Specification Rev 0 8 July 2026.pdf

USCGC VIGOROUS (WMEC 627)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2027

Developed By: Courtney K Brewbaker

(Revision 0, 8 July 2026)

USCGC VIGOROUS (WMEC-210B) DRYDOCK AVAILABILITY FY2027

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 2: Hull Plating, Side Scan, Ultrasonic Testing WORK ITEM 3: U/W Body, Preserve, 100 percent WORK ITEM 4: Hull Plating Freeboard, Preserve, Partial WORK ITEM 5: Appendages (U/W), Preserve (Internal) and Leak Test WORK ITEM 6: Propulsion Shaft Fairwaters And Rope Guards, Inspect WORK ITEM 7: Voids (Non-Accessible), Preserve (Internal) and Leak Test WORK ITEM 8: Propulsion Shafting, Strain Gauge Alignment, Drydock, Check WORK ITEM 9: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 10: Propulsion Intermediate Shafts; Remove, Inspect, and Reinstall WORK ITEM 11: Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew WORK ITEM 12: Propulsion Shaft Bearings, External, Renew WORK ITEM 13: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 14: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 15: Fathometer Transducer, Renew WORK ITEM 16: Doppler Speed Log Transducer, Clean and Inspect WORK ITEM 17: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 18: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 19: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 20: Superstructure, Preserve, Partial WORK ITEM 21: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 22: Reduction Gear Lube Oil Strainer Assembly, Replace WORK ITEM 23: Doppler Speed Log, Replace WORK ITEM 24: Deep Water Sounder, Remove WORK ITEM 25: Propulsion Shaft Coating, Renew WORK ITEM 26: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 27: Propeller Shaft Sleeves, Renew WORK ITEM 28: Stern Tube Interior Surfaces, Preserve, 100 Percent – OPTION ITEM WORK ITEM 29: Propulsion Shafting, Straighten – OPTION ITEM WORK ITEM 30: Controllable Pitch Propeller (CPP) Hub, Renew – OPTION ITEM WORK ITEM 31: Controllable Pitch Propeller (CPP) Hub, Inspect – OPTION ITEM WORK ITEM 32: Drydock WORK ITEM 33: Temporary Services, Provide - Cutter WORK ITEM 34: Potable Water Tanks, Preserve, 100 Percent WORK ITEM 35: Reverse Osmosis Platform, Repair WORK ITEM 36: Tank, Oily Water Holding, Repair WORK ITEM 37: Hull Plating, Repair WORK ITEM 38: Support Stringers, Renew WORK ITEM 39: Seawater Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 40: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 41: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean iii (Rev-0)

WORK ITEM 42: Boiler Exhaust Stack Uptakes, Commercial Clean WORK ITEM 43: Chill Water System, Clean and Flush WORK ITEM 44: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 45: Hot Water Accumulator Tanks, Clean and Inspect WORK ITEM 46: Single Point Davit, Inspect and Service WORK ITEM 47: Sewage Discharge and Vacuum Pumps, Renew WORK ITEM 48: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 49: Sewage Holding Tanks, Clean and Inspect WORK ITEM 50: Sewage Piping, Clean and Flush WORK ITEM 51: Tanks, Grey Water Holding, Preserve, Partial – OPTION ITEM WORK ITEM 52: Tanks (Sewage Holding), Preserve, Partial – OPTION ITEM WORK ITEM 53: Bulkhead Plating and Stringers, Renew WORK ITEM 54: Exhaust Piping, Renew WORK ITEM 55: Hull and Structural Plating, Shell Plate, Renew – OPTION ITEM iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 265-001, Rev B, Crankcase Ventilation Piping

Coast Guard Drawing 618 WMEC 241-050, Rev F, Marine Gear Plan Installation-Output & Side View

Coast Guard Drawing 618 WMEC 410-001, Rev R, Seawatch Block Diagram & Installation Details

Coast Guard Drawing 618 WMEC 424-005, Rev B, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details

Coast Guard Drawing 618 WMEC 424-007, Rev -, ODOM ECHOTRAC II Deep Water Depth Sounder

System Removal

Coast Guard Drawing 618 WMEC 451-009, Rev B, 1SG38-SINS2(V)43 Installation BWD & Details

Coast Guard Drawing 618 WMEC 801-008, Rev -, Curves of Form

Coast Guard Drawing 627 WMEC 085-271, Rev D, Booklet Of General Plans

Coast Guard Drawing 627 WMEC 085-272, Rev G, Docking Plan

Coast Guard Drawing 627 WMEC 101-001, Rev -, Structural Details

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 116-001, Rev -, Forepeak Framing, Chain Locker & Transv. Bhds #12

& #15 ½

Coast Guard Drawing 627 WMEC 117-001, Rev B, Transverse Web Frames Fwd and Aft of Midship

Coast Guard Drawing 627 WMEC 117-002, Rev D, Aft Peak Framing, Fr. 188-Stern

Coast Guard Drawing 627 WMEC 120-002, Rev E, Misc Bhd’s Main Deck

Coast Guard Drawing 627 WMEC 122-001, Rev D, Transverse Bulkhead Fwd & Aft of Midship

Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports

Coast Guard Drawing 627 WMEC 133-001, Rev B, Third Deck Plating and Supports

Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure – Aircastle, 01 & 02 Deckhouse &

Stack

Coast Guard Drawing 627 WMEC 161-001, Rev B, Arrg’t & Details Stern Tube & Strut

Coast Guard Drawing 627 WMEC 163-003, Rev C, Transducer Sea Chest Struct. Arrg’ts & Details

Coast Guard Drawing 627 WMEC 184-007, Rev A, DS60 Doppler Sea Valve Foundation

Coast Guard Drawing 627 WMEC 201-001, Rev C, Arrangement of Machinery Plans, Sections &

Elevations

Coast Guard Drawing 627 WMEC 201-003, Rev B, Arr. of Aux. Machinery Space

Coast Guard Drawing 627 WMEC 241-005, Rev A, Lufkin HSQ2724 Marine Gear View, Cross Section vi (Rev-0)

Coast Guard Drawing 627 WMEC 241-006, Rev L, Marine Gear Plan Installation Port Unit

Coast Guard Drawing 627 WMEC 241-007, Rev K, Marine Gear Plan Installation Stbd Unit

Coast Guard Drawing 627 WMEC 243-001, Rev D, Arrangement & Detail Stern Tube Seal

Coast Guard Drawing 627 WMEC 243-002, Rev C, Arrgt & Dets of Piping & Hydraulics

Coast Guard Drawing 627 WMEC 243-005, Rev-, Coupling (Muff) Thrust Ring & Key

Coast Guard Drawing 627 WMEC 243-006, Rev D, Line Shaft

Coast Guard Drawing 627 WMEC 243-007, Rev D, Tail Shaft

Coast Guard Drawing 627 WMEC 243-008, Rev K, Shaft Installation

Coast Guard Drawing 627 WMEC 243-009, Rev A, Arr and Details Installation of New John Crane Seal

(Type MX9)

Coast Guard Drawing 627 WMEC 243-010, Rev -, CPP Hydraulic Storage Tank & Piping Arrangement

Coast Guard Drawing 627 WMEC 244-001, Rev B, Propulsion Shaft Alignment

Coast Guard Drawing 627 WMEC 244-005, Rev -, Stern Tube & Strut Bearing Details

Coast Guard Drawing 627 WMEC 245-001, Rev E, Hub Assy (LH)

Coast Guard Drawing 627 WMEC 245-002, Rev E, Hub Assy (RH)

Coast Guard Drawing 627 WMEC 245-003, Rev -, Control Plate Assy (LH)

Coast Guard Drawing 627 WMEC 245-004, Rev -, Control Plate Assy (RH)

Coast Guard Drawing 627 WMEC 245-005, Rev E, O.D. Box Ass’y (L.H.)

Coast Guard Drawing 627 WMEC 245-006, Rev E, O.D. Box Ass’y (R.H.)

Coast Guard Drawing 627 WMEC 245-007, Rev -, Hydraulic Valve Manifold Assy

Coast Guard Drawing 627 WMEC 245-008, Rev -, CPP Hydraulic System Schematic

Coast Guard Drawing 627 WMEC 245-017, Rev E, 210 Foot B Class WMEC Major Maint Availability

Propeller Blade for 66X/4 Hub

Coast Guard Drawing 627 WMEC 245-018, Rev D, Hydraulic System Diagram

Coast Guard Drawing 627 WMEC 245-020, Rev A, Propeller Blade for 66X/4 Hub

Coast Guard Drawing 627 WMEC 245-021, Rev A, CPP Hub Modification Details

Coast Guard Drawing 627 WMEC 245-023, Rev -, Controllable Pitch Prop Sealing Modifications

Coast Guard Drawing 627 WMEC 259-001, Rev D, Arrangement Exhaust Piping

Coast Guard Drawing 627 WMEC 320-001, Rev BF, MMA 440 & 115 Volt Power One Line Block Wrg

Diag and Miscellaneous Details

Coast Guard Drawing 627 WMEC 320-002, Rev AW, Power Supplies to Electronic Equipment

Coast Guard Drawing 627 WMEC 401-001, Rev AL, General Arrangement of I.C. & Gyro Room

Coast Guard Drawing 627 WMEC 401-002, Rev BK, Arrangement of Elex Eqpt Radio Room & CIC

Coast Guard Drawing 627 WMEC 401-004, Rev AT, Pilothouse Arrangement

Coast Guard Drawing 627 WMEC 424-001, Rev V, Major Maint. Availability Underwater Nav.

Sys.Block Wiring Diagram

Coast Guard Drawing 627 WMEC 424-002, Rev V, Underwater Navigation Sys Wiring Data

Coast Guard Drawing 627 WMEC 426-001, Rev P, MK 27 Mod 1 Gyrocompass Blk Wiring Diagram IC

CKT “LC”

Coast Guard Drawing 627 WMEC 426-007, Rev -, MK27F Gyro Compass Installation Design Plan (Hull

626)

Coast Guard Drawing 627 WMEC 506-002, Rev E, Arrgt of Sounding Tubes & Air Escapes

Coast Guard Drawing 627 WMEC 512-007, Rev D, Ventilation Diagram - Main Deck vii (Rev-0)

Coast Guard Drawing 627 WMEC 514-001, Rev D, Diagram: Heating and Chilled Water System

Coast Guard Drawing 627 WMEC 514-002, Rev C, Arrangement of Chilled and Hot Water System

Inside Machinery Space

Coast Guard Drawing 627 WMEC 514-003, Rev D, Arrangement of Chilled and Hot Water System

Outside Machinery Space

Coast Guard Drawing 627 WMEC 514-004, Rev C, Heating, Ventilation & Air Cond Control, Block &

Schematic Wrg Diagrams

Coast Guard Drawing 627 WMEC 521-003, Rev H, Arr. of Firemain, Sprinkling and Washdown System

2nd Dk. & Below

Coast Guard Drawing 627 WMEC 533-001, Rev K, Diagram Hot & Cold Potable Water System

Coast Guard Drawing 627 WMEC 533-002, Rev H, Arr of Hot & Cold Potable Water

Coast Guard Drawing 627 WMEC 533-007, Rev E, Reverse Osmosis Desalinator Arrangement & Details

Coast Guard Drawing 627 WMEC 535-002, Rev H, Arr. Stm., Feed & Condensate System Piping

Coast Guard Drawing 627 WMEC 536-001, Rev C, Diagram Sea Water Piping for Mn Engs, Aux &

Emergency Gens. & A.C. Condensers

Coast Guard Drawing 627 WMEC 536-003, Rev D, Diagram – F.W. for Machinery Cooling

Coast Guard Drawing 627 WMEC 536-053, Rev A, Heat Exchanger

Coast Guard Drawing 627 WMEC 562-001, Rev J, Arrg’t & Details Rudder Stocks, Bearings, & Stuffing

Box

Coast Guard Drawing 627 WMEC 562-003, Rev A, “A” & “B” Class Rudder Construction

Coast Guard Drawing 627 WMEC 583-003, Rev C, Boat Davit Hydraulic Circuit

Coast Guard Drawing 627 WMEC 583-007, Rev D, D5700 CT SPD/RHI Arrg’t & Dets. Port Side

Coast Guard Drawing 627 WMEC 593-001, Rev B, Diagram - MSD System

Coast Guard Drawing 627 WMEC 593-002, Rev D, Arrg’t. MSD System

Coast Guard Drawing 627 WMEC 601-001, Rev F; Outboard Profile

Coast Guard Drawing 627 WMEC 601-003, Rev E, General Arrangement - Second and Third Decks

Coast Guard Drawing 627 WMEC 601-004, Rev D, General Arrangement – Main & 01 Deck

Coast Guard Drawing 627 WMEC 602-001, Rev B, Vessel’s Name, Number, & Draft Marks

Coast Guard Drawing 627 WMEC 635-002, Rev B, Sheathing & Insulation

Coast Guard Drawing 627 WMEC 672-002, Rev C, Storeroom 3rd Deck

Coast Guard Drawing 627 WMEC 633-001, Rev C, Hull Protectors

Coast Guard Drawing 627 WMEC 713-001, Rev -, Ammo Handling & Stowage Arrg’t & Details

Coast Guard Drawing FL 184-002, Rev B, SS60 Transducer Install Adapter Assy

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Drawing FL 6701-221, Rev R, SIRVSS & CVRS BWDs & Installation Details

Coast Guard Contract Guidance Drawing 627 WMEC 111-025, Rev -, Expanded Shell/Gen Arrg’t

Overlay for Shell Survey, 620-630 All “B” Class

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 0701, Jan 2021, SWBS 245, Controllable Pitch Propeller (CPP)

System viii (Rev-0)

Coast Guard Technical Publication (TP) 2754, SWBS 583, August 2013, Hydraulic Power Unit (HPU)

Coast Guard Technical Publication (TP) 3231A, Oct 2019, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, SWBS 243, Section A, Stern Tube Seal, MX9 US-71996

Coast Guard Technical Publication (TP) 3240B, SWBS 583, May 2010, Hydraulic Power Unit – Motor

Controller

Coast Guard Technical Publication (TP) 3241A, SWBS 593, June 2011, Vacuum Sewage System

Coast Guard Technical Publication (TP) 3485C, SWBS 583, Sept 2013, Single Point Boat Model

D5700CT

Coast Guard Technical Publication (TP) 3965, Apr 2020, Air Conditioning System, R-134A – Model

90RMC025-D-6-D005/MS1

Coast Guard Technical Publication (TP) 4648, SWBS 233, May 2024, Main Propulsion Plant B-Class

Coast Guard Technical Publication (TP) 4649, SWBS 233, May 2024, Main Propulsion Plant A-Class

Coast Guard Technical Publication (TP) 10500, December 2019, Doppler Sonar, Model DS-60

Coast Guard Technical Publication E-424-027, 2012, SOUNDER, DEEP WATER - MODEL DF3200

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses

OTHER REFERENCES

Actisense Data Multiplexer NDC-4 Full User Manual

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2019, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing ix (Rev-0)

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

ASTM D5162, 2021, Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective

Coating on Metallic Substrates

ASTM International (ASTM) D1330, 2022, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Descriptions (CID) A-A-59316, Nov 2016 Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

DS60 Doppler Speed Log Operator’s Manual

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

IME/72640-G1, FURUNO DS60 Doppler Speed Log Installation Manual

International Standard Organization (ISO) 4406, 2017, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles – Third Edition

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, Dec 2015, Anodes, Sacrificial Zinc Alloy

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-2845E, August 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-L-46152E, May 1990, Lubricating Oil, Internal Combustion Engine, Administrative Service

MIL PRF-16173, Oct 2017, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-17672E, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting x (Rev-0)

MIL-STD-2199A (SH), Jan 2020, Covering for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines

MIL-STD-2199B, Jan 2020, Coverings for Waterborne Main Propulsion Shafting on U.S. Naval Surface

Ships and Submarines

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting and Components

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details

NAVSEA S9243-AW-TRS-011/SHAFT, Rev 1, June 2015, Technical Repair Standard for Surface Ships

Main Propulsion Shafting Refurbishment Procedures

NAVSEA Technical Manual S9243-AW-TRS-011/SHAFT Rev 1, Surface Ships Main Propulsion

Shafting Refurbishment Procedures

NAVSEA Technical Manual S9245-AR-TSM-010, December 2012, Marine Propeller Inspection, Repair, and Certification

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183B, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3, (SSPC-SP-3), 2018, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

9 Y **Propeller shaft NSN: 2010-01-092-5810 2 ea. 54,080.00

10 Y **Intermediate Line Shaft NSN: 2010-01-141-3512 2 ea. 49,650.50

11 N Overhaul kit NSN: 2040-01-537-0557

PN: WLP001319-001

2 kt. 30,574.45

11 Y **Seal Assy NSN: 2040-01-433-6781

PN: US71996

2 ea. 56,687.21

11 N **Seat, Split NSN: 2040-01-676-2888

PN: H71996-6

2 ea. 15,138.08

11 N **Drive clamp ring NSN: 5330- 01-734-6220

PN: H71996-7

2 ea. 8,3292.23

12 N Stern tube bearing NSN: 3120-01-027-0025

2 ea. 17,788.00

12 N Intermediate strut bearing NSN: 3120-01-027-0025

2 ea. 17,788.00

12 N Aft strut bearing NSN: 3120-01-024-6328

PN: 620WPC-4301-55-BA2

2 ea. 10,287.42

14 Y **Port Propeller Blades (R/H) NSN: 2010-01-134-7238 1 set 34,939.00

14 Y **Starboard Propeller Blades (L/H) NSN: 2010-01-134-0378 1 set 34,939.00

14 N **Propeller Blade Bolts NSN: 5306-01-225-2920 48 ea. 2,675.75

14 N Propeller Blade Bolt Washers NSN: 5306-01-517-0914 48 ea. 48.95

14 N Servo Box seal kit NSN: 5330-01-517-4281 2 kt. 6,561.00

14 N Reduction Gear Seal NSN: 5330-01-157-9550

PN: JM14531LDS

2 ea. 17.95

N

***Fathometer Transducer, Shallow Water

NSN: 5845-01-668-2181

PN: SS60

1 ea. 1,884.26

16 Y **FURUNO DS-630-30 Doppler

Speed Log Transducer with 30M

Cable

NSN: 5845-01-678-5056 1 ea. 7,097.35

18 N **Duplex 6” Strainer 4730-01-354-0482/72-52F 2 24,848.28

18 N **Duplex 4” Strainer 4730-01-173-1413/72-48F 2 10,968.62

18 N **Duplex 2” Strainer 4730-01-396-1316/72-40F 2 204.53

18 N **Duplex 1” Strainer 4730-01-652-2067/72-30F 5 2,327.76

18 N **Duplex 3” Strainer 4730-01-614-9064/72-44F 6 6,694.99

18 N **Duplex 1 ½” Strainer 4730-01-600-9049/72-38F 2 3,239.08

19 N Upper Roller Bearing Assembly NSN: 3110-01-080-0814 2 ea. 2,300.00

19 N Lower Micarta Split Bearing

Assembly (9-3/8"ID x 10-1/8"OD x 14" Lg)

NSN: 3120-01-148-3763 2 ea. 2,429.00

19 N **Rudder stock sleeve NSN: 2040-01-653-9587 2 ea. 4,429.00

22 N Head, Fluid Filter NSN: 4330-01-567-9495

PN: P165973

4 ea. 356.20

22 N Filter Element, Fluid NSN: 2940-01-720-0071

PN: P573353

4ea. 843.92 xii (Rev-0)

23 N DS60 Doppler Speed Log Install

Kit

PN: DS6-60 Kit (V)4

NSN: 6605-01-F18-5390

1 kt. 28,000.00

23 N Hull ring PN: DS-661-1

NSN: 5340-01-F19-5622

1 ea. 350.00

27 N Inboard stern tube seal sleeve NSN: 2010-01-187-1763 1 ea. 1,485.00

27 N Outboard stern tube bearing sleeve NSN: 2010-01-094-8938 1 ea. 1,792.00

27 N Forward Strut Sleeve NSN: 2010-01-222-9353 1 ea. 1,917.00

27 N Aft Strut Sleeve NSN: 2010-01-222-9322 1 ea. 2,067.00

30 Y **Hub Assembly (R/H) NSN: 2010-01-091-5056 1 ea. 90,219.50

30 Y **Hub Assembly (L/H) NSN: 2010-01-092-0440 1 ea. 87,439.00

31 N ** Hub Installation Kit NSN: 2010-01-466-4844 1 ea. 9,500.00

32 Y *Transducer Cover Plate PN: FL-184-002, DET 15-E 1 ea. 50.00

39 N MDE JW Seal Kit NSN: 2930-01-602-8570

PN: 10-1AEW SEAL

2 ea. 1,250.00

39 Y **JW Cooler NSN: 2930-01-698-9297 2 ea. 29,490.00

39 N **JW Cooler Tube Bundle NSN: 2930-01-541-2516 2 ea. 2,550.00

46 N Rope, wire assembly with swage socket PN: FL-8201-093 Item 1

NSN: 4010-01-602-8365

1 ea. 250.00

46 Y Hook, release PN: APR-356-CBH NSN:

4030-01-467-1005

1 ea. 4,340.00

46 Y **Davit control console PN: 60576 NSN: 2030-01-

612-7381

1 ea. 44,000.00

47 N Sewage Discharge Pump NSN: 4320-01-273-9350 2 ea. $4,719.00

47 N Sewage Vacuum Transfer Pump NSN: 4320-01-519-3163 2 ea. $4,719.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4

(Inspection report particulars)):

Work

Item Title

1 Hull Plating, U/W Body, Ultrasonic Testing

2 Hull Plating, Side Scan, Ultrasonic Testing

3 U/W Body, Preserve, 100 percent

5 Appendages (U/W), Preserve (Internal) and Leak Test

7 Voids (Non-Accessible), Preserve (Internal) and Leak Test

9 Propulsion Shafting; Remove, Inspect, and Reinstall

10 Propulsion Intermediate Shafts; Remove, Inspect, and Reinstall

Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or

Renew

12 Propulsion Shaft Bearings, External, Renew

13 Controllable Pitch Propellers, Clean and Inspect

14 Controllable Pitch Propeller (CPP) System, Inspect and Service

18 Sea Strainers, Duplex, All Sizes, Overhaul

19 Rudder Assembly, Remove, Inspect And Reinstall

34 Potable Water Tanks, Preserve, 100 Percent

35 Reverse Osmosis Platform, Repair

37 Hull Plating, Repair

38 Support Stringers, Renew

46 Single Point Davit, Inspect and Service xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6"

Length between perpendiculars 200' 0"

Beam molded 34' 0"

Depth molded, main deck amidships 19' 6"

Full load displacement 1,170 long tons

Draft, full load to baseline amidships

*Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6"

Highest projection above baseline

*VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total

Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2

Propeller diameter 7' 6"

Number of blades, each 4

Pitch Controllable

Shaft RPM 300

Shaft diameter 8.25" at exit of hull

Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

1 (Rev-0)

00000_0226_FLT

REC_00000_FLT_CG Yard Project (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by and at CG the Yard for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3 (Rev-0)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4 (Rev-0)

3.8 Freeze protection. After the Arrival Conference, the Contractor must conduct a walkthrough with the COR and Ships Force (EO and/or MPA), to perform a joint inspection to identify compartments and systems that will require freeze protection. Within 7 days of completing this joint inspection, the Contractor must submit a CFR documenting their plan for freeze protection when temperatures are expected to drop below freezing. Freeze protection must include securing systems/components and auxiliary equipment and its piping exposed to freezing temperatures or if not protected must be completely drained. If necessary, drain connections may be broken to prevent damage due to freezing.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading

(mils)

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

4.2 Tank and Void Assessment form.

12 (Rev-0)

13 (Rev-0)

11000_ESD_0723_FLT

REC_11000_UWHIB_FLT_210B WMEC (ALL) (0121)

WORK ITEM 1: Hull Plating, U/W Body, Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing

(UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 085-272, Rev G, Docking Plan

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph:

• 3.2 (UT measurements).

3.1.2 Tech Rep.

Not applicable.

14 (Rev-0)

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences).

3.2 UT measurements. The Contractor must perform a total of 200 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings 627 WMEC

085-272 and 627 WMEC 111-001 for guidance, in accordance with SFLC Std Spec 0740, Appendix C.

Mark up a copy of Coast Guard Drawing 627 WMEC 111-001 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary Sheet - Port/Stbd

Shell) provided at the end of this item. Submit A CIR, to also include the marked up drawing and completed Table I.

4. NOTES

4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.

15 (Rev-0)

TABLE 1 - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

16 (Rev-0)

11000_SideScan_ESD_0723_FLT

REC_11000_Side_Scan_FLT_210 WMEC ‘B’ Class (ALL) (0323)

WORK ITEM 2: Hull Plating, Side Scan, Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating by ultrasonic side scan method.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 117-002, Rev D, Aft Peak Framing, Fr. 188-Stern

Coast Guard Contract Guidance Drawing 627 WMEC 111-025, Rev -, Expanded Shell/Gen

Arrg’t Overlay for Shell Survey, 620-630 All “B” Class

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended

Practice for Personal Qualification and Certification in Nondestructive Testing

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):

• 3.3 Side scan requirements and procedures.

17 (Rev-0)

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

• Hull zinc anode system

• Docking blocks

3.2 Work coordination and preparation. The Contractor must plan all specified vessel work detailed in this specification package to ensure the side scan survey does not necessitate a work stoppage. The

Contra…