S02 - 36C25722Q1097.pdf
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- Solicitation number
- 36C25722Q1097
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This document is a solicitation for full service preventative maintenance for chillers and boilers located at Dallas and Garland facilities of the North Texas Health Care System. The Department of Veterans Affairs Network Contracting Office 17 is seeking offers for services to be performed in accordance with the attached statement of work. Site visits will be held on October 12th, 2022 at the Dallas Veterans Affairs Medical Center. Technical questions are due by October 14th and offers are due by October 24th, 2022. The solicitation will be evaluated as a tiered requirement with priority given to service-disabled veteran-owned small businesses, veteran-owned small businesses, small businesses with HUBZone or 8(a) preferences, and then large businesses. The services required include preventative maintenance, testing and inspections, corrective repairs, and emergency response for chillers, boilers, and other utility equipment as specified in the equipment lists and task sheets. Pricing will be firm fixed price.
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| File | Type | Posted |
|---|---|---|
| 36C25722Q1097 0002_1.docx | DOCX document | |
| S05 - Additional Questions Answers for Garland.docx | DOCX document | |
| S04 - Site visit Garland Sign In Sheet.pdf | ||
| S06 - 36C25722Q1097 0002.pdf | ||
| S05 - Technical Questions Answers - 36C25722Q1097.docx | DOCX document | |
| 36C25722Q1097 0001_1.docx | DOCX document | |
| S06 - 36C25722Q1097 0001.pdf | ||
| S04 - CHP Blr Chill Site Visit Sign In Sheet.pdf | ||
| 36C25722Q1097_1.docx | DOCX document | |
| S04 - VAMC Dallas Site Visit Map.pdf | ||
| P07 - WD 2015-5227 Rev 18.pdf |
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PAGE 1 OF 1. REQUISITION NO.
2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NO. 5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE
a. NAME b. TELEPHONE NO. (No Collect Calls) 8. OFFER DUE DATE/LOCAL
TIME
9. ISSUED BY CODE 10. THIS ACQUISITION IS UNRESTRICTED OR SET ASIDE: % FOR:
SMALL BUSINESS
HUBZONE SMALL
BUSINESS
SERVICE-DISABLED
VETERAN-OWNED
SMALL BUSINESS
WOMEN-OWNED SMALL BUSINESS
(WOSB) ELIGIBLE UNDER THE WOMEN-OWNED
SMALL BUSINESS PROGRAM
EDWOSB
8(A)
NAICS:
SIZE STANDARD:
11. DELIVERY FOR FOB DESTINA-
TION UNLESS BLOCK IS
MARKED
SEE SCHEDULE
12. DISCOUNT TERMS
13a. THIS CONTRACT IS A
RATED ORDER UNDER
DPAS (15 CFR 700)
13b. RATING
14. METHOD OF SOLICITATION
RFQ IFB RFP
15. DELIVER TO CODE 16. ADMINISTERED BY CODE
17a. CONTRACTOR/OFFEROR CODE FACILITY CODE 18a. PAYMENT WILL BE MADE BY CODE
TELEPHONE NO. UEI: EFT:
PHONE: FAX:
17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT SUCH ADDRESS IN OFFER
18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a UNLESS BLOCK BELOW IS CHECKED
SEE ADDENDUM
19. 20. 21. 22. 23. 24.
ITEM NO. SCHEDULE OF SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
(Use Reverse and/or Attach Additional Sheets as Necessary)
25. ACCOUNTING AND APPROPRIATION DATA 26. TOTAL AWARD AMOUNT (For Govt. Use Only)
27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1, 52.212-4. FAR 52.212-3 AND 52.212-5 ARE ATTACHED. ADDENDA ARE ARE NOT ATTACHED.
27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED
28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN _______________ 29. AWARD OF CONTRACT: REF. ___________________________________ OFFER COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND DATED ________________________________. YOUR OFFER ON SOLICITATION DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY (BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED SET FORTH HEREIN IS ACCEPTED AS TO ITEMS:
30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a. UNITED STATES OF AMERICA (SIGNATURE OF CONTRACTING OFFICER)
30b. NAME AND TITLE OF SIGNER (TYPE OR PRINT) 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER (TYPE OR PRINT) 31c. DATE SIGNED
AUTHORIZED FOR LOCAL REPRODUCTION (REV. NOV 2021)
PREVIOUS EDITION IS NOT USABLE Prescribed by GSA - FAR (48 CFR) 53.212
7. FOR SOLICITATION
INFORMATION CALL:
STANDARD FORM 1449
SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES
OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, & 30
549-23-1-5096-0005
36C25722Q1097 09-29-2022
T Miller 210-694-6323 10-24-2022
1:00 PM CDT
36C257 Department Of Veterans Affairs Network Contracting Office 17
5441 Babcock Road Ste. 302 San Antonio TX 78240
X 100
X
561210
$41.5 Million
N/A
X
Department of Veterans Affairs North Texas Healthcare System Dallas and Garland Locations See Delivery Schedule Dallas TX 75216
36C257
Department Of Veterans Affairs Network Contracting Office 17
5441 Babcock Road Ste. 302 San Antonio TX 78240
This is accomplished through the Tungsten Network located at:
http://www.fsc.va.gov/einvoice.asp This is mandatory and the sole method for submitting invoices.
(877) 353-9791 (512) 460-5540
See CONTINUATION Page
Full Service/Preventative Maintenance for Chillers and Boilers at Dallas and Garland Facilities.
This solicitation is being issued as tiered evaluation with with the following tiers: (1) SDVOSB concerns, (2) VOSB concerns, (3) SB concerns with HUBZone SB concerns and 8(a) participants having priority and (4) large business concerns
This is a competitive best value selection in which competing offerors' Technical Capability, Price, and Past Performance will be evaluated by performing a comparative analysis.
Site visit will be held on Thursday 10/12/2022 10:00 AM CST The site visit will be conducted in The Energy Center Bldg.#70 conference room at the Dallas Campus Location: Veteran Affairs Medical Center (VAMC) in Dallas at 4500 S Lancaster Rd, Dallas, Texas 75216 Site Visit POC: Charles Ballard / Donald Davis Phone: 214-857-1062
See CONTINUATION Page
X X
X 1
36C25722Q1097
Table of Contents
SECTION A
A.1 SF 1449 SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL PRODUCTS
AND COMMERCIAL SERVICES
SECTION B - CONTINUATION OF SF 1449 BLOCKS
B.1 CONTRACT ADMINISTRATION DATA
B.2 PRICE/COST SCHEDULE
ITEM INFORMATION
B.3 Performance Work Statement
SECTION C - CONTRACT CLAUSES
C.1 52.252-2 CLAUSES INCORPORATED BY REFERENCE (FEB 1998)
C.2 52.212-5 CONTRACT TERMS AND CONDITIONS REQUIRED TO IMPLEMENT
STATUTES OR EXECUTIVE ORDERS—COMMERCIAL PRODUCTS AND
COMMERCIAL SERVICES (MAY 2022) (JUL 2020) (DEVIATION)
C.3 52.217-8 OPTION TO EXTEND SERVICES (NOV 1999)
C.4 52.217-9 OPTION TO EXTEND THE TERM OF THE CONTRACT (MAR 2000) ... 80
C.5 52.223-99 ENSURING ADEQUATE COVID-19 SAFETY PROTOCOLS FOR
FEDERAL CONTRACTORS (OCT 2021) (DEVIATION)
C.6 SUPPLEMENTAL INSURANCE REQUIREMENTS
C.7 VAAR 852.212-70 PROVISIONS AND CLAUSES APPLICABLE TO VA
ACQUISITION OF COMMERCIAL ITEMS (APR 2020)
C.8 VAAR 852.219-74 LIMITATIONS ON SUBCONTRACTING—MONITORING AND
COMPLIANCE (JUL 2018)
C.9 VAAR 852.219-77 VA NOTICE OF LIMITATIONS ON SUBCONTRACTING—
CERTIFICATE OF COMPLIANCE FOR SERVICES AND CONSTRUCTION (SEP 2021)
(DEVIATION)
C.10 VAAR 852.242-71 ADMINISTRATIVE CONTRACTING OFFICER (OCT 2020) . 86
C.11 MANDATORY WRITTEN DISCLOSURES
C.12 IT CONTRACT SECURITY
SECTION D - CONTRACT DOCUMENTS, EXHIBITS, OR ATTACHMENTS
SECTION E - SOLICITATION PROVISIONS
E.1 52.252-1 SOLICITATION PROVISIONS INCORPORATED BY REFERENCE (FEB
1998)
E.2 52.204-24 REPRESENTATION REGARDING CERTAIN TELECOMMUNICATIONS
AND VIDEO SURVEILLANCE SERVICES OR EQUIPMENT (NOV 2021)
E.3 52.209-7 INFORMATION REGARDING RESPONSIBILITY MATTERS (OCT 2018)
E.4 ADDENDUM to FAR 52.212-1 INSTRUCTIONS TO OFFERORS - COMMERCIAL
ITEMS
E.5 52.212-2 EVALUATION—COMMERCIAL ITEMS (OCT 2014)
E.6 52.212-3 OFFEROR REPRESENTATIONS AND CERTIFICATIONS—
COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES (MAY 2022) (JUL 2020)
(DEVIATION)
E.7 52.216-1 TYPE OF CONTRACT (APR 1984)
E.8 52.233-2 SERVICE OF PROTEST (SEP 2006)
SECTION B - CONTINUATION OF SF 1449 BLOCKS
B.1 CONTRACT ADMINISTRATION DATA
1. Contract Administration: All contract administration matters will be handled by the following individuals:
a. CONTRACTOR:
b. GOVERNMENT: Contracting Officer 36C257
Department Of Veterans Affairs
Network Contracting Office 17
5441 Babcock Road Ste. 302
San Antonio TX 78240
2. CONTRACTOR REMITTANCE ADDRESS: All payments by the Government to the contractor will be made in accordance with:
[X] 52.232-33, Payment by Electronic Funds Transfer—System For Award Management, or
[] 52.232-36, Payment by Third Party
3. INVOICES: Invoices shall be submitted in arrears:
a. Quarterly []
b. Semi-Annually []
c. Other [X] Monthly
4. GOVERNMENT INVOICE ADDRESS: All Invoices from the contractor shall be submitted electronically in accordance with VAAR Clause 852.232-72 Electronic Submission of Payment Requests.
ACKNOWLEDGMENT OF AMENDMENTS: The offeror acknowledges receipt of amendments to the Solicitation numbered and dated as follows:
AMENDMENT NO DATE
B.2 PRICE/COST SCHEDULE
ITEM INFORMATION
ITEM
NUMBER
DESCRIPTION OF
SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
12.00
MO
Chillers: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Chillers and Chiller Equipment.
Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for Chiller and Chiller Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Base POP Begin: 11-15-2022 POP End: 11-14-2023
Boilers: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Boilers and Boiler Equipment.
Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for Boilers and Boiler Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Base
All other Utility Support Equipment: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Utility Support Equipment. Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for All other Utility Support Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Base
1,200.00
HR
Corrective Repair, Emergency Repair Hours and Parts (Dallas) 1.7 of SOW. All corrective maintenance/repair and emergency/repair labor outside the scope of preventative maintenance.
In accordance with the Statement of Work (SOW).
Contract Period: Base
800.00
Corrective Repair, Emergency Repair Hours and Parts (Garland) 1.7 of SOW. All corrective maintenance/repair and emergency/repair labor outside the scope of preventative maintenance.
In accordance with the Statement of Work (SOW).
Contract Period: Base
Repairs and Corrective Maintenance Repair Labor Hours (Dallas) 1.8 of SOW. To restore equipment, a machine, or a system to an operational condition and includes troubleshooting, disassembly, adjustment, repair, replacement, and alignment so it can perform it’s intended function.
In accordance with the Statement of Work (SOW) Contract Period: Base
Repairs and Corrective Maintenance Repair Labor Hours (Garland)
1.8 of SOW. To restore equipment, a machine, or a system to an operational condition and includes troubleshooting, disassembly, adjustment, repair, replacement, and alignment so it can perform it’s intended function.
In accordance with the Statement of Work (SOW).
Contract Period: Base
1.00
YR
___$100,000.00______
___$100,000.00_____
Not-to-Exceed (NTE) is for services (repairs and maintenance of equipment) that are deemed outside the scope of the SOW.
NOTE: Contractor will get approval from the COR before any work is performed and invoice for those services only.
Contract Period: Base
Chillers: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Chillers and Chiller Equipment.
Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for Chiller and Chiller Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Option 1 POP Begin: 11-15-2023 POP End: 11-14-2024
Boilers: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Boilers and Boiler Equipment.
Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for Boilers and Boiler Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Option 1
All other Utility Support Equipment: Contractor shall provide Full Service Maintenance And Preventative Maintenance for all Utility Support Equipment. Contractor shall include all supervision, personnel, transportation, materials, PM supplies/parts, corrective repairs, emergency services and perform annual and operational maintenance for All other Utility Support Equipment located at the Dallas and Garland Energy Plants.
In Accordance with the Performance Work Statement (PWS).
Contract Period: Option 1
Corrective Repair, Emergency Repair Hours and Parts (Dallas) 1.7 of SOW. All corrective maintenance/repair and emergency/repair labor outside the scope of preventative maintenance.
In accordance with the Statement of Work (SOW).
Contract Period: Option 1
Corrective Repair, Emergency Repair Hours and Parts (Garland) 1.7 of SOW. All corrective maintenance/repair and emergency/repair labor outside the scope of preventative maintenance.
In accordance with the Statement of Work (SOW).
Contract Period: Option 1
Repairs and Corrective Maintenance Repair Labor Hours (Dallas) 1.8 of SOW. To restore equipment, a machine, or a system to an operational condition and includes troubleshooting, disassembly, adjustment, repair, replacement, and alignment so it can perform it’s intended function.
In accordance with the Statement of Work (SOW) Contract Period: Option 1
Repairs and Corrective Maintenance Repair Labor Hours (Garland)
1.8 of SOW. To restore equipment, a machine, or a system to an operational condition and includes troubleshooting, disassembly, adjustment, repair, replacement, and alignment so it can perform it’s intended function.
In accordance with the Statement of Work (SOW).
Contract Period: Option 1
1.00
YR
___$100,00.00_______
___$100,000.00_____
Not-to-Exceed (NTE) is for services (repairs and maintenance of equipment) that are deemed outside the scope of the SOW.
NOTE: Contractor will get approval from the COR before any work is performed and invoice for those services only.
Contract Period: Option 1 POP Begin: 11-14-2023
GRAND TOTAL
B.3 Performance Work Statement
TABLE OF CONTENTS
Section I: Scope of Work
Section II Equipment Schedule
Exhibit A: Dallas a). Chillers b). Boilers c). Cogen
Exhibit B Garland
Section III Critical Equipment Scope
Section IV Task Sheets
Section V Contract Clause
SCOPE OF WORK
This contract is for Testing & Inspecting, Preventative Maintenance, Corrective Repair, Emergency Repair, and Service Calls (as defined in each section of this RFP).
for the VA Cogeneration and Boiler Chiller Plant located in building 70, 87, and 2J VAMV Dallas and Boiler/Chiller Plant VAMC Garland.
Contract is needed to maintain the boilers, chillers, and CHP Plant operating in a safe and efficient manner and ensure compliance with emission requirements as set forth by the Texas Commission on Environmental Quality (TCEQ) permit.
The equipment & tasking that is covered in this contract is listed on (Appendix A- VAMC & Appendix B-Garland). Each piece of equipment and tasks, and schedule are identified in Appendix A & B. Detailed Tasking Sheets for each piece of equipment is detailed in Appendixes.
Contract Start Date:
This contract starts in Q1 of fiscal year of 2023
Place of Performance:
North Texas Health Care System:
VAMC Dallas 4500 S Lancaster Rd Dallas, TX 75216
VAMC Garland 2301 Marie Curie Blvd Garland TX 75042
1.0 -SERVICE HOURS REQUIREMENTS:
Contractor must be able to provide:
Testing & Inspecting & Preventative Maintenance Testing and inspections, preventative maintenance, and corrective repairs will be conducted during normal business hours of 8:00 a.m.-5:00 p.m. Monday – Friday, excluding Federal Holidays.
Emergency Calls Response Emergency service calls request and requirements are to be acknowledged by:
(1) one hour by phone.
(2) two hour onsite response, 24 hours/day, 7 days a week.
Routine Scheduled Service & Corrective Repairs:
Routine scheduled service & repairs will be conducted during normal business hours of 8:00 a.m.-5:00 p.m. Monday – Friday, excluding Federal Holidays.
Contractor will restore equipment to full service within forty-eight (48) hours of arriving on job site. VAMC COR will determine extenuating event(s) that may require more time without penalty to the contractor. Fully serviceable means the defective part(s) have been replaced with parts that meet or exceed the manufacturers original performance specifications
A certified technician must be on site within 12 hours of acknowledgment of service call.
1.2-CONTRACTOR CERTIFICATIONS
Qualified technicians must be certified and have 4 years minimum experience working on the equipment. Contractors must have the following certifications per equipment.
• Allen Bradly or current system
• Certified Chiller Technicians
• Solar Microturbines & Solar Certified Gas Turbine Technician
• Factory Representative for Heat Recovery Steam Generator (HRSG) & controls
• Boilers- Contractor has documented knowledge and experience in the VA’s standards for construction and testing of safety devices. Technician shall have demonstrated experience in conducting equipment assessments and performing testing in compliance with the VA Safety Device Testing Manual on at least 5 sites with 3 years-VHA 1810.
• Auto flame boiler controls or current burner management system
• Murray Steam Turbine technicians
• High/Med/Low voltage electrical equipment.
1.3-DESIGNATED FULL TIME PROJECT CO0RDINATOR
Contractor will provide a full-time project coordinator to provide ONSITE MANAGEMENT of this contract.
• The Project Coordinator will oversee, direct, coordinate activities of the service providers and sub-contractors, and will be responsible for maintenance coordination of directing, planning, remote troubleshooting provided by service providers and subcontractors.
• The Project Coordinator will organize & schedule for the site related issues for the maintenance, corrective repairs, and emergencies. Includes scheduling service providers for all services covered in this contract per the equipment maintenance schedule and/or provided based on equipment, location, application, run time.
• Project Coordinator is responsible to assure that all contractors follow check in & check out processes per VA standards.
• The project coordinator will manage and coordinate all documentation per VA standards
& procedures in testing section This preventative maintenance program is based on the O&M manufacturer’s recommendation and the project coordinator will check with the O&M manufacturer annually for any changes/recommendations to the preventative maintenance program and adjust accordingly.
Contractor Full Time Project Coordinator Requirements:
Project Coordinator experience.
Must have 8-10 years in Electrical, HVAC, or Boiler/Chiller Plant operations.
1.4-CONTRACTOR PROCUREMENT CAPABILITES
Contractor will be required to establish all subcontractors are in VA vendor profile. Contractor will ensure work will be performed within 90 days of signed agreement and must be able execute active funding to subcontractors within 5 days for special projects/emergencies. Sub- Contractors plan must be able to mirror agree/operate under VA’s terms and conditions of this contract.
1.5-PREVENTATIVE MAINTENANCE
This program covers preventative maintenance and includes on site labor, travel labor, travel, living expenses, tools, maintenance parts procurement (locating, ordering, expediting, and transporting) and equipment such as cranes, scaffolding, and rigging .
The scissor lift needed for the Solar system will be provided by the VA. The contractor is responsible for maintaining certification per Solar/manufacturer requirements for VA supplied Solar Engine Lifting and Rigging equipment.
All maintenance materials, parts, seals etc. necessary to perform preventative maintenance tasks outlined in Exhibit A &B (maintenance) are provided by the contractor as part of this contract.
Repair labor, repair parts, emergency labor and emergency parts are defined and directed in section 1.6-REPAIR & EMERGENCY LABOR & PARTS section.
1.6-PROGRAM DEFINITIONS.
TEST & INSPECT: Inspections include on site labor, travel labor and travel and living expenses to visually INSPECT and TEST equipment to determine its operating condition and efficiency.
Typical activities include:
• TESTING for excessive vibration, motor winding resistance, refrigerant charge, refrigerant oil (acid) water condition, flue gas analysis, combustion and draft, equipment control systems, and boiler burner management and control safety devices etc.
• INSPECTING for worn, failed or doubtful parts; mountings, drive couplings, oil level;
rotation; flame composition and shape, pilot, and igniter; steam, water, oil and/refrigerant leaks, etc.
• RECORDING – as per tasking sheets.
• INCLUDED- Annual Boiler Testing is in accordance with the current edition of VHA
Boiler and Associated Plant Safety Device Testing Manual. The Project Coordinator will review and consolidate all service documentation as directed by the VA COR as per tasking sheets.
PREVENTATIVE MAINTENANCE:
Preventative Maintenance includes on site, tools, travel labor and travel and living expenses required to clean, align, calibrate, tigh labor ten, adjust, lubricate. These activities are intended to extend equipment life and assure proper operating condition and efficiency. All maintenance materials and parts are provided by the contractor. All removed parts are to be turned over to the VA for inspection.
Typical activities include:
• CLEANING coil surfaces; fan impellers and blades; electrical contacts; burner orifices;
passages and nozzles; pilot and ignitor; level float; chiller; condenser and boiler tubes;
etc.
• ALIGNING belt drives; drive couplings; coil fins, etc.
• CALIBRATING safety controls; temperature and pressure controls and sensors etc.
• TIGHTENING electrical connections/terminations; mounting bolts; pipe clamps;
refrigerant piping fittings; damper sections; etc.
• ADJUSTING belt tension; refrigerant charge; super heat; fan RPM; water chemical feed and feed rate; burner fuel/air ratios; gas pressure; set point of controls and limits;
compressor cylinder unloaders; damper close off, sump floats, etc.
• LUBRICATING motors; fan and damper bearings; valve stems; damper linkages; fan vane linkages, etc.
1.7 CORRECTIVE REPAIR, EMERGENCY REPAIR HOURS & PARTS
All corrective maintenance/repair and emergency/repair labor outside the scope of preventative maintenance defined in Section 1.5 will be drawn from a bank of 1200 repair labor hours for Dallas, and 800 repair labor hours for Garland (for normal business hours & emergency).
All corrective repair/emergency repair includes on site labor, travel labor, travel and living expenses, tools, maintenance parts procurement (locating, ordering, expediting, and transporting) and equipment such as cranes, scaffolding, and rigging.
The scissor lift needed for the Solar system will be provided by the VA. The contractor is responsible for maintaining certification per Solar/manufacturer requirements for Solar Engine Lifting and Rigging equipment.
See section 1.9-PARTS & PARTS SPECIFICATIONS regarding parts for corrective repair/emergency service.
1.8-REPAIRS & CORRECTIVE MAINTENACE
Repairs & Corrective Maintenance is to restore equipment, a machine, or a system to an operational condition and includes troubleshooting, disassembly, adjustment, repair, replacing failed/defective parts, and alignment so it can perform it’s intended function. The contractor will draw labor hours from a bank of 1200 repair labor hours for Dallas, and 800 repair labor hours for Garland (for normal business hours & emergency).
Any parts required for repair/corrective maintenance will be purchased by the VA. See parts requirements section 1.9.
• Contractor has the option to conduct repairs at an offsite location or VANTXHCS at no additional cost to the VA.
• If a part or component has become obsolete preventing the contractor from supporting or repairing the equipment, the contractor will notify VANTXHCS before any further work is completed and will be advised how to proceed by the VA.
1.9-PACKAGE PARTS AND CONSUMABLES
Contractor will provide certified manufacturer replacement parts to cover defects in workmanship. Equipment replacement must be proprietary per manufacture.
1.10-PARTS & PARTS SPECIFICATIONS
• Any parts/materials outside the scope of testing, inspecting, and preventative maintenance will be approved and supplied by the VA. Corrective Repair and/or Emergency Repair parts will be purchased by the VA or will be purchased by the contractor upon approval of the VA and drawn from the $100,000.00.
• Contractor reserves the right to replace any component or part with either a new or manufacturer rebuilt part, with the exception of the Burner Management System for the boilers and HRSG, or replace complete assemblies instead of individual components, and must be approved and purchased by the VA.
• No refurbished parts that are not provided by the manufacturer.
• Equipment replacement must be proprietary per manufacture.
• Repairs and parts for Solar are excluded and will go through Contractor to Solar for purchase.
1.11-PROPRIETARY EQUIPMENT/SOLE SOURCE
All Solar Equipment replacement must be proprietary per manufacture. Any parts that are not per manufacture must be approved by the VA.
2.0 LOCK OUT TAG OUT PROCEDURES
Subcontractors are responsible to make sure equipment is LOTO (Locked Out Tagged Out) in accordance with VA approved LOTO procedures.
3.0 ADDITIONAL SERVICES
REMOTE MONITORING AND DIAGNOSTICS (RM&D) FOR GAS TURBINE PACKAGE
The RM & D system is expected to provide early warning capability of incipient faults or wear by employing condition trending and diagnostic algorithms to decrease unplanned downtime. The contractor will collect, store, and analyze operational data extracted from the equipment, filtered, and analyzed in a central database. Reports should be automatically generated and be available to VANTXHCS for covered equipment. The use of the RM&D system is essential to the contractor’s ability to perform its obligation to decrease unplanned downtime.
PERFORM RACK OUT AND RACK IN OF COGEN 15K BREAKER
Contractor will provide all necessary qualified labor to mechanically Rack Out and Rack in of Cogen 15kV breaker to allow safe maintenance, testing, inspection or repair of the system.
MAINTENANCE AND REPAIR OF TURBINE & GAS COMPRESSOR CO2 SYSTEM TO
LOCAL AND STATE FIRE CODE
Contractor will cover all electrical components, systems, and subsystems, including, but not limited to: Fire detection compression system, fire eyes, control board, shutters, alarm system, CO2 level, cables, CO2 bottle flexible/hard piped discharge lines. VA will provide C02 gas.
EQUIPEMENT OVERHAUL/ENGINE EXCHANGE
If a gas turbine engine repair, exchange, or overhaul is necessary during this contract, the repair/exchange/ overhaul is not part of this contract and will be negotiated through a separate contracting vehicle/mod with VANTXHCS.
Exhibit A: Dallas b). Chillers
Chiller Plant Equipment York Annual Maintenance Completed before May 1 of each year.
York YST 1000 ton Annual Maintenance Completed before April 1 of each year.
EQT BLDG QTY SERIAL MONTHLY
INSPECTION
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
CHILLER #1
YORK YST
R-135A Steam driven 1000 ton centrifugal
BLD.
RM
1 #SGTM-000900
NOTE:
TUBE BRUSHING is required on the steam condenser, chiller condenser, and evaporator when Eddy Current is scheduled.
x x x
EDDY
CURRENT
TESTING
Every 3 years
#1 Next date:
N0V 2023
#2 Next
NOV 2023
#3 Next
OCT 2024
CHILLER #2
YORK YST
R-135A Steam Driven
RM
1 #SCSM-443320
NOTE:
TUBE BRUSHING is required on the steam condenser, chiller condenser, and evaporator when Eddy Current is scheduled x x x
CHILLER #3
YORK YKR-
R22 Electric Driven 1000 ton
RM
1 #SCSM-443320
NOTE:
TUBE BRUSHING is required on the condenser, and evaporator when Eddy Current is scheduled, chillers #3-7 x x x
CHILLER #4
YORK YKR-
R22 Electric Driven
RM
1 #SLBM92915527A x x x
#4 Next
NOV 2024
#5 Next
JAN 2025
#6 Next
FEB 2025
CHILLER #5
YORK YKR-
R22 Electric Driven
#SLBM92915527C
x x x
CHILLER #6
YORK YKR-
R22 Electric Driven
#SLBM92915527D
CHILLER #7
York YK R134a Electric Driven 1500 ton centrifugal
BLD.
RM
1 NEW EQUIPMENT x x x Under warranty
OEM
PM’s
ONLY
EDDY
CURRENT
TESTING
Every 3 years
Next date:
MAY 2025
COOLING
TOWERS
#1 & 2
BAC
31301/AV
TWR
YARD
2 x x
COOLING
TOWERS
#3 – 8
BAC
3000E
WITH
ABB DRIVES
ACH580
TWR
NEW EQUIPMENT
In the process of being installed.
ONLY
COOLING
TOWERS
#3-6
BAC 4449-13-6
#3-5 Drives Cutler Hammer
9000HV
#6 Drive Eaton
HVX9000
BLD
RM
In operation and covered in this contract until the new replacement Towers #3-6 are in operation x x
CHILL
WATER
PUMPS
#1 - 6
BLD
RM
6 x x
CHILL
WATER
PUMP
#10
Serves Chiller #7
(CCU 5)
BLD
RM
1 NEW EQUIPMENT x x
SECOND
CHILL
WATER
PUMPS
#7 – 9
With
CUTLER
HAMMER
DRIVES
HV9000
BLD
RM
x X
SECOND
CHILL
WATER
PUMPS
#11 & 12
WITH
ABB DRIVES
ACH 580
BLD
RM
Model#
TA2530BBS5187L0BB2154
125 HP
COND
WATER
PUMPS
#3 – 8
WITH
ABB DRIVES
ACS880
TWR
COND
WATER
SEPERATOR
1200 GPM
COND
WATER
SEPERATOR
600 GPM
AIR
COOLED
CHILLERS
SCREW
300 TON
R134a
2 #1-2HXM013135
#2-2HXM013136
x x x x b). Boilers
Boiler Plant Equipment
Contractor shall provide testing, testing supplies/materials, and labor as required to successfully complete the testing required by the current VHA Boiler and Associated Plant Safety Device Testing Manual.
One (1) report per boiler is required, provide testing results on forms provided. Reports shall contain pertinent results and/or comments along with any recommendations for corrective maintenance.
Contractor shall log any circumstances that may prevent or delay completion of any task.
NOTE: Rattle punch (water tubes). One boiler each year so that each boiler is done every 4 years.
Contractor needs to include and follow VA schedule.
Annual fuel and air train test Testing needs to follow the current VA Directive in the VHA Directive, using the current VHA Boiler and Associated Plant Safety Device Testing Manual and provide testing results on the forms provided in Appendix A of testing manual.
The testing manual defines this as a semi-annual, but the contract will perform this annually. COR (Contracting Officer Representative) Must be completed between February-March.
EQT BLDG QTY SERIAL MONTHLY
INSPECTION
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
#1BOILER
Water Tube Cleaver Brooks
DL-52
With Danfoss Drive
VLT 60000
Bldg.
Rm
#WG-
X X X
PM
On VFD
Mechanical Tube
Cleaning (Rattling) Must be done May- August
See Note and tasking sheets
#2BOILER
Water Tube Cleaver Brooks
DL-52
With Danfoss
Rm x x X
On VFD
#3BOILER
Water Tube Cleaver Brooks
DL-52
With Danfoss
Rm
On VFD
Mechanical Tube
Cleaning (Rattling) Must be done May- August
See Note and tasking sheets
BOILER
Rentech Water Tube
HRSG
Boiler
HRSG
AUX AIR
BLOWERS
DRIVES
WEG
INVERTER
VFD’s
Rm
#2011-
42-BLR
On VFD’s
DA Tank
BFS
125MDVT
Rm
1 11033- 12-18B Feed Water Deaerator 125,000 lbs.
#11033-12- 18A/B
UPPER AND
LOWER
SECTIONS
Section II
Equipment Schedule c: Cogen
Mercury 50 Gas Turbine, Frick Gas Compressor & Auxiliary Equipment
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
Mercury 50 Solar Turbine Gas Turbine Engine
Bldg 70
RM106F
PG12848
x x x
Mercury 50 Enclosure
INLET &
OUTLET Fans
Bldg 70
RM106F
2 x x
Allen Bradley Load Transmitters Controls
Bldg 70 Rm106 x
Neutral Grounding Resistors
Bldg 70
RM106F
1 x x SEE TASK
SHEET
Allen Bradley Input Transmitter Controls
Bldg.70
RM 106
x
Cogen Power Disconnect
MSV2 LOAD
INTERRUPTER
Bldg.70
106F
1 x x SEE TASK
SHEET
Freedom 2100 Motor Control Center
Bldg. 87
RM 101
1 x x SEE TASK
SHEET
Panelboards 600 volts or less
Bldg. 87
RM 101
x x SEE TASK
SHEET
Protective Relay Panels
MPS
Schweitzer Protective Relays- Electrical
Bldg. 87
RM 102
x
GE Protective
Basler Protective
Bldg.87 x
High Voltage Switch-x
Synchronizing Switchgear- Electrical
Bldg.87
RM 102
x
Paralleling Switchgear Electrical
Bldg 87
RM 102
x
Cogen Controls Diverter Mechanical and Controls Precooler Assembly
BLDG70
RM 106
106F x
Cogen External Controls
Bldg, 70 & 87 x
Switchgear & Breakers High/med/low voltage
Automatic Transfer Switch ATS Controls
Bldg.87 x
COGEN-
HRSG
Complete System: Feed Water Natural Gas and Control Valves HRSG Steam Line to VA Header
Bldg. 70
RM 106
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
COGEN
Allen Bradley
HRSG
Alarm and Control
Bldg.
RM
x
COGEN
R&V Engineering HRSG Duct Burner
Bldg.70
R&V Project 12.02 x
UE Gas Compressor Skid Enclosure fans and filters
RM
106F x
Bell & Gossett Glycol Pump set Heat Exchanger
NIDEC
HV-300
VFD’S
2 each
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
Frick XJF- Rotary Screw Compressor
070-450IOM
10241K211279877
X Every 5,000
Hours or every 6 months whichever occurs first, when gas turbine is down for maintenance
Includes vibration analysis x Includes all filters and oil cartridges.
Check Glycol supply & return pressures, temperatures, flow rates against manufacturer design specifications and recommend when plate type, heat exchanger requires cleaning. Contractor will dispose of cleaning effluent IAQ state and local disposal regulations. Check pumps for proper operation and flow rates. Check VFD control system for proper operation and programming on balance of control. Clean Plate Type Heat Exchanger when required. See Bell & Gossett Service Manual HF0358 Rev H.
Hayden
TT-424
Air Cooled Lube Oil Heat Exchanger
Bldg Rm
S18562 x x x Hayden Installation Operation Maint Manual Rev 7-16
Gas Turbine Mercury 50 Gas Producer Power Turbine-
Bldg.
RM
106G x x x As per Solar Turbines
PM
schedule
Gearboxes Speed Deceasing and Accessory Drive
Bldg.
RM
106F x x x As per Solar Turbines
PM
schedule
Power AC Generator
KATO
Bldg.
x x x As per Solar Turbines schedule
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
Battery Charger Excludes Replacement
Bldg.
Room 106F x x x As per Solar Turbines PM schedule
Air Inlet System (Excludes replacement air filters, bellows, ducting)
Bldg.
Room 106F x As per Solar Turbines PM schedule
Exhaust System
Bldg.
Room 106F x As per Solar Turbines PM schedule
Package Enclosure & Ventilation
Bldg.
Room 106F x
Fire Suppression- Unit Fire and Gas System (excludes bottles &
Bld
RM
x x x As per Solar Turbines PM schedule extinguishing media)
Vibration System
Bldg.
RM
x x x As per Solar Turbines PM schedule
MCC Control Panel- Motor Control
Bldg.
RM
Section II
Equipment Schedule
Exhibit B: Garland Equipment
Section II Exhibit B: Garland Equipment
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
BOILER # 3&4
Cleaver Brooks Steam Fire Tube Boiler 15,000 lbs per hour
Boiler Plant
2 L94624 x x x Tube Cleaning (Rattling) Must be done May-
August See Note and tasking sheet
CHILLER# 5
R-134a
YKHFGDJ1CZFS
Equip Room
1 SHMM037090 x x x EDDY
CURRENT
TESTING
Condenser and Evaporator
Due by May 1st
CHILLER# 1&4
York YK
YKQ2Q2H1CZ8S
YKQ4Q3H1CZC
R22 Centrifugal
Electric Driven 800 ton
Boiler Plant
Equip Room
SCCM9315211801
SLFN612830
x x x
EDDY
CURRENT
TESTING
Condenser and Evaporator
Due by May 1st
Evapco Cooling Towers
USS212-724
1-4
4 10348765
10348766
10348767
10348768
Condenser Pumps 1-4
4 Weinman 472979 Paco G821256 x x
Marley NC Series Cooling Tower #5
1 116726-002
NC6211GM-97
QUARTERLY SEMI
ANNUAL
ANNUAL EMERGENCY
COVERAGE
ADDITIONAL
TASKS
Evapco Cooling Tower #6
1 USS 212-724-S
pump #6
1034869
Evapco Cooling
USS 212-724-
S Tower #7
1 1034870
Paco 296012214007128921P
Pump #7
Paco 296012214007128921P
Pavilion secondary chilled water pump #2
1 Paco 17-80123-15
West tower secondary pump
1 Paco 5x5
Surgery secondary chilled water pump #1
1 Paco 1A922AB2J1A2L
Surgery secondary
Paco 1A922AB2J1A2L secondary secondary secondary
West tower secondary pump
1 Paco 5X5 x x
Section III
Critical Equipment Scope
SECTION X. Annual Electric Chiller Operational Tests & Inspections - Preventative Maintenance.
Electric Driven, Centrifugal 1000-ton units. Model: York YK R-22. (4) at Dallas, (2) at Garland YORK YK. (Completed before May 1 of each year). Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete the Annual Preventative Maintenance inspections. Required tasks/check points are outlined below. One (1) report per each chiller is required and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions.
Contractor shall log any circumstances that may prevent completion of an inspection.
Oil Level % Evap Inlet Temp Oil Pressure Evap Outlet Temp Oil Added /Removed Evap Inlet Pressure Oil Temp Evap Outlet Pressure High Oil Pressure Low Oil Pressure Cond Refrigerant Pressure Discharge Temp High Pressure Liquid Temp Oil Supply Temp Cond Approach Proximity Probe (MILS) Cond Refrigerant Level Discharge Superheat Seal Bottle Level (IN) Cond Inlet Temp
Cond Outlet Temp Output Volts Phase A Delta T Output Volts Phase B Sub Cooler Temp Output Volts Phase C Cond Inlet Pressure Amps: Phase A Cond Outlet Pressure Amps: Phase B Delta P Amps: Phase C % of FLA Run Hours Number of Starts
Evap Refrigerant Pressure Evap Saturation Temp Evap Approach Evap Refrigerant Level Refrigerant Added
Cooler Refrigerant
Evaluate Refrigerant charge. Adjust / trim as necessary.
Calibrate and set chilled water and condensing water flows using ultrasonic meters.
Inspect all electrical controls.
Compressor
Cooler Water
Condenser Refrigerant
Condenser Water
Motor
Inspections and tasks to Perform
Draw Oil Sample for analysis each year. Provide Report.
VA Staff to perform Eddy Current Inspection on Evaporator and Condenser tubes every three (3) years.
Perform Vibration Analysis. Provide Report.
Measure Mechanical Seal Leakage, document and determine need for replacements.
Perform leak tests on machine, repair leaks.
Change Oil Filter and Refrigerant Dehydrators.
Section X. Monthly Chiller Operational Inspections. Preventative Maintenance. (11 times per year).
Electric Driven, Centrifugal 1000-ton units. Model: York YK R-22. (4) at Dallas. (2) at Garland.
YORK YK. Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete eleven (11) monthly Preventative Maintenance inspections. Required tasks/check points are outlined below. One (1) report per each chiller is required and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions. Contractor shall log any circumstances that may prevent completion of an inspection.
Section X. Annual Steam Chiller Operation Inspections & Tests. Preventative Maintenance.
Steam Driven, Centrifugal 1000-ton units. Model: York YST R-134a. (2) at DVAMC.
YORK YST 1000-Ton. (Completed before April 1 of each year). Tube brushing of the Steam Condensers and Chiller Condensers shall be performed each contract year. All consumables including gaskets as well as nuts and bolts are to be provided by the contractor.
Maintenance tasks shall be scheduled with the COR/Designee/Plant Supervisor. Annual Preventative Maintenance and Inspections are to be completed before April 1 of each contract year. Completion of required safety training will be documented and presented to the COR.
Contractor shall provide all consumables, personnel, transportation, cranes, rigging, scaffolding and labor required to complete all inspections tasks and testing as list below. Contractor must
Entering Water Temp Purge Operation and Condition Leaving Water Temp Operation of Chiller Controls Entering Water Pressure Operation of lube system Leaving Water Pressure Motor & starter operation & condition Refrigerant Pressure System Operation Refrigerant Temperature Maintains leaving fluid setpoint Subcooled Liquid Temperature Present setting of leaving fluid setpoint Cooler Pressure Out Other operating conditions Refrigerant Level Reviewed with operator Approach Slide Valve/Vane Position % Delta T Discharge Temperature Delta P Discharge Superheat Actual GPM Oil Temperature Approximate Tons Oil Pressure Phase A: Volts & Amps Oil Level Phase B: Volts & Amps Hours of Operation Phase C: Volts & Amps Number of Starts % full Load Amps Purge
Purge Count Design FLA
HOP
LOP
Prox Sensor Pos / Ref Supply Oil Temperature
Heat Exchanger Data
Cooler and Condenser
Inspection
Motor Data Other Data document and report to the COR any existing circumstances that could prevent completion of listed tasks prior to the contracted due date. Any recommendations for corrective maintenance are to be document and submitted to the COR within 24 hours of determining any such need. All final reports shall be submitted to the COR in a timely fashion.
Refrigerant Pressure Refrigerant Sat Temperature Sub Cooler Liquid Temperature Approach
Brush Chiller Condenser Tubes. Refrigerant Level % Brush Steam Condenser Tubes. Refrigerant Level Setpoint
Entering Fluid Temperature Leaving Fluid Temperature Entering Fluid Pressure Leaving Fluid Pressure
Hotwell Level % Hotwell Level Setpoint Leaving Water Pressure Hotwell Regulator / Signal Air Vacuum Pump Inlet Pressure Vacuum Pump Water Seal Pressure Atmos. Relief Valve Water Seal Flow Steam Trap #1 Temperature In/Out
Inspect all electrical controls. Steam Trap #2 Temperature In/Out Steam Trap #3 Temperature In/Out
Oil Level % Oil Pressure Operating Hours Oil Temperature # of Starts Oil Pump /VSOP Output Hz Seal Jar Level Discharge Temperature Turbine Gov. Valve Position Discharge Superheat Turbine Speed Proximity Differential (mils) Turbine Speed Setpoint PRV % Open Refrigerant Pressure Refrigerant Sat. Pressure Approach Entering Fluid Temperature Leaving Fluid Temperature Entering Fluid Pressure Leaving Fluid Pressure
Compressor
Evaporator
Inspections and tasks to Perform
Condenser
Steam Condenser
Draw Oil Sample for analysis each year.
Provide Report.
Perform Eddy Current Inspection on Evaporator and Condenser tubes every
Perform Vibration Analysis. Provide Report.
Measure Mechanical Seal Leakage, document and determine need for
Other Data
Change Oil Filter and Refrigerant Dehydrators.
Calibrate and set chilled water and condensing water flows using ultrasonic meters.
Evaluate Refrigerant charge. Adjust / trim as necessary.
Perform leak tests on machine, repair leaks.
Oil Level Steam End Oil Level Exhaust End Turbine Oil Cooler CDW IN Turbine Oil Cooler CDW OUT Bearing Temp Steam End Bearing Temp Exhaust End Inlet Steam Pressure Inlet Steam Temperature First Stage Pressure Exhaust Pressure Turbine Control Air Supply Pressure Bearing Seal Air Pressure Vibration Level Exh. End Horizontal Vibration Level Exh. End Vertical Vibration Level Steam End Vertical Vibration Level Steam End Horizontal Nozzle #1 Solenoid Nozzle #2 Solenoid Casing Drain Power Pump Pressure In Casing Drain Power Pump Pressure Out Casing Drain Power Pump Temp In Casing Drain Power Pump Temp Out
Turbine
SECTION X. Monthly Steam Chiller Operational Inspections. Preventative Maintenance. (11 times per year).
Steam Driven, Centrifugal 1000-ton units. Model: York YST R-134a. (2) at
DVAMC.
Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete eleven (11) monthly Preventative Maintenance inspections. Required tasks/check points are outlined below. One (1) report per each chiller is required and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions. Contractor shall log any circumstances that may prevent completion of an inspection.
Oil Level % Oil Level Steam End Oil Pressure Oil Level Exhaust End Oil Temperature Turbine Oil Cooler CDW IN Oil Pump /VSOP Output Hz Turbine Oil Cooler CDW OUT Discharge Temperature Bearing Temp Steam End Discharge Superheat Bearing Temp Exhaust End Proximity Differential (mils) Inlet Steam Pressure PRV % Open Inlet Steam Temperature Refrigerant Pressure First Stage Pressure Refrigerant Sat. Pressure Exhaust Pressure Approach Turbine Control Air Supply Pressure Entering Fluid Temperature Bearing Seal Air Pressure Leaving Fluid Temperature Vibration Level Exh. End Horizontal Entering Fluid Pressure Vibration Level Exh. End Vertical Leaving Fluid Pressure Vibration Level Steam End Vertical Refrigerant Pressure Vibration Level Steam End Horizontal Refrigerant Sat Temperature Nozzle #1 Solenoid Sub Cooler Liquid Temperature Nozzle #2 Solenoid Approach Casing Drain Power Pump Pressure In Refrigerant Level % Casing Drain Power Pump Pressure Out Refrigerant Level Setpoint Casing Drain Power Pump Temp In Entering Fluid Temperature Casing Drain Power Pump Temp Out Leaving Fluid Temperature Hotwell Level % Entering Fluid Pressure Hotwell Level Setpoint Leaving Fluid Pressure Leaving Water Pressure Operating Hours Hotwell Regulator / Signal Air # of Starts Vacuum Pump Inlet Pressure Seal Jar Level Vacuum Pump Water Seal Pressure Turbine Gov. Valve Position Atmospheric Relief Valve water Seal Flow Turbine Speed Steam Trap #1 Temperature In/Out Turbine Speed Setpoint Steam Trap #2 Temperature In/Out
Steam Trap #3 Temperature In/Out
Compressor
Other Evaporator
Condenser
Steam
SECTION X. Air-Cooled Chiller Operational Tests & Preventative Maintenance. Annual & Semi- Annual.
Screw Chillers, Air-Cooled 300-Ton. Model: York YCAV R-134a.
(2) Sets at DVAMC each with (3) compressors.
Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete the Annual Preventative Maintenance inspections. Required tasks/check points are outlined below. One (1) report per each chiller is required and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions. Contractor shall log any circumstances that may prevent completion of inspection.
Quarterly PM Tasks
Semi- Annual PM
Tasks Annual PM
Tasks Four (4) times per year
Two (2) times per year
One (1) time per year Check program setpoints and verify safety cutouts are set to manufacturer's recommendations.
Yes Yes Yes
Check compressor and evaporator heater operation Yes Yes Yes
Check /clean any dirt in control panel, check panel doors for proper seal.
Yes Yes Yes
Provided a written service report of deficiencies and recommend repairs.
Yes Yes Yes
Check super heat on evaporators and economizer feeds to compressor.
Yes Yes
Check Condenser sub-cooling
Yes Yes
Leak Check Chillers Yes Yes Perform acid test of compressor oil, replace if necessary.
Yes
Disconnect power source to chiller, lock out tag out.
Check Tightness of all electrical connections.
Yes
Check Refrigerant pressure, confirm proper chiller operation.
Yes
SECTION X. Annual Preventative Maintenance for Cooling Towers, Chill Water Pumps and Condenser Water Pumps.
Dallas – (8) BAC Cooling Towers.
Garland – (6_ Evap & (1) Marley Cooling Towers.
(Completed before May 1 of each year). Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete the Annual Preventative Maintenance inspections. Required tasks/check points are outlined below. One (1) report is required per each Cooling Tower, Chill Water Pump and Condenser Water Pump and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions. Contractor shall log any circumstances that may prevent completion of an inspection.
NOTE: These PM inspections are to be scheduled within the same 2–4-week time frame each year, unless otherwise directed by the COR.
Check proper operation/adjust blowdown intervals if needed.
Inspect /record voltage & amperage.
Annual Cooling Tower
PM tasks.
Perform vibration analysis of cooling tower fans.
Balance cooling water flows, VA personnel to assist.
Meggar Motor Inspect /record voltage & amperage.
Megger fan motor and inspect contacts Re-pitch blades and achieve optimum performance as required.
Condenser Water Pumps
Chill Water Pumps
Meggar Motor
SECTION X. Boilers. Annual Service, Cleaning & Testing Dallas – (3) Cleaver Brooks D-Type, Model DL-52E, and (1) Rentech HRSG Steam Boiler.
Garland – (2) Cleaver Brooks fire tube boiler.
Contract covers a total of (6) boilers at both the Dallas and Garland VA Medical Centers.
Dallas has four (4) boilers total consisting of three (3) Clever-Brooks Model DL-52 water tube boilers, and one (1) Rentech HRSG water tube boiler. Garland has (2) Clever-Brooks fire tube boilers.
(To be performed between May 1 and October 31. Must be completed before November 1 of each year). Contractor shall provide all consumables, personnel, transportation, supplies, cranes, rigging, scaffolding and labor as required to successfully complete the Annual Preventative Maintenance inspections, Cleaning and Testing. Required tasks/check points are outlined below. One (1) report per each boiler is required and shall contain pertinent results and/or comments along with any recommendations for corrective maintenance actions.
Contractor shall log any circumstances that may prevent or delay completion of a task.
Pre-purge setting of flue gas recirculation damper.
Burner Control.
Low-oxygen alarm and/or cut-out.
Boiler outlet damper wide open for purge.
Purge air flow interlock.
Timing for pre-purge Timing for post purge.
Ignition timer.
Low fire position interlock.
Combustion air interlock.
Main flame out, i.e., time to close valves.
Ignition flame out, i.e., time to close valves.
Minimum ignition flame test.
Scanner not sensing ignition spark.
High-steam pressure cut-out (non-recycle).
Forced fan damper wide open for purge.
High-gas fuel pressure cut-off.
Low-gas fuel pressure cut-off.
Gas fuel safety shut-off valves proof closure.
Leak test gas fuel safety shut off valves.
Low-atomizing pressure for fuel oil.
High fuel oil pressure cut-off.
Fuel safety shut off valve proof of closure.
Leak test fuel oil safety shut off valve.
Check operation of liquid petroleum gas pilot.
Low pilot gas pressure cut off.
Forced draft fan motor interlock
1. Annual PM Service for (5) Clever Brooks water tube & fire tube boilers.
Check gas vents for leaks.
Calibrate oxygen analyzer, provide two (2) certified Cal gases.
Test/adjust low oxygen level alarm.
Perform comb. analysis under gas & fuel oil operation. Calibrate fuel/air mixture.
Calibrate steam, oil, gas and feed water press. gauges & industrial controls.
Adjust ignition electrode gap.
Vibration analysis of blower motors.
Operational test of all boiler safety devices.
Check vibration of burner fans Calibrate instrumentation, monitoring, and control systems.
High-steam pressure cut-out (recycle).
Annual Fuel Train and Air Train Testing.
Each boiler to undergo fuel train & air train testing one (1) time per year as per current VHA DIRECTIVE 1810. Using the current VHA boiler and associated plant safety device testing manual and provide testing results on the forms provided in Appendix A of TESTING MANUAL.
Annual Preventative Maintenance for (1) HRSG boiler. Dallas VA only.
Follow all pertinent PM tasks listed for Clever Brooks boilers & add the following Calibrate check / adjust diverter valve and damper position switch.
Calibrate check / adjust auxiliary air pressure switches.
Calibrate PLC controls.
Calibrate check/adjust fuel oil and natural gas pressure switches.
Annual Cleaning of all boilers Perform between May 1 and October 31. Complete before November 1.
Cleaning services…
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