MIL---STD---101C.pdf
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- SPE4A725R0749
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This document is a Department of Defense Standard Practice (MIL-STD-101C) establishing a standardized color code system for identifying materials in piping systems and compressed gas cylinders. The standard defines six color classes representing different hazard types: yellow for flammable materials, brown for toxic/poisonous materials, blue for anesthetics and harmful materials, green for oxidizing materials, gray for physically dangerous materials, and red for fire protection materials. The color coding serves as a visual warning system to quickly communicate potential safety risks, with specific color applications for both piping systems and compressed gas cylinders.
The standard provides detailed requirements for color application, including precise guidelines for primary and secondary color warnings, cylinder marking locations, and identification methods. It covers color coding for an extensive range of materials from acetylene to xenon, specifying exact color placements on cylinder tops, bands, and bodies. The document is mandatory for all Department of Defense ground-based piping systems and compressed gas cylinders, though it encourages adoption by industry. Commercial-owned cylinders are not required to follow this standard but should be marked according to Compressed Gas Association guidelines. The standard aims to promote safety by providing a uniform, easily recognizable system for identifying potentially hazardous materials.
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INCH---POUND
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
MIL---STD---101C
26 August 2014
SUPERSEDING
MIL---STD---101B
3 December 1970
DEPARTMENT OF DEFENSE
STANDARD PRACTICE
COLOR CODE FOR PIPELINES AND
FOR COMPRESSED GAS CYLINDERS
AMSC N/A FSC 8120
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MIL---STD---101C
ii
FORWARD
1. This standard is approved for use by all Departments and Agencies of the Department of Defense (DoD).
2. This standard covers a common color code system for the identification of materials in piping systems and contained in compressed gas cylinders, and to facilitate the segregation of these cylinders at depots. The previous revision to MIL---STD---101 also covered medical gas cylinders. Medical gases have been removed from this standard and are covered in NATO Standard AMedP---53. The use of this standard will promote greater safety and will lessen the chances of error, confusion, or inaction in times of emergency by providing, along with hazard markings, a uniform color code to quickly warn personnel of outstanding hazards inherent in the materials involved.
3. The major changes from the previous revision of this standard are as follows:
(a) Addition of materials to the table of color codes for compressed gases to reflect as-signments made since the last time the standard was revised.
(b) Removal of medical gases from the table of color codes for compressed gases and from figure 2 to eliminate a conflict between this standard and NATO Standardization Agree-ment 2121.
(c) Replacement of ANSI Z48.1 with the Compressed Gas Association standard CGA C---7 for marking of commercial---owned cylinders.
(d) Clarification that adherence to MIL---STD---101 does not exempt the compressed gas cylinder from required marking and stamping requirements in Department of Transporta-tion regulations.
4. Comments, suggestions, or questions on this document should be addressed to: U.S. Army Edgewood Chemical Biological Center, ATTN: RDCB---DEA---S, 5183 Blackhawk Road, APG, MD 21010---5424 or emailed to usarmy.APG.ecbc.list.specs-team@mail.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https://assist.dla.mil/.
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CONTENTS
PARAGRAPH PAGE
FORWARD ii
1. SCOPE 1
1.1 Scope 1
1.2 Applicability 1
1.3 Method 1
2. APPLICABLE DOCUMENTS 1
2.1 General 1
2.2 Government documents 1
2.2.1 Specifications, standards, and handbooks 1
2.2.2 Other Government documents, drawings and publications 2
2.3 Non---Government publication 2
2.4 Order of precedence 2
3. DEFINITIONS 2
4. GENERAL REQUIREMENTS 3
4.1 Colors 3
4.2 Warning colors 3
4.3 Colors having no significant meaning 4
5. DETAILED REQUIREMENTS 4
5.1 Piping system identification 4
5.1.1 Exact identification 4
5.1.2 Use of colors 5
5.1.3 Primary color warnings 5
5.1.3.1 Use and application 5
5.1.3.2 Location on piping systems 5
5.1.4 Arrows and secondary color warnings 5
5.1.5 Classification of material in piping systems 7
5.2 Cylinder identification 16
5.2.1 Assignment of colors 16
5.2.2 Exact identification 16
5.2.3 Use of colors 16
5.2.3.1 Color warnings 16
5.2.3.2 Cylinder color bands 16
5.2.4 Painting of cylinders 17
5.2.5 Additional information 25
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PARAGRAPH PAGE
5.2.5.1 Commercial---owned cylinders 25
5.2.5.2 Decalcomanias 25
5.2.5.3 Shatterproof designation 25
5.2.5.4 Service ownership 25
5.2.5.5 DOT marking 25
6. NOTES 25
6.1 Intended use 25
6.2 Acquisition requirements 25
6.3 Subject term (key word) listing 26
6.4 Color chips 26
6.5 Changes from previous issues 26
FIGURE
1. Piping systems 6
2. Bottle type cylinders 17
3. Tube type cylinders 18
TABLE
I. Size of stencil letters 4 II. Classification of materials in piping systems 7 III. Titles and color codes for compressed gas cylinders 19
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1. SCOPE
1.1 Scope. This standard establishes a common color code for visual warnings to accompany the written identification of materials covered in piping systems and contained in compressed gas cylinders, and to facilitate the segregation of these cylinders at depots. This standard does not define the manner or conditions under which these materials may be used safely.
1.2 Applicability. This standard is applicable to all ground based piping systems and to all compressed gas cylinders owned by or procured for the Department of Defense including type D one---ton containers (Department of Transportation Specification 106A500), but excludes cylinders containing medical gases. The applicability of this standard to industry piping systems and commercial---owned cylinders (see 5.2.5.1) is encouraged. Requirements specified herein are optional for hose lines and nozzles, ship installations, equipment intended for operations in forward area facilities, steam plants, and hydroelectric plants. The color coding of medical gas cylinders is covered by North Atlantic Treaty Organization Standard AMedP---53. The identifi-cationmethod for bulk petroleum product systems is covered inMIL---STD---161. The identifi-cation of pipe lines for aircraft, missiles, and space vehicles is covered in MIL---STD---1247.
The color coding for containers of liquid propellants is not covered by this standard.
1.3. Method. This standard establishes, defines, and assigns a color for recognition to each of six classes of materials. Five classes have been selected to represent universally recognized types of hazards involved in the handling of dangerous gases and liquids. The sixth class is as-signed for exclusive use of fire protection materials and equipment. This standard requires the application of the color warnings in a distinctive manner, as a visual aid and supplement to writ-ten identification.
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 or 4 of this specification. This section does not include documents cited in other sections of this specifica-tion or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 or 4 of this specification, whether or not they are listed.
2.2 Government documents.
2.2.1 Government documents, drawings, and publications. The following Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicita-tion or contract.
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CODE OF FEDERAL REGULATIONS
49 CFR 178.35 --- General requirements for specification cylinders
(Copies of this document are available online at http://www.ecfr.gov/.)
2.3 Non---Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.
COMPRESSED GAS ASSOCIATION
CGA C---7 ---Guide to Preparation of Precautionary Labeling and Marking of Compressed Gas Containers
(Copies of this document are available online at http://www.cganet.com/.)
2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.
3. DEFINITIONS
3.1 For the purpose of this standard, the following definitions shall apply:
(a) Commercial colors. Commercial colors are the colors which may be used, in a limited arrangement, on a small portion of the body and bottom of a compressed gas cylinder for commercial identification and designation of ownership (See 5.2.2 and 5.2.5.1).
(b)Compressed gas cylinder. A compressed gas cylinder is any tube, bottle, or other type of pressure cylinder larger than 3 inches in diameter by 6 inches in length, which contains a pressure that exceeds 104 pounds per square inch at 130˚F or any liquid flammable material having a vapor pressure exceeding 40 pounds per square inch absolute at 100˚F. One---ton type bulk containers are included. All ammunition and medical gases are excluded (see NATO Standard AMedP---53 for approved color codes for medical gases).
(c) Piping systems. Piping systems consist of any pipeline or conduit used for the transport of gases, liquids, or semiliquids, but not those used for carrying solids in air or gas.
Valves, fittings, operating accessories, pipe coverings, and pipe installations of any kind (including submerged or buried pipe lines, their markers or buoys, and their points of tie---in with pumping stations and storage or dispensing facilities) shall be considered as parts of a piping system. Supports, brackets, or other non---operating accessories are not considered parts for application of warning colors.
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(d) Primary color warning. A primary color warning is the color assigned to the class into which a material is classified in accordance with its primary hazard from a safety standpoint.
These colors appear as a circular band on piping systems, and as main body, top, or band colors on compressed gas cylinders.
(e) Secondary color warning. A secondary color warning is the color assigned as a warning of a secondary hazard possessed by a material having type of hazard distinctly different from that indicated by its primary color warning. These colors appear as arrows (or triangles) on piping systems and as main body, top, or band colors on compressed gas cylinders.
(f) Title. A title is any lettered identification required on a piping system or a compressed gas cylinder. Titles shall identify the contents by complete names, or by generally recognized abbreviations, symbols, letters, numerals, or combinations thereof.
4. GENERAL REQUIREMENTS
4.1 Colors. The colors assigned in this standard shall conform in hue and chroma to the requirements identified by number in FED---STD---595 (see 6.4). No change shall be made in the assigned colors without prior approval of the preparing activity of this standard.
4.2 Warning colors. The following colors are assigned for use as both primary and secondary warnings.
(a) Yellow, No. 13655 --- flammable materials. All materials known ordinarily as flam-mables or combustibles.
(b) Brown, No. 10080 --- toxic and poisonous materials. All materials extremely hazard-ous to life or health under normal conditions as toxics or poisons.
(c) Blue. No. 15102 --- anesthetics and harmful materials. All materials productive of anesthetic vapors and all liquid chemicals and compound hazardous to life and property but not normally productive of dangerous quantities of fumes or vapors.
(d) Green, No. 14187 --- oxidizing materials. All materials which readily furnish oxygen for combustion and fire producers which react explosively or with the evolution of heat in con-tact with many other materials.
(e) Gray, No. 16187 --- physically dangerous materials. All materials, not dangerous in themselves, which are asphyxiating in confined areas or which are generally handled in a dan-gerous physical state of pressure or temperature.
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(f) Red, No. 11105 --- fire protection materials. All materials provided in piping systems or in compressed gas cylinders exclusively for use in fire protection.
4.3 Colors having no significant meaning.
(a)Black, No. 17038 andWhite, No. 17875. These colors are assigned, without significant meaning, for general use where specified in this standard except as follows: Water---piping sys-tems containing water suitable for human consumption and installed for this purpose shall be painted White, No. 17875 throughout or shall be painted to match surroundings when not in conflict with other color designations in this standard
(b) Orange, No. 12246 and Buff, No. 13594. These colors are assigned, without signifi-cantmeaning, for use as colors on selected compressed gas cylinders for segregation of identical material requiring recognition within more than one assigned class (see table III.)
5. DETAILED REQUIREMENTS
5.1 Piping system identification.
5.1.1 Exact identification. Exact identification of materials in any piping system for hazard-ous materials and the use classification for fire protection is mandatory and shall be made only by means of titles lettered in black or white. These titles shall be prominently displayed adja-cent to color warnings to obviate errors by personnel. It is recommended, where the view is unobstructed, that titles be lettered on the two lower quarters of the pipe or covering. Lettering in this position is unlikely to be obscured by dust collection or mechanical damage. However, titles should be clearly visible from operating positions, especially those adjacent to control valves. The use of stencils with standard size letters specified in table I is recommended. For pipe lines smaller than 3/4 inch in diameter, the use of securely fastened metal tags, with letter-ing etched or filled in with enamel is suggested. It is recommended that titles be applied by use of upper case letters and Arabic numerals whenever applicable.
TABLE I. Size of stencil letters.
Outside diameter of pipe or covering, inches Size of stencil letters, inches
Less than 1---1/2 1/2 1---1/2 to 3---1/2 3/4 3---1/2 to 6 1---1/4 6 to 9 2 TABLE I. Size of stencil letters --- Continued.
Outside diameter of pipe or covering, inches Size of stencil letters, inches 9 to 13 3 Over 13 3---1/2
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5.1.2 Use of colors. The appearance of any of the six colors specified in 4.2 on a piping system shall provide a warning of danger from the hazard involved in the system according to the defini-tions for warning colors specified therein. Piping systems which do not require warning colors may be painted to match surrounding, if not in conflict with other color designations in this standard or such systems be painted aluminum, black, or remain unpainted.
5.1.3 Primary color warning.
5.1.3.1 Use and application. A primary color warning shall appear on all dangerous piping sys-tems and on all fire protectionmaterials in any installation which is color coded in accordance with this standard. Primary color warnings shall consist of a single color applied as a band or bands which completely encircle the piping system. Color bands shall be applied in conformance with dimensional information shown on figure 1. In lieu of color bands, all pipe and covering on an entire system, including all encircling or partially encircling straps, hangers, and supports, be painted with the primary color warning. However, the use of color bands is preferred because they will indicate dangerous systems to color---blind personnel.
5.1.3.2 Location on piping systems. Immediately adjacent to all operating accessories such as valves, regulators, flowchecks, strainers, cleanouts, pumps, dispensing points, and vents, all coded piping systems shall be painted with a primary color warning. In addition, primary color warnings shall be painted throughout the system at convenient intervals, e.g., ere branch lines join the system, where the system passes underground or through walls, and at any other conspicuous places where warnings are required by safety authorities. If desired, operating ac-cessories may also be painted with the primary color warning.
5.1.4 Arrows and secondary color warnings. An arrow shape shall appear on coded piping sys-tems in any installation which is color coded in accordance with this standard. Any material system possessing an outstanding hazard of a type distinctly different from that indicated by its primary color warning shall have a secondary color warning applied in the shape of an arrow. The color of the arrow shall be selected according to the definitions for warning colors specified in 4.2. Systems which do not involve such additional hazards shall have arrows either the same color as the primary warning, or black or white. When bands are used for the primary warnings, the colored arrows shall appear adja-cent to each primary color warning applied to the piping system. When the entire piping system is painted with the primary color warning, the colored arrows shall appear in all locations specified in
5.1.3.2. The arrows shall indicate the normal direction(s)of flow of material in the system. A dou-ble-headed arrow shall be placed on lines subject to reverse flow. Dimensional information is is shown on figure 1. Tails may be omitted on arrows, creating triangles with one corner indicating the normal direction of flow. Operating accessories may also be painted with the secondary color warning.
5.1.5 Classification of material in piping systems. The classification of materials in a piping system shall be as specified in table II. N.O.S. refers to materials of like name and hazardous properties but “not otherwise specified.” When no secondary color warning is specified, the arrow may be the same color as the primary warning or black or white, as preferred.
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FIGURE 1. Piping systems.
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TABLE II. Classification of materials in piping systems
Material Primary color warning Secondary color warning Acetaldehyde Yellow Blue Acetic acid, aqueous solution Blue Yellow Acetic acid, glacial Blue Yellow Acetic anhydride Blue Yellow Acetone Yellow --- --- --- Acetone oils Yellow --- --- --- Acetyl chloride Blue --- --- --- Acetylene Yellow --- --- --- Acid, liquid, N.O.S. Blue --- --- --- Acrolein Brown Yellow Acrylonitrile Yellow Brown Aerosol insecticide Gray --- --- --- Air, compressed Gray Green Alcohol, allyl, liquid Yellow Brown Alcohol, amyl, butyl, ethyl, propyl, N.O.S.
Yellow --- --- ---
Alcohol, methyl Yellow Blue Alkaline corrosive liquids, N.O.S. Blue --- --- --- Aluminum borohydride Yellow Brown Ammonia, anhydrous Brown Yellow Amyl acetate Yellow --- --- --- Aniline (oil), liquid Brown Yellow Argon Gray --- --- --- Argon---oxygen mixture Green --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Arsenic trichloride Brown Blue Material Primary Color Secondary Color Warning Arsenical acids and Liquids, N.O.S. Brown Blue Benzaldehyde Yellow --- --- ---
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Benzene (benzol, coal tar light oil) Yellow Brown Benzine (petroleum ether, petro-leum naphtha)
Yellow --- --- ---
Benzoyl chloride Blue --- --- --- Benzyl chloride Blue Yellow Boron hydrides (alkyl decaborane, alkyl pentaborane, diborane, dihy-drotetraborane, hexaborane, penta-borane, and N.O.S.)
Brown Yellow
Boron trichloride Brown --- --- --- Boron trifluoride Brown Gray Bromine Brown Green Bromine pentafluoride Brown Green Bromine trifluoride Brown Green Bromoacetone Brown --- --- --- Bromobenzene Yellow --- --- --- Bromochloromethane Brown Gray Bromochloromethane, fire Red Brown Bromotrifluoromethane Gray --- --- --- Bromotrifluoromethane, fire Red --- --- --- Butadiene Yellow --- --- --- Butane (see petroleum gas) Yellow --- --- --- Butyl acetate Yellow --- --- --- Butyl ether Yellow --- --- --- Camphor oil Yellow --- --- --- Carbon bisulfide (carbon disulfide) Yellow Brown Carbon dioxide Gray --- --- --- Carbon dioxide, fire Red --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Carbon monoxide Yellow Brown Carbon tetrachloride Brown Blue
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Caustic potash, liquid (potassium hydroxide)
Blue --- --- ---
Caustic soda, liquid (sodium hy-droxide)
Blue --- --- ---
Chloracetyl chloride Blue --- --- --- Chlorine Brown Green Chlorine trifluoride Brown Green Chloroacetone Brown Yellow Chlorosulfonic acid Blue Green Chloropicrin Brown --- --- --- Chloropropane Yellow Blue Chromic acid solution Blue Green Coal gas (see manufactured gas) Yellow Brown Coal tar distillates, N.O.S. Yellow Brown Crotonaldehyde Blue Yellow Crude oil, petroleum Yellow --- --- --- Cyanide, liquid (potassium solutions, sodium solutions), N.O.S.
Brown --- --- ---
Cyanogen gas Brown Yellow Cyclopropane Yellow Blue Decalin (decahydronaphthalene) Yellow --- --- --- Dibromodifluoromethane Gray --- --- --- Dibromodifluoromethane, fire Red --- --- --- Dichloropentane Yellow --- --- --- Diethanolamine Yellow --- --- --- Diethylenetriamine Yellow --- --- --- Difluorochloroethane Gray Yellow Difluoroethane Gray Yellow Diisobutyl ketone Blue Yellow
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Dimethylamine, anhydrous Yellow Blue Dimethyl ether Yellow Brown
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Dimethyl sulfate Brown Blue Dimethyl sulfide Yellow Blue Diphenyl---diphenyl oxide (”Dow-therm A”)
Gray --- --- ---
Dispersant (dichlorodifluorome-thane---difluoroethane mixture)
Gray --- --- ---
Electrolyte acid, N.O.S. Blue --- --- --- Ethane Yellow Blue Ethers, anesthetic: diethyl, ethyl, isopropyl, sulfuric, N.O.S.
Yellow Blue
Ethyl acetate Yellow --- --- --- Ethyl benzene Yellow --- --- --- Ethyl bromide Yellow Blue Ethyl butyl acetate Yellow --- --- --- Ethyl butyrate Yellow --- --- --- Ethyl chloroacetate Yellow --- --- --- Ethyl chloride Yellow Blue Ethylenediamine Yellow Blue Ethyl hexaldehyde Yellow --- --- --- Ethyl lactate Yellow --- --- --- Ethyl methyl ketone Yellow Blue Ethyl nitrate Yellow Blue Ethyl nitrite Yellow --- --- --- Ethyl silicate Yellow --- --- --- Ethylamine Yellow Blue Ethylene Yellow Blue Ethylene chlorohydrin Yellow --- --- --- Ethylene dichloride Yellow Blue Ethylene glycol Yellow --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Ethylene oxide Yellow Blue Fluorine Brown Green
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Formaldehyde Yellow Brown Formic acid Blue Yellow Fuel oil, N.O.S Yellow --- --- --- Fuels: JP, RP, RS, diesel, N.O.S. Yellow --- --- --- Fumigant, carbon dioxide ---ethylene oxide mixture
Gray Blue
Furfural Blue Yellow Gasoline (motor fuel) Yellow --- --- --- Helium Gray --- --- --- Hydrazine Brown Yellow Hydrocarbons, heavy: Hexanes, Heptanes, octanes, N.O.S.
Yellow --- --- ---
Hydrochloric acid Blue --- --- --- Hydrocyanic acid Brown --- --- --- Hydrofluoric acid Brown --- --- --- Hydrofluorosilic acid Blue --- --- --- Hydrogen Yellow --- --- --- Hydrogen bromide Brown --- --- --- Hydrogen chloride, anhydrous Brown --- --- --- Hydrogen cyanide, anhydrous Brown Green Hydrogen fluoride, anhydrous Brown Green Hydrogen, liquid Yellow Gray Hydrogen peroxide Green Blue Hydrogen sulfide Yellow Brown Hydroxyacetic acid (glycolic acid), aqueous solutions
Blue --- --- ---
Ink (solvent type), N.O.S. Yellow --- --- --- Insecticide, liquid, N.O.S. Brown Yellow
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Iodine heptafluoride Brown Green Isopentane Yellow Blue Jet fuel (all grades) Yellow --- --- ---
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Kerosene Yellow --- --- --- Krypton Gray --- --- --- Lacquer Yellow --- --- --- Manufactured gas (coal, oil pintsch, producer, water, and N.O.S)
Yellow Brown
Mercaptans (thioalcohols, N.O.S.) Yellow --- --- --- Mercury compounds (solutions), N.O.S.
Brown --- --- ---
Methane Yellow --- --- --- Methylamine Yellow Brown Methyl acetate Yellow --- --- --- Methyl acetone Yellow --- --- --- Methyl acetylene propadiene mix-ture (MAPP)
Yellow --- --- ---
Methyl amyl acetate Yellow --- --- --- Methyl amyl ketone Yellow --- --- --- Methyl bromide brown --- --- --- Methyl bromide, fire Red Brown Methyl chloride Yellow Brown Methyl cyanide (acetonitrile) Brown Yellow Methyl formate Yellow Blue Methyl hydrazine Brown Yellow Methyl mercaptan Yellow Brown Methyl sulfide Yellow Brown Methylene chloride Blue Gray Natural gas, fortified, N.O.S. Yellow Brown Neon Gray --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Nickel carbonyl Brown Yellow Nicotine compounds Brown --- --- --- Nitrating acid (mixed acid) Blue Green
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Nitric acid Blue Green Nitric acid, fuming Brown Green Nitrobenzene Brown Yellow Nitrogen Gray --- --- --- Nitrogen dioxide Brown Green Nitrogen peroxide Brown Green Nitrogen tetroxide Brown Green Nitrogen---helium mixture Gray --- --- --- Nitrogen---oxygen mixture Gray Green Nitrogen trifluoride Blue Green Nitromethane Yellow Blue Nitrosyl chloride Brown --- --- --- Nitrous Oxide Blue --- --- --- Oil, hydraulic Yellow Gray Oil, lubricating, N.O.S. Yellow --- --- --- Oil, fish, vegetable, edible, N.O.S. Yellow --- --- --- Oxygen Green --- --- --- Oxygen---carbon dioxide mixture Gray Green Oxygen, electrolytic Green --- --- --- Oxygen fluoride Brown Green Oxygen, liquid (LOX) Green Gray Ozone Green Brown Paint Yellow --- --- --- Paraldehyde Yellow --- --- --- Pentane Yellow --- --- --- Perchloric acid Green Blue 1---Pentene Yellow --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Petroleum gas (acetogen, butane---propane mixture, 1---butene, cyclo-propane, isobutane, neo---pentane, and N.O.S.)
Yellow --- --- ---
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Perchloroethylene Blue --- --- --- Perchloryl fluoride Brown Green Phenylcarbylamine chloride Brown Gray Phosgene Brown --- --- --- Phosphorus oxychloride Blue Green Phosphorus tribromide Blue Green Phosphorus trichloride Blue Green Potassium permanganate solution Green --- --- --- Propylene Yellow Gray n---Propyl nitrate Yellow Brown Propyne Yellow Gray Pyrosulfuryl chloride Blue --- --- --- R---11, Trichlorofluoromethane Gray --- --- --- R---12, Dichlorodifluoromethane Gray --- --- --- R---14, Tetrafluoromethane Gray --- --- --- R---21, Dichlorofluoromethane Gray --- --- --- R---22, Chlorodifluoromethane Gray --- --- --- R---112, Tetrachlorodifluoroethane Gray --- --- --- R---113, Trichlorotrifluoroethane Gray --- --- --- R---114, Dichlorotetrafluoroethane Gray --- --- --- R---115, Chloropentafluoroethane Gray --- --- --- R---124A, Chlorotetrafluoroethane Gray --- --- --- R---C---316, Dichlorohexafluorocy-clobutane
Gray --- --- ---
R---C---317, Chloroheptafluorocy-clobutane
Gray --- --- ---
R---C---318, Octafluorocyclobutane Gray --- --- --- Shellac Yellow --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Solvents, N.O.S. Yellow --- --- --- Steam Gray --- --- --- Stoddard solvent Yellow --- --- ---
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Sulfur dichloride Brown --- --- --- Sulfur dioxide Brown Gray Sulfur hexafluoride Gray --- --- --- Sulfur monochloride Blue --- --- --- Sulfur trioxide Brown Green Sulfuric acid Brown Green Sulfuric acid, fuming (Oleum) Brown Green Tetraethyl lead Brown --- --- --- Tetrafluoroethylene, inhibited Gray --- --- --- Thionyl chloride Brown Green Tin tetrachloride, anhydrous Blue --- --- --- Titanium tetrachloride Blue --- --- --- Toluene Yellow Brown Triamylamine Brown Yellow Tributylamine Yellow Blue Triethanolamine Blue Yellow Triethylamine Brown Yellow Trimethylamine, anhydrous Brown Yellow Turpentine Yellow --- --- --- Unsymmetrical dimethyl hydrazine Brown Yellow Vacuum (non---contaminated) Gray --- --- --- Varnish Yellow --- --- --- Vinyl bromide Blue --- --- --- Vinyl chloride Yellow --- --- --- Vinyl methyl ether Yellow Blue Waste acid (spent nitrating acid) Blue Yellow Water, over 50 psig or 150o F Gray --- --- --- Water, fire Red --- --- ---
TABLE II. Classification of materials in piping systems ---Continued
Material Primary color warning Secondary color warning Water, potable White --- --- --- Waxes, liquid Yellow --- --- ---
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Xenon Gray --- --- --- Xylene Yellow Brown Xylidine Brown Yellow
5.2 Cylinder identification.
5.2.1 Assignment of colors. The use of color coding for compressed gas cylinders covered by this standard is mandatory. The assignment of colors to extend coverage of material handled in compressed gas cylinders shall be made only after approval of the preparing activity of this standard. Requests for color coding of additional materials not covered by this standard should include technical details of the material, primary and secondary hazards of the material, and technical details of the cylinder, including the type of cylinder valve used.
5.2.2 Exact identification. In addition to Department of Transportation (DOT)marking and stamping requirements (see 5.2.5.5), exact identification of any material contained in a com-pressed gas cylinder is mandatory and shall be made only by means of the written title as speci-fied in table III. The title shall appear in two locations diametrically opposite and parallel to the longitudinal axis of the cylinder. It is recommended that the titles be applied by use of upper case letters and Arabic numerals whenever applicable. On cylinders 4 inches in diameter and larger, the title shall be in approximately 2---inch high letters. On cylinders less than 4 inches in diameter, letters may be reduced in size. Where a title includes a modifier, such as “oil---free,” themodifier shall follow the chemical designation and should be shown in letters approximately three---fourths as high. Cylinders having a background color of yellow, orange, or buff shall have the title painted with black letters. Cylinders having a background color of red, brown, blue, gray, green, or black shall have the title painted with white letters. Mixtures of two or more gases shall show the percent of each gas as part of the title.
5.2.3 Use of colors.
5.2.3.1 Color warnings. The appearance on the body, top, or as a band(s) on compressed gas cylinders of any of the six colors specified in 4.2 shall provide a warning of danger from the haz-ard involved in handling the type of material contained in the cylinder according to the defini-tions for warning colors in 4.2.
5.2.3.2 Cylinder color bands. Cylinder color bands appear upon the cylinder body and serve as color warnings when they are yellow, brown, blue, green, or gray. The bands also provide color combinations to separate and distinguish cylinders for convenience in handling, storage, and shipping. Color bands for segregation purposes will not be specified for new materials not presently covered by this standard when new color codes for them are assigned.
5.2.4 Painting of cylinders. All cylinders shall be painted in accordance with table III and figures 2 and 3 to provide uniform recognition throughout the Department of Defense.
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LOCATION DIMENSIONS
Overall Length, L Shoulder Color Cylinder Color Band(s) Commercial
IdentificationOve a e gt , A B C D
Over 30 inches L/5 3 inches 3 inches L/6 30 inches and under L/5 2 inches 2 inches L/6 *1---inch space to be omitted if Bands B & C are different colors.
FIGURE 2. Bottle type cylinders.
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LOCATION DIMENSIONS
Overall Length, L Cap and
Shoulder Color Cylinder Color Band(s)
Commercial IdentificationOve a e gt , A B & C D Over 30 inches 1/4 of L 3 inches 1/6 of L
30 inches and under 1/4 of L 2 inches 1/6 of L
1 1---inch space to be omitted if Bands B & C are different colors.
FIGURE 3. Tube type cylinders.
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TABLE III. Titles and color codes for compressed gas cylinders.
Location on cylinder
Title Top A Band B Band C Body
Acetylene Yellow Yellow Yellow Yellow
Acrolein Yellow Brow Black Brown
Aerosol insecticide Buff Buff Buff Buff
Air, compressed, breathing Black Green Black Black
Air, carbon monoxide Brown Green Brown Brown
Air, dry, special purpose Black Green Black Black
Air, hexane Black Green Yellow Black
Air, hydrogen Black Green Yellow Black
Air, hydrogen sulfide Black Green Brown Black
Air, oil--free Black Green Black Black
Air, oil--tolerant Black Green Green Black
Alkyl decaborane Yellow Brown Brown Yellow
Air, methane Black Green Yellow Black
Alkyl pentaborane Yellow Brown Brown Yellow
Ammonia Brown Yellow Orange Orange
Argon, carbon Dioxide, helium Gray Gray Gray Gray
Argon Gray Gray Gray Gray
Argon, hydrogen Gray Yellow Gray Gray
Argon, oil--free Gray White Gray Gray
Argon, oil--tolerant Gray White White Gray
Argon--oxygen mixture Gray Green White Gray
Argon 90%, 5.0% oxygen, 5.0% carbon dioxide
Gray Green Gray Gray
Boron trichloride Gray Brown Gray Brown
Boron trifluoride Gray Brown Brown Brown
Bromoacetone Brown Black Black Brown
Bromochlorodifluoromethane (Halon 1211) (Fire only)
Red Red Red Red
Bromochloromethane Buff Gray Buff Buff
Bromochloromethane (Fire only) Red Gray Red Red
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TABLE III. Titles and color codes for compressed gas cylinders---Continued.
Location on cylinder
Title Top A Band B Band C Body
Bromotrifluoromethane Orange White Gray Orange
Bromotrifluoromethane (Fire only) Red White Gray Red
Butadiene Yellow White Buff Buff
Carbon dioxide Gray Gray Gray Gray
Carbon dioxide (Fire only) Red Red Red Red
Carbon monoxide Yellow Brown Brown Brown
Carbon monoxide gas air mixture Black Green Brown Black
Chloroacetone Black Brown Black Brown
Chlorine Brown Brown Brown Brown
Chlorine trifluoride Brown Green Brown Brown
Chloropicrin Brown Orange Orange Brown
Cyanogen Yellow Brown Yellow Brown
Deuterium Yellow Yellow Yellow Yellow
Diborane Yellow Brown Brown Yellow
Dibromodifluoromethane Buff White Buff Buff
Dibromodifluoromethane (Fire only) Red White Red Red
Difluorochloroethane Gray Yellow Yellow Orange
Difluoroethane Gray Yellow Orange Orange
Dihydrotetraborane Yellow Brown Brown Yellow
Dimethylamine, anhydrous Yellow Blue White Buff
Dimethylether Yellow Brown Buff Buff
Dinitrogen, tetroxide Brown Green Green Brown
Diethylether Yellow Brown Buff Buff
Dispersant, dichlorodifluoromethane--difluoroethane, mixture
Buff Gray Gray Buff
Ethane Yellow Blue Yellow Yellow
Ethyl chloride Buff Blue Yellow Buff
Ethyl nitrite Yellow Buff Buff Buff
Ethylamine, anhydrous Yellow Blue Blue Buff
Ethylene industrial Blue Yellow Buff Buff
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TABLE III. Titles and color codes for compressed gas cylinders---Continued.
Location on cylinder
Title Top A Band B Band C Body
Ethylene oxide Yellow Blue Buff Buff
Fluorine Brown Green Green Brown
Fumigant, carbon dioxide--ethylene oxide mixture
Buff Blue Buff Buff
FM--200, heptafluoropropane Red Gray Black Red
Fumigant, ethylene oxide--dichlorodifluoromethane mixture
Buff Buff Buff Buff
Helium, compressed Buff Gray Gray Gray
Helium, argon Gray Gray Gray Gray
Helium, argon, carbon dioxide Gray Gray Gray Gray
Helium 90.0%, 6.5% Argon, 3.5% Oxygen Gray Green Gray Gray
Helium, oil--free Buff Gray Gray Gray
Helium, oil--tolerant Gray Orange Gray Gray
Helium--oxygen mixture Buff* White** Green Green
Hexane air mixture Black Green Yellow Black
Hydrogen Yellow Black Yellow Yellow
HFC--125, Pentafluroethane, CHF2CF3 Red Gray Orange Red
Hydrogen Bromide Black Brown Brown Brown
Hydrogen chloride, anhydrous Brown White Brown Brown
Hydrogen cyanide, anhydrous Yellow Brown White Brown
Hydrogen fluoride, anhydrous Green Brown Brown Brown
Hydrogen, oxygen Yellow Green Yellow Yellow
Hydrogen 1.0%, 20.0% oxygen, 1.0% argon, 1.0% carbon dioxide, 50 PPM carbon monox-ide, 200 PPM R--12, 200 PPM R--114, balance nitrogen
Green Brown Yellow Gray
Hydrogen sulfide Brown Yellow Brown Brown
Hydrogen sulfide, air mixture Brown Green Brown Brown
Krypton, oil--free Gray Buff Gray Gray
Krypton, oil--tolerant Gray Buff Buff Gray
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TABLE III. Titles and color codes for compressed gas cylinders---Continued.
Location on cylinder
Title Top A Band B Band C Body
Manufactured gas: coal, oil, water, producer, etc.
Brown Yellow Yellow Yellow
Methane Yellow White Yellow Yellow
Methane air mixture Black Green Yellow Black
Methyl acetylene propadiene (MAPP) mixture Yellow Orange Yellow Yellow
Methylamine Yellow Brown Yellow Buff
Methyl bromide Brown Black Brown Brown
Methyl bromide (Fire only) Red Brown Red Red
Methyl chloride Yellow Brown Orange Orange
Methyl mercaptan Brown Yellow Yellow Brown
Methyl sulfide Yellow Brown Buff Brown
Methylene chloride Gray Blue Orange Orange
Natural gas Yellow Brown Yellow Yellow
Neon, helium Gray Gray Gray Gray
Neon, oil--free White Buff Buff Gray
Neon, oil--tolerant White Buff Gray Gray
Nickel carbonyl Yellow White Yellow Brown
Nitric oxide Brown Buff Brown Brown
Nitrogen (cryogenic) Gray Black Black Gray
Nitrogen (fire only) Red Gray Gray Red
Nitrogen, oil--free Gray Black Black Gray
Nitrogen, oil--free, Tetrafluoromethane (R--14)
Gray Gray Gray Gray
Nitrogen, oil--tolerant Gray Black Gray Gray
Nitrogen dioxide Brown Buff Buff Brown
Nitrogen--helium mixture Gray Black Orange Gray
Nitrogen--oxygen mixture Black White Green Green
Nitrogen, methane Gray Gray Gray Gray
Nitrogen, trifluoride Brown Green Green Brown
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TABLE III. Titles and color codes for compressed gas cylinders---Continued.
Location on cylinder
Title Top A Band B Band C Body
Nitrogen 88%, 11% tetrafluoromethane (R--14), 1% helium
Gray Gray Gray Gray
Nitrogen 80%, 10% helium, 10% oxygen Gray Green Gray Gray
Nitrosyl chloride Brown White White Brown
Nitrous oxide Blue Blue Blue Blue
Oxygen Green Green Green Green
Oxygen, argon Green Green Green Green
Oxygen, aviator’s Green White Green Green
Oxygen, electrolytic Green White White Green
Oxygen--carbon dioxide mixture Gray* White** Green Green
Oxygen 99.5%, 10 PPM carbon dioxide, 50 PPM methane, 100 PPB acetylene, 400 PPB ethylene, 6 PPM ethane, 6 PPM nitrous oxide, 2 PPM freon 12, 200 PPB trichlorotrifluoroe-thane, balance argon
Green Blue Yellow Green
Oxygen fluoride Green Brown Green Brown
Oxygen 17%, 1.1% hydrogen, 0.6% carbon dioxide, 210 PPM freon 12, 210 PPM freon 114, 42 PPM butane, 16 PPM carbon monoxide, 4 PPM toluene, 7 PPM trichloroethylene, 6 PPM freon 11, 3 PPM benzene, balance nitrogen
Green Brown Yellow Gray
Oxygen, nitrogen mixture Green Gray Gray Green
Ozone Brown Green Green Green
Pentaborane, stable Yellow Brown Brown Yellow
Petroleum gas: acetogen, butane, butane--propane, butene--1, cyclopropane, iso-butane, isobutylene, neopentane, propane, etc.
Yellow Orange Yellow Yellow
Phenylcarbylamine chloride Brown Gray Gray Brown
Phosgene Brown Orange Brown Brown
Propane air mixture Black Green Yellow Black
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TABLE III. Titles and color codes for compressed gas cylinders---Continued.
Location on cylinder
Title Top A Band B Band C Body
Propylene Yellow Gray Buff Buff
Propyne Gray Yellow Yellow Yellow
R--11, Trichlorofluoromethane Orange Orange Orange Orange
R--12, Dichlorodifluoromethane Orange Orange Orange Orange
R--13, Chlorotrifluoromethane Orange Orange Orange Orange
R--21, Dichlorofluoromethane Orange Orange Orange Orange
R--22, Chlorodifluoromethane Orange Orange Orange Orange
R--113, Trichlorotrifluoroethane Orange Orange Orange Orange
R--114, Dichlorotetrafluoroethane Orange Orange Orange Orange
R--116, Hexafluoroethane Gray Gray Gray Gray
R--124A, Chlorotetrafluoroethane Orange Orange Orange Orange
R--500, Dichlorodifluoromethane/ Difluoroethane
Orange Orange Orange Orange
R--501, Monochlorodifluoromethane/ Monochloropentafluoroethane
Orange Orange Orange Orange
R--502, Monochlorodifluoromethane/ Monochloropentafluoroethane
Orange Orange Orange Orange
Sulfur dioxide Brown Gray Brown Brown
Sulfur hexafluoride Gray White Black Gray
Tetrafluoroethylene, inhibited Buff White White Buff
Trifluoromethane (R--23), Tetrafluoromethane (R--14)
Gray Gray Gray Gray
Trimethylamine, anhydrous Yellow Blue Orange Buff
Vinyl bromide Buff Blue Blue Buff
Vinyl chloride Yellow Orange Buff Buff
Vinyl methyl ether, inhibited Yellow Black Buff Buff
Xenon, oil--free White Black Gray Gray
Xenon, oil--tolerant White Black Black Gray
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5.2.5 Additional information.
5.2.5.1 Commercial---owned cylinders. Commercial---owned cylinders are those not owned by or procured for the U.S. Government. Commercial owned cylinders are contractor---owned or supplier---owned cylinders in which compressed gas is supplied to the Government. When Department of Defense activities procure compressed gases in commercial---owned cylinders, it is not mandatory that the cylinders be color coded in accordance with this standard. When such commercial---owned cylinders are not color coded in accordance with this standard, they shall be marked in accordance with the Compressed Gas Association, CGA C---7.
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