Technical Specifications ARFQ DEP2000000007 Lake Bell Portals.pdf
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- Addendum No. 01 Lake (Bell) Portals)
- Solicitation number
- ARFQ 0313 DEP2000000007 2
- Issued by
- Lincoln County, West Virginia
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Lake (Bell) Portals Project - Technical Specifications Summary
This is a technical specifications document issued by the State of West Virginia Department of Environmental Protection (WVDEP), Office of Abandoned Mine Lands and Reclamation for the Lake (Bell) Portals Project located in Logan County, West Virginia. The project scope encompasses mine dewatering and treatment, installation of one modified wet seal and one double 36-inch diameter bat gate mine seal, grading to establish proper drainage on an old mine bench to eliminate standing water, temporary erosion and sediment control measures, temporary improvement of existing roads for construction access, and revegetation of disturbed areas. The project site is located near Stevens Chapel Church in Lake, West Virginia, accessible via U.S. Route 119 and Garrett Fork Road (CR 7), at coordinates N37° 55' 54" W81° 53' 32". The specifications document (Revision 2, issued July 15, 2019) provides detailed technical requirements across ten major sections including mobilization and demobilization, construction layout, quality control, site preparation, erosion and sediment control, revegetation, drainage structures, unclassified excavation, and mine seals.
The contract requires the contractor to furnish all labor, equipment, materials, and supplies necessary for project completion and to comply with all federal, state, and local permits and regulations, including NPDES construction stormwater requirements, NEPA compliance, and OSHA standards. Mobilization and demobilization costs cannot exceed 10 percent of the total bid amount, construction layout cannot exceed 5 percent, quality control cannot exceed 3 percent, and site preparation cannot exceed 10 percent. The contractor shall assume responsibility as Co-Applicant #1 on the construction stormwater permit, with the WVDEP serving as Co-Applicant #2 and initially bearing modification and annual renewal fees until final project inspection. All unsuitable materials and debris must be disposed of at approved off-site waste areas or landfills at the contractor's expense, and the contractor must obtain necessary rights of entry and borrow area reclamation plans approved by WVDEP prior to utilizing any off-site borrow or disposal areas.
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CONSTRUCTION SPECIFICATIONS
Lake (Bell) Portals Project
LOGAN COUNTY, WEST VIRGINIA
STATE OF WEST VIRGINIA
DEPARTMENT OF ENVIRONMENTAL PROTECTION
ABANDONED MINE LANDS AND RECLAMATION
Issued March 7, 2019 – Rev. 0 Issued April 30, 2019 – Rev. 1 Issued July 15, 2019 – Rev. 2
TABLE OF CONTENTS
PAGE NO.
I.
SPECIAL PROVISIONS
I. LOCATION/SITE DESCRIPTION 1
County Road Map Site Location
II. REFERENCE SPECIFICATIONS/DEFINITIONS 3
III. SCOPE OF WORK 4
IV. BORROW (DISPOSAL) AREAS 5
V. DISPOSAL OF UNSUITABLE MATERIAL 6
VI. PERMITS, LICENSES, AND FEES 6
VII. UTILITIES 7
VIII. NPDES STORM WATER REQUIREMENTS 8
IX. CONSTRUCTION SIGN 10
X. CITATION OF OTHER SPECIFICATIONS 13
II.
TECHNICAL SPECIFICATIONS
1.0 MOBILIZATION AND DEMOBILIZATION 14
2.0 CONSTRUCTION LAYOUT 16
3.0 QUALITY CONTROL 19
4.0 SITE PREPARATION 22
5.0 EROSION AND SEDIMENT CONTROL 32
6.0 REVEGETATION 38
7.0 DRAINAGE STRUCTURES 46
8.0 UNCLASSIFIED EXCAVATION 50
9.0 MINE SEALS 56
Lake (Bell) Portals Project - Issued 7.15.19 – Rev. 2
MONARCH PORTALS PROJECT
I. SPECIAL PROVISIONS
I.
LOCATION / SITE DESCRIPTION
The project consists of an old mine bench with drainage issues and two open portals (Portals P1 and P2). The old bench currently exhibits standing water due to mine drainage. Portal P1 drains into a natural drainage feature which flows by Stevens Chapel Church in a channel to Hewitt Creek. The project will include: mine dewatering/treatment, installation of one modified wet seal, installation of one double 36 inch diameter bat gate mine seal, and grading to establish proper drainage on the old mine bench in order to eliminate standing water. Other work will include; temporary erosion and sediment control, temporary improvement of existing roads for construction access, and re-vegetation of disturbed areas at completion.
Directions to the Site:
Travel South on US 119 (Corridor G) from Charleston.
Exit left on Garrett Fork Road (CR 7).
Travel 7.2 miles on Garrett Fork Road to Stevens Chappell in Lake WV.
Site is on the hillside to the southwest of the chapel.
To access the site continue on CR 7 another 0.4 miles to a blue bridge on the right.
Cross Hewitt Creek and travel on an unimproved road to the site.
Site Coordinates: N37º 55’ 54” W81º 53’ 32”
A County Highway Map excerpt with the general site locations follows on the next page.
II.
REFERENCE SPECIFICATIONS/DEFINITIONS
All references to “Owner” in these Specifications shall mean West Virginia Department of Environmental Protection, Office of Abandoned Mine Lands and Reclamation
(WVDEP).
All references to “Engineer” in these Specifications shall mean the Regional Engineer or authorized representative.
All references to “ASTM” shall mean the American Society of Testing and Material Specifications, Latest Edition unless otherwise noted.
All references to “AASHTO Specifications” shall mean the Standard Specifications for Transportation Materials and Methods of Sampling and Testing by the American Association of State Highway and Transportation Officials, latest edition, and all subsequent addenda thereto.
All references to “WVDOH Standard Specifications” shall mean State of West Virginia Department of Transportation, Division of Highways Standard Specifications for Roads and Bridges, adopted 2010, and all subsequent addenda thereto.
All references to the “Contractor” shall be understood to mean the successful bidder and /or firm or corporation undertaking the execution of the work under the terms of these Specifications.
All references to “OSHA” shall be understood to mean The Occupational Safety and Health Administration and the standards set in the Occupational Safety and Health Act of 1970.
All references to “refuse” and/or “mine spoil” shall be understood to mean all coal refuse, shale, sandstone and other rock fragments that were generated and disposed of as such within the project area during mining and processing of coal.
All references to “AMD” shall be understood to mean all acid mine drainage discharges from the project site.
All references to “OSMRE” shall be understood to mean Office of Surface Mining Reclamation and Enforcement.
All references to “NEPA” shall be understood to mean National Environmental Policy
Act.
All reference to “NPDES” shall be understood to mean National Pollutant Discharge Elimination System
III.
SCOPE OF WORK
The work covered by the Special Provisions and Technical Specifications consists of furnishing all labor, plant, power, equipment and supplies, and performing all operations necessary for the completion of the project. The Contractor shall perform all operations necessary for:
• Mobilization/Demobilization of necessary and sufficient sized equipment to the project areas to complete the project within the stated time frames.
• Survey and construction layout of grading, facilities, constructions, and appurtenances shown on the Plans.
• Quality control.
• Erosion and sediment control during construction in accordance with the approved Construction Stormwater Permit and Plans.
• Clearing and grubbing of the site and, removal or burning of debris stumps, limbs, tree roots, and associated materials.
• Stripping and stockpiling topsoil for revegetation.
• Control of groundwater springs, normal runoff and mine drainage, and storm drainage during construction so that work can be performed in the dry.
• Excavation, backfill, fill placement as required to construct the project complete.
• Dewatering the mine workings and construction of a modified wet seal and a double HDPE Bat Gate.
• Treatment of mine water discharge during dewatering.
• Construction of surface drainage control channels as identified on the Plans.
• Disposal of excess material (regardless of character or composition) from the excavation.
• Re-vegetation of disturbed areas.
The Contractor also shall be responsible for surveying, including establishing construction baseline, measuring and developing all completed quantities on the job, and for ordering, purchase and delivery of any and all materials required for construction or required for development of support areas. The Contractor shall perform all other operations as incidental to the program as specified herein.
IV.
BORROW (DISPOSAL) AREAS
Waste and borrow areas are not shown on the Plans. It is the intent of this project to balance cut and fill and that all material used as fill will be generated from site excavations. It is the intent to use mine spoil available onsite for grading work. The need for an offsite waste or borrow area is not anticipated and any offsite waste area(s) and/or any borrow area(s) required must be approved by WVDEP. Should the Contractor decide to obtain and utilize any borrow areas outside of construction limits, or move material from one property owner to another, unless designated on the plans, the Contractor shall be responsible to obtain from the property owner(s) of the borrow areas, all necessary rights of entry, including rights of entry for WVDEP and OSMRE for inspection purposes. The said rights of entry agreement must state that the property owner(s) indemnify and hold harmless the WVDEP for Contractor’s action for any injury or damages whatsoever resulting from the use of the property.
The Contractor also shall submit a borrow/disposal area reclamation plan for prior approval by WVDEP. The Contractor shall observe the following NEPA compliance schedule relative to selecting and utilizing any off site borrow areas and/or any waste disposal areas.
a. No borrow (disposal) site operations will affect a site listed in, eligible for or proposed to be listed in the National Register of Historic Places.
b. No borrow (disposal) operations will be located within one-quarter mile of any federally listed established or prospective component of the National Wild and Scenic River System under 16 USC 1274 and 1276.
c. Borrow (disposal) site operations will not cause a significant encroachment within the base floodplain (CE.O. 11988: Floodplain Management).
d. Borrow (disposal) site operations will not be located in or affect a critical habitat of a federally listed endangered or threatened species under 16 USC 1531, et. seq.
e. No borrow (disposal) operations will occur in wetland areas which are designated by appropriate agencies.
f. Borrow (disposal) site operations will be consistent with any approved plans governing ambient air quality.
g. Adherence to these mitigation measures does not relieve the Contractor of the obligation or responsibility to obtain any other federal, state, or local approvals required to use borrow (disposal) areas and conduct such activities.
h. Documentation: Copies of borrow (disposal) site approvals and concurrences will be submitted to the WVDEP prior to the commencement of reclamation activities.
i. Site Monitoring: Borrow (disposal) activities will be monitored by the state to ensure compliance with contractual requirements, applicable federal, state, and local laws, and any permit conditions.
V.
DISPOSAL OF UNSUITABLE MATERIAL
All waste areas shall be obtained in accordance with Special Provisions Section IV (Borrow/Disposal Areas) of these specifications. All unsuitable materials (wood, trash, debris, and garbage) as determined by the Engineer shall be wasted by the Contractor, at his/her expense, outside the limits of work conforming to the requirements of Section
4.3.10 of these Specifications. Wood may be burned in conformity with Section 4.3.9 of these Specifications.
The Contractor shall observe the NEPA compliance schedule relative to selecting and utilizing any off-site disposal areas in accordance with Special Provisions Section IV of these Specifications.
VI.
PERMITS, LICENSES AND FEES
The Contractor shall procure all permits and licenses, pay all charges and fees, and give all notices necessary and incidental to the due and lawful prosecution of the work.
Permits required for this project may include but not be limited to: WVDOH Encroachment Permit, Water Quality Certification from WVDEP, and burning permits from WVDNR and WVDEP Office of Air Quality. A copy of the permit/permits as procured shall be furnished to the Owner prior to initiation of the work under this Contract. The WVDEP will obtain the NPDES (construction stormwater) from WVDEP.
Contractor shall be responsible for any Stream Activity Permits necessary to complete the project work.
VII.
UTILITIES
Description: This work shall consist of all necessary measures to relocate, maintain and protect all utilities within the limits of work specified herein and on the construction drawings. The contractor shall notify the utility in writing at least fifteen (15) but preferably thirty (30) days prior to the time work within the area will be done.
The Contractor shall be responsible for making all necessary arrangements and/or performing all necessary work to the satisfaction of the affected utility company and/or the West Virginia Department of Highways in connection with any disturbances within their right-of-way or services.
The Contractor shall be solely responsible for locating all utilities within the limits of work. All damage made to existing utilities by the Contractor shall be the sole responsibility of the Contractor. In the event damage does occur, the Contractor shall notify the affected utility and the WVDEP immediately and make or have made all necessary repairs and bear the expenses thereof and resulting damage caused thereby.
The Contractor shall obtain right-of-entry and/or any necessary permits for repairs or relocation.
Utility Companies Contacts: West Virginia 811
Materials: All materials used for utility related disturbance shall be in accordance with these specifications or as indicated by the affected utility.
Construction Methods: All work shall be in accordance with these specifications or in accordance with those methods as indicated by the affected utility.
Method of Measurement: The Contractor will not bid on utility work (if any) but will be reimbursed the actual approved paid invoice cost. The Contractor shall submit an estimate for utility relocation to the WVDEP for approval from the utilities affected by the proposed reclamation and will be reimbursed.
VIII.
NPDES STORMWATER REQUIREMENTS
The WVDEP-AML shall obtain a Construction Storm Water General Permit for this project from WVDEP Division of Water and Waste Management (WVDEP DWWM).
The registration for this reclamation project will be modified to include the Contractor as Co-Applicant #1, with the WVDEP-AML being Co-Applicant #2. As such, the Contractor shall assume responsibility for compliance with the terms and conditions of the permit including modifications and any future correspondence such as registration renewal invoices, inspection reports, and notices of violation shall be forwarded to the Contractor. Upon award of the contract, the Contractor shall complete a Co-Applicant #1 signature page and submit the completed form to WVDEP-AML prior to scheduling a Pre-Construction Conference.
Upon receipt of the completed form, WVDEP-AML will request the WVDEP DWWM to modify the existing NPDES registration for this project to make the Contractor the Co- Applicant #1 to the permit.
The WVDEP DWWM will notify the Contractor and WVDEP-AML when the successful transfer of registration under WV/NPDES Storm Water Construction General Permit (No.WVR110341) is completed. A Notice to Proceed will not be issued until the contractor signs the co-applicant form and submits to the Office of Abandoned Mine Lands. Once the transfer has been completed, the WVDEP will continue to be responsible for any modification fees and annual renewal fees incurred up until the date of the final inspection of the project that occurs after completion of construction activities at the site. The Contractor shall be responsible for any and all costs associated with violations and fines assessed against the project that are a result of the Contractor’s negligence, carelessness, or failure to install permanent controls as part of the work as scheduled. The Contractor shall apply for a Notice of Termination (NOT) from WVDEP DWWM via the Construction Storm Water websitehttp://www.dep.wv.gov/Programs/stormwater/csw/Documents/Construction upon completion of construction activities at the site. The NOT shall be issued by WVDEP DWWM upon completion of the project. The Contractor will continue to be bound by the terms and conditions of the permit until the NOT has been approved by WVDEP DWWM. Once the project is complete, the Contractor will still bear responsibility for the NPDES registration until a NOT is received from the WVDEP DWWM.
http://www.dep.wv.gov/Programs/stormwater/csw/Documents/Construction�
IX.
CONSTRUCTION SIGN
1. Work Required
The work to be performed under this Section consists of providing all labor, material and equipment necessary to install a project sign as indicated on the detail included herein and as specified herein.
2. Materials
(a) Sign face shall be 3/4" Marine Exterior plywood or aluminum or composite material. Posts and cross-brace shall be No. 2 Grade Pine or Fir, kiln dried and pressure treated.
(b) Hardware
(1) All hardware shall be manufactured from good, commercial-quality material and meet all applicable ASTM standards.
(2) Spikes and nails shall be common wire-type and shall meet AISI steel specifications 1010 or 1020.
(3) All hardware shall be hot-dip galvanized in accordance with
ASTM A-153.
3 Execution
(a) Project Sign
. The sign board shall be cut to the dimensions shown on the detail herein. The sign shall be painted with one (1) coat of primer and two
(2) coats of white enamel. All exterior cut edges shall be smooth sanded prior to painting. All edges shall be double primed. The letters, border and strips shall be painted as shown on the detail drawing.
The Contractor shall bolt the sign to posts and provide required cross-bracing.
The posts and sign shall be erected and posts set in gravel base, as shown on the drawings. One (1) sign is required and is to be located at the discretion of the Inspector.
(b) Payment sign shall be part of the lump-sum bid for "Mobilization".
. Payment for the work which shall include installation of the project
X.
CITATION OF OTHER SPECIFICATIONS
Whenever the Specifications for this contract refer to the specifications of any society, institute, association or government organization, then such specifications cited shall become a part of this contract as if written in full. Commonly used abbreviations have the following meanings:
ASTM - American Society for Testing Materials
ASA - American Standards Association
AWWA - American Water Works Association
AASHTO - American Association of State Highway and Transportation Officials
ACI - American Concrete Institute
Where reference is made to a Specification, it shall be the latest revision at the time called for bids, except as noted on the Plans or elsewhere herein.
II. TECHNICAL SPECIFICATIONS
1.0
MOBILIZATION AND DEMOBILIZATION
1.1
DESCRIPTION
This work shall consist of the performance of construction preparatory operations, including the movement of personnel and equipment to the project sites and for the establishment of the Contractor’s offices, buildings and other facilities including the construction of all temporary access roads as necessary to begin work on a substantial phase of the contract. The location of the Contractor’s office to be established shall be approved by the WVDEP. It also shall include all demobilization activities involving the removal from the sites of all plant, equipment, supplies and personnel after completion of the work including cleanup of all rubbish and waste materials generated during the construction of this project and restoration of any damage to existing site improvements resulting from the Contractor’s activities at the site. This item shall also include the installation of the project sign at the beginning of the project and the removal of the sign prior to the Final Inspection and installation of a rain gauge as shown on the drawings.
All equipment and material storage areas shall be approved by the WVDEP.
Upon receipt of a notice to proceed, the Contractor shall initiate and complete measures necessary to commence the work. Mobilization shall also consist of delivering to the site and assembling in working order all necessary equipment, materials, and supplies to be furnished by the Contractor to complete the work.
Demobilization shall consist of the removal from the site of all the Contractor’s equipment and materials after completion of the work and cleanup of the site. Work shall be done to the satisfaction of the Regional Engineer.
1.2
METHOD OF MEASUREMENT
The method of measurement will be per lump sum.
1.3
BASIS OF PAYMENT
The bid for “Mobilization and Demobilization” shall be a lump sum and cannot be more than 10% of the TOTAL AMOUNT BID for the project. Partial payments will be as follows:
(a) One-half of the amount bid will be released to the Contractor with the first estimate payable, not less than 15 days after the start of work at the project site.
(b) The final one-half of the amount bid shall be released with the estimate payable after the work is accepted by the WVDEP and when the Contractor has submitted and received approval for paper (hard copies) and two (2) copies of a cd-rom with all “as-built” plans, in accordance with Specification Section 2.3.5.
Nothing herein shall be construed to limit or preclude partial payments otherwise provided for by the Contract. No deduction will be made nor will any increase be made, in the lump sum mobilization and demobilization item amount regardless of decreases or increases in the final total contract amount or for any other cause.
1.4
PAY ITEM
Item 1.0 “Mobilization and Demobilization” per lump sum. Cannot be more than 10% of the TOTAL AMOUNT BID for the project.
2.0
CONSTRUCTION LAYOUT
2.1
This item consists of furnishing, placing, and maintaining construction layout stakes, (based on the original baselines and/or control points in the plans), necessary for the proper performance of the work under this contract including borrow/waste areas.
Construction limits must be clearly flagged prior to any disturbance. Pre-construction cross sections must be provided (and approved) a minimum of one (1) week prior to the start of any “unclassified excavation”. It shall further consist of determining the exact units of measure for payment. It also consists of checking and making any field adjustment to the plan alignment, grades and elevations as considered necessary by the Engineer. Additionally, this item shall also include the preparation of “As-Built” Plans including the Reclamation Plan and any others specifically requested by the WVDEP.
All “As-Built” Plans shall be provided prior to the Final Inspection Meeting. This item will be paid according to the following schedule: up to fifty percent (50%) of the total bid amount of this item will be released for payment when all required layout work is completed. The remaining fifty percent (50%) will be paid on the final invoice once the As-Builts are submitted and approved.
2.2
MATERIALS
Conventional survey stakes, hubs, batter boards, flagging, templates, straightedges and other devices necessary for laying out all parts of the work.
2.3
CONSTRUCTION METHODS
2.3.1 The Contractor shall be responsible for the proper layout of the work. The Owner will provide the Contractor with survey information regarding the baselines and the existing surface features shown on the Construction Drawings. The Contractor shall make all calculations involved and shall furnish and place all layout stakes.
2.3.2 The Contractor shall provide field forces and shall set all additional stakes as needed, such as offset stakes, reference point stakes, slope stakes, grade stakes, stakes for drainage, or other structures, supplementary bench marks, and any other horizontal or vertical controls necessary to secure a correct layout of the work including the re-establishment of the survey and construction baselines (as necessary), as shown on the Construction Drawings.
2.3.3 The Contractor shall be responsible for assuring the layout staking work is in conformance to the lines, grades, elevations, dimensions, and locations shown on the Construction Drawings or as required by the Engineer. The Contractor shall furnish a copy of his/her survey records for review by the Engineer and for the Owner's permanent file. These records shall be furnished as they are completed during the progress of the work.
Any inspection or review of the Contractor's layout by the Engineer and the acceptance of all or any part of it shall not relieve the Contractor of his/her responsibility to secure the proper dimensions, grades, and elevations of the several parts of the work.
2.3.4 The Contractor shall exercise care in the preservation of stakes and benchmarks, including existing property line markers, and shall have them reset at his/her expense when any are damaged, lost, displaced or removed.
The Contractor shall use competent personnel and suitable equipment for the layout work required and shall provide that it be done under the supervision of, or directed by, a Licensed Land Surveyor registered in the State of West Virginia.
As the survey is completed, the Licensed Land Surveyor shall certify that the site layout is complete for all necessary grades (both cut and fill), location and grades of all ditches, all cross-sections related to cut-fill where grade lines are necessary for construction and or billing. This layout shall include location stakes and cut-fill lines marked on the stakes for each pre-manufactured or formed on site structures (manholes, drop inlets, headwalls, etc.). The layout shall also include centerline stake with cut-fill lines for each channel and any areas of excavation and re-grade. The certified layout and cross-sections surveyed must be submitted to the WVDEP for approval prior to beginning construction for each item.
2.3.5 As-Built plans shall be provided to the WVDEP prior to the Final Inspection Meeting. The As-Builts shall include two discs each of the plans in PDF and AutoCAD 2007-2014 format on CD-ROM or DVD and one paper copy of the plans with the same size and scale as contained on the original plans. The As- Builts Shall include the following:
1. The As-Builts shall show all pay items remaining on site post construction.
2. The As-Builts shall show all horizontal and vertical dimensions of all installed components (i.e. pipes, drop inlets, mine seals, drainage channels, splash pads and manholes) as well as surveyed locations of the installed structures.
3. Cut-fill sections shall have the area of the section marked by the section for easier calculation.
4. The As-Builts shall have the lines on the plans shown in either color or line type to distinguish between our original plan lines, the contractor’s original survey lines and the final grade lines. This will apply for all cross-sections on the project.
5. All waste and borrow areas shown on the As-Builts.
6. All work completed by the Licensed Land Surveyor on the As-Builts must be certified by the Licensed Land Surveyor as to completeness and accuracy of the plan submittal.
7. As-Builts must show total quantities for all items on the project. The format shall be in a tabular form.
2.4
Measurement and payment for furnishing, setting, maintaining, and resetting the stakes when necessary, and for furnishing all engineering personnel, equipment, materials, and all incidentals thereto, shall be by the lump sum bid for “Construction Layout”. The lump sum payment also shall include the cost for providing the Engineer pre-and post-construction ground line cross-sections for all disturbed or re-graded areas including borrow areas and “As-Built” Plans as described herein. Said lump sum bid cannot be more than 5% of the TOTAL AMOUNT BID for the project. Neither deduction nor increase will be made in the lump sum “Construction Layout” item amount regardless of decreases or increases in the final total contract amount or for any other cause. This item will be paid according to the following schedule: up to fifty percent of the total bid amount of this item will be released for payment when all required layout work is completed. The remaining fifty percent will be paid on the final invoice once the As-Builts are submitted and approved.
2.5
Item 2.0, “Construction Layout”, per lump sum cannot be more than 5% of the TOTAL AMOUNT BID for the project.
3.0 QUALITY CONTROL
3.1
This work shall consist of testing for verification that the materials supplied and the work performed are in accordance with these specifications. When there is a discrepancy between the Plans and Specifications on this project the following hierarchy of documents shall apply:
1. Any and all addendums that were generated for the project either before or after construction began.
2. Plans shall be the document that shall be used in places where discrepancies occur between the Plans and Specifications
3.2
3.2.1 The Contractor shall submit a minimum of two (2) copies of shop drawings, catalog cuts and material certifications (as applicable) to the Engineer for all offsite materials to be incorporated into the work. Written approval from the Engineer will be required prior to incorporation of these items into the work.
3.2.2 The Contractor shall submit at least two (2) copies of the results of all tests conducted on insitu material to be used in this project.
1.As a minimum, the compaction tests will include moisture content & density tests of the soil in accordance with the provisions of ASTM D698 (Standard Proctor) field density tests following compaction. A new Standard Proctor will be run when soil type changes occur on site and/or at the direction of the Engineer or his representative.
2. Soil tests to determine the lime and nutrient requirements of the areas to be re-vegetated.
3.2.3 Tests Required
Compaction: Testing for fill and/or backfill material density Soil Test: As needed to determine Nutrient tests NPK Material Certification: Manufacture certification on all materials on project Stone: Sodium sulfate test
3.3
CONSTRUCTION METHODS
3.3.1 The Contractor shall furnish the services of his own testing laboratory or select an independent state certified testing laboratory. The laboratory must be approved by the Owner. The Contractor shall furnish a certified technician to perform the required testing at the project site. The technician shall submit a copy of his certification and a copy of that certification shall be submitted WVDEP at the Pre-Construction Conference. The technician shall be responsible for chain of custody of any samples that must leave the site.
3.3.2 Testing for compaction shall be performed as required by these specifications and/or ordered by the Engineer or his representative in writing. The Engineer will determine the locations and time of any testing herein specified and the need and extent of any testing in addition to that which is herein specified.
3.3.3 The contractor shall be responsible for performing laboratory tests of the coal, mine spoil, and any natural soil to identify the compaction requirements for their use as fill and cover material, respectively. In addition, field density tests shall be performed in accordance with the Construction Specifications. All test results shall be submitted to the Engineer for approval of compaction criteria prior to compacting the fill material and after fill material is placed to verify that the required compaction is obtained.
3.3.4 Only new and first class materials, which conform to the requirements of these Specifications, shall be used unless specified otherwise. When requested by the Owner, the Contractor shall furnish a written statement of the origin, composition, and manufacturer of any or all materials (manufactured or produced) that are to be used in the work. The sources of supply of each material used shall be approved by the Engineer before delivery is started. If, at any time, sources previously approved fail to produce materials acceptable to the Owner, the Contractor shall furnish materials from other approved sources.
3.4
The method of measurement for quality control work done as described above will be on a lump sum basis.
3.5
The quantity of quality control work done will be paid at the contract lump sum price bid for this item. Said lump sum bid cannot be more than 3% of the TOTAL AMOUNT BID for the project. Nothing herein shall be construed to limit or preclude partial payments on this item up to 100% of the bid amount. No deduction or increase shall be made in the lump sum “Quality Control” item amount regardless of decreases or increases in the final total contract amount or for any other cause.
3.6
Item 3.0, “Quality Control”, per lump sum cannot be more than 3% of the TOTAL AMOUNT BID for the project.
4.0 4.1
SITE PREPARATION
4.1.1
Clearing & Grubbing
Work performed under this section shall include the removal and disposal of all trees, stumps, shrubs and any other vegetation, wood, debris, junk, garbage of any nature from those areas specified below and/or shown on the plans within the disturbed construction limits (DCL), and/or any other areas as approved by
WVDEP.
This item shall also include stripping and stockpiling topsoil from the construction area for use as soil cover and re-vegetation.
This work shall also include the preservation from injury to all vegetation, utilities or other objects to remain as shown on the Design Drawings.
4.1.2
Demolition of Structures
There is no known or significant demolition required on this project. However, if mining structures or debris are encountered, this work shall consist of complete demolition and removal of such buildings, mining related structures and equipment, existing ruins and foundation structures, concrete pads, walls, pavement and existing drainage conveyances and facilities including corrugated metal pipe, rock, RR track, and stone masonry walls located within the construction limits as are specifically designated on the Plans for removal or as directed by the WVDEP if within the construction limits and not shown on the Plans. Boulders, pads, walls, and foundation ruins shall be broken in accordance with Specification Section 4.3.20 and buried in the deepest portion of the fill areas as directed by the WVDEP. Demolition debris shall be broken to manageable particles maximum 24 inches in any direction and placed as fill within the areas shown on the plans to be filled. Broken pieces shall not be consolidated in one area, but shall be dispersed throughout fill areas to ensure compaction requirements are achieved. Masonry walls, foundations, and concrete slabs may be present and will require demolition and disposal. Buried ruins, structures, other debris, including abandoned mining equipment, may exist and be encountered during excavation operations. All onsite garbage (as well as any other debris of any type and quantity encountered), mining equipment, and metal structures or items encountered shall be removed from the site to an off-site disposal area in accordance with Special Provisions Section V or to a landfill approved by the State of West Virginia to accept this type of debris. The Contractor is advised to perform a thorough site reconnaissance to quantify all garbage and debris within the construction limits whether designated on the plan or not, for removal prior to submitting his or her bid.
4.1.3
Access Roads
The Contractor will be required to improve and maintain existing access roads into all weather access roads for the duration of the project. All existing access roads shall be left in a condition equal to or better than existing at the time of mobilization, and shall be repaired and maintained during construction (except when culvert, ditch and road construction are being performed) to the satisfaction of the WVDEP. All travel and upgrading operations performed on existing access roads shall be confined to the width of the existing road, unless shown otherwise on the Plans. Final grading, re-vegetation, stabilization (resurfacing with stone or asphalt pavement), and providing final drainage control for existing access roads shall be performed as shown on the Plans and as directed and approved by the WVDEP after reclamation operations for the project have been completed. If approved by the WVDEP, a quantity of Class 2 Base Aggregate has been included in the contract for use in resurfacing existing roadways.
The Contractor shall maintain and protect traffic, protect work in progress, protect adjacent property from excess dust resulting from the construction and maintain traffic through, around, or adjacent to the construction area. The Contractor’s hauling and supply vehicles will travel paved, gravel, and dirt roads in close proximity to local resident’s homes, businesses, driveways, and other constructions. As such, the safety and convenience of these people shall be of utmost importance in the Contractors execution of work as shown on the Plans and herein specified. The Contractor shall be required to comply with all WVDOT rules, regulations, weight limits, speed limits associated with and posted on nearby public and/or private roads used by the Contractor to access the project.
The Contractor will be required to coordinate his operations with each resident and provide unrestricted access to them at all times. At the discretion of the WVDEP and as required by the WVDOH or local municipality, the Contractor will be required to employ flag persons to direct traffic while hauling materials on and off site and other constructions. All materials used for traffic control shall be in accordance with the current WVDOH manual; “Traffic Control for Streets and Highway Construction and Maintenance Operations”.
Other temporary access roads not shown on the construction plans built to gain access to, travel between, or otherwise required for equipment/vehicular site access shall be kept to a minimum and only constructed where necessary upon approval from the WVDEP. Contractor constructed travel routes not shown on the Plans, shall be reclaimed to the approximate original contour and revegetated according to Specification Section 6.0 and upon completion of the construction activities, as deemed necessary by the WVDEP, with associated costs being considered incidental to this project. Any additional access shall require the Contractor to obtain written permission from the respective landowner.
Traffic on private access roads shall be maintained during construction (except when culvert, ditch and road construction are being performed), and shall be left in a condition equal to, or better than, the existing condition upon completion of construction as discussed herein. Resurfacing and/or stabilization stone will be incidental to the cost of the work described herein, except where designated on the plans or where allowed by the WVDEP, for any road upgrading required for construction entry, as deemed necessary by the WVDEP, to facilitate site travel.
Final grading, stabilization, and providing final drainage control for existing access roads shall be performed after reclamation operations for the project have been completed. Road surface treatments shall be approved by the WVDEP. As mentioned previously, if approved by the WVDEP, a quantity of Class 2 Base Aggregate has been included in the contract for use in resurfacing or rehabilitating existing roadways that are damaged by the project work.
4.1.4
Materials and Equipment Storage
Material storage areas within the Contractor’s Work Limits shown on the plans shall require the approval of the WVDEP. Material storage areas outside the Contractor’s Work Limits will require permission from the respective landowner in accordance with Special Provision IV.
4.1.5
Property Line & Corner Markers
The Contractor shall become familiar with the property boundaries before beginning work onsite and shall restore any property corner markers destroyed by the construction as approved by the WVDEP.
4.2
MATERIALS (As shown on the Plans or as required by the WVDEP)
4.2.1 Crushed stone aggregate for road rehabilitation if shown on the plans or required by the WVDEP shall conform to the requirements of a Class 2 Aggregate as described in Table 704.6.2A and Section704.6 of the West Virginia Department of Transportation - Division of Highways Standard Specifications for Roads and Bridges, adopted 2000 or latest edition.
4.2.2 Separation fabric if shown on the plans or required by the WVDEP shall be placed on a prepared subgrade prior to placement of surfacing and resurfacing stone. Separation fabric shall be woven and meet the requirements of Section
715.11.8 of the WVDOH Standard Specifications for Roads and Bridges, adopted 2000 or later edition such as ADS 9250 manufactured by Advanced Drainage Systems, Inc. or approved equal.
4.3
METHOD OF CONSTRUCTION
4.3.1 The Contractor shall comply with all Special Provisions. Also, refer to the construction sequence provided on the Plans.
4.3.2 The specific areas to be cleared and grubbed are as shown on the Contract
Drawings and are generally described as, but not limited to, those specific areas of excavation, fill, stockpile, backfill, and drainage structure installation.
4.3.3 The Contractor shall clear the site within the limits of the construction shown on the plans or as approved by the WVDEP. The WVDEP shall exercise control over clearing and shall designate all trees, plants and other objects to be removed or to remain.
4.3.4 Clearing and grubbing shall be completed prior to initiation of earthwork operations and only to the extent necessary to complete the work and as allowed by the Plans. The Contractor shall confine his operations strictly to required areas. If he clears and grubs beyond the required areas, whether knowingly or accidentally, he shall, at his expense, replant and otherwise restore all areas outside the limit lines to a condition equal to or better than that existing prior to start of work.
4.3.5 All timber eight (8) inches in diameter and larger at stump height shall be saw cut prior to grubbing operations. Timber shall be topped with the branches removed and stacked and stockpiled in an appropriate manner in an accessible location approved by the WVDEP on the property from which it was cut. Timber to be stockpiled shall not be pushed down by equipment prior to being cut nor can it be indiscriminately shoved into a stockpile.
4.3.6 All stumps, roots, buried logs and brush shall be removed. Grass, however, may be incorporated into the re-soiling material. Taproots and other projections over 1-½ inches in diameter shall be grubbed out to a depth of at least ten (10) inches below the planned subgrade or slope elevation. All holes remaining after the grubbing operation shall have the sides broken down to flatten out the slopes, and shall be filled with suitable materials, moistened and properly compacted.
4.3.7 Topsoil shall be stripped to a minimum depth of 6 inches below existing grade as directed and approved by the WVDEP. The topsoil shall be stockpiled onsite for use in revegetation as required by the WVDEP and these Specifications.
4.3.8 Cleared and grubbed areas shall be worked such that positive drainage is provided to prevent ponding of water except for the purpose of sediment control sumps (if shown on the Plans) and as approved by the WVDEP.
4.3.9 All organic material shall be burned completely to ash or otherwise removed from the site and disposed of in a manner approved by the WVDEP in accordance with Special Provision IV and V – Borrow (Disposal) Areas and Disposal of Unsuitable Material, and Special Provision VI – Permits, Licenses, and Fees.
Burning of the combustible material will not be permitted on or near refuse, mine portals or within close proximity to coal seams or utilities. The Contractor shall obtain all permits and licenses required prior to burning the material. A plan showing the location of material to be burned and all fire control measures to be implemented, including copies of permits and licenses, shall be submitted to the WVDEP’s representative at the site for approval.
4.3.10 All other materials generated from required clearing and grubbing operations shall be removed and disposed of by the Contractor. All garbage, construction debris, mining debris, etc., shall be disposed of in approved waste area(s) or landfill(s). It shall be the responsibility of the Contractor to obtain, at no expense to the WVDEP, all necessary waste and borrow areas or landfills for the disposal of waste materials in accordance with any applicable local, state, and/or federal regulations including compliance with NEPA requirements (See Section IV of the Special Provisions for NEPA Compliance Schedule). All waste and borrow areas must be approved by the WVDEP and, the Contractor must provide a reclamation plan for approval. In addition, for all waste and borrow areas outside the construction limits, the Contractor must obtain from the property owner a right-of-entry agreement in which the property owner indemnifies and holds the WVDEP harmless from any injury or damages whatsoever resulting from the use of the property. The Contractor may be required to submit proof the landfill is permitted to accept the type of debris or waste to be deposited. Garbage and waste including metal junk and vehicles may be present within the project area.
Some of this waste may require special handling and disposal. Burning of tires, treated lumber, mine belt, or anything that might create black smoke is prohibited.
The Contractor is required to visit the site and decide for their self the nature and quantity of garbage and waste to be removed and properly disposed of prior to submitting his or her bid.
4.3.11 It shall be the sole responsibility of the Contractor to correctly locate and avoid all underground, on-ground, and overhead utilities, facilities and other structures and constructions, and for that purpose, shall employ all necessary precautions and methods to insure avoidance of and damage to such constructions. In the event damage does occur, the Contractor shall notify the affected Owner and the WVDEP immediately and make or have made all necessary repairs and bear the expense thereof and resulting damage caused thereby. The Contractor is hereby made aware of a gas line which passes through the site. The approximate alignment of the gas line is shown on the Plans. However, the alignment has not been surveyed and the Contractor is responsible for locating this line prior to construction in order to avoid damage to the same. If relocation is required, it will be performed in accordance with the applicable parts of these Specifications.
4.3.12 Power poles located within the construction limits (if any) must also be protected from damage or relocated during construction as approved by the WVDEP.
4.3.13 Should offsite disposal or borrow be necessary, clearing, grubbing, and stripping shall be performed as required by these Specifications and as approved by the WVDEP. The Contractor shall observe the NEPA Compliance Schedule as per Section IV of the Special Provisions.
4.3.14 Existing private access roads shall provide safe, all-weather access to the site for local traffic and persons living in the area. Existing roads shall be maintained during construction and left in a better than or equal to condition. The Contractor is responsible for locating and avoiding all underground and overhead utilities and construction during access road grading and maintenance.
4.3.15 Crushed stone aggregate for existing road rehabilitation, if shown on the Plans, shall conform to the requirements of a Class 2 Aggregate as described in Table 704.6.2A and Section704.6 of the West Virginia Department of Transportation - Division of Highways Standard Specifications for Roads and Bridges, adopted 2000 or latest edition. If shown on the Plans, all utilized access roads will be covered with a 4 inch layer of stone installed over stabilization fabric as specified herein. A quantity of Class 2 Aggregate has been provided on the bid sheet for existing road resurfacing/rehabilitation at the discretion of and direction by the
WVDEP
. As discussed herein, temporary access road construction between existing roadways for the convenience of the Contractor shall be considered incidental to the project and no separate payment will be made.
4.3.16 The top 12 inches of the roadway subgrade shall be compacted to a minimum of 95% of the maximum dry density as determined by the standard Proctor laboratory test (ASTM D 698). Quality control procedures shall be in accordance with and approved by the WVDOH. The subgrade shall be crowned to match the stone surface where required by the Design Drawings. Soft areas shall be excavated and replaced with similar soil or fill which is placed and compacted as required by the Design Drawings and these Specifications for specific fill areas.
The subgrade shall be stable and shall not deflect, or pump prior to or during placement of the stone surface materials.
4.3.17 Should rutting or other damage to existing access roads occur during construction due to construction traffic, the Contractor will be required to excavate the damaged area(s) and stabilize the same as approved by the WVDEP and WVDOH at no additional cost to the WVDEP. As a minimum, existing roadway areas which pump or rut will be excavated to a minimum depth of to 12 inches and be stabilized with 6 to 12 inches of compacted AASHTO No. 1 stone which complies with the WVDOH Standard Specifications for Roads and Bridges, Adopted 2000, or later edition. Stabilization will be as directed by the WVDEP.
The No. 1 stone shall be placed over a suitable separation fabric as directed and approved by the WVDEP.
4.3.18 Existing fence lines removed during construction activities shall be replaced to an “as good as” or “better than” condition and as approved by the WVDEP. In situations where fencing is used to control or contain cattle, horses, and livestock, the Contractor shall also be responsible for any temporary fencing required to assure the safety and containment of the livestock.
4.3.19 If required, channel posts shall be driven plumb either by hand or by mechanical devices to the required line and to a depth of two feet below the ground surface and they shall be plumb with four feet above the ground. During driving, posts shall be protected by a special driving cap. Any post bent or otherwise damaged so as to be unfit for use in the finished work shall be removed from the site and replaced by the Contractor at their expense.
4.3.20 Buildings, walls, mining related structures, existing ruins, foundations, and drainage structures encountered in the excavation shall be removed as directed and approved by the WVDEP. The removal operation shall extend 1 foot below finish grade, which operation shall include removal of concrete slabs, pavement, or any other type of floors and/or walls resting upon the ground. Basement floors shall be shattered. Pits, trenches, holes, or basements shall be backfilled. Any buried mining debris and ruins encountered during excavation shall be removed as directed by the WVDEP. Abandoned mining equipment and all metal encountered shall be removed from the site to an off-site disposal area in accordance with Special Provisions Sections IV and V or to a landfill approved by the WVDEP to accept this type of debris. The WVDEP shall be the sole judge as to what is buried and what is to be removed from the site. Areas where structures and buildings are removed shall be graded to provide positive drainage so surface runoff will not pool or impound as directed by the WVDEP.
4.3.21 Coal and/or refuse spillage, concrete, masonry blocks, and foundation ruins shall be excavated, specially handled in accordance with these Specifications, and/or removed from the site.
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