION DURING MECHANICAL FASTENING – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.7

TASK INSPECTION TYPE 1 DESCRIPTION

3. Fasteners are positioned as required

OBSERVE

4. Fasteners are installed in accordance with manufacturer's instructions

OBSERVE

METAL DECK INSPECTION AFTER MECHANICAL FASTENING – VERIFY THE FOLLOWING ARE IN COMPLIANCE SDI QA/QC-2011, Appendix 1, Table 1.8

TASK INSPECTION TYPE 1 DESCRIPTION

5. Check spacing, type, and installation of support fasteners

PERFORM

6. Check spacing, type, and installation of sidelap fasteners

PERFORM

7. Check spacing, type, and installation of perimeter fasteners

PERFORM

8. Verify repair activities PERFORM

9. Document acceptance or rejection of mechanical fasteners

1 PERFORM: Perform these tasks for each weld, fastener or bolted connection, and required verification.

OBSERVE: Observe these items on a random sampling basis daily to insure that applicable requirements are met. Operations need

DOCUMENT: Document in a report that the work has been performed as required. This is in addition to all other required reports.

STRUCTURAL - LIGHT GAUGE STEEL FRAMING AND/OR LIGHT GAUGE TRUSSES SECTION

LIGHT GAUGE STEEL CONSTRUCTION AND CONNECTIONS – VERIFY THE FOLLOWING ARE IN COMPLIANCE

IBC 1705.2.2, 1705.11.2, 1705.11.3, UFC 4 023 03

TASK INSPECTION TYPE1 DESCRIPTION

1. Trusses spanning 60-feet or greater where/if applies

PERFORM Verify that temporary and permanent truss restraint/bracing is installed in accordance with approved truss…

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