S02-ATTACHMENT B- Cleaver Brooks Datasheet.pdf
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- 36C25226Q0400
About this file
This file is a transmittal of pre-testing certificates and data for boiler plant demonstrations and tests, submitted as part of the Hines VA Hospital New Boiler Plant federal construction contract (W912QR-16-C-0020) with the U.S. Army Corps of Engineers Chicago Project Office. The transmittal was submitted on July 8, 2019, by Walsh Federal JV (mechanical contractor Mechanical, Inc.) to document pre-commissioning testing of four boiler units at the facility.
The documentation includes comprehensive boiler/burner performance data sheets dated November 2018 for four SP-NB-200D-55 boiler units equipped with NATCOM P-42-LOG-17-0812 burners, tested under natural gas and fuel oil conditions across multiple firing rates (0%, 50%, and 100%). Data captured includes steam flow rates, pressure readings, combustion efficiency metrics (oxygen levels, carbon monoxide, NOx emissions), flue gas outlet temperatures, economizer outlet temperatures, flame characteristics, and air flow measurements. Supporting documentation includes checklists for deaerator tank safety systems (high water alarm, low water alarm, overflow drain system, and safety valve testing), all verified during October-November 2018 commissioning with setpoints adjusted to comply with Safety Device Test Manual Version 3 specifications. The contractor noted in their response to initial comments that actual boiler outlet temperatures exceeded predicted theoretical temperatures at 100% fire rate due to accurate temperature sensing, and that economizer thermal exchange performance was proportionate to inlet temperature and exceeded minimum requirements.
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TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR
MANUFACTURER'S CERTIFICATES OF COMPLIANCE
For use of this form, see ER 415-1-10; the proponent agency is CECW-CE.
SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)
DATE TRANSMITTAL NO.
TO: FROM: CONTRACT NO. CHECK ONE:
THIS IS A NEW TRANSMITTAL
THIS IS A RESUBMITTAL OF
TRANSMITTAL ___________
SPECIFICATION SEC. NO. (Cover only one section with each transmittal) PROJECT TITLE AND LOCATION 01-Main Register THIS TRANSMITTAL IS FOR: (Check one)
FIO GA DA CR DA/CR DA/GA
ITEM
NO.
(See Note 3) a.
DESCRIPTION OF SUBMITTAL ITEM
(Type size, model number/etc.)
b.
SUBMITTAL
TYPE CODE
(See Note 8) c.
NO.
OF
COPIES
d.
CONTRACT REFERENCE
DOCUMENT
SPEC.
PARA. NO.
e.
DRAWING
SHEET NO.
f.
CONTRACTOR
REVIEW
CODE
g.
VARIATION
Enter "Y" if requesting a variation
(See Note 6) h.
USACE
ACTION
CODE
(Note 9) i.
REMARKS I certify that the above submitted items have been reviewed in detail and are correct and in the strict conformance with the contract drawings and specifications except as otherwise stated.
NAME AND SIGNATURE OF CONTRACTOR
SECTION II - APPROVAL ACTION
ENCLOSURES RETURNED (List by item No.) NAME, TITLE AND SIGNATURE OF APPROVING AUTHORITY DATE
ENG FORM 4025-R, MAR 2012 REPLACES EDITION OF MAR 95, WHICH IS OBSOLETE.
7/8/2019 23 08 11-4.1
23 08 11 DMONSTRATIONS AND TESTS FOR BOILER PLANT
W912QR-16-C-0020 NA
Chicago Project Office
Northern Area Office
2417 Paul Jones Street, Bldg 837
Great Lakes, IL 60088
Walsh Federal JV
929 West Adams Street
Chicago, IL 60607
Hines VA Boiler Plant Hines VA Hospital
X 23 08 11-4
X
Actual boiler outlet temperatures exceed predicted (theoretical) temperatures at 100% fire rate. Temperature sensors are accurate and this is a true value. Regarding the economizer performance, the thermal exchange temperature delta is proportionate to inlet temperature and is actually performing better than required."
2 Pre-Testing Certificates & Data SD-07 2 1.5.c A meadrianar
LETTER OF TRANSMITTAL
Mechanical, Inc.
2175. - Hines VA Hospital - New Boiler Plant
DATE: 07/08/2019
TRANSMITTAL#: 119
To: Matt Dexheimer From: Scott Truitt
Walsh Construction Mechanical, Inc.
929 West Adams Street Chicago, IL 60607
Phone: ( ) Phone: (630)-891-3400 Fax: Fax: (630)-891-3401
Email: mdexheimer@walshgroup.com Email: struitt@mechinc.com
CC:
Attached and/or enclosed are the following documents.
DOCUMENT COPIES STATUS REMARKS
SUB
Boiler Pretesting Data per Spec Section 230811-1.5-C – Rev. 1
Additional Notes:
In response to the Revision 0 Comments, actual boiler outlet temperatures exceed predicted (theoretical) temperatures at 100% fire rate. Temperature sensors are accurate and this is a true measured value. Regarding the economizer performance, the thermal exchange temperature delta is proportionate to inlet temperature and is actually performing better than required.
Scott Truitt
ENGINEERED BOILER SYSTEMS
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #1
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Natural gas
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/16/18
Dry Bulb Temperature: 37 deg F
Wet Bulb Temperature: 33.3 deg F
Barometric Pressure: 30.3" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Gas Flow CV % 18.2 32.3 47.5 32.6 17.2
Steam Flow (Compensated) KPPH 4.5 19.6 37.5 19.8 4.3
Steam Pressure Header PSIG 125.0 126.0 125.0 127.0 125.0
Gas Supply Press CCS PSIG 18.6 18.50 18.20 18.50 18.6
Burner Pressure PSIG 0.2 3.50 10.40 3.80 0.4
Gas Flow Total Kscfh 4.9 22.9 41.1 24.0 5.9
Feed water pressure PSIG 187.0 185.0 180.0 185.0 188.0
FW Ent. Econ. Deg.F. 227.0 227.0 227.0 227.0 227.0
FW Out. Econ. Deg.F. 252.0 253.0 261.0 257.0 251.0
Boiler Flue Gas Outlet Temprature Deg.F. 354.0 454.0 545.0 452.0 352.0
Economiser Outlet Temprature Deg.F. 265.0 312.0 363.0 311.0 266.0
O2. (Insitu) % 6.30 3.4 3.0 3.4 6.00
O2. (Portable) % 6.5 3.5 3 3.1 5.7
Windbox O2 (Portable) % 19.20 18.60 19.10 18.80 19.00
CO. (Portable) PPM 30.1 0 0 0 6
NOx Corrected at 3% O2 PPM 26.0 25 28 25 28.0
Air Flow Raw Percent % 8.80 42.7 78.0 43.3 9.00
Air Flow CV % 3.9 37.3 87.5 37.2 3.9
Inlet Damper FB % 4.9 39.5 91.0 39.0 5.0
Wind Box Pressure "WC 0.8 4.0 10.0 4.5 1.0
Furnace Pressure "WC 0.1 0.8 2.5 0.8 0.0
Stack Pressure PV "WC -0.1 0.0 0.7 0.0 -0.1
Stack Pressure CV % 51.0 100.0 100.0 100.0 39.0
FGR Raw Flow Signal % 22.6 62.5 73.9 62.7 13.7
FGR CV % 30.4 60.5 96.8 60.8 28.1
Technician: Thad Jonas Signature:
(print)
Flame Shape
F la m e sh ap e, s ta b il it y a n d g en er al o p er at in g c o n d it io n
O ra n g e co re w it h b lu e fi n g er s
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n g e sp c k le s
H o ll o w c o re
B lu e H a ll o w a n d B lu e f in g e rs
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
O ra n g e co re w it h b lu e fi n g er s
BOILER/BURNER DATA SHEET
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #2
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Natural gas
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/29/18
Dry Bulb Temperature: 36 deg F
Wet Bulb Temperature: 32.4 deg F
Barometric Pressure: 32.4" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Gas Flow CV % 16.9 33.9 48.9 34.5 16.9
Steam Flow (Compensated) KPPH 3.3 23.4 37.5 22 3.3
Steam Pressure Header PSIG 127 125 126.0 125 127
Gas Supply Press CCS PSIG 17.9 17.8 17.70 17.8 17.9
Burner Pressure PSIG .5 4 10.50 4.5 .5
Gas Flow Total Kscfh 3.9 22.3 37.5 23.8 3.9
Feed water pressure PSIG 185 186 179.0 186 185
FW Ent. Econ. Deg.F. 227 227 227.0 227 227
FW Out. Econ. Deg.F. 259 276 266.0 266 259
Boiler Flue Gas Outlet Temprature Deg.F. 354 470 542.0 475 354
Economiser Outlet Temprature Deg.F. 263 313 360.0 320 263
O2. (Insitu) % 5.9 3.9 2.8 .3 5.9
O2. (Portable) % 6.5 4.1 2.9 3.0 6.5
Windbox O2 (Portable) % 19.3 18.8 19.30 18.8 19.3
CO. (Portable) PPM 4.0 0 0 0 4.0
NOx Corrected at 3% O2 PPM 31 25 28 27 31
Air Flow Raw Percent % 9.7 46.2 76.8 46 9.7
Air Flow CV % 2.6 47.5 89.9 47 2.6
Inlet Damper FB % 2.9 48.2 91.1 48 2.9
Wind Box Pressure "WC .1 2.5 7.0 2.5 .1
Furnace Pressure "WC 0 0.75 2.3 1 0
Stack Pressure PV "WC .1 .3 0.6 .3 .1
Stack Pressure CV % 100 100 100.0 100 100
FGR Raw Flow Signal % 9.8 58.7 69.4 58.5 9.8
FGR CV % 11.1 52.8 70.6 52.8 11.1
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
Flame Shape
F la m e sh ap e, s ta b il it y a n d g en er al o p er at in g c o n d it io n
O ra n g e co re w it h b lu e fi n g er s
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
H o ll o w c o re
B lu e H a ll d B lu e f in g e rs
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
O ra n g e co re w it h b lu e fi n g er s
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #3
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Natural gas
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/21/18
Dry Bulb Temperature: 36 deg F
Wet Bulb Temperature: 30.4 deg F
Barometric Pressure: 30" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Gas Flow CV % 16.2 31.3 46.0 31.9 16.2
Steam Flow (Compensated) KPPH 3.6 19.0 35.4 19.8 3.8
Steam Pressure Header PSIG 125.0 127.0 126.0 125.0 126.0
Gas Supply Press CCS PSIG 18.0 18.00 17.70 18.00 18.0
Burner Pressure PSIG 0.5 3.00 10.40 3.50 0.5
Gas Flow Total Kscfh 4.2 21.4 42.5 23.4 4.2
Feed water pressure PSIG 188.0 186.0 180.0 186.0 188.0
FW Ent. Econ. Deg.F. 227.0 277.0 227.0 277.0 227.0
FW Out. Econ. Deg.F. 257.0 267.0 266.0 265.0 257.0
Boiler Flue Gas Outlet Temprature Deg.F. 353.0 449.0 529.0 447.0 352.0
Economiser Outlet Temprature Deg.F. 264.0 310.0 361.0 313.0 266.0
O2. (Insitu) % 6.00 4.3 3.0 3.4 6.00
O2. (Portable) % 6.0 4.4 2.9 3.1 6.0
Windbox O2 (Portable) % 19.70 19.00 19.00 19.00 19.70
CO. (Portable) PPM 20 0 0 0 20
NOx Corrected at 3% O2 PPM 34.0 28 28 28 34.0
Air Flow Raw Percent % 10.50 38.6 76.2 39.9 10.50
Air Flow CV % 4.9 35.1 88.0 34.7 4.9
Inlet Damper FB % 4.9 35.1 88.3 35.0 4.9
Wind Box Pressure "WC 0.5 3.5 10.0 3.5 0.5
Furnace Pressure "WC 0.0 0.5 2.3 0.8 0.0
Stack Pressure PV "WC -0.1 0.1 0.7 0.1 -0.1
Stack Pressure CV % 91.0 100.0 100.0 100.0 91.0
FGR Raw Flow Signal % 7.9 46.0 65.4 46.3 7.9
FGR CV % 25.0 58.3 84.7 58.0 25.0
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
Flame Shape
F la m e sh ap e, s ta b il it y a n d g en er al o p er at in g c o n d it io n
O ra n g e co re w it h b lu e fi n g er s
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
H o ll o w c o re
B lu e H a ll d B lu e f in g e rs
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
O ra n g e co re w it h b lu e fi n g er
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #4
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Natural gas
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/20/18
Dry Bulb Temperature: 50 deg F
Wet Bulb Temperature: 42.1 deg F
Barometric Pressure: 29.8" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Gas Flow CV % 16.9 33.9 48.9 34.5 16.9
Steam Flow (Compensated) KPPH 3.3 23.4 36.3 22.0 3.3
Steam Pressure Header PSIG 127.0 125.0 126.0 125.0 127.0
Gas Supply Press CCS PSIG 17.9 17.80 17.70 17.80 17.9
Burner Pressure PSIG 0.5 4.00 10.50 4.50 0.5
Gas Flow Total Kscfh 3.9 22.3 37.5 23.8 3.9
Feed water pressure PSIG 185.0 186.0 179.0 186.0 185.0
FW Ent. Econ. Deg.F. 227.0 227.0 227.0 227.0 227.0
FW Out. Econ. Deg.F. 259.0 276.0 266.0 256.0 259.0
Boiler Flue Gas Outlet Temprature Deg.F. 354.0 470.0 542.0 475.0 354.0
Economiser Outlet Temprature Deg.F. 263.0 313.0 360.0 320.0 263.0
O2. (Insitu) % 5.90 3.9 2.8 3.0 5.90
O2. (Portable) % 6.5 4.1 2.9 3 6.5
Windbox O2 (Portable) % 19.30 18.80 19.30 18.80 19.30
CO. (Portable) PPM 40 0 0 0 40
NOx Corrected at 3% O2 PPM 31.0 25 28 27 31.0
Air Flow Raw Percent % 9.70 46.2 76.8 46.0 9.70
Air Flow CV % 2.6 47.5 89.9 47.0 2.6
Inlet Damper FB % 2.9 48.2 91.1 48.0 2.9
Wind Box Pressure "WC 0.1 2.5 7.0 2.5 0.1
Furnace Pressure "WC 0.0 0.8 2.3 1.0 0.0
Stack Pressure PV "WC 0.1 0.3 0.6 0.3 0.1
Stack Pressure CV % 100.0 100.0 100.0 100.0 100.0
FGR Raw Flow Signal % 9.8 58.7 69.4 58.5 9.8
FGR CV % 11.1 52.8 70.6 52.8 11.1
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
Flame Shape
F la m e sh ap e, s ta b il it y a n d g en er al o p er at in g c o n d it io n
O ra n g e co re w it h b lu e fi n g er s
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
H o ll o w c o re
B lu e H a ll d B lu e f in g e rs
O ra n g e t in te d c o re w it h b lu e f in g e rs a n d o ra n c k le s
O ra n g e co re w it h b lu e fi n g er
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #1
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Fuel Oil
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/19/18
Dry Bulb Temperature: 35 deg F
Wet Bulb Temperature: 29.6 deg F
Barometric Pressure: 30.1" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Oil Valve Output % 19.0 46.90 67.00 46.90 18.9
Steam Flow (Compensated) KPPH 4.0 18.3 34.2 18.3 3.8
Steam Pressure Header PSIG 125.0 125.0 126.0 125.0 126.0
Atomizing supply PSIG 125.0 124.0 121.0 123.0 124.0
Oil Supply up or regulator PSIG 126.0 125.00 123.00 129.00 130.0
Oil Supply PSIG 106.0 105.00 102.00 105.00 107.0
Atomizing Burner Press PSIG 16.0 64.0 98.0 64.0 16.0
Oil Burner Press PSIG 10.0 53.0 86.0 53.0 10.0
Atomizing DP PSIG 5.0 12.0 12.0 12.0 5.0
Oil Flow GPH 37.4 149.40 250.80 149.40 36.6
Feed Water Press PSIG 188.0 185.0 180.0 185.0 188.0
FW Ent. Econ. Deg.F. 227.0 227.0 227.0 227.0 227.0
FW Out. Econ. Deg.F. 255.0 264.0 266.0 264.0 256.0
Boiler Flue Gas Outlet Temprature Deg.F. 348.0 440.0 521.0 442.0 350.0
Economiser Outlet Temprature Deg.F. 255.0 302.0 348.0 304.0 256.0
O2. (Insitu) % 8.20 6.0 3.3 6.0 7.90
O2. (Portable) % 8.4 6.3 3.1 6.3 8.4
Windbox O2 (Portable) % 20.50 20.30 20.00 20.30 20.50
CO. (Portable) PPM 50 0 0 0 50
NOx Corrected at 3% O2 PPM 20.3 20.3 20.1 20.3 20.3
Air Flow Percent % 11.70 44.8 68.5 44.8 11.70
Air Flow CV % 7.1 40.8 72.1 40.8 7.1
Inlet Damper FB % 8.1 43.1 74.6 43.1 8.1
Wind Box Pressure "WC 1.5 4.5 7.4 4.5 1.5
Furnace Pressure "WC 0.0 0.0 0.3 0.0 0.0
Stack Pressure PV "WC -0.1 0.0 0.3 0.0 -0.1
Stack Pressure CV % 55.0 100.0 100.0 100.0 55.0
FGR Raw Flow Signal % 6.1 17.9 37.1 17.9 6.1
FGR CV % 10.3 35.0 58.9 35.0 10.3
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
F la m e sh ap e, s ta b il it y a n d g en er al o p er at in co d it io n
O ra n g e fi n g er t ip s w it h b lu e b as e
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er t ip s w e b as e
Flame Shape
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #2
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Fuel Oil
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/30/18
Dry Bulb Temperature: 39 deg F
Wet Bulb Temperature: 35.4 deg F
Barometric Pressure: 30.1" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Oil Valve Output % 22.6 42.9 62.9 42.7 22.5
Steam Flow (Compensated) KPPH 4.9 18.2 35.2 16.6 5.2
Steam Pressure Header PSIG 125 125 126 125 125
Atomizing supply PSIG 124 124 120 121 124
Oil Supply up or regulator PSIG 128 124 123 130 131
Oil Supply PSIG 104 103 101 103 104
Atomizing Burner Press PSIG 17 61 96 60 16
Oil Burner Press PSIG 12 50 84 58 12
Atomizing DP PSIG 5 12 12 12 5
Oil Flow GPH 41.8 144 285 135.3 42.5
Feed Water Press PSIG 185 186 179.0 186 185
FW Ent. Econ. Deg.F. 227 227 227.0 227 227
FW Out. Econ. Deg.F. 261 267 266 262 263
Boiler Flue Gas Outlet Temprature Deg.F. 362 448 524 448 366
Economiser Outlet Temprature Deg.F. 267 300 348 307 274
O2. (Insitu) % 8.8 6.8 3.4 7 9.2
O2. (Portable) % 9.4 7 3.5 7.5 9.6
Windbox O2 (Portable) % 20.4 20.3 20.4 20.5 20.5
CO. (Portable) PPM 45 0 0 0 35
NOx Corrected at 3% O2 PPM 55 60 53 62 61
Air Flow Percent % 15.2 43.2 72.6 43.4 15.2
Air Flow CV % 12.9 39.5 63.1 29.4 12.9
Inlet Damper FB % 13.3 40 63.8 39.8 13.3
Wind Box Pressure "WC 0.5 1.5 5.5 1.75 0.5
Furnace Pressure "WC 0 .6 2 .75 0
Stack Pressure PV "WC -0.1 .1 .5 .1 -.1
Stack Pressure CV % 70.6 100 100 100 87
FGR Raw Flow Signal % 6.5 17 25.5 16.9 6.3
FGR CV % 0 19.8 30.1 20.2 1
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
F la m e sh ap e, s ta b il it y a n d g en er al o p er at d it io n
O ra n g e fi n g er t ip s w e b as e
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er t ip s w e b as e
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #3
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Fuel Oil
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/27/18
Dry Bulb Temperature: 54 deg F
Wet Bulb Temperature: 45.5 deg F
Barometric Pressure: 29.9" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Oil Valve Output % 17.5 38.00 51.90 37.90 17.5
Steam Flow (Compensated) KPPH 4.8 19.4 35.0 19.0 4.7
Steam Pressure Header PSIG 125.0 125.0 126.0 125.0 125.0
Atomizing supply PSIG 125.0 123.0 120.0 124.0 124.0
Oil Supply up or regulator PSIG 127.0 126.00 124.00 130.00 131.0
Oil Supply PSIG 105.0 103.00 102.00 104.00 106.0
Atomizing Burner Press PSIG 16.0 62.0 80.0 62.00 15.0
Oil Burner Press PSIG 10.0 51.0 92.0 51.0 10.0
Atomizing DP PSIG 5.0 12.0 12.0 12.0 5.0
Oil Flow GPH 41.7 158.10 285.00 156.00 42.0
Feed Water Press PSIG 188.0 186.0 180.0 186.0 188.0
FW Ent. Econ. Deg.F. 227.0 277.0 227.0 277.0 227.0
FW Out. Econ. Deg.F. 256.0 263.0 265.0 264.0 259.0
Boiler Flue Gas Outlet Temprature Deg.F. 345.0 439.0 520.0 438.0 347.0
Economiser Outlet Temprature Deg.F. 256.0 302.0 349.0 306.0 258.0
O2. (Insitu) % 8.70 5.7 3.0 6.0 9.20
O2. (Portable) % 9.3 5.7 3.2 6.2 9.2
Windbox O2 (Portable) % 20.90 20.50 19.90 20.50 20.60
CO. (Portable) PPM 46 0 0 0 40
NOx Corrected at 3% O2 PPM 57.0 55 50 56 56.0
Air Flow Percent % 15.10 43.8 70.1 45.0 15.70
Air Flow CV % 13.7 47.1 78.0 46.9 13.9
Inlet Damper FB % 13.8 47.2 78.3 47.0 14.0
Wind Box Pressure "WC 1.0 3.3 7.0 3.0 0.5
Furnace Pressure "WC 0.0 0.5 1.8 0.5 0.0
Stack Pressure PV "WC 0.0 0.2 0.6 0.1 -0.1
Stack Pressure CV % 100.0 100.0 100.0 100.0 80.0
FGR Raw Flow Signal % 0.0 10.4 27.0 10.4 0.0
FGR CV % 0.0 35.0 59.8 35.3 0.0
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
F la m e sh ap e, s ta b il it y a n d g en er al o p er at d it io n
O ra n g e fi n g er t ip s w e b as e
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er t ip s w e b as e
Customer : Mechanical INC/ VA Burner Manufacturer: NATCOM Boiler #: #4
Location : Hines, IL Burner Model: P-42-LOG-17-0812 Fuel : Fuel Oil
Observer : Thad Jonas Boiler Model: SP-NB-200D-55 Date: 11/28/18
Dry Bulb Temperature: 59 deg F
Wet Bulb Temperature: 48.7 deg F
Barometric Pressure: 29.9" Hg
Firing rate 0.0% 50.0% 100% 50% 0%
Oil Valve Output % 22.6 42.90 62.90 42.7 22.5
Steam Flow (Compensated) KPPH 4.9 18.2 35.2 16.6 5.2
Steam Pressure Header PSIG 125.0 125.0 126.0 125.0 125.0
Atomizing supply PSIG 124.0 124.0 120.00 121.0 124.0
Oil Supply up or regulator PSIG 128.0 124.00 123.00 130.0 131.0
Oil Supply PSIG 104.0 103.00 101.00 103.0 104.0
Atomizing Burner Press PSIG 17.0 61.0 96.0 60.0 16.0
Oil Burner Press PSIG 12.0 50.0 4.0 58.0 12.0
Atomizing DP PSIG 5.0 12.0 12.0 12.0 5.0
Oil Flow GPH 41.8 144.00 285.00 135.3 42.5
Feed Water Press PSIG 185.0 186.0 179.0 186.0 185.0
FW Ent. Econ. Deg.F. 227.0 227.0 227.0 227.0 227.0
FW Out. Econ. Deg.F. 261.0 267.0 266.0 262.0 263.0
Boiler Flue Gas Outlet Temprature Deg.F. 362.0 448.0 524.0 448.0 366.0
Economiser Outlet Temprature Deg.F. 267.0 300.0 348.0 307.0 274.0
O2. (Insitu) % 8.80 6.7 3.4 7.0 9.2
O2. (Portable) % 9.2 7 3.5 7.5 9.6
Windbox O2 (Portable) % 20.40 20.30 20.40 20.5 20.5
CO. (Portable) PPM 45 0 0 0.0 35.0
NOx Corrected at 3% O2 PPM 55.0 60 53 62.0 61.0
Air Flow Percent % 15.20 45.2 72.6 43.4 15.2
Air Flow CV % 12.9 39.5 63.1 29.4 12.9
Inlet Damper FB % 13.3 40.0 63.8 39.8 13.3
Wind Box Pressure "WC 0.5 1.5 5.5 1.8 0.5
Furnace Pressure "WC 0.0 0.6 2.0 0.8 0.0
Stack Pressure PV "WC -0.1 0.1 0.5 0.1 -0.1
Stack Pressure CV % 71.0 100.0 100.0 100.0 87.0
FGR Raw Flow Signal % 6.5 17.0 25.5 16.9 6.3
FGR CV % 0.0 19.0 30.1 20.2 1.0
Technician: Thad Jonas Signature:
(print)
BOILER/BURNER DATA SHEET
F la m e sh ap e, s ta b il it y a n d g en er al o p er at d it io n
O ra n g e fi n g er t ip s w e b as e
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er a n d o ra n g e ce n te r
O ra n g e fi n g er t ip s w e b as e
September 2008 48
Checklist for High Water Alarm on Deaerator Tank (HWADT) Item Make Float /
Probe
Alarm
Setpoint
Correct Device
Type Y / N
Correct
Location Y / N
HWADT
*Alarm setpoint should be below 2/3rds of tank height & at least 4” below the overflow.
*Alarm type should be a probe sensor.
Vent
PRV
Steam
Bypass Valve
Makeup / Condensate
SVFPRV
MV
DASV
10 Psig
500-1000 lb/hr
Vac Breaker
OVERFLOW PROBE
HWA (PROBE)
DA TANK
LWA
Overflow
SOLENOID ACTUATED
BUTTERFLY VALVE
To Boiler
Drain sight glass (Drain 0079, 0080, 0081, 0083, 0083) without draining alarm column and quickly close drain valve. Water level should quickly rise in sight glass indicating good communication with tank.
Use bypass valve (RO-011) to add water to the deaerator at a rate not to exceed 1 inch per minute. Use water level sight glass to observe point that alarm sounds.
DO NOT ALLOW WATER LEVEL TO LEAVE SIGHT GLASS.
Result Y/N Water Level
Did the alarm work correctly?
What was the water level in sight glass at alarm point?
Can the switch be isolated with manual valves
Comment:
Probe
See following
P&ID
Foxboro
Y Y70"
Y
Y 70"
Deaerator Tank was pretested during October/November 2018 Commissioning.
HWADT, LWADT & DAODS were adjusted to conform with Safety Device Test Manual Version 3 regarding 1/3-2/3 setpoints. Setpoints verified by Commissioning Agent on
11/13/18 and with BEI on 1/24/19. Updated SDTM V3 Test Results shown below:
W912QR16R0030-0000
September 2008 50
Checklist for Low Water Alarm on Deaerator Tank (LWADT)
Probe
Alarm
Setpoint
Correct Device
Type Y / N
Correct
Location Y / N
LWADT
*Alarm set point should be above 1/3rd of tank height.
PRV
Bypass Valve
MV
indicating good communication with tank.
Drain the water (Drain 033) from the deaerator at a rate not to exceed 1 inch per minute. Use water level sight glass to observe alarm point DO NOT ALLOW
WATER LEVEL TO LEAVE SIGHT GLASS.
Did the alarm work correctly?
What was the water level in sight glass at alarm point?
Can the switch be isolated with manual valves
P&ID
Foxboro 47.5"
Y Y36"
Y
Y 36"
September 2008 52
Checklist for Deaerator Overflow Drain System (DAODS)
Probe
Overflow
Setpoint
Correct Device
Type Y / N
Correct
Location Y / N
DAODS
*Overflow type should be a conductivity probe connected to electronic valve.
*Setpoint should be at least 4” below top of tank.
indicating good communication with tank.
Open manual bypass valve (RO-011) to supply feedwater at maximum rate.
Use sight glass in drain system to determine that dump valve has opened. Use water level sight glass to observe whether dump valve maintains water level visible in sight glass. DO NOT ALLOW WATER LEVEL TO LEAVE SIGHT GLASS.
Did the overflow valve work correctly?
Was the water level maintained in sight glass.
View port in place to view overflow?
P&ID
Foxboro 87"
Y Y74"
Y Y Y
74"
September 2008 54
Checklist for Deaerator Safety Valve (DASV) Item Make Capacity
(lb/hr)
Range DASV Setpoint
DA PRES
(psig)
Correct
Installation
DASV
Pressure Gage
*Setpoint should be about 5 PSIG higher than DA pressure
*Capacity should be approximately (1000 lb/hr)
Item Make Type MAWP NDT (date)
Deaerator
Abort testing if NDT is not current within six years.
Pour water into drip pan ell drain and confirm that it is open.
Slowly open bypass valve (HPS-201) to raise pressure until safety lifts. DO
NOT RAISE PRESSURE MORE THAN 2 PSIG ABOVE SET POINT
PRESSURE.
Re-seat pressure should be about 6% less than lift pressure.
After lifting valve, close bypass valve (HPS-201) and allow safety to reseat.
Result Y/N Pressure
Did the safety valve work correctly?
What was the safety valve relief pressure?
What is the re-seat pressure?
Is vacuum breaker present (VA requirement)?
Makeup / Condensate DASV
Vent
SVFPRV
Steam Vac Breaker
OVERFLOW PROBE
DA TANK
HWA (PROBE)
See following
P&ID
Cleaver Brooks Traymaster
Kunkle 5800 15 psig
1400,000
7.5 Ashcroft 0-60
(SV-22A & 22B)
(SV-22A & 22B)
Installed on Tank
Body.
Two Safety Relief Valves installed on DA tank See Following P&ID
SV22A SV22B
50 psig
Y Y
Y
Y
15 psig 15 psig
14.5 psig 14.5 psig
HPS-201
File details come from the government source that posted it. Updated .