About this file

This document is a submittal package for approval of a Cleaver Brooks/NATCOM Burner Management System (BMS) for the Hines VA Hospital Boiler Plant project in Illinois. The submittal was transmitted by Mechanical, Inc. Westmont on June 2, 2017 (Submittal #48, Revision 0) to Walsh Construction/Matt Dexheimer for review and approval, with a requested response date of July 3, 2017. The package includes BMS Wiring Schematics and BMS Panel Layout documentation and references coordination with the Hayes-Cleveland Controls for Boilers Submittal 230911. The contractor notes that both Cleaver Brooks and Hayes-Cleveland requested expedited turnaround to maintain project deadlines. The reviewing architect (HGA) issued conditional approval as a Burner Control Panel submittal per specification section 23 09 11 - 2.5, contingent on confirmation that the following submittal is the "Burner Control Panel," and conditionally approved with requirements to provide fan-type ventilation to protect from overheating per specification section 23 09 11 - 2.1B or confirm ventilation is not required.

The BMS includes comprehensive electrical schematics and control logic for a low-NOx burner system serving a boiler plant. Key system components include fuel selection controls (gas/oil), ignition and flame detection (Fireye scanner), safety shutoff valves, pressure and level switches for water/steam/fuel management, modulation controls, purge sequencing, and alarm systems for low water cutoff, high water level, and flame failure. The control panel operates on 120 VAC, single-phase, 60 Hz power with an 8-amp rating and includes multiple terminal blocks, relays, contactors, and a BACnet communication interface. The system incorporates comprehensive interlocking logic for safe burner operation across gas and oil firing modes with pilot and main flame monitoring. Panel layout dimensions are approximately 35.4" W x 47.2" H and includes NEMA 4X construction rated for 110°F ambient temperature design.

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TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR

MANUFACTURER'S CERTIFICATES OF COMPLIANCE

For use of this form, see ER 415-1-10; the proponent agency is CECW-CE.

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)

DATE TRANSMITTAL NO.

TO: FROM: CONTRACT NO. CHECK ONE:

THIS IS A NEW TRANSMITTAL

THIS IS A RESUBMITTAL OF

TRANSMITTAL ___________

SPECIFICATION SEC. NO. (Cover only one section with each transmittal) PROJECT TITLE AND LOCATION 01-Main Register THIS TRANSMITTAL IS FOR: (Check one)

FIO GA DA CR DA/CR DA/GA

ITEM

NO.

(See Note 3) a.

DESCRIPTION OF SUBMITTAL ITEM

(Type size, model number/etc.)

b.

SUBMITTAL

TYPE CODE

(See Note 8) c.

NO.

OF

COPIES

d.

CONTRACT REFERENCE

DOCUMENT

SPEC.

PARA. NO.

e.

DRAWING

SHEET NO.

f.

CONTRACTOR

REVIEW

CODE

g.

VARIATION

Enter "Y" if requesting a variation

(See Note 6) h.

USACE

ACTION

CODE

(Note 9) i.

REMARKS I certify that the above submitted items have been reviewed in detail and are correct and in the strict conformance with the contract drawings and specifications except as otherwise stated.

NAME AND SIGNATURE OF CONTRACTOR

SECTION II - APPROVAL ACTION

ENCLOSURES RETURNED (List by item No.) NAME, TITLE AND SIGNATURE OF APPROVING AUTHORITY DATE

ENG FORM 4025-R, MAR 2012 REPLACES EDITION OF MAR 95, WHICH IS OBSOLETE.

6/6/2017 23 09 11-1.2

23 09 11 INSTRUMENTATION AND CONTROL FOR BOILER PLANT

W912QR-16-C-0020 NA

Illinois Resident Office

1 Rock Island Arsenal, Bldg 110

Rock Island, Illinois 61204-2004

Walsh Federal JV

929 West Adams Street

Chicago, IL 60607

Hines VA Boiler Plant Hines VA Hospital

X 23 09 11-1

X

3 Burner Management System SD-03 4 2.3 A mdexheimer Text Box Matt Dexheimer mdexheimer Image

SUBMITTAL FOR APPROVAL

Mechanical, Inc. Westmont Hines VA Hospital - New Boiler Plant Job Number: 2175.

DATE: 06/02/2017

SPEC #: 235233

REV #: 0

To: Matt Dexheimer From: Ted Mora Walsh Construction Mechanical, Inc. Westmont 929 W Adams St 900 Oakmont Lane, Suite 200 Chicago, IL 60607 Westmont, Illinois 60559

We are transmitting the following Submittal Package 48 Cleaver Brooks/NATCOM Burner Management System item(s) for your review in accordance with the contract specification 235233.

Please review and respond by 07/03/2017 in accordance with the contract documents.

Submittal # Rev # Description Copies Status

48 0 Cleaver Brooks/NATCOM Burner Management System 1 Submitted

Additional Details:

BMS Wiring Schematics BMS – Panel Layout

This submittal is to be reviewed in combination with the Hayes-Cleveland Controls for Boilers Submittal 230911.

Cleaver Brooks and Hayes-Cleveland are requesting a quick turnaround for this submittal to maintain project deadlines.

We have examined this submittal and to the best of our knowledge, it conforms with the mechanical plans, specifications, details, and dimensions.

Sincerely, Ted Mora

Contractor:

Mechanical, Inc. Westmont

Contractor’s Stamp

Mechanical, Inc.

Description: Cleaver Brooks/NATCOM Burner Management System Spec. No: 235233 Checked By: Ted Mora

Content has been reviewed and to the best of our knowledge complies with specifications and contract documents.

Approving Firm:

Walsh Construction

Architect’s Stamp meadrianar Text Box HGA Comments:

- This does not meet the specifications for the Burner Managenment system (spec section 23 09 11 - 2.3. ).

- Conditionally approved as Burner Control Panel submittal per spec section 23 09 11 - 2.5. Confirm the following submittal is the "Burner Control Panel".

- Provide fan type ventilation to protect from overheating per spec section 23 09 11 - 2.1B, or confirm ventilation not required.

meadrianar Text Box USACE Code C meadrianar New Shop Stamp

Transmittal #: 6 CB Project #: SP‐4488‐91 Transmittal Date: 5/26/2017 Transmittal Type: Electronic

Client Name: VA Hines CB Project Manager: Brennan Frierson

(402) 434‐2023 ATTENTION: Ted Mora tmora@mechinc.com bfrierson@cleaverbrooks.com Betty Wagner bwagner@mechinc.com

CB Project Engineer: Shea Lusero Scott Truitt struitt@mechinc.com

(402) 323‐6539 Chris Bardell cbardell@mechinc.com slusero@cleaverbrooks.com Jeff Scott jscott@mechinc.com

PDF Resubmittal Boiler General Arrangement & Base Loading 722‐08183 0 Info/Record

6/9/2017 Boiler Performance SP‐4488‐91 ‐ VA Hines ‐ Boiler Performance B Approval

Project Data Sheets (Boiler) PDS 4488‐89 VA Hines ‐ LH 0 Info/Record Project Data Sheets (Boiler) PDS 4490‐91 VA Hines ‐ RH 0 Info/Record

Safety Valve Calculations SP‐4488‐91 ‐ VA Hines Rev A ‐ Safety Valve Calculation

0 Info/Record

6/9/2017 Project Trim List PTL ‐ SP‐4488‐89 VA Hines ‐ LH B Approval Burner Performance 20276_STD_BR_SIMUL_V25 2 Info/Record

6/9/2017 .SAT Model Burner Fuel Train Drawing ( .SAT File ONLY) 20276_FT‐3005 Pre Approval .SAT Model Burner Fuel Train Drawing ( .SAT File ONLY) 20276_FT‐3005 Pre Approval

Burner Oil Gun Support 20276_GA‐1001 A Approval Burner General Arrangement 20276_GA‐2500 B Approval

6/9/2017 Electrical Bill of Material 20276_BE‐1000 A Approval 6/9/2017 Electrical Wiring Specification 20276_EWS‐1000 A Approval 6/9/2017 BMS Wiring Schematics 20276_EL‐1000 A Approval 6/9/2017 BMS ‐ Panel Layout 20276_PA‐1000 A Approval 6/9/2017 Windbox ‐ Piping General Arrangement (4490/91) 20276_FT‐2001 B Approval 6/9/2017 FGR Flowmeter General Arrangement 20276_VD‐1100 A Approval

Painting Specification 20276_PS‐1000 1 Info/Record 6/9/2017 Junction Box Drawings 20276_JB A Approval

The documents in this submittal are either for "Record/Info" or "Approval." Please return all documents labeled for "Approval", after noting your Approval or comments on them, to our Document Control Group at "NebDC@CleaverBrooks.com" to avoid any processing delay. If you have any questions please contact your Project Manager.

Submittal Return Due Date

Ref #1 Ref #2 NOTES Drawing/Document

Description Drawing/Document

Number Current Revision

Issued For

Cleaver Brooks • 6940 Cornhusker Hwy, Lincoln NE, 68507 • Phone: (402) 434-2000 • Fax: (402) 434-2006 • www.CleaverBrooks.com NebDC@CleaverBrooks.com struitt Snapshot struitt Snapshot struitt Text Box struitt Text Box struitt Text Box struitt Text Box struitt Line struitt Line struitt Line struitt Line struitt Line struitt Line struitt Text Box megeorges Text Box HGA Comments:

- This does not meet the specifications for the Burner Managenment system (spec section 23 09 11 - 2.3. ).

- Conditionally approved as Burner Control Panel submittal per spec section 23 09 11 - 2.5. Confirm the following submittal is the "Burner Control Panel".

- Provide fan type ventilation to protect from overheating per spec section 23 09 11 - 2.1B, or confirm ventilation not required.

REVISION

REV DESCRIPTION DRAWN CHECK APPRO. DATE

A ISSUED FOR APPROVAL A.D. P.D. F.M. 2017-05-23

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CLIENT

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QTY BY CONTRACT:

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REVISION

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PRÉLIMINAIRE PAS POUR CONSTRUCTION

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PRELIMINARY NOT FOR CONSTRUCTION

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FOR CLIENT APPROVAL

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AS NOTED

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UNLESS OTHERWISE SPECIFIED,

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TOLERANCES

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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CHECKED

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CLIENT REFERENCE REFERENCE

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TITLE

AutoCAD SHX Text This drawing and all information therein are and shall remain the property of

AutoCAD SHX Text CLEAVER BROOKS NATCOM ; shall be held confidential;shall not be reproduced,copied or

AutoCAD SHX Text otherwise disposed of directly or indirectly;and shall not be used in whole or in part

AutoCAD SHX Text without the full knowledge and prior written consent of CLEAVER BROOKS NATCOM.

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CONFIDENTIALITY NOTICE

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CLEAVER BROOKS NATCOM REFERENCE REFERENCE

AutoCAD SHX Text No. DRAWINGDRAWING

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NATCOM LOW-NOX BURNER

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BMS WIRING SCHEMATICS

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VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

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SP-4488/89/90/91

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EL-1000

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CB-NEBRASKA BOILER

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COMPANY

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NTS

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PI-1000_REV-B / 627-02353_REV-B

120VAC / 1ɸ / 60Hz

FLA : 9.25A

POWER SUPPLY BY OTHERS

GND

L N

RECP103

C NC

STOP

BURNER

PB112

C NO

START

BURNER

PB112A

C NC

BMS PANEL

E-STOP

PB112B

C NC

E-STOP

REMOTE

PB112C

NC

NO

A2A1

106,377

REQUEST

BURNER START

CR112

BURNER START

N2

LT114

W

DC-N

TB4

1180+

TB4

TB2

TB1

TB1

GND

TB0

N`

TB0

H

TB0

REQUEST

BURNER START

CR112

MFTR-2

CR160

MFTR-1

CR159

FLAME FAILURE

CR178

TB2

8A

FU112

TB2

1A

FU114

TB2

4A

FU118

L

N

PWS118

BMS POWER SUPPLY

60W

ISOLATED

DC GND

N

TB2

1180+ to 261 to 142

5A

CB103

H

N

11211120

DC-N

to 261

N to 160

LINE

FILTER

LF107

L N

G G

L N

10A

CB108

DISC102

PA-1000

25A

10A

CB107

to 121 to 121

N to 121

N

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CLIENT

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QTY BY CONTRACT:

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REVISION

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AS NOTED

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UNLESS OTHERWISE SPECIFIED,

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.XXXX

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.XXX

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.XX

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TOLERANCES

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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CHECKED

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CLIENT REFERENCE REFERENCE

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TITLE

AutoCAD SHX Text This drawing and all information therein are and shall remain the property of

AutoCAD SHX Text CLEAVER BROOKS NATCOM ; shall be held confidential;shall not be reproduced,copied or

AutoCAD SHX Text otherwise disposed of directly or indirectly;and shall not be used in whole or in part

AutoCAD SHX Text without the full knowledge and prior written consent of CLEAVER BROOKS NATCOM.

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CONFIDENTIALITY NOTICE

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CLEAVER BROOKS NATCOM REFERENCE REFERENCE

AutoCAD SHX Text No. DRAWINGDRAWING

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NATCOM LOW-NOX BURNER

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BMS WIRING SCHEMATICS

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VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

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SP-4488/89/90/91

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EL-1001

AutoCAD SHX Text A

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CB-NEBRASKA BOILER

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COMPANY

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NTS

AutoCAD SHX Text A.D.

AutoCAD SHX Text 2017-05-15

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PA-1000

NC

NO

A2A1

122,133,149,170

OIL SELECTION

CR125

NC

NO

A2A1

141,151,187

GAS SELECTION

CR122

OIL

X00

OFF

GAS

FUEL SELECTION

SS122

00X to 161

N to 161

NC

NO

A2A1

GAS SELECTION

CR123

NC

NO

A2A1

267,343

OIL SELECTION

CR126

PA-1000

SELECTED

NATURAL GAS

LT121

A

PA-1000

SELECTED

OIL

LT124

A from 120

N from 120 from 115

N to 149

N to 151

N to 151

N to 151

N to 153

N to 153

N to 157

JB-1100

N

TB1

N

TB1

JB-X300

N

TB1

JB-X300

N

TB1

JB-X300

N

TB1

N

TB1

JB-X300

N

TB1

JB-X300

N

TB1

JB-1100

N

TB1

MPG-582

MULTI-POINTER GAUGES

MODEL-D-06200-00

HAY'S CLEVELAND

L N

TB2

1A

FU130

N

TB1

SELECTED

PILOT NATURAL GAS

LT132

A

TB1

TB1

TB2

1A

FU132

SELECTED

PILOT NATURAL GAS

ZS-X0115-A

TB1

TB1

SELECTED

PILOT PROPANE GAS

ZS-X0115-B

SELECTED

PILOT PROPANE GAS

LT133

A

TB2

4A

FU122

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CLIENT

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QTY BY CONTRACT:

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REVISION

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AS NOTED

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UNLESS OTHERWISE SPECIFIED,

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.XXXX

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TOLERANCES

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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CHECKED

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CLIENT REFERENCE REFERENCE

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TITLE

AutoCAD SHX Text This drawing and all information therein are and shall remain the property of

AutoCAD SHX Text CLEAVER BROOKS NATCOM ; shall be held confidential;shall not be reproduced,copied or

AutoCAD SHX Text otherwise disposed of directly or indirectly;and shall not be used in whole or in part

AutoCAD SHX Text without the full knowledge and prior written consent of CLEAVER BROOKS NATCOM.

AutoCAD SHX Text

CONFIDENTIALITY NOTICE

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CLEAVER BROOKS NATCOM REFERENCE REFERENCE

AutoCAD SHX Text No. DRAWINGDRAWING

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NATCOM LOW-NOX BURNER

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BMS WIRING SCHEMATICS

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VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

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SP-4488/89/90/91

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EL-1002

AutoCAD SHX Text A

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CB-NEBRASKA BOILER

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COMPANY

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NTS

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LSLL-1300

LOW LOW

WATER CUTOFF

C NO

CUTOFF BYPASS

LOW WATER

HS-X3415A

NC

NO

A2A1

BYPASS LOW LEVEL

CR144

JUMPER

JUMPER JUMPER

JUMPER

JUMPER

NOC

PRESSURE SWITCH

LOW LOW ATOMIZING MEDIA

PSLL-X0895

LSLL-X3410

AUX. LOW WATER

CUTOFF

C NO

NC

to 231 to 228 to 230 to 229 to 225 to 226 to 222 to 223 to 224

TB2

TB1

TB2

TB2

TB1

TB1

TB1

TB1

TB1

TB1 TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

GAS SELECTION

CR122

OIL SELECTION

CR125

GAS SELECTION

CR122

to 232 to 233

NOC

PRESSURE SWITCH

MAIN GAS LOW LOW

PSLL-X0330

to 234

OIL SELECTION

CR125

NCC

PRESSURE SWITCH

MAIN GAS HIGH HIGH

PSHH-X0365

TB1

TB1

TB1

TB1

to 235 to 236

NC C

PRESSURE SWITCH

STEAM HIGH HIGH

PSHH-X3471

TB1

TB1

TB1

TB1

TB1

TB1

to 237

NOC

PRESSURE SWITCH

PROPANE PILOT LOW LOW

PSLL-X0130

to 238 to 239

PERMISSIVE

CUSTOMER

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

JUMPER

RUNNING

FD FAN

SIC-X2200

NO C

LOW DIF. PRESSURE SWITCH

MINIMUM COMB. AIR

FSLL-X2030

to 243

NC

NO

A2A1

MFTR-1

CR159

NC

NO

A2A1

MFTR-2

CR160

MFTR-1

CR159

MFTR-2

CR160

P

BS-11300

YB110DC

FIREYE

142,163,183

JB-1100

TB1

JB-1100

TB1

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

JB-1100

TB1

JB-1100

TB1

to 282 from 113 from 287

N from 116

N

N to 148

N from 159

CUTOFF BYPASS ALARM

LOW WATER

L2L1

LGT-X3415A

A

TB1

N

TB1

NO C

PRESSURE SWITCH

LOW LOW ATOMIZING MEDIA

PSLL-X0930

JB-X300

TB1

JB-X300

TB1

NO C

PRESSURE SWITCH

MAIN OIL LOW LOW

PSLL-X0530

JB-X300

TB1

JB-X300

TB1

NOC

PRESSURE SWITCH

HIGH STEAM DRUM

PSH-X3470

NC C

PRESSURE SWITCH

MAIN OIL HIGH HIGH

PSHH-X0565

LN

UL-X0130

LN

UL-X0365

LN

UL-X0330

LN

UL-X0565

LN

UL-X0930

LN

UL-X0530

LN

UL-X0895

C NO

CUTOFF BYPASS

AUX. LOW WATER

HS-X3415B

TB1

CUTOFF BYPASS ALARM

AUX. LOW WATER

L2L1

LGT-X3415B

A

TB1

BYPASS LOW LEVEL

CR144

LOW LOW WATER CUROFF

CR288

N from 135

N from 140

N from 139

N from 138

N from 137

N from 136

N from 134

N

N N N

N

NN

TB1

JB-X300

TB1

JB-X300

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

N

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

N

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

TB1

NOT LOW

STACK DAMPER

ZSL-X2630

NC C

PRESSURE SWITCH

FURNACE HIGH HIGH

PSHH-X2400

JB-1100

TB1

JB-1100

TB1

JUMPER

PA-1000

MODULATION

RELEASE FOR

CR172

NON-RECYCLE LIMIT

CCS PERMISSIVE

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CLIENT

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QTY BY CONTRACT:

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REVISION

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AS NOTED

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UNLESS OTHERWISE SPECIFIED,

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.XXXX

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.XXX

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TOLERANCES

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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CHECKED

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CLIENT REFERENCE REFERENCE

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TITLE

AutoCAD SHX Text This drawing and all information therein are and shall remain the property of

AutoCAD SHX Text CLEAVER BROOKS NATCOM ; shall be held confidential;shall not be reproduced,copied or

AutoCAD SHX Text otherwise disposed of directly or indirectly;and shall not be used in whole or in part

AutoCAD SHX Text without the full knowledge and prior written consent of CLEAVER BROOKS NATCOM.

AutoCAD SHX Text

CONFIDENTIALITY NOTICE

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CLEAVER BROOKS NATCOM REFERENCE REFERENCE

AutoCAD SHX Text No. DRAWINGDRAWING

AutoCAD SHX Text

NATCOM LOW-NOX BURNER

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BMS WIRING SCHEMATICS

AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

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SP-4488/89/90/91

AutoCAD SHX Text

EL-1003

AutoCAD SHX Text A

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CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

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A

W

X

D

M

COMMON

BS-11300

YB-110DC

FIREYE

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

TB1

N

TB1

JUMPER

TB1

TB1

TB1

JUMPER

JUMPER

NO C

PURGE FLOW SWITCH

COMBUSTION AIR

FSL-12035

NO C

DAMPER LOW FIRE POSITION

COMBUSTION AIR INLET

ZSL-X2070

NOC

LOW FIRE POSITION

NATURAL GAS FCV

ZSL-X0370

NOC

LOW FIRE POSITION

FUEL OIL FCV

ZSL-X0570

NOC

OIL GUN ENGAGED

ZS-X1300

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

OIL SELECTION

CR125

JB-1100

TB1

JB-1100

TB1

JB-X300

N

TB1

JB-X300

TB1

NC

NO

A2A1

REQUEST

FD FAN START

CR170

TB2

AUTO

00X

OFF

HAND

SS170

X00

TB2

2A

FU171

from 140

N from 140 to 201

N to 181

NC

NO

A2A1

313,347

FLAME FAILURE

CR178

N

TB1

JB-1100

N

TB2

JB-1100

TB2

TB1

EX-X1300

IGNITION

TRANSFORMER

JB-1100

NOC

HIGH POSITION SWITCH

FGR

ZSH-X2170

NO C

LOW POSITION SWITCH

FGR

ZSC-X2170

JUMPER

NOC

DAMPER HIGH POSITION

COMBUSTION AIR INLET

ZSH-X2070

NL

ATOMIZING STEAM

SHUT-OFF-VALVE

BSV-X0840

NC

NO

A2A1

157,345

MODULATION

RELEASE FOR

CR172

NC

NO

A2A1

PURGE

CONTROL TO

CR173

PA-1000

FLAME FAILURE

LT179

R from 134 to 300

AutoCAD SHX Text

CLIENT

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QTY BY CONTRACT:

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UNLESS OTHERWISE SPECIFIED,

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AutoCAD SHX Text

AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

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TOLERANCES

AutoCAD SHX Text 1%%D

AutoCAD SHX Text 1/8"

AutoCAD SHX Text .005

AutoCAD SHX Text .010

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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CHECKED

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NATCOM LOW-NOX BURNER

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AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1004

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text P.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text

N

TB1

TB1

NC

NO

A2A1

RELAY

PILOT FLAME ON

CR182

BS-11300

YB-110DC

FIREYE

JB-1100

TB1

JB-1100

N

TB1

JB-1100

N

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

N

TB1

TB1

JB-X300

TB1

JB-X300

N

TB1

N

TB1

JB-X300

N

TB1

JB-X300

TB1

MAIN GAS VENT VALVE

PROOF OF CLOSURE

ZSC-X0350

JB-X300

N

TB1

JB-X300

TB1

GAS SELECTION

CR122

RELAY

PILOT FLAME ON

CR182

OIL SELECTION

CR125

N

TB1

TB1

JB-1100

N

TB1

JB-1100

TB1

JB-1100

N

TB1

JB-1100

TB1

NC

NO

A2A1

RELAY

MAIN FLAME ON

CR194

RELAY

MAIN FLAME ON

CR194

N from 180

N to 201

18711870

N

NL

PILOT GAS 1ST SAFETY

SHUT-OFF-VALVE

BSV-X0140

NL

PILOT GAS AUTOMATIC

VENT VALVE

BSV-X0150

NL

PILOT GAS 2ND SAFETY

SHUT-OFF-VALVE

BSV-X0160

MAIN GAS 1ST SAFETY

SHUT-OFF-VALVE

BSV-X0340

MAIN GAS 2ND SAFETY

SHUT-OFF-VALVE

BSV-X0360

MAIN GAS AUTOMATIC

VENT VALVE

BSV-X0350

MAIN FUEL OIL 1ST SAFETY

SHUT-OFF-VALVE

BSV-X0540

MAIN FUEL OIL 2ND SAFETY

SHUT-OFF-VALVE

BSV-X0560

N

AutoCAD SHX Text

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TOLERANCES

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CHECKED

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AutoCAD SHX Text

CONFIDENTIALITY NOTICE

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NATCOM LOW-NOX BURNER

AutoCAD SHX Text

BMS WIRING SCHEMATICS

AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1005

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text P.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text from 180

100 OHMS 1/2W

RES203

TB2

TB2

BE-11300

FLAME RELAY

J5

J2

J1

ED610FIREYE

BK

WH

MODBUS RTU

[ED512-8 CABLE]

BLL-510 DISPLAY

[ED580-8 CABLE]

TO YZ-300 ANNUNCIATOR

TB2

2A

FU215

TB1

TB1

TB1

TB1

N

TB1

TB1

TB1

TB1

TB1

MAIN GAS SHUT-OFF VALVE

PROOF OF CLOSURE

ZSC-X0340

MAIN GAS SHUT-OFF VALVE

PROOF OF CLOSURE

ZSC-X0360

8 7

FUEL OIL SHUT-OFF VALVE

PROOF OF CLOSURE

ZSC-X0540

8 7

FUEL OIL SHUT-OFF VALVE

PROOF OF CLOSURE

ZSC-X0560

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-1100

TB1

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

JB-X300

TB1

RJ12

RJ45

RJ45

E

L2

L1

S2

S1

BS-11300

YB-110DC

FIREYE

CHASSIS GND

to 241 to 245 to 268 from 270

N to 241

N from 200 to 322 to 322

N

AutoCAD SHX Text

CLIENT

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AutoCAD SHX Text

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AutoCAD SHX Text

UNLESS OTHERWISE SPECIFIED,

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.XXXX

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.XXX

AutoCAD SHX Text

.XX

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AutoCAD SHX Text

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AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

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TOLERANCES

AutoCAD SHX Text 1%%D

AutoCAD SHX Text 1/8"

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ALL DIMENSIONS ARE IN INCHES.

AutoCAD SHX Text

SCALE

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CHECKED

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AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

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AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1006

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

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COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text P.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text

BA-11300A

FIREYE YZ-300

OP. CONTROL OPEN

RECYCLING

NOT USED

LOW LOW WATER CUTOFF

AUXILIARY LOW WATER CUTOFF

NOT USED

LOW LOW ATOMIZING MEDIA FLOW

LOW LOW ATOMIZING MEDIA PRESSURE

FUEL OIL LOW LOW / HIGH HIGH PRESSURE

NOT USED

HIGH HIGH GAS PRESSURE

LOW LOW GAS PRESSURE

HIGH HIGH STEAM PRESSURE

STACK DAMPER LOW

HIGH HIGH FURNACE PRESSURE

LOW LOW PILOT GAS PRESSURE

NON RECYCLING LIMIT RELAY

NO FUEL SELECTED

PURGE TIME

TBA SEC.

from 155 from 155 from 155 from 154 from 154 from 152 from 152 from 152 from 150 from 150 from 148 from 148 from 143 from 143 from 141 from 141 from 141

AutoCAD SHX Text

CLIENT

AutoCAD SHX Text

QTY BY CONTRACT:

AutoCAD SHX Text

REVISION

AutoCAD SHX Text

AS NOTED

AutoCAD SHX Text

UNLESS OTHERWISE SPECIFIED,

AutoCAD SHX Text Angular

AutoCAD SHX Text

.XXXX

AutoCAD SHX Text Fract.

AutoCAD SHX Text

.XXX

AutoCAD SHX Text

.XX

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

TOLERANCES

AutoCAD SHX Text 1%%D

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AutoCAD SHX Text .005

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ALL DIMENSIONS ARE IN INCHES.

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SCALE

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DRAWN

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VA HINES HOSPITAL, HINES, IL

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SP-4488/89/90/91

AutoCAD SHX Text

EL-1007

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

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COMPANY

AutoCAD SHX Text

NTS

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AutoCAD SHX Text

L2E

P

RJ45

L1

BA-11300A

FIREYE YZ-300

CUSTOMER PERMISSIVE

FROM BS-11300 FIREYE

COMBUSTION AIR FLOW / FD FAN NOT RUNNING

from 220

TB2

2A

FU242

N

TB2

CHASSIS GND

to 281

N to 261 from 213 from 157

N from 200

AutoCAD SHX Text

CLIENT

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QTY BY CONTRACT:

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REVISION

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AutoCAD SHX Text

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.XXXX

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.XXX

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.XX

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AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

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TOLERANCES

AutoCAD SHX Text 1%%D

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AutoCAD SHX Text .005

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ALL DIMENSIONS ARE IN INCHES.

AutoCAD SHX Text

SCALE

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DRAWN

AutoCAD SHX Text

CHECKED

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AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1008

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

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AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text

RELAY

FAULT

RELAY

FAULT

RELAY

FLAME

FILE SELECT

24 VDC-

24 VDC+

4-20mA

BE-11300

FLAME SCANNER

TB4

2A

FU265

2650+

TB6

DC-N

TB6

2670+

TB6

TB6

TB6

2750+

TB6

DC-N

TB6

SH

WH/BL

BL/RD

WH/BK

WH-RD

PINK

VIOLET

GY/RD

RED

BK/RD

OIL SELECTION

CR126

DC-N

TB4

FIREYE INSIGHT UV/IR SELF-CHECK

95DSS2-1CG FLAME SCANNER

FLAME FAILURE REPONSE TIME

(FFRT) TO BE ADJUSTED AT 1 SEC

FOR SCANNER.

PROGRAMMER FFRT : 1 SEC.

FFRT TOTAL : 2 SEC.

1180+ from 118 to 204 from 204

DC-N

from 119

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

JB-1250

TB1

FOR THE CCS

FOR THE CCS

1180+ to 321

DC-N

to 321

D C

N

AVAILABLE

AVAILABLE

FOR THE CCS

AVAILABLE

FLAME INTENSIY

AutoCAD SHX Text

CLIENT

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QTY BY CONTRACT:

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REVISION

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AutoCAD SHX Text

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.XXX

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.XX

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AutoCAD SHX Text

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TOLERANCES

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CHECKED

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AutoCAD SHX Text

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AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1009

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

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AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text

11 10

8 7

LSL-13400

WARRICK

16DMC1B0

LOW WATER ALARM RELAY

LSLL-13400

WARRICK

26MC1B0

LOW LOW WATER CUTOFF

LSLL

TB1

LSC

TB1

LSL

TB1

N

TB2

N

TB2

TB2

1A

FU292

NC

NO

A2A1

LOW LOW WATER CUROFF

CR288

from 260

N from 260

LELL-X3400

LOW LOW WATER PROBE

LSC-X3400

COMMON PROBE

LEL-X3400

LOW WATER PROBE

HEAT RESISTANT CABLE

HEAT RESISTANT CABLE

HEAT RESISTANT CABLE

to 301

N to 301

LSC

to 286 to 144 from 144

JB-1100

LSLL

TB1

JB-1100

LSC

TB1

JB-1100

LSL

TB1

NC

NO

A2A1

LOW LOW WATER ALARM

CR299

PA-1000

LOW WATER ALARM

LT300

A from 180 to 310 from 317 from 316

AutoCAD SHX Text

CLIENT

AutoCAD SHX Text

QTY BY CONTRACT:

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REVISION

AutoCAD SHX Text

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AutoCAD SHX Text

UNLESS OTHERWISE SPECIFIED,

AutoCAD SHX Text Angular

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.XXXX

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AutoCAD SHX Text

.XXX

AutoCAD SHX Text

.XX

AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

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TOLERANCES

AutoCAD SHX Text 1%%D

AutoCAD SHX Text 1/8"

AutoCAD SHX Text .005

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ALL DIMENSIONS ARE IN INCHES.

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

DRAWN

AutoCAD SHX Text

CHECKED

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CONFIDENTIALITY NOTICE

AutoCAD SHX Text

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AutoCAD SHX Text No. DRAWINGDRAWING

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NATCOM LOW-NOX BURNER

AutoCAD SHX Text

BMS WIRING SCHEMATICS

AutoCAD SHX Text

VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

AutoCAD SHX Text

SP-4488/89/90/91

AutoCAD SHX Text

EL-1010

AutoCAD SHX Text A

AutoCAD SHX Text

CB-NEBRASKA BOILER

AutoCAD SHX Text

COMPANY

AutoCAD SHX Text

NTS

AutoCAD SHX Text A.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text P.D.

AutoCAD SHX Text 2017-05-15

AutoCAD SHX Text

11 10

8 7

LSH-13400

WARRICK

16DMM1B0

HIGH WATER ALARM RELAY

LSH

TB1

LEH-X3400

HIGH WATER PROBE

HEAT RESISTANT CABLE

N

TB2

TB2

1A

FU302

from 300

N from 300

LSC

from 296

LSC

N

JB-1100

LSH

TB1

NC

NO

A2A1

HIGH WATER ALARM

CR309

HIGH WATER ALARM

LT310

A from 300

ALARM HORN

AH313

WATER LEVEL BELL

ABE316

TB2

2A

FU313

TB2

2A

FU316

FLAME FAILURE

CR178

HORN SILENCE

CR314

HORN SILENCE

CR314

NC

NO

A2A1

HORN SILENCE

CR314

BELL SILENCE

CR317

BELL SILENCE

CR317

NC

NO

A2A1

BELL SILENCE

CR317

from 316 to 298 to 307 from 316

3130 3131 3132

HORN SILENCE

PB314

BELL SILENCE

PB317

AutoCAD SHX Text

CLIENT

AutoCAD SHX Text

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REVISION

AutoCAD SHX Text

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AutoCAD SHX Text

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.XXXX

AutoCAD SHX Text Fract.

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.XXX

AutoCAD SHX Text

.XX

AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

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AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

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TOLERANCES

AutoCAD SHX Text 1%%D

AutoCAD SHX Text 1/8"

AutoCAD SHX Text .005

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ALL DIMENSIONS ARE IN INCHES.

AutoCAD SHX Text

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DRAWN

AutoCAD SHX Text

CHECKED

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NATCOM LOW-NOX BURNER

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BMS WIRING SCHEMATICS

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VA HINES HOSPITAL, HINES, IL

AutoCAD SHX Text N20276

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SP-4488/89/90/91

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EL-1011

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CB-NEBRASKA BOILER

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COMPANY

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NTS

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QUICK SERVER

-GND+

FG

PWR-

PWR+

RS G

RS485-

RS485+

ES325

MODBUS RTU

TO BACNET/IP

TB4

1A

FU326

from 208 from 208

MODBUS RTU

1180+ from 280

DC-N

from 280

D C

N

BACnet TCP/IP COMMUNICATION

FOR CUSTOMER

(300 ft MAXIMUM LENGHT)

3260+

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TOLERANCES

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VA HINES HOSPITAL, HINES, IL

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SP-4488/89/90/91

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EL-1012

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CB-NEBRASKA BOILER

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TB1

TB1

REQUEST

FD FAN START

CR170

TB1

TB1

GAS SELECTION

CR123

TB1

TB1

OIL SELECTION

CR126

DRY CONTACTS

MODULATION

RELEASE FOR

CR172

PURGE

CONTROL TO

CR173

TB1

TB1

TB1

TB1

FLAME FAILURE

CR178

TB1

TB1

LOW LOW WATER ALARM

CR299

TB1

TB1

HIGH WATER ALARM

CR309

TB1

TB1

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NATCOM LOW-NOX BURNER

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VA HINES HOSPITAL, HINES, IL

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SP-4488/89/90/91

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EL-1013

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CB-NEBRASKA BOILER

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COMPANY

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The isolated DC and shield grounding bus bars within all cabinets should then be consolidate into a master instrument grounding bus bar within that building.

Similarly, all AC bus bars within these cabinets should come together at a master safety-ground bus bar within the building.

The two master ground bus bars should then be connected to the plant overall grid.

See more at:

https://www.isa.org/standards-and-publications/isa-publications/intech/2008/march/networking-best-practices-for-process-instrumentation-cabling/#sthash.2XvAJU9S.dpuf

PANEL

DC & SHIELD

AC (CHASSIS)

PANEL

DC & SHIELD

AC (CHASSIS)

PANEL

DC & SHIELD

AC (CHASSIS)

MASTER SAFETY GROUND BAR MASTER INSTRUMENT

GROUND BAR

PLANT GROUNDING GRID

DEDICATED

PAS CLEAN

GROUND NEAR

PIB OR CCR

TYPICAL CCR OR PIB

RECOMMENDED PROCESS AUTOMATION GROUNDING SCHEME

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CLIENT

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BMS WIRING SCHEMATICS

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VA HINES HOSPITAL, HINES, IL

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SP-4488/89/90/91

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EL-1014

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CB-NEBRASKA BOILER

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COMPANY

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NTS

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REVISION

REV DESCRIPTION DRAWN CHECK APPRO. DATE

A ISSUED FOR APPROVAL A.D. P.D. S.M. 2017-05-19

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REV

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REV.

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DATE

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APPRO.

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REV.

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PRÉLIMINAIRE PAS POUR CONSTRUCTION

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DESSIN

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DRAWING

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LOGO CLIENT LOGO

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DESIGN

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CHECKED

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VÉRIFIÉ

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CONCEPTION

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DESSINÉ

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ECHELLE

AutoCAD SHX Text This drawing and all information therein are and shall remain the property of CLEAVER BROOKS

AutoCAD SHX Text NATCOM ; shall be held confidential;shall not be reproduced,copied or otherwise

AutoCAD SHX Text NATCOM ; demeurera confidentielle; ne sera reproduite, copiée ou utilisée directement ou

AutoCAD SHX Text Ce dessin et toute l'information contenu est et demeurera la propriété de CLEAVER BROOKS

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REFERENCE

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RÉFÉRENCE

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CB NATCOM

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CLIENT

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DRAWN

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TITRE - TITLE

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PROJET - PROJECT

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DRAWING

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DESSIN

AutoCAD SHX Text indirectement; et ne sera utilisée en totalité ou en partie sans la connaissance complète et

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CONFIDENTIALITY NOTICE

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AVIS DE CONFIDENTIALITÉ

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SEAL

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ENGINEER

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SCEAU

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INGÉNIEUR

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CHECK.

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QT

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LISTE DE MATÉRIAUX - BILL OF MATERIALS

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POIDS

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WEIGHT

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MATERIAL

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MATÉRIEL

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NATCOM BURNER

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BMS / CCS PANEL

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PANEL LAYOUT

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THERMAL ENGINEERING LTDA - CODELCO, CALAMA, CHILE

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BOILER BOILER MODEL # NB-400D

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PA-1000

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AutoCAD SHX Text 20277

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CB-NEBRASKA BOILER

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COMPANY

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SP-4487

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NTS

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EL-1000_REV-A

E

R

G

E

N

C

M

E

Y

O

PT

S

35.4" 11.9"

47.2"

PA-1000

PROJECT NUMBER : 20277

SERIAL NUMBER : 20277_PA-1000

NEMA : NEMA 4X

DRAWING NUMBER : 20277_EL-1000

CUSTOMER NAME : CODELCO - AMEC FOSTER WHEELER, CHIQUICAMATA, CHILE

VOLTS : 120 VAC

PHASE : 1 PH

FREQUENCY : 60 HZ

AMPS : 8 AMP.

TERMINAL : H, N

SHORT CIRCUIT CURRENT RATING : 5 Ka RMS SYM. 120 VOLT

VOLTS :

PHASE :

FREQUENCY :

AMPS :

TE…

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