VOL3.PDF
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- Solicitation number
- W9127820R0037
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This solicitation package includes specifications for the construction of an aircraft hangar facility and supporting facilities at Redstone Arsenal in Alabama. Key details include the construction of an aviation test, instrumentation, and integration hangar to support developmental flight test activities for rotary-wing aircraft, including aircraft instrumentation and test systems integration. Supporting facilities specified are site development, utilities, lighting, paving, parking, walks, curbs, storm drainage, landscaping, signage, physical security, and anti-terrorism/force protection measures. The procurement will involve awarding a construction contract in the estimated range of $25-100 million to support these efforts. Specifications cover requirements for various building systems, including HVAC, electrical, plumbing and fire protection.
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| File | Type | Posted |
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| AM04.pdf | ||
| AM03 DRAWINGS.pdf | ||
| AM03.pdf | ||
| AM02.pdf | ||
| AM02 DRAWINGS.pdf | ||
| Redstone Aircraft PreBid Signin.pdf | ||
| AM01 DRAWINGS.pdf | ||
| AM01.pdf | ||
| EM 385-1-1.pdf | ||
| RTA Drawings VOL1.pdf | ||
| RTA Drawings VOL2.pdf | ||
| VOL4.PDF | ||
| VOL2.PDF | ||
| VOL1.PDF |
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VOLUME 3 OF 4
SOLICITATION NO: W9127820R0037
CADD NO: MHY20008
SPECIFICATIONS
FOR
AIRCRAFT AND FLIGHT EQUIPMENT BUILDINGS
REDSTONE ARSENAL, ALABAMA
(MADISON COUNTY)
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
109 St. Joseph St
Mobile, Alabama 36602
This page was intentionally left blank for duplex printing.
AIRCRAFT AND FLIGHT EQUIPMENT BUILDINGS W9127820R0037
REDSTONE ARSENAL, ALABAMA MHY20008
Table of Contents Page 1
TABLE OF CONTENTS
VOLUME 1 OF 4
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
SMALL BUSINESS SUBCONTRACTING PLAN TEMPLATE
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTIONS TO PROPOSERS
00 45 00 REPRESENTATIONS & CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
CESAM FORM 1151, PROMPT PAYMENT CERTIFICATION AND SUPPORTING
DATA FOR CONTRACTOR PROGRESS PAYMENT INVOICE
SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
PROJECT SIGNS
DD FORM 1354
DD FORM 1354 CHECKLIST
WAGE RATES – BUILDING
WAGE RATES - HEAVY
01 00 01 GENERAL CONTRACT REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTER
FORM 4025
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
SAM FORM 696
01 45 35 SPECIAL INSPECTIONS
ATTACHMENT 1: STATEMENT OF SPECIAL INSPECTIONS
ATTACHMENT 2: SCHEDULE OF SPECIAL INSPECTIONS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 – EXISTING CONDITIONS
02 41 00 DEMOLITION AND DECONSTRUCTION
Table of Contents Page 2
DIVISION 03 – CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
03 45 00 PRECAST ARCHITECTURAL CONCRETE
DIVISION 04 – MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 – METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
VOLUME 2 OF 4
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 52 00 MODIFIED BITUMINIOUS MEMBRANE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 – OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 33 23 OVERHEAD COILING DOORS
08 34 16.10 STEEL SLIDING HANGAR DOORS
08 45 23 INSULATED TRANSLUCENT FIBERGLASS WALL PANEL ASSEMBLIES
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
Table of Contents Page 3
DIVISION 09 – FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 67 23.15 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT SYSTEM
09 90 00 PAINTS AND COATINGS
DIVISION 10 – SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14.00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 12 – FURNISHINGS
12 21 00 WINDOW BLINDS
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DIVISION 13 – SPECIAL CONSTRUCTION
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 13 25 HIGH-EXPANSION FOAM SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
VOLUME 3 OF 4
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION & EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC SYSTEMS
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 08 00.00 10 COMMISSIONING OF HVAC SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER LOCAL
BUILDING SYSTEMS
23 11 25 FACILIY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 54 16.00 10 HEATING SYSTEMS, GAS FIRED HEATERS
23 81 00 DECENTRALIZED UNITARY EQUIPMENT
Table of Contents Page 4
DIVISION 25 – INTEGRATED AUTOMATION
25 05 11.01 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS – FIRE
ALARM AND MASS NOTIFICATION SYSTEM
25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS –
UTILITY MONITORING CONTROL SYSTEM
DIVISION 26 – ELECTRICAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 42 15.00 10 CATHODIC PROTECTION SYSTEM (STEEL WATER TANKS)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
26 56 20 AIRFIELD AND HELIPORT LIGHTING AND VISUAL NAVIGATION AIDS
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 – EARTHWORK
31 00 00 EARTHWORK
31 31 16.13 CHEMICAL TERMITE CONTROL
VOLUME 4 OF 4
DIVISION 32 – EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 20 SEPARATION LAYER
32 11 23 AGGREGATE BASE COURSES
32 11 23.23 DRAINAGE LAYERS
32 11 30 LIME TREATMENT SUBGRADE
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 ASPHALT PAVING FOR AIRFIELDS AND ROADS
32 13 14.13 CONCRETE PAVING FOR AIRFIELDS AND OTHER HEAVY DUTY CONCRETE
PAVEMENTS
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
32 92 23 SODDING
Table of Contents Page 5
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 16 15 WATER STORAGE STEEL TANKS
33 30 00 SANITARY SEWERAGE
33 32 16 PACKAGE UTILITY WASTEWATER PUMPING STATION
33 40 00 STORM DRAINAGE UTILITIES
33 51 15 NATURAL-GAS/LIQUID PETROLEUM GAS DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 34 – TRANSPORTATION
34 73 13 MOORING AND GROUNDING POINTS FOR AIRCRAFT
DIVISION 41 – MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 13.15 BRIDGE CRANES, OVERHEAD ELECTRIC, UNDER RUNNING
DIVISION 46 – WATER AND WASTEWATER EQUIPMENT
46 25 14 COALESCING OIL-WATER SEPARATORS
APPENDICES
APPENDIX A UTILITY MONITORING CONTROL SYSTEM DESIGN CRITERIA DIVISION
25 – UMCS FOR REDSTONE ARSENAL
APPENDIX B EXPLOSIVE SAFETY SUBMISSION (ESS), MUNITIONS AND EXPLOSIVES
OF CONCERN REMEDIAL ACTION, RSA-072, AIRCRAFT AND FLIGHT
EQUIPMENT BUILDING, REDSTONE ARSENAL, ALABAMA, DATED 26
FEBRUARY 2020.
APPENDIX C LEED V4 FOR BUILDING DESIGN AND CONSTRUCTION
APPENDIX D ARMY ENERGY SUSTAINABILITY RECORD CARD
APPENDIX E CID/SID AND TYPICAL INTERIOR SIGNAGE, REDSTONE ARSENAL
AIRCRAFT AND FLIGHT EQUIPMENT BUILDING
APPENDIX F GEOTECHNICAL DESIGN
--End of Project Table of Contents--
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AIRCRAFT AND FLIGHT EQUIPMENT BUILDING W9127820R0037
SECTION 23 00 00
AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
08/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (AMCA)
AMCA 201 (2002; R 2011) Fans and Systems
AMCA 210 (2016) Laboratory Methods of Testing Fans for Aerodynamic Performance Rating
AMCA 300 (2014) Reverberant Room Method for Sound Testing of Fans
AMCA 301 (2014) Methods for Calculating Fan Sound Ratings from Laboratory Test Data
AMCA 500-D (2012) Laboratory Methods of Testing Dampers for Rating
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI 410 (2001; Addendum 1 2002; Addendum 2 2005;
Addendum 3 2011) Forced-Circulation Air-Cooling and Air-Heating Coils
AHRI Guideline D (1996) Application and Installation of Central Station Air-Handling Units
AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)
ABMA 11 (2014) Load Ratings and Fatigue Life for Roller Bearings
ABMA 9 (2015) Load Ratings and Fatigue Life for Ball Bearings
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 52.2 (2017) Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size
ASHRAE 62.1 (2013) Ventilation for Acceptable Indoor Air Quality
ASHRAE 70 (2006; R 2011) Method of Testing for
SECTION 23 00 00 Page 1
Rating the Performance of Air Outlets and Inlets
ASHRAE 90.1 - IP (2016; ERTA 1-4 2017; INT 1-2 2017) Energy Standard for Buildings Except Low-Rise Residential Buildings
ASME INTERNATIONAL (ASME)
ASME A13.1 (2015) Scheme for the Identification of Piping Systems
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2015) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A924/A924M (2017) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B152/B152M (2013) Standard Specification for Copper Sheet, Strip, Plate, and Rolled Bar
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B280 (2016) Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service
ASTM B766 (1986; R 2015) Standard Specification for Electrodeposited Coatings of Cadmium
ASTM C553 (2013) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D3359 (2017) Standard Test Methods for Rating Adhesion by Tape Test
ASTM D520 (2000; R 2011) Zinc Dust Pigment
ASTM E2016 (2015) Standard Specification for Industrial Woven Wire Cloth
SECTION 23 00 00 Page 2
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA MG 1 (2016; SUPP 2016) Motors and Generators
NEMA MG 10 (2017) Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel-Cage Polyphase Induction Motors
NEMA MG 11 (1977; R 2012) Energy Management Guide for Selection and Use of Single Phase Motors
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 701 (2015) Standard Methods of Fire Tests for Flame Propagation of Textiles and Films
NFPA 90A (2015) Standard for the Installation of Air Conditioning and Ventilating Systems
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS)Indoor Advantage
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1819 (2002) Fire, Smoke and Radiation Damper Installation Guide for HVAC Systems, 5th Edition
SMACNA 1966 (2005) HVAC Duct Construction Standards Metal and Flexible, 3rd Edition
SMACNA 1972 CD (2012) HVAC Air Duct Leakage Test Manual - 2nd Edition
SMACNA 1981 (2008) Seismic Restraint Manual Guidelines for Mechanical Systems, 3rd Edition
U.S. DEPARTMENT OF ENERGY (DOE)
Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 82 Protection of Stratospheric Ozone
PL 109-58 Energy Policy Act of 2005 (EPAct05)
UL ENVIRONMENT (ULE)
ULE Greenguard UL Greenguard Certification Program
UNDERWRITERS LABORATORIES (UL)
UL 181 (2013; Reprint Apr 2017) UL Standard for Safety Factory-Made Air Ducts and Air
SECTION 23 00 00 Page 3
Connectors
UL 1996 (2009; Reprint Jul 2016) UL Standard for Safety Electric Duct Heaters
UL 555 (2006; Reprint Aug 2016) UL Standard for Safety Fire Dampers
UL 586 (2009; Reprint Sep 2014) Standard for High-Efficiency Particulate, Air Filter Units
UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit-Steel
UL 705 (2004; Reprint Mar 2016) UL Standard for Safety Power Ventilators
UL 900 (2015) Standard for Air Filter Units
UL Bld Mat Dir (updated continuously online) Building Materials Directory
UL Electrical Constructn (2012) Electrical Construction Equipment Directory
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SYSTEM DESCRIPTION
Furnish ductwork, piping offsets, fittings, and accessories as required to provide a complete installation. Coordinate the work of the different trades to avoid interference between piping, equipment, structural, and electrical work. Provide complete, in place, all necessary offsets in piping and ductwork, and all fittings, and other components, required to install the work as indicated and specified.
1.2.1 Mechanical Equipment Identification
The number of charts and diagrams shall be equal to or greater than the number of mechanical equipment rooms. Where more than one chart or diagram per space is required, mount these in edge pivoted, swinging leaf, extruded aluminum frame holders which open to 170 degrees.
1.2.1.1 Charts
Provide chart listing of equipment by designation numbers and capacities such as flow rates, pressure and temperature differences, heating and cooling capacities, horsepower, pipe sizes, and voltage and current characteristics.
1.2.1.2 Diagrams
Submit proposed diagrams, at least 2 weeks prior to start of related testing. provide neat mechanical drawings provided with extruded aluminum frame under 1/8-inch glass or laminated plastic, system diagrams that show the layout of equipment, piping, and ductwork, and typed condensed operation manuals explaining preventative maintenance procedures, methods of checking the system for normal, safe operation, and procedures for
SECTION 23 00 00 Page 4 safely starting and stopping the system. After approval, post these items where directed.
1.2.2 Service Labeling
Label equipment, including fans, air handlers, terminal units, etc. with labels made of self-sticking, plastic film designed for permanent installation. Labels shall be in accordance with the typical examples below:
SERVICE LABEL AND TAG DESIGNATION
Exhaut Fan EF-1
Air Handling Unit AHU-1
Infrared Heater (NG) IH-1
Identify similar services with different temperatures or pressures. Where pressures could exceed 125 pounds per square inch, gage, include the maximum system pressure in the label. Label and arrow piping in accordance with the following:
a. Each point of entry and exit of pipe passing through walls.
b. Each change in direction, i.e., elbows, tees.
c. In congested or hidden areas and at all access panels at each point required to clarify service or indicated hazard.
d. In long straight runs, locate labels at distances within eyesight of each other not to exceed 75 feet. All labels shall be visible and legible from the primary service and operating area.
For Bare or Insulated Pipes for Outside Diameters of Lettering
1/2 thru 1-3/8 inch 1/2 inch
1-1/2 thru 2-3/8 inch 3/4 inch
2-1/2 inch and larger 1-1/4 inch
1.2.3 Color Coding
Color coding of all piping systems shall be in accordance with ASME A13.1 .
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S"
SECTION 23 00 00 Page 5 are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Detail Drawings; G
SD-03 Product Data
Metallic Flexible Duct Insulated Nonmetallic Flexible Duct Runouts Duct Connectors Duct Access Doors; G Fire Dampers Manual Balancing Dampers; G Automatic Smoke-Fire Dampers Sound Attenuation Equipment Acoustical Duct Liner Diffusers Registers and Grilles Louvers Air Vents, Penthouses, and Goosenecks Centrifugal Fans In-Line Centrifugal Fans Propeller Type Power Roof Ventilators High Volume Low Speed (Axial) Fans Air Handling Units; G Room Fan-Coil Units; G Unit Ventilators Test Procedures Diagrams; G Electric Unit Heaters; G
SD-06 Test Reports
Performance Tests; G Damper Acceptance Test; G
SD-07 Certificates
Bolts Certification Ozone Depleting Substances
SD-08 Manufacturer's Instructions
Manufacturer's Installation Instructions Operation and Maintenance Training
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals; G
Fire Dampers; G Manual Balancing Dampers; G Automatic Smoke-Fire Dampers; G Centrifugal Fans; G In-Line Centrifugal Fans; G
SECTION 23 00 00 Page 6
High Volume Low Speed (Axial) Fans; G Propeller Type Power Roof Ventilators; G Air Handling Units; G Room Fan-Coil Units; G Unit Ventilators; G
SD-11 Closeout Submittals
Energy Efficient Equipment; S Reduce Volatile Organic Compounds (VOC); S Indoor Air Quality During Construction; S Ozone Depleting Substances for Refrigerants; S
1.4 QUALITY ASSURANCE
Except as otherwise specified, approval of materials and equipment is based on manufacturer's published data.
a. Where materials and equipment are specified to conform to the standards of the Underwriters Laboratories, the label of or listing with reexamination in UL Bld Mat Dir , and UL 6 is acceptable as sufficient evidence that the items conform to Underwriters Laboratories requirements. In lieu of such label or listing, submit a written certificate from any nationally recognized testing agency, adequately equipped and competent to perform such services, stating that the items have been tested and that the units conform to the specified requirements. Outline methods of testing used by the specified agencies.
b. Where materials or equipment are specified to be constructed or tested, or both, in accordance with the standards of the ASTM International (ASTM), the ASME International (ASME), or other standards, a manufacturer's certificate of compliance of each item is acceptable as proof of compliance.
c. Conformance to such agency requirements does not relieve the item from compliance with other requirements of these specifications.
d. Where products are specified to meet or exceed the specified energy efficiency requirement of FEMP-designated or Energy Star certified product categories, equipment selected shall have as a minimum the efficiency rating identified under "Energy-Efficient Products" at http://www1.eere.energy.gov/femp/procurement .
These specifications conform to the efficiency requirements as defined in Public Law PL 109-58 , "Energy Policy Act of 2005" for federal procurement of energy-efficient products. Equipment having a lower efficiency than Energy Star or FEMP requirements may be specified if the designer determines the equipment to be more life-cycle cost effective using the life-cycle cost analysis methodology and procedure in 10 CFR 436.
1.4.1 Prevention of Corrosion
Protect metallic materials against corrosion. Manufacturer shall provide rust-inhibiting treatment and standard finish for the equipment enclosures. Do not use aluminum in contact with earth, and where connected to dissimilar metal. Protect aluminum by approved fittings, barrier material, or treatment. Ferrous parts such as anchors, bolts, SECTION 23 00 00 Page 7 braces, boxes, bodies, clamps, fittings, guards, nuts, pins, rods, shims, thimbles, washers, and miscellaneous parts not of corrosion-resistant steel or nonferrous materials shall be hot-dip galvanized in accordance with ASTM A123/A123M for exterior locations and cadmium-plated in conformance with ASTM B766 for interior locations.
1.4.2 Asbestos Prohibition
Do not use asbestos and asbestos-containing products.
1.4.3 Ozone Depleting Substances Used as Refrigerants
Minimize releases of Ozone Depleting Substances (ODS) during repair, maintenance, servicing or disposal of appliances containing ODS's by complying with all applicable sections of 40 CFR 82 Part 82 Subpart F.
Any person conducting repair, maintenance, servicing or disposal of equipment containing refrigerants must comply with the following:
a. Do not knowingly vent or otherwise release into the environment, Class I or Class II substances used as a refrigerant.
b. Do not open appliances without meeting the requirements of 40 CFR 82 Part 82.156 Subpart F, regarding required practices for evacuation and collection of refrigerant, and 40 CFR 82 Part 82.158 Subpart F, regarding standards of recycling and recovery equipment.
c. Only persons who comply with 40 CFR 82 Part 82.161 Subpart F, regarding technician certification, can conduct work on appliances containing refrigerant.
In addition, provide copies of all applicable certifications to the Contracting Officer at least 14 calendar days prior to initiating maintenance, repair, servicing, dismantling or disposal of appliances, including:
a. Proof of Technician Certification
b. Proof of Equipment Certification for recovery or recycling equipment.
c. Proof of availability of certified recovery or recycling equipment.
1.4.4 Use of Ozone Depleting Substances, Other than Refrigerants
The use of Class I or Class II ODS's listed as nonessential in 40 CFR 82 Part 82.66 Subpart C is prohibited. These prohibited materials and uses include:
a. Any plastic party spray streamer or noise horn which is propelled by a chlorofluorocarbon
b. Any cleaning fluid for electronic and photographic equipment which contains a chlorofluorocarbon; including liquid packaging, solvent wipes, solvent sprays, and gas sprays.
c. Any plastic flexible or packaging foam product which is manufactured with or contains a chlorofluorocarbon, including, open cell foam, open cell rigid polyurethane poured foam, closed cell extruded polystyrene sheet foam, closed cell polyethylene foam and closed cell polypropylene foam except for flexible or packaging foam used in
SECTION 23 00 00 Page 8 coaxial cabling.
d. Any aerosol product or other pressurized dispenser which contains a chlorofluorocarbon, except for those listed in 40 CFR 82 Part 82.66 Subpart C.
Request a waiver if a facility requirement dictates that a prohibited material is necessary to achieve project goals. Submit the waiver request in writing to the Contracting Officer. The waiver will be evaluated and dispositioned.
1.4.5 Detail Drawings
Submit detail drawings showing equipment layout, including assembly and installation details and electrical connection diagrams; ductwork layout showing the location of all supports and hangers, typical hanger details, gauge reinforcement, reinforcement spacing rigidity classification, and static pressure and seal classifications. Include any information required to demonstrate that the system has been coordinated and functions properly as a unit on the drawings and show equipment relationship to other parts of the work, including clearances required for operation and maintenance. Submit drawings showing bolt-setting information, and foundation bolts prior to concrete foundation construction for all equipment indicated or required to have concrete foundations. Submit function designation of the equipment and any other requirements specified throughout this Section with the shop drawings.
1.4.6 Test Procedures
Submit proposed test procedures and test schedules for the ductwork leak test, and performance tests of systems, at least 2 weeks prior to the start of related testing.
1.4.7 Sustainable Design Certification
Product shall be third party certified in accordance with ULE Greenguard , SCS Scientific Certification Systems Indoor Advantageor equal.
Certification shall be performed annually and shall be current. Products to be addressed from the ULE Greenguard product list: adhesives/sealants, air filters, building construction materials, HVAC system equipment and insulation.
1.5 DELIVERY, STORAGE, AND HANDLING
Protect stored equipment at the jobsite from the weather, humidity and temperature variations, dirt and dust, or other contaminants.
Additionally, cap or plug all pipes until installed.
PART 2 PRODUCTS
2.1 PRODUCT SUSTAINABILITY CRITERIA
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the following:
2.1.1 Energy Efficient Equipment
Provide documentation in conformance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph ENERGY EFFICIENT EQUIPMENT that the following products
SECTION 23 00 00 Page 9 meet energy efficiency requirements as outlined in this section:
a. Centrifugal Fans
b. In-Line Centrifugal Fans
c. Axial Flow Fans
d. Panel Type Power Wall Ventilators
e. Centrifugal Type Power Wall Ventilators
f. Centrifugal Type Power Roof Ventilators
g. Propeller Type Power Roof Ventilators
h. Air-Curtain Fans
i. Ceiling Exhaust Fans
j. Air Handling Units
k. Room Fan-Coil Units
l. Coil Induction Units
m. Reheat Units
n. Unit Ventilators
o. Energy Recovery Devices
2.1.2 Reduce Volatile Organic Compounds (VOC) for sealants, coatings or adhesives
Low or no VOC's and no added urea formaldehyde for duct sealants, coatings or adhesives, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE VOLATILE ORGANIC COMPOUNDS (VOC).
2.1.3 Ozone Depleting Substances for Refrigerants
Do not use any Ozone Depleting Substances (ODS) as Refrigerants per requirements in 01 33 29 SUSTAINABILITY REPORTING paragraph OZONE
DEPLETING SUBSTANCES.
2.2 STANDARD PRODUCTS
Provide components and equipment that are "standard products" of a manufacturer regularly engaged in the manufacturing of products that are of a similar material, design and workmanship. "Standard products" is defined as being in satisfactory commercial or industrial use for 2 years before bid opening, including applications of components and equipment under similar circumstances and of similar size, satisfactorily completed by a product that is sold on the commercial market through advertisements, manufacturers' catalogs, or brochures. Products having less than a 2-year field service record are acceptable if a certified record of satisfactory field operation, for not less than 6000 hours exclusive of the manufacturer's factory tests, can be shown. Provide equipment items that are supported by a service organization.
2.3 IDENTIFICATION PLATES
In addition to standard manufacturer's identification plates, provide engraved laminated phenolic identification plates for each piece of mechanical equipment. Identification plates are to designate the function of the equipment. Submit designation with the shop drawings.
Identification plates shall be three layers, black-white-black, engraved to show white letters on black background. Letters shall be upper case.
Identification plates 1-1/2-inches high and smaller shall be 1/16-inch thick, with engraved lettering 1/8-inch high; identification plates larger than 1-1/2-inches high shall be 1/8-inch thick, with engraved lettering of suitable height. Identification plates 1-1/2-inches high and larger shall have beveled edges. Install identification plates using a compatible
SECTION 23 00 00 Page 10 adhesive.
2.4 EQUIPMENT GUARDS AND ACCESS
Fully enclose or guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts exposed to personnel contact according to OSHA requirements. Properly guard or cover with insulation of a type specified, high temperature equipment and piping exposed to contact by personnel or where it creates a potential fire hazard. The requirements for catwalks, operating platforms, ladders, and guardrails are specified in Section 05 50 13 MISCELLANEOUS METAL
FABRICATIONS.
2.5 ELECTRICAL WORK
a. Provide motors, controllers, integral disconnects, contactors, and controls with their respective pieces of equipment, except controllers indicated as part of motor control centers. Provide electrical equipment, including motors and wiring, as specified in Section 26 20 00INTERIOR DISTRIBUTION SYSTEM. Provide manual or automatic control and protective or signal devices required for the operation specified and control wiring required for controls and devices specified, but not shown. For packaged equipment, include manufacturer provided controllers with the required monitors and timed restart.
b. For single-phase motors, provide high-efficiency type, fractional-horsepower alternating-current motors, including motors that are part of a system, in accordance with NEMA MG 11. Integral size motors shall be the premium efficiency type in accordance with
NEMA MG 1.
c. For polyphase motors, provide squirrel-cage medium induction motors, including motors that are part of a system , and that meet the efficiency ratings for premium efficiency motors in accordance with NEMA MG 1. Select premium efficiency polyphase motors in accordance with NEMA MG 10.
d. Provide motors in accordance with NEMA MG 1 and of sufficient size to drive the load at the specified capacity without exceeding the nameplate rating of the motor. Provide motors rated for continuous duty with the enclosure specified. Provide motor duty that allows for maximum frequency start-stop operation and minimum encountered interval between start and stop. Provide motor torque capable of accelerating the connected load within 20 seconds with 80 percent of the rated voltage maintained at motor terminals during one starting period. Provide motor starters complete with thermal overload protection and other necessary appurtenances. Fit motor bearings with grease supply fittings and grease relief to outside of the enclosure.
e. Provide variable frequency drives for motors as specified in Section
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS.
2.6 ANCHOR BOLTS
Provide anchor bolts for equipment placed on concrete equipment pads or on concrete slabs. Bolts to be of the size and number recommended by the equipment manufacturer and located by means of suitable templates.
Installation of anchor bolts shall not degrade the surrounding concrete.
SECTION 23 00 00 Page 11
2.7 SEISMIC ANCHORAGE
Anchor equipment in accordance with applicable seismic criteria for the area and as defined in SMACNA 1981
2.8 PAINTING
Paint equipment units in accordance with approved equipment manufacturer's standards unless specified otherwise. Field retouch only if approved.
Otherwise, return equipment to the factory for refinishing.
2.9 INDOOR AIR QUALITY
Provide equipment and components that comply with the requirements of ASHRAE 62.1 unless more stringent requirements are specified herein.
2.10 DUCT SYSTEMS
2.10.1 Metal Ductwork
Provide metal ductwork construction, including all fittings and components, that complies with SMACNA 1966, as supplemented and modified by this specification .
a. Provide radius type elbows with a centerline radius of 1.5 times the width or diameter of the duct where space permits. Otherwise, elbows having a minimum radius equal to the width or diameter of the duct or square elbows with factory fabricated turning vanes are allowed.
b. Provide ductwork that meets the requirements of Seal Class A. Provide ductwork in VAV systems upstream of the VAV boxes that meets the requirements of Seal Class A.
c. Provide sealants that conform to fire hazard classification specified in Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS and are suitable for the range of air distribution and ambient temperatures to which it is exposed. Do not use pressure sensitive tape as a sealant.
d. Make spiral lock seam duct, and flat oval with duct sealant and lock with not less than 3 equally spaced drive screws or other approved methods indicated in SMACNA 1966. Apply the sealant to the exposed male part of the fitting collar so that the sealer is on the inside of the joint and fully protected by the metal of the duct fitting. Apply one brush coat of the sealant over the outside of the joint to at least 2 inch band width covering all screw heads and joint gap. Dents in the male portion of the slip fitting collar are not acceptable.
Fabricate outdoor air intake ducts and plenums with watertight soldered or brazed joints and seams.
2.10.1.1 Insulated Nonmetallic Flexible Duct Runouts
Use flexible duct runouts only where indicated. Runout length is indicated on the drawings, and is not to exceed 5 feet. Provide runouts that are preinsulated, factory fabricated, and that comply with NFPA 90A and UL 181 . Provide either field or factory applied vapor barrier.
Provide not less than 20 ounce glass fabric duct connectors coated on both sides with neoprene. Where coil induction or high velocity units are
SECTION 23 00 00 Page 12 supplied with vertical air inlets, use a streamlined, vaned and mitered elbow transition piece for connection to the flexible duct or hose.
Provide a die-stamped elbow and not a flexible connector as the last elbow to these units other than the vertical air inlet type. Insulated flexible connectors are allowed as runouts. Provide insulated material and vapor barrier that conform to the requirements of Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS. Do not expose the insulation material surface to the air stream.
2.10.1.2 General Service Duct Connectors
Provide a flexible duct connector approximately 6 inches in width where sheet metal connections are made to fans or where ducts of dissimilar metals are connected. For round/oval ducts, secure the flexible material by stainless steel or zinc-coated, iron clinch-type draw bands. For rectangular ducts, install the flexible material locked to metal collars using normal duct construction methods. Provide a composite connector system that complies with NFPA 701 and is classified as "flame-retardent fabrics" in UL Bld Mat Dir .
2.10.1.3 Aluminum Ducts
ASTM B209, alloy 3003-H14 for aluminum sheet and alloy 6061-T6 or equivalent strength for aluminum connectors and bar stock.
2.10.1.4 Copper Sheets
ASTM B152/B152M , light cold rolled temper.
2.10.2 Duct Access Doors
Provide hinged access doors conforming to SMACNA 1966 in ductwork and plenums where indicated and at all air flow measuring primaries, automatic dampers, fire dampers, coils, thermostats, and other apparatus requiring service and inspection in the duct system. Provide access doors upstream and downstream of air flow measuring primaries and heating and cooling coils. Provide doors that are a minimum 15 by 18 inches, unless otherwise shown. Where duct size does not accommodate this size door, make the doors as large as practicable. Equip doors 24 by 24 inches or larger with fasteners operable from inside and outside the duct. Use insulated type doors in insulated ducts.
2.10.3 Fire Dampers
Use 1.5 hour rated fire dampers unless otherwise indicated. Provide fire dampers that conform to the requirements of NFPA 90A and UL 555 . Perform the fire damper test as outlined in NFPA 90A. Provide a pressure relief door upstream of the fire damper. If the ductwork connected to the fire damper is to be insulated then provide a factory installed pressure relief damper. Provide automatic operating fire dampers with a dynamic rating suitable for the maximum air velocity and pressure differential to which it is subjected. Provide fire dampers approved for the specific application, and install according to their listing. Equip fire dampers with a steel sleeve or adequately sized frame installed in such a manner that disruption of the attached ductwork, if any, does not impair the operation of the damper. Equip sleeves or frames with perimeter mounting angles attached on both sides of the wall or floor opening. Construct ductwork in fire-rated floor-ceiling or roof-ceiling assembly systems with air ducts that pierce the ceiling of the assemblies in conformance with
SECTION 23 00 00 Page 13
UL Fire Resistance . Provide in the air stream fire dampers. Install dampers that do not reduce the duct or the air transfer opening cross-sectional area. Install dampers so that the centerline of the damper depth or thickness is located in the centerline of the wall, partition or floor slab depth or thickness. Unless otherwise indicated, comply with the installation details given in SMACNA 1819 and in manufacturer's instructions for fire dampers. Perform acceptance testing of fire dampers according to paragraph Fire Damper Acceptance Test and
NFPA 90A.
2.10.4 Manual Balancing Dampers
Furnish manual balancing dampers with accessible operating mechanisms.
Use chromium plated operators (with all exposed edges rounded) in finished portions of the building. Provide manual volume control dampers that are operated by locking-type quadrant operators. Install dampers that are 2 gauges heavier than the duct in which installed. Unless otherwise indicated, provide opposed blade type multileaf dampers with maximum blade width of 12 inches. Provide access doors or panels for all concealed damper operators and locking setscrews. Provide stand-off mounting brackets, bases, or adapters not less than the thickness of the insulation when the locking-type quadrant operators for dampers are installed on ducts to be thermally insulated, to provide clearance between the duct surface and the operator. Stand-off mounting items shall be integral with the operator or standard accessory of the damper manufacturer.
2.10.5 Air Supply And Exhaust Air Dampers
Where outdoor air supply and exhaust air dampers are required they shall have a maximum leakage rate when tested in accordance with AMCA 500-D as required by ASHRAE 90.1 - IP , including maximum Damper Leakage for:
a. Climate Zones 1,2,6,7,8 the maximum damper leakage at 1.0 inch w.g.
for motorized dampers is 4 cfm per square foot of damper area and non-motorized dampers are not allowed.
b. All other Climate Zones the maximum damper leakage at 1.0 inch w.g. is 10 cfm per square foot and for non-motorized dampers is 20 cfm per square foot of damper area.
Dampers smaller than 24 inches in either direction may have leakage of 40 cfm per square foot.
2.10.6 Diffusers, Registers, and Grilles
Provide factory-fabricated units of aluminum that distribute the specified quantity of air evenly over space intended without causing noticeable drafts, air movement faster than 50 fpm in occupied zone, or dead spots anywhere in the conditioned area. Provide outlets for diffusion, spread, throw, and noise level as required for specified performance. Certify performance according to ASHRAE 70. Provide sound rated and certified inlets and outlets according to ASHRAE 70. Provide sound power level as indicated. Provide diffusers and registers with volume damper with accessible operator, unless otherwise indicated; or if standard with the manufacturer, an automatically controlled device is acceptable. Provide opposed blade type volume dampers for all diffusers and registers, except linear slot diffusers. Provide linear slot diffusers with round or elliptical balancing dampers. Where the inlet and outlet openings are located less than 7 feet above the floor, protect them by a grille or
SECTION 23 00 00 Page 14 screen according to NFPA 90A.
2.10.6.1 Diffusers
Provide diffuser types indicated. Furnish ceiling mounted units with anti-smudge devices, unless the diffuser unit minimizes ceiling smudging through design features. Provide diffusers with air deflectors of the type indicated. Provide air handling troffers or combination light and ceiling diffusers conforming to the requirements of UL Electrical Constructn for the interchangeable use as cooled or heated air supply diffusers or return air units. Install ceiling mounted units with rims tight against ceiling. Provide sponge rubber gaskets between ceiling and surface mounted diffusers for air leakage control. Provide suitable trim for flush mounted diffusers. For connecting the duct to diffuser, provide duct collar that is airtight and does not interfere with volume controller. Provide return or exhaust units that are similar to supply diffusers.
2.10.6.2 Registers and Grilles
Provide units that are four-way directional-control type, except provide return and exhaust registers that are fixed horizontal or vertical louver type similar in appearance to the supply register face. Furnish registers with sponge-rubber gasket between flanges and wall or ceiling. Install wall supply registers at least 6 inches below the ceiling unless otherwise indicated. Locate return and exhaust registers 6 inches above the floor unless otherwise indicated. Achieve four-way directional control by a grille face which can be rotated in 4 positions or by adjustment of horizontal and vertical vanes. Provide grilles as specified for registers, without volume control damper.
2.10.7 Louvers
Provide louvers for installation in exterior walls that are associated with the air supply and distribution system as specified in Section
08 91 00 METAL WALL LOUVERS.
2.10.8 Air Vents, Penthouses, and Goosenecks
Fabricate air vents, penthouses, and goosenecks from galvanized steel or aluminum sheets with galvanized or aluminum structural shapes. Provide sheet metal thickness, reinforcement, and fabrication that conform to SMACNA 1966. Accurately fit and secure louver blades to frames. Fold or bead edges of louver blades for rigidity and baffle these edges to exclude driving rain. Provide air vents, penthouses, and goosenecks with bird screen.
2.10.9 Bird Screens and Frames
Provide bird screens that conform to ASTM E2016, No. 2 mesh, aluminum or stainless steel. Provide "medium-light" rated aluminum screens. Provide "light" rated stainless steel screens. Provide removable type frames fabricated from either stainless steel or extruded aluminum.
2.11 AIR SYSTEMS EQUIPMENT
2.11.1 Fans
Test and rate fans according to AMCA 210. Calculate system effect on air
SECTION 23 00 00 Page 15 moving devices in accordance with AMCA 201 where installed ductwork differs from that indicated on drawings. Install air moving devices to minimize fan system effect. Where system effect is unavoidable, determine the most effective way to accommodate the inefficiencies caused by system effect on the installed air moving device. The sound power level of the fans shall not exceed 85 dBA when tested according to AMCA 300 and rated in accordance with AMCA 301. Provide all fans with an AMCA seal. Connect fans to the motors either directly or indirectly with V-belt drive. Use V-belt drives designed for not less than 120 percent of the connected driving capacity. Provide variable pitch motor sheaves for 15 hp and below, and fixed pitch as defined by AHRI Guideline D (A fixed-pitch sheave is provided on both the fan shaft and the motor shaft. This is a non-adjustable speed drive.). Select variable pitch sheaves to drive the fan at a speed which can produce the specified capacity when set at the approximate midpoint of the sheave adjustment. When fixed pitch sheaves are furnished, provide a replaceable sheave when needed to achieve system air balance. Provide motors for V-belt drives with adjustable rails or bases. Provide removable metal guards for all exposed V-belt drives, and provide speed-test openings at the center of all rotating shafts. Provide fans with personnel screens or guards on both suction and supply ends, except that the screens need not be provided, unless otherwise indicated, where ducts are connected to the fan. Provide fan and motor assemblies with vibration-isolation supports or mountings as indicated. Use vibration-isolation units that are standard products with published loading ratings. Select each fan to produce the capacity required at the fan static pressure indicated. Provide sound power level as indicated.
Obtain the sound power level values according to AMCA 300. Provide standard AMCA arrangement, rotation, and discharge as indicated. Provide power ventilators that conform to UL 705 and have a UL label.
2.11.1.1 Centrifugal Fans
Provide fully enclosed, single-width single-inlet, or double-width double-inlet centrifugal fans, with AMCA Pressure Class I, II, or III as required or indicated for the design system pressure. Provide impeller wheels that are rigidly constructed and accurately balanced both statically and dynamically. Provide forward curved or backward-inclined airfoil design fan blades in wheel sizes up to 30 inches. Provide backward-inclined airfoil design fan blades for wheels over 30 inches in diameter. Provide fan wheels over 36 inches in diameter with overhung pulleys and a bearing on each side of the wheel. Provide fan wheels 36 inches or less in diameter that have one or more extra long bearings between the fan wheel and the drive. Provide sleeve type, self-aligning and self-oiling bearings with oil reservoirs, or precision self-aligning roller or ball-type with accessible grease fittings or permanently lubricated type. Connect grease fittings to tubing for serviceability from a single accessible point. Provide L50 rated bearing life at not less than 200,000 hours as defined by ABMA 9 and ABMA 11. Provide steel, accurately finished fan shafts, with key seats and keys for impeller hubs and fan pulleys. Provide fan outlets of ample proportions, designed for the attachment of angles and bolts for attaching flexible connections.
Provide automatically operated inlet vanes on suction inlets. Provide automatically operated outlet dampers. Unless otherwise indicated, provide motors that do not exceed 1800 rpm and have totally enclosed enclosures. Provide reduced-voltage-start type motor starters with watertight enclosure.
SECTION 23 00 00 Page 16
2.11.1.2 In-Line Centrifugal Fans
Provide in-line fans with centrifugal backward inclined blades, stationary discharge conversion vanes, internal and external belt guards, and adjustable motor mounts. Mount fans in a welded tubular casing. Provide a fan that axially flows the air in and out. Streamline inlets with conversion vanes to eliminate turbulence and provide smooth discharge air flow. Enclose and isolate fan bearings and drive shafts from the air stream. Provide precision, self aligning ball or roller type fan bearings that are sealed against dust and dirt and are permanently lubricated.
Provide L50 rated bearing life at not less than 200,000 hours as defined by ABMA 9 and ABMA 11. Provide motors with totally enclosed enclosure.
Provide magnetic motor starters across-the-line with general-purpose enclosures.
2.11.1.3 Propeller Type Power Ventilators
Provide direct or V-belt driven fans. Provide hinged or removable weathertight fan housing, fitted with framed rectangular base constructed of aluminum or galvanized steel. Provide totally enclosed fan cooled type motors. Furnish motors with nonfusible, horsepower rated, manual disconnect mount on unit. Furnish fans with motor operated dampers, birdscreen. Use only lubricated bearings.
2.11.1.4 Hign Volume Low Speed (Axial) Fans
Provide UL Standard 507 & CSA standard 22.2 No 113 certified axial type ventilator fans. Provide motor and drive with fully sealed drive enclosure, corrosion resistant witha minimum rating of IP43. Provide on/off and variable speed controller capability. Provide with safety cable system, airfoil retainers, hub safety clips, fire relay, guy wires and grade 8 hardware. Mount and maintain clearance in accordance with manufacturer's recommended instruction. Sound at max speed <55 dba. Sway bracing required - sized to resist at least 0.5Xweight in horizontal forces acting on the suspended units and 1.5Xweight in downward forces.
2.11.2 Coils
Provide fin-and-tube type coils constructed of seamless copper tubes and aluminum or copper fins mechanically bonded or soldered to the tubes.
Provide copper tube wall thickness that is a minimum of 0.016 inches..
Provide aluminum fins that are 0.0055 inch minimum thickness. Provide copper fins that are 0.0045 inch minimum thickness. Provide casing and tube support sheets that are not lighter than 16 gauge galvanized steel, formed to provide structural strength. When required, provide multiple tube supports to prevent tube sag. Test each coil at the factory under water at not less than 400 psi air pressure and make suitable for 200 psi working pressure and 300 degrees F operating temperature unless otherwise stated. Mount coils for counterflow service. Rate and certify coils to meet the requirements of AHRI 410 .
2.11.2.1 Direct-Expansion Coils
Provide suitable direct-expansion coils for the refrigerant involved.
Provide refrigerant piping that conforms to ASTM B280 and clean, dehydrate and seal. Provide seamless copper tubing suction headers or seamless or resistance welded steel tube suction headers with copper connections.
Provide supply headers that consist of a distributor which distributes the refrigerant through seamless copper tubing equally to all circuits in the
SECTION 23 00 00 Page 17 coil. Provide circuited tubes to ensure minimum pressure drop and maximum heat transfer. Provide circuiting that permits refrigerant flow from inlet to suction outlet without causing oil slugging or restricting refrigerant flow in coil. Provide field installed coils which are completely dehydrated and sealed at the factory upon completion of pressure tests.
2.11.3 Air Filters
List air filters according to requirements of UL 900 , except list high efficiency particulate air filters of 99.97 percent efficiency by the DOP Test method under the Label Service to meet the requirements of UL…
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