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- Solicitation number
- W9127820R0093
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This solicitation is for construction services for the Advanced Munitions Technology Complex at Eglin Air Force Base in Florida. The project includes construction of six bunkers for agile processing of energetics, three explosive machining bunkers and a staging building. An Advanced Dynamics Chamber facility will include a blast chamber and observation room. An Advanced Energetics Research Laboratory will have laboratories and support spaces. An explosive storage facility will accommodate Class 1.1D storage of 40,000 pounds net explosive weight. The solicitation provides details on the size and functions of the various facilities that will be constructed under the contract.
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| AM02.pdf | ||
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| RTA DRAWINGS VOL 4.pdf | ||
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| RTA DRAWINGS VOL 3.pdf | ||
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THIS PROJECT IS ADVERTISED ON AN UNRESTRICTED BASIS
VOLUME 2 OF 4
SOLICITATION NO: W9127820R0093
CADD NO: MEF20050
SPECIFICATIONS
FOR
ADVANCED MUNITIONS TECHNOLOGY COMPLEX PH II
FTFA 043000
EGLIN AIR FORCE BASE, FLORIDA
(OKALOOSA COUNTY)
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
109 St. Joseph St
Mobile, Alabama 36602
ADVANCED MUNITIONS TECHNOLOGY COMPLEX PH II FTFA 043000 W9127820R0093
EGLIN AIR FORCE BASE, FLORIDA MEF20050
TOC - 1
TABLE OF CONTENTS
VOLUME 1 OF 4
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
ATTACHMENT TO EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
SMALL BUSINESS SUBCONTRACTING PLAN TEMPLATE
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTIONS TO PROPOSERS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
BASE ACCESS FORM
EP310-1-6a PROJECT SIGNS
DD FORM 1354
DD FORM 1354 CHECKLIST
WAGE RATES
01 00 01 GENERAL CONTRACT REQUIREMENTS
CESAM FORM 1151
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTER
FORM 4025
01 33 29 SUSTAINABILITY REQUIREMENTS
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
SAM FORM 696
01 45 35 SPECIAL INSPECTIONS
STATEMENT OF SPECIAL INSPECTIONS
SCHEDULE OF SPECIAL INSPECTIONS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS – EGLIN STANDARD
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.00 40 COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 61 13 EXCAVATION AND HANDLING OF CONTAMINATED MATERIAL
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
TOC - 2
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
03 45 00 PRECAST ARCHITECTURAL CONCRETE
03 45 33 PRECAST STRUCTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
VOLUME 2 OF 4
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 11 13 BITUMINOUS DAMPPROOFING
07 14 00 FLUID-APPLIED WATERPROOFING
07 19 00 WATER REPELLENTS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 33 23 OVERHEAD COILING DOORS
08 34 01 FORCED ENTRY RESISTANT DOORS
08 34 36 DARKROOM DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
TOC - 3
DIVISION 08 – OPENINGS (CONTINUED)
08 39 54 BLAST RESISTANT PERSONNEL DOORS
08 39 55 BLAST RESISTANT SLIDING DOORS
08 39 56 DESIGN CRITERIA FOR BLAST RESISTANT DOORS
08 39 57 ADC-50 BLAST CHAMBER DOOR (BID OPTION)
08 56 54 BLAST RESISTANT GLAZING
08 60 45 TRANSLUCENT PANELS
08 71 00 DOOR HARDWARE
08 91 00 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 06 90 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 67 23.13 STANDARD RESINOUS FLOORING
09 67 23.14 CHEMICAL RESISTIVE RESINOUS FLOORING
09 84 20 ACOUSTICAL WALL AND CEILING PANELS
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 12 - FURNISHINGS
12 22 00 CURTAINS AND DRAPES (BID OPTION)
12 31 00 MANUFACTURED METAL CASEWORK
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
DIVISION 13 – SPECIAL CONSTRUCTION
13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
VOLUME 3 OF 4
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 05 48.00 20 MECHANICAL SOUND AND VIBRATION CONTROL
22 15 14.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS, LOW PRESSURE
22 60 70 GAS AND VACUUM SYSTEMS
TOC - 4
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 33 60 BLAST RATED GAS-TIGHT VALVES
23 35 19.00 20 INDUSTRIAL VENTILATION AND EXHAUST
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED WATER PIPING SYSTEMS
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 13.00 40 MEDIUM-VOLTAGE CABLES
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.00 40 PAD-MOUNTED, LIQUID-FILLED, MEDIUM-VOLTAGE TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 13.00 20 CATHODIC PROTECTION BY GALVANIC ANODES
26 51 00 INTERIOR LIGHTING
VOLUME 4 OF 4
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 RADIO AND PUBLIC ADDRESS SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 64.00 10 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
VOLUME 4 OF 6
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 63 26 DRILLED SHAFTS
TOC - 5
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 16.17 COLD MILLING OF BITUMINOUS PAVEMENTS
32 01 17.16 SEALING OF CRACKS IN BITUMINOUS PAVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 51 15 GASEOUS NITROGEN PIPING DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 77 19.00 40 MEDIUM-VOLTAGE GAS SWITCH
33 77 36.00 40 MEDIUM-VOLTAGE UTILITY FUSES
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 46 – WATER AND WASTEWATER EQUIPMENT
46 25 14 COALESCING OIL-WATER SEPARATORS
APPENDICES
APPENDIX A SWPPP
APPENDIX B APPROVED PERMITS
APPENDIX C FF&E
-- End of Project Table of Contents --
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SECTION 05 05 23.16
STRUCTURAL WELDING
05/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 360 (2010) Specification for Structural Steel Buildings
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING (ASNT)
ANSI/ASNT CP-189 (2016) ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel (ANSI/ASNT CP-105-2006)
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2008; Errata 2008) Structural Welding Code - Sheet Steel
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
AWS D14.4/D14.4M (2012) Specification for Welded Joints for Machinery and Equipment
AWS Z49.1 (2012) Safety in Welding and Cutting and Allied Processes
ASTM INTERNATIONAL (ASTM)
ASTM E165/E165M (2012) Standard Practice for Liquid Penetrant Examination for General Industry
ASTM E709 (2015) Standard Guide for Magnetic Particle Examination
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office
SECTION 05 05 23.16 Page 1 that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Welding Quality Assurance Plan
SD-03 Product Data
Welding Procedure Qualifications; G , RO Welder, Welding Operator, and Tacker Qualification Inspector Qualification Previous Qualifications Pre-Qualified Procedures Welding Electrodes and Rods
SD-06 Test Reports
Nondestructive Testing
SD-07 Certificates
Certified Welding Procedure Specifications (WPS) Certified Brazing Procedure Specifications (BPS) Certified Procedure Qualification Records (PQR) Certified Welder Performance Qualifications (WPQ) Certified Brazer Performance Qualifications (BPQ)
1.3 QUALITY ASSURANCE
Except for pre-qualified (in accordance with AWS D1.1/D1.1M ) and previously qualified procedures, each Contractor performing welding must record in detail and qualify the welding procedure specification for any welding procedure followed in the fabrication of weldments. Conform welding procedure qualifications to AWS D1.1/D1.1M and to the specifications in this section. Submit for approval copies of the welding procedure specification and the results of the procedure qualification test records for each type of welding which requires procedure qualification and the welder, welding operator, or tacker qualification test records. Approval of any procedure, however, does not relieve the Contractor of the sole responsibility for producing a finished structure meeting all the specified requirements. Submit this information on the forms in Annex M of AWS D1.1/D1.1M . Individually identify and clearly reference on the detail drawings and erection drawings all welding procedure specifications, or suitably key them to the contract drawings.
In case of conflict between this specification and AWS D1.1/D1.1M , this specification governs.
1.3.1 General Requirements
Fabricate work in an AISC Certified Fabrication Plant, Category Std. Work must be erected by an AISC Certified Erector, Category CSE.
a. For Structural Projects, provide documentation of the following:
(1) Component Thickness 1/8 inch and greater: Qualification documents (WPS, PQR, and WPQ) in accordance with AWS D1.1/D1.1M .
SECTION 05 05 23.16 Page 2
(2) Component Thickness Less than 1/8 inch: Qualification documents (WPS, PQR, and WPQ) in accordance with AWS D1.3/D1.3M .
(3) Reinforcing Steel: Qualification documents (WPS, PWR, and WPQ) in accordance with AWS D1.4/D1.4M .
b. For other applications, provide documentation of the following:
(1) Submit two copies of the Certified Welding Procedure Specifications (WPS), Certified Brazing Procedure Specifications (BPS) and Certified Procedure Qualification Records (PQR) to the Contracting Officer.
(2) Submit two copies of the Certified Welder Performance Qualifications (WPQ)and Certified Brazer Performance Qualifications (BPQ) to the Contracting Officer within fifteen calendar days prior to any employee welding on the project material.
(3) Machinery: Qualification documents (WPS, PQR, and WPQ) in accordance with AWS D14.4/D14.4M .
1.3.2 Previous Qualifications
Welding procedures previously qualified by test may be accepted for this contract without re-qualification, upon receipt of the test results, if the following conditions are met:
a. Testing was performed by an approved testing laboratory, technical consultant, or the Contractor's approved quality control organization.
b. The qualified welding procedure conforms to the requirements of this specification and is applicable to welding conditions encountered under this contract.
c. The welder, welding operator, and tacker qualification tests conform to the requirements of this specification and are applicable to welding conditions encountered under this contract.
1.3.3 Pre-qualified Procedures
Welding procedures which are considered pre-qualified as specified in AWS D1.1/D1.1M will be accepted without further qualification. Submit for approval a listing or an annotated drawing to indicate the joints not pre-qualified. Procedure qualification is mandatory for these joints.
1.3.4 Retests
If welding procedure fails to meet the requirements of AWS D1.1/D1.1M , revise and re-qualify the procedure specification, or at the Contractor's option, welding procedure may be retested in accordance with AWS D1.1/D1.1M .
If the welding procedure is qualified through retesting, submit all test results, including those of test welds that failed to meet the requirements, with the welding procedure.
1.3.5 Welder, Welding Operator, and Tacker Qualification
Each welder, welding operator, and tacker assigned to work on this
SECTION 05 05 23.16 Page 3 contract must be qualified in accordance with the applicable requirements of AWS D1.1/D1.1M and as specified in this section. Welders, welding operators, and tackers who make acceptable procedure qualification test welds will be considered qualified for the welding procedure used.
1.3.5.1 Previous Personnel Qualifications
At the discretion of the Contracting Officer, welders, welding operators, and tackers qualified by test within the previous 6 months may be accepted for this contract without re-qualification if all the following conditions are met:
a. Copies of the welding procedure specifications, the procedure qualification test records, and the welder, welding operator, and tacker qualification test records are submitted and approved in accordance with the specified requirements for detail drawings.
b. Testing was performed by an approved testing laboratory, technical consultant, or the Contractor's approved quality control organization.
c. The previously qualified welding procedure conforms to the requirements of this specification and is applicable to welding conditions encountered under this contract.
d. The welder, welding operator, and tacker qualification tests conform to the requirements of this specification and are applicable to welding conditions encountered under this contract.
1.3.5.2 Certificates
Before assigning any welder, welding operator, or tacker to work under this contract, submit the names of the welders, welding operators, and tackers to be employed, and certification that each individual is qualified as specified. State in the certification the type of welding and positions for which the welder, welding operator, or tacker is qualified, the code and procedure under which the individual is qualified, the date qualified, and the name of the firm and person certifying the qualification tests. Keep the certification current, on file, and furnish 3 copies.
1.3.5.3 Renewal of Qualification
Re-qualification of a welder or welding operator is required under any of the following conditions:
a. It has been more than 6 months since the welder or welding operator has used the specific welding process for which he is qualified.
b. There is specific reason to question the welder or welding operator's ability to make welds that meet the requirements of these specifications.
c. The welder or welding operator was qualified by an employer other than those firms performing work under this contract, and a qualification test has not been taken within the past 12 months. Submit as evidence of conformance all records showing periods of employment, name of employer where welder, or welding operator, was last employed, and the process for which qualified.
SECTION 05 05 23.16 Page 4
d. A tacker who passes the qualification test is considered eligible to perform tack welding indefinitely in the positions and with the processes for which he/she is qualified, unless there is some specific reason to question the tacker's ability. In such a case, the tacker is required to pass the prescribed tack welding test.
1.3.6 Inspector Qualification
Submit inspector qualifications that are in accordance with AWS D1.1/D1.1M .
Qualify all nondestructive testing personnel in accordance with the requirements of ANSI/ASNT CP-189 for Levels I or II in the applicable nondestructive testing method. The inspector may be supported by assistant welding inspectors who are not qualified to AWS D1.1/D1.1M , and assistant inspectors may perform specific inspection functions under the supervision of the qualified inspector, as allowed by AWS D1.1/D1.1M .
1.3.7 Symbols and Safety
Use symbols in accordance with AWS A2.4 , unless otherwise indicated.
Follow safe welding practices and safety precautions during welding in conformance with AWS Z49.1 .
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Conform the design of welded connections to AISC 360 , unless otherwise indicated or specified. Material with welds will not be accepted unless the welding is specified or indicated on the drawings or otherwise approved. Perform welding as specified in this section, except where additional requirements are shown on the drawings or are specified in other sections. Do not commence welding until welding procedures, inspectors, nondestructive testing personnel, welders, welding operators, and tackers have been qualified and the submittals approved by the Contracting Officer. Perform all testing at or near the work site.
Maintain records of the test results obtained in welding procedure, welder, welding operator, and tacker performance qualifications.
2.1.1 Pre-erection Conference
Hold a pre-erection conference prior to the start of the field welding, to bring all affected parties together and to gain a naturally clear understanding of the project and the Welding Procedure Specifications (WPS) (submitted for all welding, including welding done using pre-qualified procedures). Mandatory attendance is required by all Contractor's welding production and inspection personnel and appropriate Government personnel. Include as items for discussion: responsibilities of various parties; welding procedures and processes to be followed;
welding sequence (both within a joint and joint sequence within the building); inspection requirements and procedures, both visual and nondestructive testing; welding schedule; and other items deemed necessary by the attendees.
2.2 WELDING EQUIPMENT AND MATERIALS
Provide all welding equipment, welding electrodes and rods, welding wire, and fluxes capable of producing satisfactory welds when used by a qualified welder or welding operator performing qualified welding procedures. Provide welding equipment and materials that comply with the
SECTION 05 05 23.16 Page 5 applicable requirements of AWS D1.1/D1.1M . Submit product data on welding electrodes and rods.
PART 3 EXECUTION
3.1 WELDING OPERATIONS
3.1.1 Requirements
Conform workmanship and techniques for welded construction to the requirements of AWS D1.1/D1.1M and AISC 360 . When AWS D1.1/D1.1M and the AISC 360 specification conflict, the requirements of AWS D1.1/D1.1M govern.
3.1.2 Identification
Identify all welds in one of the following ways:
a. Submit written records to indicate the location of welds made by each welder, welding operator, or tacker.
b. Identify all work performed by each welder, welding operator, or tacker with an assigned number, letter, or symbol to identify welds made by that individual. The Contracting Officer may require welders, welding operators, and tackers to apply their symbol next to the weld by means of rubber stamp, felt-tipped marker with waterproof ink, or other methods that do not cause an indentation in the metal. Place the identification mark for seam welds adjacent to the weld at 3 foot intervals. Identification with die stamps or electric etchers is not allowed.
3.2 QUALITY CONTROL
Perform testing using an approved inspection or testing laboratory or technical consultant; or if approved, the Contractor's inspection and testing personnel may be used instead of the commercial inspection or testing laboratory or technical consultant. Perform visual and ultrasonic, magnetic particle, and liquid penetrant or dye penetrant inspections to determine conformance with paragraph STANDARDS OF ACCEPTANCE. Conform procedures and techniques for inspection with applicable requirements of AWS D1.1/D1.1M , ASTM E165/E165M , and ASTM E709.
Submit a Welding Quality Assurance Plan and records of tests and inspections.
3.3 STANDARDS OF ACCEPTANCE
Conform dimensional tolerances for welded construction, details of welds, and quality of welds with the applicable requirements of AWS D1.1/D1.1M and the contract drawings. Perform nondestructive testing by visual inspection and ultrasonic, magnetic particle, or dye penetrant methods.
The minimum extent of nondestructive testing shall be as indicated on the drawings. Submit all records of nondestructive testing.
3.3.1 Nondestructive Testing
The welding is subject to inspection and tests in the mill, shop, and field. Inspection and tests in the mill or shop do not relieve the Contractor of the responsibility to furnish weldments of satisfactory quality. When materials or workmanship do not conform to the specification requirements, the Government reserves the right to reject
SECTION 05 05 23.16 Page 6 material or workmanship or both at any time before final acceptance of the structure containing the weldment. Any indication of a defect is regarded as a defect, unless re-evaluation by nondestructive methods or by surface conditioning shows that no unacceptable defect is present. Submit all records of nondestructive testing in accordance with paragraph STANDARDS
OF ACCEPTANCE.
3.3.2 Destructive Tests
Make all repairs when metallographic specimens are removed from any part of a structure. Employ only qualified welders or welding operators, and use the proper joints and welding procedures, including peening or heat treatment if required, to develop the full strength of the members and joints cut and to relieve residual stress.
3.4 GOVERNMENT INSPECTION AND TESTING
In addition to the inspection and tests performed by the Contractor for quality control, the Government will perform inspection and testing for acceptance to the extent determined by the Contracting Officer. The costs of such inspection and testing will be borne by the Contractor if unsatisfactory welds are discovered, or by the Government if the welds are satisfactory. The work may be performed by the Government's own forces or under a separate contract for inspection and testing. The Government reserves the right to perform supplemental nondestructive and destructive tests to determine compliance with paragraph STANDARDS OF ACCEPTANCE.
3.5 CORRECTIONS AND REPAIRS
If inspection or testing indicates defects in the weld joints, repair defective welds using a qualified welder or welding operator as applicable. Conduct corrections in accordance with the requirements of AWS D1.1/D1.1M and the specifications. Repair all defects in accordance with the approved procedures. Repair defects discovered between passes before additional weld material is deposited. Wherever a defect is removed and repair by welding is not required, blend the affected area into the surrounding surface to eliminate sharp notches, crevices, or corners. After a defect is thought to have been removed, and before re-welding, examine the area by suitable methods to ensure that the defect has been eliminated. Repaired welds must meet the inspection requirements for the original welds.
-- End of Section --
SECTION 05 05 23.16 Page 7
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SECTION 05 12 00
STRUCTURAL STEEL
05/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2010) Code of Standard Practice for Steel Buildings and Bridges
AISC 325 (2011) Steel Construction Manual
AISC 326 (2009) Detailing for Steel Construction
AISC 360 (2010) Specification for Structural Steel Buildings
AISC DESIGN GUIDE 10 (1997) Erection Bracing of Low-Rise Structural Steel Buildings
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASME INTERNATIONAL (ASME)
ASME B46.1 (2009) Surface Texture, Surface Roughness, Waviness and Lay
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2013) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A143/A143M (2007; R 2014) Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embrittlement
ASTM A29/A29M (2013) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought
ASTM A325 (2014) Standard Specification for
SECTION 05 12 00 Page 1
Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A490 (2014a) Standard Specification for Structural Bolts, Alloy Steel, Heat Treated, 150 ksi Minimum Tensile Strength
ASTM A500/A500M (2013) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A6/A6M (2016) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A992/A992M (2011) Standard Specification for Structural Steel Shapes
ASTM C1107/C1107M (2014a) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C827/C827M (2010) Change in Height at Early Ages of Cylindrical Specimens from Cementitious Mixtures
ASTM F1554 (2015; E 2016) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F1852 (2014) Standard Specification for "Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM F2280 (2014) Standard Specification for “Twist Off” Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 150 ksi Minimum Tensile Strength
ASTM F2329 (2013) Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special
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Threaded Fasteners
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F959 (2013) Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2016) Shop, Field, and Maintenance Painting of Steel
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2013; with Change 1) Structural Engineering
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Erection Plan, Including Description of Temporary Supports; G RO AE
Erection Drawings; G RO AE
SD-02 Shop Drawings
Fabrication Drawings Including Description of Connections; G RO AE
SD-03 Product Data
Shop Primer
Welding Electrodes and Rods
Non-Shrink Grout
Tension Control Bolts
SD-06 Test Reports
Bolts, Nuts, and Washers
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Bolt Testing Reports
Embrittlement Test Reports
SD-07 Certificates
Steel; G, RO
Bolts, Nuts, and Washers
Galvanizing
AISC Fabrication Plant Quality Certification; G, RO
AISC Erector Quality Certification; G, RO
Welding Procedures and Qualifications
Welding Electrodes and Rods
1.3 AISC QUALITY CERTIFICATION
Work must be fabricated in an AISC Certified Fabrication Plant, Category BU. Submit AISC fabrication plant quality certification.
Work must be erected by an AISC Certified Erector, Category CSE. Submit AISC erector quality certification.
1.4 QUALITY ASSURANCE
1.4.1 Preconstruction Submittals
1.4.1.1 Erection Plan
Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing. The erection drawings must conform to AISC 303 .
1.4.2 Fabrication Drawing Requirements
Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 326 and AISC 325 . Fabrication Drawings must not be reproductions of Contract Drawings. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Shoring and temporary bracing must be designed and sealed by a Registered Professional Engineer and submitted for record purposes, with calculations, as part of the Drawings. Any deviations from the details shown on the Contract Drawings must be clearly highlighted on the Fabrication Drawings. Explain the reasons for any deviations from the Contract Drawings.
1.4.3 Certifications
1.4.3.1 Welding Procedures and Qualifications
Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the
SECTION 05 12 00 Page 4 qualification tests. If the qualification date of the welding operator is more than one-year old, the welding operator's qualification certificate must be accompanied by a current certificate by the welder attesting to the fact that he has been engaged in welding since the date of certification, with no break in welding service greater than 6 months.
Conform to all requirements specified in AWS D1.1/D1.1M .
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide the structural steel system, including shop primer and galvanizing, complete and ready for use. Structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing must be provided in accordance with AISC 360 and UFC 3-301-01 except as modified in this Contract.
2.2 STEEL
2.2.1 Structural Steel
Wide flange and WT shapes, ASTM A992/A992M or as shown on the Drawings.
Angles, Channels and Plates, ASTM A36/A36M.
2.2.2 Structural Steel Tubing
ASTM A500/A500M , Grade C.
2.2.3 Steel Pipe
ASTM A53/A53M, Type E or S, Grade B, weight class STD (Standard).
2.3 BOLTS, NUTS, AND WASHERS
Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners.
2.3.1 High-Strength Bolts
2.3.1.1 Bolts
ASTM A325, Type 1 ASTM A490, Type 1 or 2.
2.3.1.2 Nuts
ASTM A563, Grade and Style as specified in the applicable ASTM bolt standard.
2.3.1.3 Direct Tension Indicator Washers
ASTM F959.
2.3.1.4 Washers
ASTM F436, plain carbon steel.
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2.3.2 Tension Control Bolts
ASTM F1852, ASTM F2280, Type 1, heavy-hex head assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon steel nuts, and hardened carbon steel washers. Assembly finish must be plain.
2.3.3 Foundation Anchorage
2.3.3.1 Anchor Rods
ASTM F1554, Gr 36, 55, Class 1A.
2.3.3.2 Anchor Nuts
ASTM A563, Grade A, hex style.
2.3.3.3 Anchor Washers
ASTM F844.
2.3.3.4 Anchor Plate Washers
ASTM A36/A36M.
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
AWS D1.1/D1.1M .
2.4.2 Non-Shrink Grout
ASTM C1107/C1107M , with no ASTM C827/C827M shrinkage. Grout must be nonmetallic.
2.4.3 Welded Shear Stud Connectors
ASTM A29/A29M, Type B. AWS D1.1/D1.1M .
2.5 GALVANIZING
ASTM F2329 for threaded parts or ASTM A123/A123M for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.
2.6 FABRICATION
Fabrication must be in accordance with the applicable provisions of AISC 325 . Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill bolt holes perpendicular to the surface of the member.
Compression joints depending on contact bearing must have a surface roughness not in excess of 500 micro inch as determined by ASME B46.1 , and ends must be square within the tolerances for milled ends specified in
ASTM A6/A6M.
Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the
SECTION 05 12 00 Page 6 approval of the Contracting Officer.
2.6.1 Markings
Prior to erection, members must be identified by a painted erection mark.
Connecting parts assembled in the shop for reaming holes in field connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations. Affix embossed tags to hot-dipped galvanized members.
2.6.2 Shop Primer
Primers shall comply with Masters Painting Institute (MPI) requirements.
Refer to Specification Section 09 90 00. Shop prime structural steel, except as modified herein, in accordance with SSPC PA 1 . Do not prime steel surfaces embedded in concrete, galvanized surfaces, surfaces designed as part of a composite steel concrete section, or surfaces within
0.5 inch of the toe of the welds prior to welding (except surfaces on which metal decking is to be welded). If flash rusting occurs, re-clean the surface prior to application of primer. Apply primer to a minimum dry film thickness of 2.0 mil.
Prior to assembly, prime surfaces which will be concealed or inaccessible after assembly. Do not apply primer in foggy or rainy weather; when the ambient temperature is below 45 degrees F or over 95 degrees F; or when the primer may be exposed to temperatures below 40 degrees F within 48 hours after application, unless approved otherwise by the Contracting Officer. Repair damaged primed surfaces with an additional coat of primer.
2.6.2.1 Cleaning
SSPC SP 6/NACE No.3 , except steel exposed in spaces above ceilings, attic spaces, furred spaces, and chases that will be hidden to view in finished construction may be cleaned to SSPC SP 3 when recommended by the shop primer manufacturer. Maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.
2.6.3 Epoxy Coated Surfaces
Surfaces to receive epoxy coatings must be cleaned and prepared in accordance with the manufacturer's recommendations.
2.7 DRAINAGE HOLES
Adequate drainage holes must be drilled to eliminate water traps. Hole diameter must be 1/2 inch and location must be indicated on the detail drawings. Hole size and location must not affect the structural integrity.
PART 3 EXECUTION
3.1 ERECTION
a. For low-rise structural steel buildings (60 feet tall or less and a maximum of 2 stories), the structure must be erected in accordance with AISC DESIGN GUIDE 10 .
After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in
SECTION 05 12 00 Page 7 accordance with the manufacturer's instructions.
3.1.1 STORAGE
Material must be stored out of contact with the ground in such manner and location as will minimize deterioration.
3.2 CONNECTIONS
Except as modified in this Section, connections not detailed must be designed in accordance with AISC 360 . Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.
3.2.1 High-Strength Bolts
Provide direct tension indicator washers in all ASTM A325 and ASTM A490 bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.
3.2.1.1 Installation of Direct Tension Indicator Washers (DTIW)
Where possible, the DTIW must be installed under the bolt head and the nut must be tightened. If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening. In addition to the LIW, provide flat washers under both the bolt head and nut when ASTM A490 bolts are used.
3.2.2 Tension Control Bolts
Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.
3.3 GAS CUTTING
Use of gas-cutting torch in the field for correcting fabrication errors will not be permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.
3.4 WELDING
Welding must be in accordance with AWS D1.1/D1.1M . Provide AWS D1.1/D1.1M qualified welders, welding operators, and tackers.
Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures.
Prequalified procedures may be submitted for information only; however, procedures that are not prequalified must be submitted for approval.
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3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
Remove only from finished areas.
3.5 SHOP PRIMER REPAIR
Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.
3.5.1 Field Priming
Steel exposed to the weather, or located in building areas without HVAC for control of relative humidity must be field primed. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.
3.6 GALVANIZING REPAIR
Repair damage to galvanized coatings using ASTM A780/A780M zinc rich paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces to which repair paint has been applied.
3.7 FIELD QUALITY CONTROL
Perform field tests, and provide labor, equipment, and incidentals required for testing, except that electric power for field tests will be furnished as set forth in Division 1. The Contracting Officer must be notified in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.
3.7.1 Welds
See Section 05 05 23.16 STRUCTURAL WELDING.
3.7.2 Direct Tension Indicator Washers
3.7.2.1 Direct Tension Indicator Washer Compression
Direct tension indicator washers must be tested in place to verify that they have been compressed sufficiently to provide the 0.015 inch gap when the direct tension indicator washer is placed under the bolt head and the nut is tightened, and to provide the 0.005 inch gap when the direct tension indicator washer is placed under the turned element, as required by ASTM F959. Submit direct tension indicator washer inspection reports.
3.7.2.2 Direct Tension Indicator Gaps
In addition to the above testing, an independent testing agency as approved by the Contracting Officer, must test in place the direct tension indicator gaps on 20 percent of the installed direct tension indicator washers to verify that the ASTM F959 direct tension indicator gaps have been achieved. If more than 10 percent of the direct tension indicators tested have not been compressed sufficiently to provide the average gaps required by ASTM F959, then all in place direct tension indicator washers shall be tested to verify that the ASTM F959 direct tension indicator gaps have been achieved. Test locations must be selected by the Contracting Officer.
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3.7.3 High-Strength Bolts
3.7.3.1 Testing Bolt, Nut, and Washer Assemblies
Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360 , depending on bolt size and grade. The bolt tension must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.
3.7.3.2 Inspection
Inspection procedures must be in accordance with AISC 360 . Confirm and report to the Contracting Officer that the materials meet the Project Specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled. Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension.
Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.
Inspection by the Government will include calibration of torque wrenches for high-strength bolts.
Inspect calibration of torque wrenches for high-strength bolts.
3.7.3.3 Testing
The Government has the option to perform nondestructive tests on 5 percent of the installed bolts to verify compliance with pre-load bolt tension requirements. Provide the required access for the Government to perform the tests. The nondestructive testing will be done in-place using an ultrasonic measuring device or any other device capable of determining in-place pre-load bolt tension. The test locations must be selected by the Contracting Officer. If more than 10 percent of the bolts tested contain defects identified by testing, then all bolts used from the batch from which the tested bolts were taken, must be tested at the Contractor's expense. Retest new bolts after installation at the Contractor's expense.
3.7.4 Testing for Embrittlement
ASTM A143/A143M for steel products hot-dip galvanized after fabrication.
Submit embrittlement test reports.
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STEEL DECKS
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI D100 (1991; R 2008) Cold-Formed Steel Design Manual
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2008; Errata 2008) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2015) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardened
ASTM A123/A123M (2013) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A653/A653M (2015; E 2016) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM D1056 (2014) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
SECTION 05 30 00 Page 1
ASTM D1149 (2007; R 2012) Standard Test Method for Rubber Deterioration - Surface Ozone Cracking in a Chamber
ASTM D746 (2014) Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact
ASTM E84 (2016) Standard Test Method for Surface Burning Characteristics of Building Materials
STEEL DECK INSTITUTE (SDI)
ANSI/SDI C (2011; Int 1 2012; Errata 1 2012) Standard for Composite Steel Floor Deck - Slabs
ANSI/SDI NC (2010) Standard for Non-Composite Steel Floor Deck
ANSI/SDI QA/QC (2011) Standard for Quality Control and Quality Assurance for Installation of Steel Deck
ANSI/SDI RD (2010) Standard for Steel Roof Deck
SDI DDMO3 (2004; Errata 2006; Add 2006) Diaphragm Design Manual; 3rd Edition
SDI DDP (1987; R 2000) Deck Damage and Penetrations
SDI MOC2 (2006) Manual of Construction with Steel Deck
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2013; with Change 1) Structural Engineering
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926 Safety and Health Regulations for Construction
UNDERWRITERS LABORATORIES (UL)
UL 580 (2006; Reprint Oct 2013) Tests for Uplift Resistance of Roof Assemblies
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in
SECTION 05 30 00 Page 2 accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Fabrication Drawings; G RO AE
SD-03 Product Data
Accessories
Deck Units
Galvanizing Repair Paint
Touch-Up Paint
Welding Equipment
Welding Rods and Accessories
SD-04 Samples
Metal Roof Deck Units
Flexible Closure Strips
SD-05 Design Data
Deck Units; G RO AE
SD-07 Certificates
Welder Qualifications
Welding Procedures
Fire Safety
Wind Storm Resistance
Manufacturer's Certificate
Stud Manufacture's Certification
Stud Manufacture's Test Reports
SD-11 Closeout Submittals
Recycled Content of Steel Products; S
1.3 QUALITY ASSURANCE
1.3.1 Deck Units
Furnish deck units and accessory products from a manufacturer regularly engaged in manufacture of steel decking. Provide manufacturer's certificates attesting that the decking material meets the specified requirements.
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1.3.2 Qualifications for Welding Work
Follow Welding Procedures of AWS D1.3/D1.3M for sheet steel and AWS D1.1/D1.1M for stud welding. Submit qualified Welder Qualifications in accordance with AWS D1.3/D1.3M for sheet steel and AWS D1.1/D1.1M for stud welding, or under an equivalent approved qualification test. Perform tests on test pieces in positions and with clearances equivalent to those actually encountered. Test specimens shall be made in the presence of Contracting Officer and shall be tested by an approved testing laboratory at the Contractor's expense. If a test weld fails to meet requirements, perform an immediate retest of two test welds until each test weld passes. Failure in the immediate retest will require the welder be retested after further practice or training, performing a complete set of test welds.
Submit manufacturer's catalog data for Welding Equipment and Welding Rods and Accessories.
1.3.3 Regulatory Requirements
1.3.3.1 Fire Safety
Test roof deck as a part of a roof deck construction assembly of the type used for this Project, listing as fire classified in the UL Fire Resistance ,and so labeled.
1.3.3.2 Wind Storm Resistance
Provide roof construction assembly capable of withstanding UL 580 (Class
90) requirements and in general compliance with UFC 3-301-01 .
1.3.4 Fabrication Drawings
Show type and location of units, location and sequence of connections, bearing on supports, methods of anchoring, attachment of accessories, adjusting plate details, cant strips, ridge and valley plates, metal closure strips, size and location of holes to be cut and reinforcement to be provided, the manufacturer's erection instructions and other pertinent details.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver deck units to the Site in…
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