T0121 Attachment 5 NJDOT Sketches.pdf

INSTALLATION INSTRUCTIONS

ANCHOR ASSEMBLY:

Hinge Plol•

� !!AW PreclH positioning cl the onchon la crlllcol lo proper ft.&nm anembly of lhe syalem. II Is recommended lhol octual posts be (t-J/•") u .. d lo locale the ca"ect poallon of the o"chor1.

1. Determine proper Break-S011 Brockel Number from the Brocket Selecllon pTobie. All pools within o sign 1lruclure shell u11 lhe some Brockel Humber. determined br the ltnglh of lht lllA9lll post.

2. Fobrlcole a llot, rigid lemplato wllh four (4) 25mm (1") dlomoler holes locolod lo molch the apecllltd anchor pollom af th• Break-Soft Brockel• oltoched lo th• slgnpoat. Soe dlogrom below.

l. Attach lour (4) Tronapo Type B Fomofe Anchora to the t1mplol1 using lour (4) 25mm (I") dlomeler bolls. Enautt that each Anchor Wosher 11 snug ogolnat lhe bottom of th, t,mplot,.

4. Lower Anchor Auembly Into fruh concrete loundotron, end vibrato Into poalllon such thot th tops of the Anchor wa,11,,. ore flush with the llnlahod lop surloco of the loundotlon. Supporf lhe template such that all Anchors ore level encl In their prope, locatlona.

5. Allow caner••• to cur•• and fh•n ramove the bolt■ and t•mplate from lh• top of lhe loundallon.

HINGE ASSEMBLY:

1. Bult upper ond lower peat 11ctlon1 logelhor on a flat 1urfoc,.

JS.Imm (1-1/2")

2.Drlll eight (II) 20.6mm (13/16") holes In 11\t llongn of tho pail Hctlono •• aho•n.

l. Place Hing• Ploleo on ouler ourfoc• of th• post llongot ond aecuro with bolts, lock wo1htt1, and nuts. Ensure that upper and lower post Hcllon1 ore In ollgnmenl, end then lighten all nula 1 /2 turn beyond anu;.

BRACKET ASSEMBLY:

1.Drlll sldo•n (16) 17.5mm (11/16") diameter holtt ln the llan;t1 ol the lower peal section 01 1hown.

2. Picco Brackets squorolJ on outer surface cl th• po1t llongH, and ttcur• with boll1, lock w11a11,ra, nul1, ond cop ,crew1. Then, tlghlon all 1 /2 tum beyond snug.

COUPLING ASSEMBLY:

1, Thread lour (.i) Brook-Solo Coupllngo Into Anchors. Do not llghlen.

2. Suapend po1t onembly ovor loundollon, lnset1 Spoclol 80111 lhnougl> 1>010, In tho Broc�et,, end thread lhtm snug Into the Coupllnga.

l.11 poal la not plumb, lnHrf Shims (Ug and/or 18;)

belw•en 1he Coupllng1 and Anchors, whore nttdod.

A. U11 low,c wc«nch Hats to tighten Couplln9• Into Ancho,..

01 tight 111 poull,1• utln; o co,wenslonal wronch. Do not us• o pipe •r•nch. Coupltngs must be ••oted aquoroly.

5. Tighten Speclol Bolls wh)I• holdlng Cgug)lngs by !bt YPPtr wr■nch Hots wflh on addtnonal wrtnch to prev,nt an lndueed lorque stress across th• necked portion of the Couplln;. All Spoclol Bolla aholl also be llghlonod 01 tight era poulbl• u1lng conv•n1lonol wrencht1.

SIGN PANEL ASSEMBLY:

1. Aller all ,lgnpo,ta ore aecured In place, attach sign panel onembly lo pools In occordonc• •Ith the algn monulocluret'a r•commendollons. IiPl.AN VIEW or TYPICAL rou"DATIOH (�:.�i:'

Direction of Trolllc

Post (Broekols not ahown)

® Shims .4 ,. 102mm

(4")

10.8mm (IJ/lf")

0/o.

11,$mm (11/11")

Diet, Tr,lcal

Upper Post S.cflon

::1 �l

�---s------i

Break-Safe Model 8650

B (Brock•! Ho.

8 (Bnocktl Ho.

8 (Dnock•I Ho.

1) =

2) =

l) =

Depth al Poat + 202mm (7-15/16") Otplh of Post + 205mm (8-1 /16") Oopll> ol Po1t + 207mm (8- I /8")

Breakaway Support System for Sign Posts

Scale: Nol To Scale Data: 0ctob•r 2004

Potent Ho,. 4,$28,786 and �.s,&.84$ Drawing No. BS-8650- I, -2, -J Sheet: 2 of 2

Attachment #5 - NJDOT Sketches- Bid Solicitation # 25DPP01157 - T0121 Breakaway U-Post Sign Supports - Statewide tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text tyqslac Typewritten Text

POST DRILLING FOR TYPE B525 AND B650

UPRIGHT POSTS (SKETCH A)

Note: Precise positioning of the anchors is critical to proper assembly of the system. It is recommended that actual posts be used to locate the correct postion of the anchors.

1. Fabricate a flat, rigid template with four (4) 16mm (5/8") diameter holes located to match the specified anchor pattern of the Break-Safe Brackets attached to the signpost. See diagram below.

2. Attach four (4) Transpo Type A Female Anchors to the template using four (4) 16mm (5/8") diameter bolts. Ensure that each Anchor Washer is snug against the bottom of the template.

3. Lower Anchor Assembly into fresh concrete foundation, and vibrate into position such that the tops of the Anchor Washers are flush with the finished top surface of the foundation. Support the template such that all Anchors are level and in their proper locations.

4. Allow concrete to cure, and then remove the bolts and template from the top of the foundation.

BRACKET ASSEMBLY:

1. Drill eight (8) 14.3mm (9/16") diameter holes in the bottom end of the post section as shown.

2. Place Brackets squarely on outer surface of the post, and secure with bolts, lock washers, and nuts. Then, tighten all 1/2 turn beyond snug.

COUPLING ASSEMBLY:

1. Thread four (4) Break-Safe Couplings into Anchors. Do not tighten.

2. Suspend post assembly over foundation, insert Special Bolts through holes in the Brackets, and thread them snug into the Couplings.

3. If post is not plumb, insert Shims (14g and/or 18g) between the Couplings and Anchors, where needed.

4. Use lower wrench flats to tighten Couplings into Anchors as tight as possible using a convensional wrench. Do not use a pipe wrench. Couplings must be seated squarely.

5. Tighten Special Bolts while holding Couplings by the upper wrench flats with an additional wrench to prevent an induced torque stress across the necked portion of the Coupling. All Special Bolts shall also be tightened as tight as possible using convensional wrenches.

SIGN PANEL ASSEMBLY:

1. After all signposts are secured in place, attach sign panel assembly to posts in accordance with the sign manufacturer's recommendations.

PLAN VIEW OF TYPICAL FOUNDATION

Direction of Traffic

Special Bolt

54mm� (2-1/8

21_

108mm (4-1/4")

Depth of Post + 94mm (3-11/16")

14.3mm

(9/16")

Bracket

17.5mm (11/16")

17.5mm (11/16")

Anchor

102mm (4")

JRANSPO

��wJ�::te�l�, ee

�y 10801 INDUSTRlE.S, Inc. 914-636-1000

The Sm.art Solutions Company www.transpo.com

Break-Safe Model AS4

Breakaway Support System for Sign Posts

Scale: Not To Scale

Patent Nos. 4,528,786 and 5,596,845 Drawing No. BS-AS4

Date: January 2015

Sheet: 2 of 2

Attachment #5 - NJDOT Sketches- Bid Solicitation # 25DPP01157 - T0121 Breakaway U-Post Sign Supports - Statewide

PARTS LIST

ITEM DESCRIPTION SIZE/SPECIFICATIONS

QTY/

POST PART NUMBER

Is

2a 2b 2c

3a 3b 3c 3d

4a

Sa Sb Sc

6a

Model AS4H 6061-T6 Aluminum

Bracket, Type AS4 6061-T6 Aluminum

Bracket Hardware Assembly, Type AS4, includes:

Bolt 12.7mm(1/2")-13UNCx184mm(7-1/4"), Hex Head, ASTM A325, Galv. ASTM A153 LockWasher 12.7mm{1/2"), ANSI 818-21-1, Galv. ASTM A153 Nut 12.7mm(1/2")-13UNC, Heavy Hex, ASTM A563 Gr. DH, Galv. ASTM A153

Coupling & Special

Special Bolt Coupling Shim Shim

Bolt Assembly, Type A, includes:

15.9mm{5/8")-11 UNC, ASTM A449, Galv. ASTM A 153 15.9mm{5/8")-11 UNC, LP, AMS 6378D, Galv. ASTM A153, Polyester Coat 15.9mm{5/8") Horseshoe, 14 Gauge, Galv. Steel Sheet 15.9mm{5/8") Horseshoe, 18 Gauge, Galv. Steel Sheet

Hinge Assembly, Type A, includes:

Hinge Plate Type A, AISI 4130 Steel, Galv. ASTM A 123

Hinge Hardware Assembly, Type A, includes:

Bolt 12.7mm(1/2")-13UNCx133mm(5-1/4"), Hex Head, ASTM A325, Galv. ASTM A153 LockWasher 12.7mm(1/2"), ANSI 818-21-1, Galv. ASTM A153 Nut 12.7mm(1/2")-13UNC, Heavy Hex, ASTM A563 Gr. DH, Galv. ASTM A153

Anchor Assembly, Type A, includes:

Anchor 15.9mm{5/8")-11 UNC, 304 S.S. Ferrule, AISI 1038 Rod, AISI 1008 Coil

*Complete assembly includes line Items 1-5. Item 6, Anchors sold separately.

SBMAS4H*

SB-CALP

SB-HB3

SB-HHA

SBAAPK

Bottom of

Sign _G_E_N_E_R _A _L_N_O_T E_S_: _____________ _

1. Break-Safe meets all requirements of "AASHTO Standard

Specifications for Structural Supports for Highway Signs, Luminaires and Traffic Signals."

2. Break-Safe Model AS4H is designed to fit 4" (102mm) square tube, steel or aluminum signposts.

3. Hinge Items 4 & 5 above are not used for single post sign applications. Use Model AS4 for single post signs.

4. All hardware items are American Standard sizes, gavanized in accordance with ASTM A 153.

5. Fasteners, except for special bolt and coupling, are installed with lockwashers, and do not have specific torque requirements.

Fasteners should be secured as tight as possible with conventional wrenches, unless noted otherwise.

6. Square-up and level individual components, particularly Anchors to minimize the need for shimming between the Couplings and Anchors.

7. No more than two shims shall be placed under any one coupling.

No more than three shims underneath any pair of couplings.

8. Refer to other side of page for complete installation instructions.

JRAN SPO

��wJ�::�eJf;, ee ir 10801 INCHJSTFllE.S, Inc. 914-636-1000

The Smart Solutions Company www.transpo.com

Break-Safe Model AS4H

Breakaway Support System for Sign Posts

Scale: Not To Scale Date: January 2015

Patent Nos. 4,528,786 and 5,596,845 Drawing No. BS-AS4H Sheet: 1 of 2

Attachment #5 - NJDOT Sketches- Bid Solicitation # 25DPP01157 - T0121 Breakaway U-Post Sign Supports - Statewide

Note: Precise positioning of the anchors is critical to proper assembly of the system. It is recommended that actual posts be used to locate the correct postion of the anchors.

1. Fabricate a flat, rigid template with four (4) 25mm (1 ") diameter holes located to match the specified anchor pattern of the Break-Safe Brackets attached to the signpost. See diagram below.

Hinge Plate

2. Attach four (4) Transpo Type B Female Anchors to the template using four (4) 25mm (1 ") diameter bolts. Ensure that each Anchor Washer is snug against the bottom of the template.

3. Lower Anchor Assembly into fresh concrete foundation, and vibrate into position such that the tops of the Anchor Washers are flush with the finished top surface of the foundation. Support the template such that all Anchors are level and in their proper locations.

4. Allow concrete to cure, and then remove the bolts and template from the top of the foundation.

HINGE ASSEMBLY: (for Multiple Post Sign Applications)

1. Butt upper and lower post sections together on a flat surface.

38.1mm (1-1/2")

2. Drill eight (8) 20.6mm (13/16") holes in the flanges of the post sections as shown.

3. Place Hinge Plates on outer surface of the post flanges and secure with bolts, lock washers, and nuts. Ensure that upper and lower post sections are in alignment, and then tighten all nuts 1 /2 turn beyond snug.

BRACKET ASSEMBLY:

1. Drill sixteen (16) 14.3mm (9/16") diameter holes in the flanges of the lower post section as shown.

2. Place Brackets squarely on outer surface of the post flanges, and secure with bolts, lock washers, nuts, and cap screws. Then, tighten all 1 /2 turn beyond snug.

COUPLING ASSEMBLY:

1. Thread four (4) Break-Safe Couplings into Anchors. Do not tighten.

2. Suspend post assembly over foundation, insert Special Bolts through holes in the Brackets, and thread them snug into the Couplings.

3. If post is not plumb, insert Shims (14g and/or 18g) between the Couplings and Anchors, where needed.

4. Use lower wrench flats to tighten Couplings into Anchors as tight as possible using a convensional wrench. Do not use a pipe wrench. Couplings must be seated squarely.

�I Special Bolt � 7

0 0 � 5. Tighten Special Bolts while holding Coui;,lings by the ui;,i;,er wrench flats with an additional wrench to prevent an induced torque stress across the necked portion of the Coupling. All Special Bolts shall also be tightened as tight as possible using convensional wrenches.

SIGN PANEL ASSEMBLY:

20.6mm (13/16")

Dia.

14.3mm

(9/16") Dia, Typical

19.1mm (3/4")

Upper Post Section

Bottom of Sign

82.5mm

(3-1/4")

Lower Post Section

1. After all signposts are secured in place, attach sign panel assembly to posts in accordance with the sign manufacturer's recommendations. 28.6mm (1-1/8")

PLAN VIEW OF TYPICAL FOUNDATION

Direction of Traffic

Post (Brackets not shown) i-f-----B---�

B = Depth of Post + 203mm (8")

63.Sm�

(2-112 21_

A = 76mm

(3")

® Shims

Anchor

JRANSPO

��wJ�::�e�l:

ee

�y 10801 INDUSTAIG.S, Inc, 914-636-1000

The Sm.art Solutions Company www.transpo.com

Break-Safe Model B525

Breakaway Support System for Sign Posts

Scale: Not To Scale Date: January 2015

Patent Nos. 4,528,786 and 5,596,845 Drawing No. BS-B525 Sheet: 2 of 2

Attachment #5 - NJDOT Sketches- Bid Solicitation # 25DPP01157 - T0121 Breakaway U-Post Sign Supports - Statewide

PARTS LIST

ITEM

2a 2b 2c 2d 2e 2f

3a 3b 3c 3d

4a

Is Sa Sb Sc

Is 6a

DESCRIPTION SIZE/SPECIFICATIONS

Model 8525 Includes Items 1-5 below.

Bracket, Type 8525 6061-16 Aluminum

Bracket Hardware Bolt Bolt Bolt Cap Screw LockWasher Nut

Assembly, Type 8525, includes:

12.7mm(1/2")-13UNCx63.5mm(2-1/2"), Hex Head, ASTM A325, Galv. ASTM A153 12.7mm(1/2")-13UNCx69.8mm(2-3/4"), Hex Head, ASTM A325, Galv. ASTM A153 12.7mm(1/2")-13UNCx76.2mm(3"), Hex Head, ASTM A325, Galv. ASTM A153 12.7mm(1/2")-13UNCx31.7mm(1-1/4"), Hex Head, ASTM A307, Galv. ASTM A153 12.7mm(1/2"), ANSI 818-21-1, Galv. ASTM A153 12.7mm(1/2")-13UNC, Heavy Hex, ASTM A563 Gr. DH, Galv. ASTM A153

Coupling & Special Bolt Assembly, Type B, includes:

Special Bolt Coupling Shim Shim

25.4mm(1 ")-8UNC, ASTM A449, Galv. ASTM A 153 25.4mm(1")-8UNC, LP, AMS 6378D, Galv. ASTM A153, Polyester Coat 25.4mm(1 ") Horseshoe, 14 Gauge, Galv. Steel Sheet 25.4mm(1 ") Horseshoe, 18 Gauge, Galv. Steel Sheet

Hinge Assembly, Type 8525, includes:

Hinge Plate Type 8525, AISI 4130 Steel, Galv. ASTM A 123

Hinge Hardware Assembly, Type B, includes:

Bolt 19.0mm(3/4")-10UNCx57.1mm(2-1/4"), Hex Head, ASTM A325, Galv. ASTM A153 LockWasher 19.0mm(3/4"), ANSI 818-21-1, Galv. ASTM A153 Nut 19.0mm(3/4")-10UNC, Heavy Hex, ASTM A563 Gr. DH, Galv. ASTM A153

Anchor Assembly, Type B, includes:

Anchor 25.4mm(1 ")-8UNC, 304 S.S. Ferrule, AISI 1038 Rod, AISI 1008 Coil

QTY/

POST PART NUMBER

1 SBM525*

SB-CBLP

SB-HB1

SB-HHB

SBABPK

*Complete assembly includes line Items 1-5. Item 6, Anchors sold separately.

Bottom of Sign

GENERAL NOTES:

1. Break-Safe meets all requirements of "AASHTO Standard Specifications for Structural Supports for Highway Signs, Luminaires and Traffic Signals."

2. Break-Safe Model 8525 is designed to fit W6 (W150mm) and W8 (W200mm) Wide Flange I-Beam, and 5" (127mm) and 6" (150mm) Square Tube signposts.

3. Hinge Items 4 & 5 above are not used for single post sign applications.

4. All hardware items are American Standard sizes, gavanized in accordance with ASTM A 153.

5. Fasteners, except for special bolt and coupling, are installed with lockwashers, and do not have specific torque requirements.

Fasteners should be secured as tight as possible with conventional wrenches, unless noted otherwise.

6. Square-up and level individual components, particularly Anchors to minimize the need for shimming between the Couplings and Anchors.

7. No more than two shims shall be placed under any one coupling.

No more than three shims underneath any pair of couplings.

8. Refer to other side of page for complete installation instructions.

JRANSPO

��wJ�::�e�l:, ee iy 10801 INDUSTRIE.S, lr,c:, 914-636-1000

The Smart Solutions Company www.transpo.com

Break-Safe Model 8525 Breakaway Support System for Sign Posts for 5" & 6" Square Tube Posts

Scale: Not To Scale Date: January 2015

Patent Nos. 4,528,786 and 5,596,845 Drawing No. BS-B525S Sheet: 1 of 2

Attachment #5 - NJDOT Sketches- Bid Solicitation # 25DPP01157 - T0121 Breakaway U-Post Sign Supports - Statewide