Solicitation W91CRB-23-R-0003.pdf
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- Solicitation number
- W91CRB-23-R-0003
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This is a solicitation for Repair and Return Services for non-standard military and commercial assets supporting the Army Security Assistance Enterprise's Foreign Military Sales customers. The five-year contract will provide repair, maintenance, testing, and logistics services for aircraft, vehicles, weapons, communications equipment, and other systems. The contractor will manage the repair process, utilizing authorized facilities, and return serviced items to customers. The contractor must have experience in maintenance management, logistics planning, and contract execution. The contractor will track assets and milestones in the Web-Based Repair of Reparables system. Pricing includes fixed-price CLINs for management and CDRLs, and cost-reimbursement CLINs for repairs. The required services are described in detail in the Performance Work Statement.
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| File | Type | Posted |
|---|---|---|
| W91CRB-23-R-0003 Amendment 0003.pdf | ||
| W91CRB-23-R-0003-0002.pdf | ||
| W91CRB-23-R-0003-0001.pdf | ||
| Attachment 2 _ DD254_Updated.pdf | ||
| Attachment 4 - Small Business Participation Form.xlsx | XLSX spreadsheet | |
| Attachment 3 _ Past Performance Evaluation Form.docx | DOCX document | |
| Attachment 2 _ DD254.pdf | ||
| Attachment 1 - Quality Assurance Surveillance (QASP).docx | DOCX document | |
| Exhibit A_CDRLs_ A001 - A019 (Combined).pdf | ||
| Attachment 6_Cost Model Spreadsheet.xlsx | XLSX spreadsheet | |
| Attachment 5 - Purchase System Review.xlsx | XLSX spreadsheet |
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CODE
(Hour)
PAGE(S)
until local time
X
A X B X C
D
EX
X G F 101
102 - 112 X H 113 - 118
RATING PAGE OF PAGES
7. ISSUED BY
(Date)
IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.
Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)
Prescribed by GSA FAR (48 CFR) 53.214(c)
1 118
(If other than Item 7)
15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO
AND
ADDRESS
SIGN OFFER (Type or print)
OF
OFFEROR
AMENDMENT NO. DATE
15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS
IS DIFFERENT FROM ABOVE - ENTER
SUCH ADDRESS IN SCHEDULE.
18. OFFER DATE
1. THIS CONTRACT IS A RATED ORDER
UNDER DPAS (15 CFR 700)
2. CONTRACT NO.
W91CRB 8. ADDRESS OFFER TO
See Item 7
9. Sealed offers in original and 0 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in
CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and conditions contained in this solicitation.
10. FOR INFORMATION
CALL:
A. NAME (NO COLLECT CALLS)
11. TABLE OF CONTENTS
SOLICITATION/ CONTRACT FORM
SUPPLIES OR SERVICES AND PRICES/ COSTS
1 - 2 3 - 10
X I CONTRACT CLAUSES
DESCRIPTION/ SPECS./ WORK STATEMENT X
PACKAGING AND MARKING
11 - 27 J LIST OF ATTACHMENTS
INSPECTION AND ACCEPTANCE
DELIVERIES OR PERFORMANCE
29 - 30
X K
REPRESENTATIONS, CERTIFICATIONS AND
OTHER STATEMENTS OF OFFERORS
CONTRACT ADMINISTRATION DATA 31 - 34 X
SPECIAL CONTRACT REQUIREMENTS
OFFER (Must be fully completed by offeror) 35 X M
L INSTRS., CONDS., AND NOTICES TO OFFERORS
EVALUATION FACTORS FOR AWARD
NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.
is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.
13. DISCOUNT FOR PROMPT PAYMENT
(See Section I, Clause No. 52.232-8)
14. ACKNOWLEDGMENT OF AMENDMENTS
(The offeror acknowledges receipt of amendments
AMENDMENT NO. DATE
to the SOLICITATION for offerors and related documents numbered and dated):
FACILITY
12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period
SOLICITATION, OFFER AND AWARD
X
(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)
PART I - THE SCHEDULE
26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE
EMAIL:TEL: (Signature of Contracting Officer)
CODE CODE
B. TELEPHONE (Include area code) C. E-MAIL ADDRESS
AWARD (To be completed by Government)
19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION
22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:
10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)
23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM
24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE
PART IV - REPRESENTATIONS AND INSTRUCTIONS
PART III - LIST OF DOCUMENTS, EXHIBITS AND OTHER ATTACHMENTS
36 - 99
PART II - CONTRACT CLAUSES
ACC - APG - W91CRB
BLDG 4310
6515 INTEGRITY COURT
ABERDEEN PROVING GROUND MD 21005-3013
FAX:
TEL:
FAX:
TEL:
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
SOLICITATION
6. REQUISITION/PURCHASE NO.5. DATE ISSUED
29 Nov 2022
4. TYPE OF SOLICITATION
SEALED BID (IFB)
NEGOTIATED (RFP)
[ X ]
3. SOLICITATION NO.
W91CRB23R0003
Section A - Solicitation/Contract Form
DESCRIPTION OF EFFORT
This contract will be a hybrid Firm Fixed Price (FFP) and Cost Reimbursement five year Indefinite Delivery Indefinite Quantity (IDIQ) contract. This procurement is non-commercial.
The U.S. Army Security Assistance Command (USASAC) requires a contracted effort to integrate and support the performance, safety, reliability and maintainability of repairs of non-standard military and commercial assets for the Army Security Assistance Enterprise (ASAE) Foreign Military Sales (FMS) customers. A representative list of the systems requiring support is included in this document. The contract shall provide repair/evaluation and return of component parts or systems, failure reporting and analysis, program management, materiel management, financial administration, planning, monitoring, expediting, tracking, and reporting into the web-based information system, Web Repair of Reparables (WebRoR).
The following information is provided to specify the year and POP of the CLINs:
CLINs Year Performed POP Range
0001-0003 Year 1 See Section F - Delivery Information 1001-1003 Year 2 See Section F - Delivery Information 2001-2003 Year 3 See Section F - Delivery Information 3001-3003 Year 4 See Section F - Delivery Information 4001-4003 Year 5 See Section F - Delivery Information
IDIQ Minimum Guarantee is $10,000.00 IDIQ Maximum is $499,018,914.70.
The Government reserves the right to only order the minimum.
Section B - Supplies or Services and Prices
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
0001 1,292 Each Sourcing & Management Cost
FFP
The Sourcing and Management Cost for CSI, Aviation Non-CSI, and All Other items, consists of all contractor costs except for repair cost. Repairs are defined in the attached Performance Work Statement (PWS).
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
FOB: Origin (Shipping Point)
PSC CD: J010
NET AMT
0002 1,292 Lot Repair Cost
COST
The Contractor shall perform Return and Repair Services in accordance with the attached PWS.
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
ESTIMATED COST
CDRLs
FFP
The contractor shall perform in accordance with the CDRLs listed in Section J.
CDRLs are not separately priced.
1001 1,422 Each Sourcing & Management Cost
FFP
The Sourcing and Management Cost for CSI, Aviation Non-CSI, and All Other items, consists of all contractor costs except for repair cost. Repairs are defined in the attached Performance Work Statement (PWS).
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
1002 1,422 Lot Repair Cost
COST
The Contractor shall perform Return and Repair Services in accordance with the attached PWS.
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
CDRLs
FFP
The contractor shall perform in accordance with the CDRLs listed in Section J.
2001 1,563 Each Sourcing & Management Cost
FFP
The Sourcing and Management Cost for CSI, Aviation Non-CSI, and All Other items, consists of all contractor costs except for repair cost. Repairs are defined in the attached Performance Work Statement (PWS).
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
2002 1,563 Lot Repair Cost
COST
The Contractor shall perform Return and Repair Services in accordance with the attached PWS.
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
CDRLs
FFP
The contractor shall perform in accordance with the CDRLs listed in Section J.
3001 1,600 Each Sourcing & Management Cost
FFP
The Sourcing and Management Cost for CSI, Aviation Non-CSI, and All Other items, consists of all contractor costs except for repair cost. Repairs are defined in the attached Performance Work Statement (PWS).
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
3002 1,600 Lot Repair Cost
COST
The Contractor shall perform Return and Repair Services in accordance with the attached PWS.
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
CDRLs
FFP
The contractor shall perform in accordance with the CDRLs listed in Section J.
4001 1,890 Each Sourcing & Management Cost
FFP
The Sourcing and Management Cost for CSI, Aviation Non-CSI, and All Other items, consists of all contractor costs except for repair cost. Repairs are defined in the attached Performance Work Statement (PWS).
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
4002 1,890 Lot Repair Cost
COST
The Contractor shall perform Return and Repair Services in accordance with the attached PWS.
Ordering Period shall be for 60 months.
The Government may, at its sole discretion, issue orders under this CLIN at any time before expiration of the ordering period.
CDRLs
FFP
The contractor shall perform in accordance with the CDRLs listed in Section J.
Section C - Descriptions and Specifications
SECTION C
PERFORMANCE WORK STATEMENT
1.0 Scope
1.1 Introduction
The United States Army Security Assistance Command (USASAC) has a requirement for program management and technical services to sustain Foreign Military Sales (FMS) standard and non-standard military and commercial assets for the Army Security Assistance Enterprise (ASAE). This includes repairs on equipment sold by the U.S. Army Aviation and Missile Command (AMCOM), the Communications, Electronics Command (CECOM) and the Tank- Automotive Command (TACOM), as well as USASAC. These services encompass: repair, maintenance, system modifications, inspections, calibrations, tests and evaluations, engineering design and analyses, and prepare for return to the customer. This process is commonly referred to as Repair and Return (R&R) in the FMS community and will be referred to as such in this Performance Work Statement (PWS). An R&R process guide can be found at attachment one of this PWS.
1.2 Background
Providing R&R management support for Army FMS customers creates unique challenges. There are situations when organic/U.S. Army Depot repair and return capabilities cannot meet the customers’ needs as U.S. Army Depots only support repair of items that are currently in use by the U.S Army. Specifically, non-standard items that are not of a type or configuration currently active in the Department of Defense (DoD) inventory and standard items that the United States Government (USG) Sources of Supply (SOS), cannot obtain within a reasonable period of time. Many FMS assets are aged or are customer unique and detailed technical information about them is not available. Some repairs are not supported at U.S. Army Depots due to low or infrequent usage of those items, and the occasional request for repair/service may not justify the administrative cost and time required to sustain a USG depot repair program. In cases where depot repair support does exist, resources are limited and high DoD demand often takes precedence over FMS customer requirements.
1.3 Objective
USASAC requires a contracted effort to integrate and support the performance, safety, reliability and maintainability of repairs of non-standard military and commercial assets for ASAE FMS customers. A representative list of the systems requiring support is included in this document in Section 3.2. The contract shall provide repair/evaluation and return of component parts or systems, failure reporting and analysis, program management, materiel management, financial administration, planning, monitoring, expediting, tracking, and reporting into the web-based information system, Web Repair of Reparables (WebRoR)
2.0 Applicable Documents
Aerospace Standard (AS) 9100 AS 9110 Quality Maintenance Systems – Aerospace – Requirements for Maintenance Organizations AR 190-11 Physical Security of Army, Ammunition and Explosives, 17 Jan 2019 AR 190-13 The Army Physical Security Program, 27 Jun 2019 AR 380-5 The Army Information Security Program, 22 Oct 2019 Association Connecting Electronic Industries Standards (Institute for Printed Circuits (IPC) J-STD) 001 Class 3 Defense Federal Acquisition Regulation Supplement (DFARS) 209.270-2 Department of Defense 8570-01 Environmental Protection Agency (EPA) Significant New Alternatives Policy (SNAP) Federal Aviation Administration (FAA) Form 337 FAA Form 8130-3 Homeland Security Presidential Directive 12 (HSPD-12) International Standards for Phytosanitary Measures (ISPM) 15 Guidelines
IPC-A-610
Military Standard (MIL-STD) 2073-1E1, paragraphs 2.10 and 5.3
National Aerospace Standard (NAS) 411 Public Law 99-234 Public Law 108-136, Section 802 Security Assistance Management Manual (SAMM), Chapter 6 & 17 U.S. Army Technical Bulletin (TB) 1-1500-341-01
2.1 R&R Information
2.1.1 Critical Safety Items (CSI). Critical Safety Item determination is based on the actual designation of a particular part by the Aviation Engineering Directorate (AED) and is defined by Public Law 108-136, Section 802, and DFARS 209.270-2 as a part, an assembly, installation equipment, launch equipment, recovery equipment, or support equipment for an aircraft or aviation weapon system if the part, assembly, or equipment contains a characteristic any failure, malfunction, or absence of which could cause:
-A catastrophic or critical failure resulting in the loss of or serious damage to the aircraft or weapon system;
-An unacceptable risk of personal injury or loss of life; or -An un-commanded engine shutdown that jeopardizes safety. Fracture critical and fatigue critical are called out for special emphasis, and are examples of specific characteristics that would cause an item to be considered a CSI.
A Critical Characteristic is defined as follows: any feature throughout the life cycle of a Critical Item, such as dimension, tolerance, finish material or assembly, manufacturing or inspection process, operation, field maintenance, or depot overhaul requirement that if nonconforming, missing, or degraded may cause the failure or malfunction of the Critical Item.
2.1.2 Depot Maintenance Work Requirement (DMWR). A DMWR prescribes the scope of work to be performed on an item by a maintenance facility, types and kinds of materiel to be used, and quality of workmanship. The DMWR also addresses repair methods, procedures and techniques, modification requirements, fits and tolerances, equipment performance parameters to be achieved, quality assurance discipline and other essential factors to ensure than an acceptable and cost effective product is obtained.
2.2 Information for the Contractor (The USG responsible/duties)
2.2.1 The Contracting Officer’s Representative (COR) will take action to have the Contracting Officer (KO) establish a Task Order (TO) by Country, Case and Line as Requests for Repair Services (RFRS) are received from FMS Customers. Funding for services may be provided based on the established Maintenance Expenditure Limit (MEL) or known USG historical costs for each asset. After all costs have been invoiced, residual funds may remain on the TO for future repairs. If the residual funds are not required, they will be de-obligated from the TO and the TO closed.
2.2.2 The USG may provide the following information via the Web Based Repair of Reparables database, (WebRoR):
Tracking Number for repair Country, FMS Case Designator and FMS Case Line National Stock Number (NSN) and/or Part Number (P/N) Nomenclature Serial Number (S/N) End item of component to be serviced Failure Remarks (if known) Freight Forwarder (FF) contact information Points of Contact (POCs)
MEL
CSI indicator Authorized CSI repair source Replacement Value Historical documentation Proof of delivery to the repair facility
2.2.3 The Government may identify each asset submitted for service with an FMS tracking number. This number consists of 14 to 15 alpha-numeric positions and must accompany all information pertaining to the asset. The USG may provide codes for the tracking record. An example of a tracking record is BBW0EN-2037-R001. Breakdown of the tracking record information is currently as follows:
B = Army - All Army records begin with B.
BW = Country Code 0 = The 4th Character of the document is the Mark for Code E = Delivery Term Code (DTC).
N = Type Assistance Code.
(Next 4 Characters, 2037, are the last four digits of the Julian Date on which the record was entered.
The last four characters are the serial number. The “R” indicates this is a Repair and Return record.
A = following the 14 digit tracking record, signifies that this record has been re-submitted X, Y or Z = following the 14 digit tracking record, signifies that this record is a Supply Discrepancy Report (SDR)
2.2.4 Submit a tracking record in the quantity of one (1) each. More than one (1) tracking record may be submitted at a time, each will have a unique tracking record number.
2.2.5 Identify the MEL and item replacement value to ensure proper calculation of the expenditure limit.
2.2.6 USG/Country Provided Transportation Services. These services will be provided by a cognizant Defense Contract Management Agency (DCMA) office or the FMS customer’s FF as specified in the TO. The cognizant DCMA office or FF will:
2.2.6.1 Apply for and obtain the applicable import/export licenses.
2.2.6.2 Arrange for transportation of material from the owner country to the Contractor's Source of Repair (SOR)/repair facility within 180 days of receipt of instructions and provide shipping documentation to the Contractor when available.
2.2.6.3 Arrange for transportation from the SOR/repair facility to the owner country upon receipt of a Notice of Availability (NOA) from the Contractor that an item is ready for shipment.
2.2.6.4 Assist Customs Agents in resolving customs issues when necessary.
2.2.6.5 Assist the Contractor and the COR, in processing Transportation Discrepancy Reports (TDR's).
3.0 Contractor Requirements
The Contractor shall perform R&R upon receipt of a TO for end items owned by U.S. Army FMS customers. The contractor shall plan, organize, schedule, control and direct all activities to manage the detailed requirements set forth below in support of the ASAE FMS R&R program. The contractor shall provide all supervision, labor, materials, and other services to perform the requirements specified herein, including the documentation of these efforts, in order to bring systems/sub-systems/ component parts to Condition A Serviceable (repaired or reconditioned and issuable without limitation or restriction).
3.1 R&R Management
3.1.1 Critical Safety Item (CSI)
3.1.1.1 The Contractor shall utilize only authorized repair facilities provided by the Aviation Engineering Directorate (AED) which are annotated in the tracking record remarks in WebRoR. The AED conducts Product Verification Audits (PVA) or utilizes FAA standards for obsolete weapon systems or platforms to authorize CSI repair facilities.
3.1.1.2 The Contractor shall verify that the AED authorized repair facility is still qualified to repair the CSI before issuing shipping instructions to the repair facility. Notify the COR within 15 days of contract award if the repair facility is no longer certified as qualified.
3.1.1.3 The Contractor shall procure supplies needed to complete repairs on aviation items from Original Equipment Manufacturer (OEM) approved vendors only.
3.1.1.4 The Contractor shall ensure historical repair documentation provided by the customer for each CSI is updated IAW U.S. Army TB 1-1500-341-01. The updated historical repair documentation shall be included in the package with the returned asset IAW Contract Data Requirement List (CDRL) A001. The COR may provide a copy of the original historical documentation if it is not included with the asset upon receipt at the repair facility. The Contractor shall not proceed with repair of CSIs unless required historical documentation is included with the asset.
3.1.1.5 The Contractor shall ensure Defense Contract Management Agency (DCMA) inspects CSI repairs in accordance with DFARS 209.270.
3.1.2 Aviation Non-Critical Safety Item (CSI)
3.1.2.1 The Contractor shall IAW A002 “Supplier Qualification Plan (SQP)”, Implement, utilize and maintain a repair facility rating system to serve as a Supplier Qualification Plan (SQP) for repair sources IAW A002.
Evaluation considerations and research are included the following:
a) Prior USG contract support of item or similar item within the last 3 years
b) CAGE code
c) Original Equipment Manufacturer (OEM)*
d) OEM Approved/Licensed Sources (documented)*
e) Source with documented traceability to OEM*
f) Not on the suspended and debarred bidders list
g) Joint Engineering Data Management Information and Control System (JEDMICS) (for missiles)
h) Passed a PVA *OEMs can be found at the following. Federal Logistics (FEDLOG), HAYSTACK, Web Federal Logistics Information System (WebFLIS) and Army Stationing and Installation Plan (ASIP) websites.
3.1.2.2 Depot Maintenance Work Requirement (DMWR).
3.1.2.2.1 The Contractor shall utilize the DMWR as the primary source of Maintenance and Overhaul (M&O)/R&R technical data used to repair or overhaul any aviation items.
3.1.2.2.2 The Contractor shall request approval from the COR for any deviations from the DMWR via email prior to implementation and within 60 days of receipt at the repair facility.
3.1.2.2.3 The Contractor shall IAW CDRL A003, new or changed baseline technical data, change and non-conformance action or new updated documentation will require a Request for Deviation (RFD).
3.1.2.3 If no DMWR exists
3.1.2.3.1 The Contractor shall identify prospective FAA - approved repair station or OEM - approved repair facility.
3.1.2.3.2 The Contractor shall ensure all components are repaired/overhauled to FAA or OEM specifications/standards by an FAA certified technician. Provide an FAA Form 337, Major Repair and Alteration (Airframe, Power Plant, Propeller, or Appliance), or FAA Form 8130-3, Authorized Release certificate, for each item repaired IAW CDRL A014.
3.1.2.3.3 The Contractor shall review all manufacturer’s service bulletins, service information letters, airworthiness directives, repair facility circulars, and equipment revisions for applicability against the reworked item’s part number.
3.1.3 All other Repairs.
3.1.3.1 The Contractor shall utilize the SQP IAW CDRL A002.
3.1.3.2 Repair Facilities must be certified to the International Organization for Standards (ISO) 9000 of the item to USG standards of quality and safety. Documented evidence of ISO 9000 must be maintained by the Contractor.
3.1.3.3 The Contractor shall establish and maintain teaming agreements with OEMs and other qualified repair facilities located within the CONUS or OCONUS.
3.1.3.4 All quality, technical and engineering requirements/clauses of the contract shall apply to the subcontractor repair facility as well.
3.1.4 The Contractor shall provide disposition instructions to the repair facility via WebRoR, for each tracking record, within a yearly average of 45 days after contract (task order) award. The Contractor shall notify the COR and provide a reason if disposition instructions cannot be provided within 45 days. The repair facility must agree that no costs will be incurred for assets NOT received at the repair facility. If the only available repair facility available will not agree to this, the Contractor shall notify the COR within 45 days of contract award.
3.1.5 The Contractor shall obtain and validate a quote for R&R or Test Teardown & Evaluation (TT&E) of an item.
If the TT&E quote is 50% or more of the MEL value, the Contractor shall inform the COR within 45 days of contract award. The FMS customer may choose not to go forward with repair as it is possible that the MEL will be exceeded upon repair completion.
3.1.6 The Contractor shall obtain competitive quotes when soliciting for repairs, as defined by FAR Part 6 (Competition Requirements). The contractor shall adequately document the fair and reasonable price for all repairs.
Repairs for CSI items are exempt from this requirement. When competition is not obtained, the contractor shall document their files and WEBRoR to reflect all attempts made to compete the repair and obtain a fair and reasonable price.
3.1.7 The Contractor shall complete TT&E and provide an Estimated Completion Date (ECD) via WebRoR within a yearly average of 60 calendar days of receipt of the item at the repair facility. If an ECD cannot be provided by the repair facility within 60 days, ECDs can be derived from historical repair turnaround times (RTATs) for that NSN.
3.1.8 The Contractor shall complete all repairs within a yearly average of 150 calendar days from receipt at the repair facility. The Contractor shall post the completion date in WebRoR.
3.1.9 The Contractor shall identify items which are Beyond Economical Repair (BER). BER is defined as any item that cannot be repaired within the MEL. The MEL is the acceptable one-time cost to repair an item to a fully serviceable condition. The MEL is set at 65% of the cost to replace an item, the majority of the time as determined by the USG. There are times when historical costs are much lower than 65% of the cost to replace, in those cases, the historical cost may be used as the MEL. IAW CDRL A004, the Contractor shall submit a MEL waiver request to the COR any time the total repair cost exceeds the MEL. The MEL waiver request shall include the repair cost and estimated lead time to enable the FMS customer to make an informed decision to continue with repair or not.
The Contractor shall not perform any further service on the item until notified by the COR to continue with repair, cannibalize, scrap or return the item as is.
3.1.10 The Contractor shall identify items which are Beyond Repair (BR). BR is defined as any item so physically damaged to be deemed un-repairable or obsolete replacement parts can no longer be procured or manufactured. If an item has been torn down for inspection and identified to be BR due to physical damage, digital photos shall be provided to the COR upon request. In either event, the Contractor shall notify the COR immediately by submitting a
Notice of BR requesting disposition instructions IAW CDRL A005. The COR will issue disposition instructions to the Contractor.
3.1.11 The Contractor shall utilize Cannibalization (Cann)/Controlled exchange of BER/BR items only when expediting the repair of assets belonging to the same customer and there is a shortage of long- lead time parts that would prevent a timely repair. The Contractor shall request approval of a Cann action from the COR IAW CDRL A006. Under no circumstances shall a Cann action be approved for items with different end users.
3.1.12 The Contractor shall provide a certificate of destruction to the COR for BR or BER items in which a decision to scrap has been received from the COR IAW CDRL A007. Register at www.dcma.mil for access to the Plant Clearance Automated Reutilization Screening System (PCARSS) for directions on scrapping items.
3.1.13 The Contractor shall notify the COR when test and evaluation or failure analysis of a component results in No Evidence of Failure (NEoF) IAW CDRL A008. NEoF occurs when an originally reported mode of failure cannot be duplicated or identified through the analysis process and therefore the potential defect cannot be repaired.
3.1.14 The Contractor shall provide documentation, within 90 days of action, for costs incurred by the repair facility for repair efforts undertaken for items that are scrapped or otherwise returned without repair such as, BER or BR, NEoF etc. Issue a Notice of Significant Closing Action IAW CDRL A009 within 90 days of action which details the reason why the work could not be completed and include with the invoice submitted. Payment will not be made unless documentation is provided. No cost will be incurred by the repair facility for assets not received at the
REPAIR FACILITY.
3.1.15 The Contractor shall prepare the asset for return to the FMS customer IAW the shipping instructions provided by the USG for each TO. A country specific FF or cognizant DCMA office, (if no FF exists) will arrange for transportation of items from the repair facility to the owning country upon receipt of notification from the Contractor that an item is ready for shipment. Follow all International Traffic in Arms Regulation (ITAR), 22 CFR 120-130 that comply with the security requirements for the item being shipped.
3.1.16 The Contractor shall warrant items for one (1) year from date of FF pick-up to be free from defects in workmanship and materials. Warranty Exclusions: normal wear and tear; use for other than intended purposes;
misuse or abuse; physical tampering; unauthorized repairs or modifications, destruction. If the repair facility will not provide a one (1) year warranty, notify the COR so the customer can make the decision to proceed or cancel the tracking record.
3.1.17 The Contractor shall accept and adhere to requests from the COR for cancellation of assets on contract. No cost will be incurred by the repair facility for assets not received at the repair facility.
3.1.18 The Contractor shall provide a Certificate of Conformance (CoC) for each asset repaired/serviced NLT 90 days after completion of the repair/service. The CoC is documented affirmation that the repair or service provided conforms to the most current and effective technical data (technical orders, drawing, specifications, regulatory guidance, etc.). The CoC shall reflect the tracking record, serial number, lot, batch or part number, or other identification markings of the material provided IAW CDRL A010. The warranty period shall also be reflected on the CoC. The Contractor shall ensure the CoC is prepared and signed by an authorized representative of the repair facility with firsthand knowledge or supporting documentation that the item repaired/serviced conforms in all respects. For the purpose of the contract, the CoC or “FAA tag when applicable” is considered to be a serviceable tag.
3.1.19 The Contractor shall track and report, at a minimum, the following milestones and information for each repair, by tracking record number, and post to WebRoR, as they occur:
Disposition instructions Date received Date of estimated completion (ECD) Date repair/service complete
Date Notice of Availability (NOA) issued to FF Date shipped/returned Date delayed – reason Date of BER or BR notification Date of BER or BR response Date MEL waiver requested Amount of additional funds required for MEL waiver Justification for MEL waiver Date MEL waiver approved/disapproved Date cancelled Date missing – details Repair facility Cage Code Date Supply Discrepancy Report (SDR) asset received Date SDR asset shipped
3.1.20 The Contractor shall explain ECDs in excess of 180 calendar days with a substantive narrative message in WebRoR providing the reason for the delay and any information that may assist the customer in logistics planning.
The Contractor shall update WebRoR justification any time an ECD becomes past due and provide an updated ECD.
3.1.21 Conduct research and provide Price and Availability (P&A), when requested, to either the COR or Technical Monitor (TM) for items where little information is known IAW CDRL A011.
3.2 R&R
3.2.1 Repair assets to full functionality as originally designed and engineered. The intent is to maintain form, fit and function and to return fully serviceable, fully mission capable items that are free from defects. The required repair shall be accomplished IAW the most current, applicable technical manual or the manufacturer’s latest applicable, manuals, drawings, specifications, and test procedures. Ensure that repairs are completed with country-specific software, as required, and special test equipment necessary to repair, modify, test, calibrate, preserve, package, and mark the item.
3.2.1.1 Painting, Electrical, and Soldering. Adhere to the following specific USG-mandated quality standards for painting, electrical and soldering processes:
3.2.1.1.1 Exterior/Appearance: It is not intended that repaired items be returned to a “like-new” appearance.
However, the contractor shall include performance of preventative maintenance which shall provide for removal of all foreign matter, corrosion, removal of deep scars and scratches and painting, as necessary; the restoration of all exterior functional identification markings to a legible condition using a permanent marking technique; and the replacement of all fluids. Surface finishes or coatings removed/damaged during repair operations shall be restored.
3.2.1.1.2 Electrical: Satisfy workmanship standards for electrical and electronic equipment using Association Connecting Electronics Industries Standards (IPC J-STD)-001, and IPC-A-610. Standard repair procedures that are USG-approved for electrical and electronic equipment shall be used.
3.2.1.1.3 Soldering: Satisfy workmanship standards for soldering using IPC J-STD-001 and IPC-A-610 and not allow regression of contractor or subcontractors currently meeting the terms of the high reliability soldering specifications. IPC J-STD-001and IPC-A-610, shall be the applicable solder specification when engineering documentation makes reference to soldering requirements.
3.2.2 Conduct investigations, calibrations, inspections, analyses, tests and evaluations of items undergoing repair.
3.2.3 Provide system, component and support equipment design and engineering/ technical support services, including engineering design, integration, system modification, and maintenance.
3.2.4 Furnish labor, materials, technical instructions, tools, support equipment, special test equipment necessary and all services to complete the requirements in a timely manner.
3.2.5 Comply with applicable federal, state, and local environmental laws and regulations. Ensure that design, maintenance, operation, manufacturing, programmatic decisions and trade-off studies strive to eliminate or reduce hazardous materials and waste. Implement a Hazardous Material Management Program (HMMP) IAW NAS 411.
Prepare a HMMP Plan IAW CDRL A012 if requested by the COR if the handling of Hazardous Material requires verification. The contractor shall not use any Class I Ozone Depleting Chemicals or Ozone Depleting Substances (ODC//ODS) (identified at ttp://www.epa.gov/ozone/ods.html) or any unacceptable ODC/ODS solvents (identified at http://www.epa.gov/ ozone/snap/lists/index.html) in the manufacture or support of items required by this PWS unless a waiver is obtained from the Army Acquisition Executive. Any ODC/ODS refrigerant alternatives used must appear in the EPA’s SNAP list (identified at http://www.epa.gov/ozone/snap/lists/index.html) and have received a toxicity clearance from the U.S. Army Public Health Command (USAPHC). Prepare a HMMP Report IAW CDRL A013 if requested by the COR if the handling of Class I ODC/ODS requires verification. The HMMP Reports shall provide the following information: (1) Any of the following materials that are contained within a user end item: EPA 17 list materials (identified at http://www.epa.gov/opptintr/3550/33finb1.htm), beryllium, coatings (identified by Military Specification (MIL SPEC), functional fluids (e.g. coolant, hydraulic fluid, petroleum products), energetics/solid rocket motor components (including Explosives Class Number), advanced composite materials (e.g. fabricated from silica, graphite, carbon, boron, fiberglass), batteries, Class I/Class II ODS/ODC materials, and asbestos; (2) A general description (to include a graphic or drawing) of where these materials are located within the end item; (3) Required maintenance/repair/support materials to include; EPA 17 List materials, sealants, adhesives, coatings (identified by MIL SPEC), and Class I/Class II ODS/ODC materials; and (4) any Emergency Planning and Community Right-To- Know Act (EPCRA) 302/313 materials (identified at http://www.epa.gov/emergencies/docs/chem/list_of_lists.pdf) utilized in the manufacturing process. Provide immediate notification to the COR of any proposed hazardous material mitigation/elimination efforts that may adversely impact schedules, cost and/or performance.
3.3 Packaging and Marking
3.3.1 Clearly and legibly mark the outside of each box in red with the FMS Case Designator and FMS record number.
3.3.2 Attach an Issue Release/Receipt Document, to the outside and inside of each package. The repair service value, not the material acquisition value, is to be printed on the form, per Defense Security Cooperation Agency (DSCA) Policy 12-17.
3.3.3 Pack and preserve in compliance with the International Plant Protection Convention (IPPC) regulation of Wood Packaging Material (WPM) in International Trade. All WPM must bear the IPPC official mark to signify compliance with the IPPC standard. In order to ensure your WPM is compliant a listing of inspection agency contacts may be obtained by visiting the American Lumber Standards Committee (ALSC) website at www.alsc.org or by contacting the ALSC at 301-972-1700. When shipping containers are received that meet requirements and are suitable for return shipment of serviceable assets, they shall be reclaimed, stored, and protected for reuse IAW MIL- STD 2073-1E1, paragraphs 2.10 and 5.3, Standard practice for Military Packaging.
3.3.4 Identify hazardous material designated as such under 49 United States Code (USC) 5101 to 49 USC 5127.
Hazardous material must be placarded under 49 Code of Federal Regulations (CFR) 172, Subpart F, or any quantity of material listed as a select agent or toxin in 42 CFR 73. Additionally, substances must be placarded if they have hazardous characteristics such as flammable, corrosive, reactive, toxic, radioactive, poisonous, carcinogenic or infectious, properties capable of producing adverse effects on the health and safety or the environment of a human being. Legal definitions are found in individual regulations. Any substance or material, that when involved in an accident and released in sufficient quantities, poses a risk to people’s health, safety, or property. These substances and materials include explosives, radioactive material, flammable liquid or solids, combustible liquids or solids, poisons, oxidizers, toxins, and corrosive material (Federal Emergency Management Agency definition). The Department of Transportation (DoT) uses the term Hazardous material which covers eight hazard classes, some of which have subcategories called classifications and a ninth class covering other regulated material. The DoT includes in its regulations hazardous substances and hazardous wastes as other regulated material, both of which are regulated by the EPA, if their inherent properties would not otherwise be covered.
3.4 Program Management
3.4.1 Provide a Program Manager (PM) to serve as the primary POC for leading and integrating maintenance support on behalf of an international program that supports Army FMS customers. The PM must interface with the COR for the purpose of tracking, analyzing, and managing maintenance repairs; interfacing with subcontractors to solve maintenance issues in accordance with contractual standards; providing maintenance updates and exchanging information with the COR; and possessing expertise in contract execution. Provide a resume for the PM who must possess a Bachelor’s degree and have a minimum of five (5) years experience in maintenance management of items similar to those managed by the program (e.g. for example, tanks, trucks, aircraft and communications equipment etc.) and international program support. PM must have experience in contract execution and logistical planning. The PM must have a Secret Clearance and provide a completed DD form 2875 with the type and date of the investigation for the Secret clearance in order to obtain WebRoR access within seven (7) days of contract award. A token will be issued that will provide an access code to WebRoR. Any replacement staff for key personnel through the life of this contract shall have equal or better experience than what was proposed by the offeror during the competition for the base contract award.
3.4.2 Contractor personnel assigned to manage FMS repair assets must have specialized and two (2) years experience in maintenance management of items similar to those managed by the program (e.g. for example, tanks, trucks, aircraft and communications equipment etc.) (Must have experience in logistics planning, including transportation planning, with basic knowledge in contract execution. Provide resumes that show two (2) years experience. It is required that Contractor personnel are skilled in the use of computer programs such as Microsoft Excel, Word, and PowerPoint. Contractor personnel must be able to communicate effectively, both orally and in writing. Must possess a Secret clearance and submit a completed DD form 2875 with the type and date of the investigation for the Secret clearance in order to obtain access to WebRoR within seven (7) days of contract award.
A token will be issued that will provide an access code to WebRoR.
3.4.3 Respond to daily email and telephone inquiries regarding the statuses of repairs and the overall program.
Discuss/resolve any program issues with the KO, COR, as required.
3.4.4 Develop a supplier management plan IAW CDRL A015, to ensure repair facilities are meeting contract standards.
3.4.5 Participate in bi-monthly program reviews, upon request of the USG, IAW CDRL A016 to review specific country programs or to address current issues. Participate in a bi-annual program review, upon request of the USG, to discuss near- mid-, and long-term planning; program status; issues affecting program performance. Bi-annual reviews may be held at various locations, including the U.S. Army Contracting Command (ACC), Aberdeen Proving Ground, MD; USASAC, New Cumberland, PA; USASAC, Redstone, AL; the Contractor’s facility or via Video Telephone Conference (VTC). Respond to ad hoc data requests, as required. Assist in preparation of briefings and presentations, as required.
3.4.6 Develop a staffing plan IAW CDRL A017 to prepare for significant surges in workload.
3.4.7 Provide recommendations, economical solutions or other information, which would be beneficial to the customer country, to the COR.
3.4.8 Submit invoices within 90 days of repair return in Wide Area WorkFlow (WAWF). All applicable signed documents such as, repair/service invoice, Material Inspection and Receiving Report (DD 250), Commercial Bill of Lading, CoCs, Component Removal and Repair/Overhaul Records (Department of the Army 2410), Disposal Certificates must be provided with submission of the invoice. Payment will be held in abeyance if all applicable documents are not provided. The FMS case/line, tracking record number, quantity, NSN or P/N, S/N and repair/service cost must be noted on the invoice.
3.4.9 Investigate and assist the COR in resolving Supply Discrepancy Reports (SDR). An SDR is submitted by the customer country when an item has been returned but not properly repaired. An Equipment Inspection and Maintenance Worksheet, Department of Army (DA) Form 2404 will be included with the SDR submission as well as any Quality Deficiency Reports (QDRs) prepared. The Contractor shall log all information received, review and investigate SDRs. The investigation results including conclusive definitive cause and corrective action shall be provided to the COR within 30 calendar days of receipt of the SDR. FMS customer countries are permitted up to one
(1) year from the time of shipment to submit SDRs per Defense Logistics Agency Instruction (DLAI) 4140-55, Chapter 17, SDR Processing, and Chapter 6 of the Security Assistance Management Manual (SAMM).
3.4.9.1 Provide a recommendation of validity/non-validity for all SDRs. The USG, however, is the final authority for determining SDR validity and closure. SDR processing could extend beyond the contract period of performance.
3.4.9.2 If deemed valid, the item shall be serviced at no cost or an equitable adjustment shall be provided IAW Army Regulation (AR)-735-11-2 “Reporting of Supply Discrepancies” and the Defense Logistics Manual for Non- Standard Issues. In the event of an equitable adjustment required of the vendor, the Contractor shall provide a credit on the contract the repair was billed so funds can be returned to the FMS customer.
3.4.9.3 If deemed invalid, provide results of the investigation and estimated cost of repair to the COR.
3.4.9.4 Track progress of SDR resolution in WebRoR beginning with receipt of the SDR and providing disposition instructions: (1) If a TT&E cost is involved and TT&E ECD; (2) Receipt of asset at the repair facility and (3) Return shipment to the customer.
3.4.10 Assist the COR in resolving Transportation Discrepancy Reports (TDR). A TDR is a loss or damage of an asset while in-transit. The Contractor shall investigate a TDR ONLY if it has occurred on a shipment made by their carrier while in-transit for testing or component repair, at no additional cost to the customer. The investigation results, including conclusive definitive cause and corrective action, shall be provided to the COR within 30 calendar days of receipt of the TDR. FMS customer countries are permitted up to one (1) year from the time of shipment to submit TDRs
3.4.11 Investigate with the repair facility to resolve warranty claims submitted by the FMS customer.
3.4.12 Resolve all potential Organizational Conflicts of Interest (OCI) issues in order to negate the impact on any contract requirement. For the purpose of this provision, “Contractor” includes parent company, subsidiaries, affiliates, and entities under control of the Contractor. It is the Contractor’s responsibility to inform the KO within ten (10) days of any OCI or potential OCI, as defined in the Federal Acquisition Regulations (FAR) section 9.5.
3.4.13 Safeguard proprietary data from unauthorized use or disclosure anytime the Contractor is granted access to proprietary information of other contractors in performing services for the USG. Applicability extends as long as the data remains proprietary. Further, the Contractor shall not utilize the data thus obtained to supply a system or components thereof to the USG outside this contract. Nor shall it use such data in supplying parts or performing for the DoD additional audits, studies, or evaluations.
3.4.14 Provide the USG with Contractor technical POCs. Establish and maintain an address directory of Contractor organizational POCs IAW CDRL A018.
3.5 Quality Assurance
3.5.1 Administer and execute a Quality Assurance (QA) Program and provide a QA Plan with the proposal, IAW CDRL A019 which will be incorporated in the contract. This QA plan shall consist of the following elements:
-Processes for the contractor to attain and maintain certification to highest industry quality standards.
-Quality records and data management -Definitions and abbreviations -Conformance with Federal Acquisition Regulation (FAR) and supplements -Standard terms and conditions
-QA orientation -Conduct of internal and external surveillance and audits -Communication and customer relations -Identification of CSI -Process of verifying incoming and outgoing material, proper packaging, and accuracy of shipping documentation -All flow down requirements from Contractors to subcontractors the contractor shall follow the standards set forth in the Quality Assurance Surveillance Plan.
3.5.2 Quality System. Prepare, implement, and maintain a quality system and identify in the QA Plan using as a reference ISO 9001, AS9100, AS9110, American Society for Quality Control (ASQC)-Q9002, or ASQC-Q9003 as applicable for supplies and services provided on this contract. ASQC-A9002 shall be used as a guide while preparing and maintaining a quality system for repairs performed at suppliers’ locations and repairs performed at field facilities. This requirement shall be required of all subcontractors and suppliers using the contractor’s standard purchasing/quality assurance statements, when applicable.
3.6 Information Management:
3.6.1 Web Repair of Reparables (WebRoR)
3.6.1.1 WebRoR is the DoD system of record for managing the repair and return program. Establish an account in the Security Cooperation Information Portal (SCIP) at https://www.scportal.us/home/registration-info.html within 7 days after contract award. This is required in order to access WebRoR to enter individual asset status updates and notifications. SCIP tokens will be provided by the USG.
The Contractor shall utilize the WebRoR as the primary means of tracking maintaining, and reporting the status of repairs.
3.6.1.2. Complete the DoD Information Assurance (IA) Awareness training before issuance of WebRoR access and annually thereafter. Comply with all other DOD and Army training requirements in DoD 8570-01, DoD 8570-01 M and AR 25-2 within six (6) months of employment.
3.6.2 Protect country-specific information in all communications IAW AR 380-5, Chapter 5, Section III, 5-19 when Foreign Government Information (FGI) is disclosed to the USG, it is done so with the understanding that the information will be protected and will not be declassified or released to another nation or to the public without the express permission of the originating government.
3.6.3 Maintain all contract documents for the life of the contract. All documents shall be provided to the USG upon closure of the contract. Upon completion of the contract, all non-proprietary data shall remain the property of the USG. All contract documents applicable to repair/service performed, shall be made available for review to any agency or individual authorized by the KO or COR at any time.
3.6.4 Obtain Non-Disclosure Agreements (NDAs) from employees. This applies to each employee engaged in any effort connected with…
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