4.02b J-2 Composite Work Package- REV 1.pdf

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VOYAGE REPAIR (VR)
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N6817126QN067
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This is a Specifications for Work to Be Accomplished document for the USS ROSS (DDG 71), a Navy destroyer, issued by the Department of the Navy, Fleet Darmic Regional Maintenance Center (FDRMC) Naples. The specification number is NAPL-036-26 and includes all changes through August 4, 2026.

The document outlines three primary work items to be performed by contractors. Item 508-11-001 requires replacement of lagging and insulation across 21 ship compartments, including sonar equipment rooms, crew living spaces, fan rooms, engine rooms, and other operational spaces, totaling approximately 478 square feet of pipe insulation, bulkhead insulation, valve insulation, ventilation insulation, and air cooler insulation. Work must comply with MIL-STD-769K CH-1 for insulation requirements and DDG51 Class Booklet of General Plans, with joint inspections required upon completion. Item 529-11-001 involves inspection and correction of a Teleflex cable system for the Main Drainage Eductor Fire-main Supply Valve (Valve MD-V-53) in Auxiliary Machinery Room No. One, including pre-repair inspection, cable disconnection and reconnection, and operational testing to verify proper valve direction and alignment with no allowable sticking or binding. Item 993-11-001 requires provision of rigging and crane services to off-load an existing Ellison balanced joiner door (26 by 66 inches) and on-load a replacement door, with the contractor providing certified crane equipment capable of lifting 10,000 pounds and forklift equipment capable of lifting 2,000 pounds, while Ship's Force will handle door removal and installation. All work requires compliance with NAVSEA Standard Items (FY26 CH-1) and includes quality management, environmental compliance, safety, and fire protection requirements standard to naval vessel maintenance operations.

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DEPARTMENT OF THE NAVY

FDRMC NAPLES

FPO, AE

USS ROSS (DDG 71)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: NAPL-036-26

INCLUDES ALL CHANGES THROUGH 8/4/2026

INDEX

SHIP: USS ROSS (DDG 71) NAPL-036-26

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-26 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-001 General Criteria; accomplish 09/04/2024 Original

009-002 Environmental Compliance Report for Material Usage; accomplish 07/22/2024 Original

009-003 Toxic and Hazardous Substance; control 07/22/2024 Original

009-004 Quality Management System; provide 09/16/2024 Original

009-005 Temporary Access; accomplish 11/18/2024 CH-1

009-006 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

07/22/2024 Original

009-007 Confined Space Entry, and Certification; accomplish 09/04/2024 Original

009-008 Shipboard Fire Protection and Fire Prevention; accomplish 09/30/2024 Original

009-010 Asbestos-Containing Material (ACM); control 09/16/2024 Original

009-018 Mine Warfare Ships Magnetic Material; control 09/04/2024 Original

009-019 Provisioning Technical Documentation (PTD); provide 07/22/2024 Original

009-020 Government Property; control 07/22/2024 Original

009-021 Alteration Verification, Logistic and Technical Data; provide 07/22/2024 Original

009-023 Interference; remove and install 11/18/2024 CH-1

009-024 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness; accomplish 09/16/2024 Original

009-034 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 07/22/2024 Original

009-039 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for

Commercial Equipment/Component; accomplish

07/22/2024 Original

009-040 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a

Naval Facility; provide

07/22/2024 Original

009-060 Schedule and Associated Report for CNO Availability; provide and manage 09/16/2024 Original

009-061 Shipboard Use of Fluorocarbons; control 09/16/2024 Original

009-067 Integrated Total Ship Testing; manage 09/16/2024 Original

009-068 Availability Work Certification (AWC) Data for Chief of Naval Operations (CNO)

Availabilities; provide

09/16/2024 Original

009-069 Heavy Weather/Mooring Plan; provide 09/16/2024 Original

009-070 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

09/16/2024 Original

009-072 Physical Security at a Private Contractor Facility; accomplish 09/16/2024 Original

009-073 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

09/16/2024 Original

009-074 Occupational, Safety and Health Plan; accomplish 09/16/2024 Original

009-080 Ship Facility; maintain 09/16/2024 Original

009-081 Compartment Closeout; accomplish 09/16/2024 Original

009-082 Installation of Equal Component Vice Specified Component; report 07/22/2024 Original

009-084 Threaded Fastener Requirement; accomplish 07/22/2024 Original

009-088 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tank, Space, and Piping, including Sewage or MOGAS-Contaminated Tank, Space, and Piping; certify

09/16/2024 Original

009-093 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

07/22/2024 Original

Page 1 of 4 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-099 Ship Departure Report; provide 09/16/2024 Original

009-100 Ship's Stability; maintain 09/16/2024 Original

009-101 Ship Transit and Berthing; accomplish 09/16/2024 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 09/16/2024 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 07/22/2024 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 07/22/2024 Original

009-111 Schedule and Associated Report for Non-CNO Availability; provide and manage 09/16/2024 Original

009-117 Combat Systems, Light-Off Suport; provide 09/17/2024 Original

009-118 CG Deck Loading; accomplish 07/22/2024 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 09/17/2024 Original

009-122 Temporary Padeye; install and remove 11/18/2024 CH-1

009-125 Boat 65 Feet (20meters) Long and Less; accomplish 11/18/2024 CH-1

009-126 Schedule Model Review (SMR); accomplish 09/17/2024 Original

Page 2 of 4 EXECUTING WORK

CATEGORY II. FY-26 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-011 Insulation and Lagging; accomplish 09/16/2024 Original

009-032 Cleaning and Painting Requirements; accomplish 09/25/2024 Original

Page 3 of 4 EXECUTING WORK

ITEM NO. TITLE

Lagging and Insulation; replace508-11-001

Main Drainage Eductor Fire-main Supply Valve Teleflex Cable Inspection and Correction; accomplish

529-11-001

Rigging and Crane Service; provide993-11-001

Page 4 of 4 EXECUTING WORK

SHIP: USS ROSS (DDG 71) ITEM NO: 508-11-001

COAR: 26 PCN: See Attachment A

CMP: NONE

PLANNER: JONES, DOUGLAS

SSP: NAPL-036-26 1 of 4 ITEM NO: 508-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Lagging and Insulation; replace

1.2 Location of Work:

1.2.1 Sonar Equipment Room Number 2 (2-18-0-Q)

1.2.2 Crew Living Space Number 2 (3-97-02-L)

1.2.3 Fan Room (01-158-0-Q)

1.2.4 Fan Room (01-126-3-Q)

1.2.5 Passage Way (1-42-01-L)

1.2.6 Access Trunk (3-42-1-T)

1.2.7 Weapons Strikedown Equipment Storeroom (01-268-1-A)

1.2.8 CIWS Magazine Number 2 (01-300-2-M)

1.2.9 Fan Room (01-110-3-Q)

1.2.10 Passage Way (1-300-01-L)

1.2.11 Radio Transmitter Room (2-158-1-C)

1.2.12 Shaft Alley (5-300-01-E)

1.2.13 Main Engine Room Number One (4-174-0-E)

1.2.14 Inert Gas Cylinder Storeroom (01-158-1-A)

1.2.15 Passage Way (04-154-2-L)

1.2.16 Airlock (04-150-2-L)

1.2.17 OOD Station Number One (01-220-1-Q)

1.2.18 Boatswain Workshop and Storeroom (2-450-2-Q)

1.2.19 Combat Information Center (1-126-0-C)

1.2.20 Passage Way (1-158-1-L)

1.2.21 Passage Way (1-338-1-L)

1.3 Identification:

1.3.1 Quantity (6 Square Feet), Pipe Insulation, Located in 1.2.1.

1.3.2 Quantity (2 Square Feet), Bulkhead Insulation, Located in 1.2.1.

1.3.3 Quantity (2 Square Feet), Bulkhead Insulation, Located in 1.2.2.

1.3.4 Quantity (4 Square Feet), Valve Insulation, Located in 1.2.3.

1.3.5 Quantity (180 Square Feet), Bulkhead Insulation, Located in 1.2.4.

1.3.6 Quantity (12 Square Feet), Angle Iron Insulation, Located in

SHIP: USS ROSS (DDG 71)

SSP: NAPL-036-26 2 of 4 ITEM NO: 508-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1.2.5.

1.3.7 Quantity (10 Square Feet), Bulkhead Insulation, Located in 1.2.6.

1.3.8 Quantity (2 Square Feet), Bulkhead Insulation, Located in 1.2.7.

1.3.9 Quantity (6 Square Feet), Pipe Insulation, Located in 1.2.8.

1.3.10 Quantity (10 Square Feet), Bulkhead Insulation, Located in 1.2.9.

1.3.11 Quantity (5 Square Feet), Pipe Insulation, Located in 1.2.10.

1.3.12 Quantity (80 Square Feet), Ventilation Insulation, Located in 1.2.11.

1.3.13 Quantity (8 Square Feet), Bulkhead Insulation, Located in 1.2.12.

1.3.14 Quantity (6 Square Feet), Masker Air Cooler Insulation, Located in 1.2.13.

1.3.15 Quantity (4 Square Feet), Prairie Air Cooler Insulation, Located in 1.2.13.

1.3.16 Quantity (6 Square Feet), Bulkhead Insulation, Located in 1.2.14.

1.3.17 Quantity (6 Square Feet), Bulkhead Insulation, Located in 1.2.15.

1.3.18 Quantity (6 Square Feet), Bulkhead Insulation, Located in 1.2.16.

1.3.19 Quantity (8 Square Feet), Bulkhead Insulation, Located in 1.2.17.

1.3.20 Quantity (12 Square Feet), Bulkhead Insulation, Located in 1.2.18.

1.3.21 Quantity (50 Square Feet), Bulkhead Insulation, Located in 1.2.19.

1.3.22 Quantity (16 Square Feet), Bulkhead Insulation, Located in 1.2.20.

1.3.23 Quantity (2 Square Feet), Bulkhead Insulation, Located in 1.2.21.

2. REFERENCES:

2.1 NAVSEA Standard Items, (FY26 CH-1)

2.2 801-6598208 Rev R, DDG51 Class Booklet of General Plans

2.3 MIL-STD-769K CH-1, Insulation Requirements for U.S. Naval Vessels

3. REQUIREMENTS:

3.1 Record and document any compartment designations, equipment labeling, and system markings affected by the accomplishment of this work specification.

3.1.1 Remove and dispose of existing, and install new the equipment

SSP: NAPL-036-26 3 of 4 ITEM NO: 508-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

listed in 1.3, located in 1.2, using 2.2 and 2.3 as guidance, and as designated by the SUPERVISOR.

3.1.2 Accomplish the requirements of 009-011 of 2.1 for the

installation of new insulation and lagging removed in 3.1.1 using 2.2 and 2.3 as guidance.

3.2 Accomplish a joint inspection with the SUPERVISOR and the Commanding Officer's designated representative upon completion, inspection, and acceptance, by the contractor, of work within each compartment. Ensure Attachment A, Work Completion Certification, is completed in accordance with 009 004 of 2.1.

4. NOTES:

4.1 Ships Force will accomplish the painting of new insulation installed 3.1.2; new insulation, lagging, and reusable covers are to match surrounding areas.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SSP: NAPL-036-26 4 of 4 ITEM NO: 508-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Attachment A

PCN Identification

ER04-4145 INERT GAS CYL LAGGING

OD01-L025 MISSING LAGGING

EA01-7547 COOLING COIL 4-333-1 LAGGING

EM01-L055 LAGGING FOR MER 1

CSE1-L019 DAMAGED LAGGING

CA02-L003 MISSING LAGGING

CM01-L006 01-110-3-Q LAGGING

CG04-L012 LAGGING AROUND PIPES

CA01-L018 MISSING LAGGING

CG03-L023 MISSING LAGGING

CG01-1418 MISSING LAGGING ON BEAM

SS03-0780 LAGGING

NN01-L002 MISSING LAGGING

OI01-L009 DEGREADED LAGGING

OI01-L011 RIPPED UP LAGGING ON PIPE

OI01-L010 DEGRADED LAGGING BY FAN COIL

OI01-L012 OVERHEAD LAGGING DAMAGE

CM02-L032 PIPE LAGGING

EM01-4314 MASKER AIR COOLER LAGGING DEG

CG01-L015 REPLACE MISSING LAGGING

CC01-L019 MISSING LAGGING

NN01-L003 MISSING LAGGING

EM01-4315 PRAIRIE AIR COOLER LAGGING

OD01-3815 DAMAGED LAGGING

OD01-3902 MISSING LAGGING

OI01-L008 DEGRADED LAGGING

OI01-L007 DEGRADED LAGGING

CC01-L020 MISSING LAGGING

CA01-L017 MISSING LAGGING

SHIP: USS ROSS (DDG 71) ITEM NO: 529-11-001

COAR: 26 PCN: ER04-4138

CSWT FILE NO: 529-011 (DDG 51) CMP: NONE

REVISED: 03 OCT 2024 PLANNER: KRIEGER, DANIEL

JONES, DOUGLAS

SSP: NAPL-036-26 1 of 2 ITEM NO: 529-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Main Drainage Eductor Fire-main Supply Valve Teleflex Cable Inspection and Correction; accomplish

1.2 Location of Work:

1.2.1 Auxiliary Machinery Room No. One (4-126-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Teleflex Remote Valve Operator for

Auxiliary Machinery Room No. One Eductor Fire-main Supply Valve Valve

MD-V-53

2. REFERENCES:

2.1 NAVSEA, Standard Items (FY26 CH-1)

2.2 529-6597126 Rev M, Main & Secondary Drainage Sys Diagram

2.3 S6435-QJ-MMI-010 Rev 8, Actuator, Valve Dual Linear Remote Mechanical (Chapter 6 and Chapter 7)

3. REQUIREMENTS:

(V) "PRE-REPAIR INSPECTION"

3.1 Accomplish a visual inspection and pre-repair operational test of the valve remote operator listed in 1.3 and located in 1.2 to determine actual operating condition using 2.2 and 2.3 for guidance.

3.1.1 Cycle the valve manually from its remote operating station from fully closed to fully open to fully closed.

3.1.2 Inspect all remote operator components for any deterioration, damage, loose or any missing parts.

3.2 Accomplish disconnecting and reconnecting Teleflex cable from the valve operator to insure proper direction to open and close the valve, as designated by SUPERVISOR, using 2.2 as guidance.

(V)(G) "OPERATIONAL TEST"

3.3 Accomplish an operational test of the valve and remote valve operator assembly listed in 1.3 and located in 1.2 to verify ease of operation and proper alignment.

3.3.1 Cycle the valve from its remote operating station from fully closed to fully open to fully closed 4 times. Allowable sticking or binding: None.

3.4 Accomplish a joint inspection with the SUPERVISOR and the Commanding Officer's designated representative upon completion, inspection, and acceptance, by the contractor, of work within each compartment. Ensure Attachment A, Work Completion Certification, is completed in accordance

SSP: NAPL-036-26 2 of 2 ITEM NO: 529-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

with 009 004 of 2.1.

4. NOTES:

4.1 Ship's Force reports the valve is operating opposite the direction from the remote valve operator. It is believed the Teleflex cables are installed crossed, and requires swapping.

4.2 DFS DDG-71-0021-2026 applies.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS ROSS (DDG 71) ITEM NO: 993-11-001

COAR: 26 PCN: ER04-4137

CMP: NONE

PLANNER: KRIEGER, DANIEL

JONES, DOUGLAS

SSP: NAPL-036-26 1 of 2 ITEM NO: 993-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Rigging and Crane Service; provide

1.2 Location of Work:

1.2.1 Escape Trunk (4-220-2-T)

1.2.2 Main Engine Room Number One (4-174-0-E)

1.2.3 Throughout the Ship

1.3 Identification:

1.3.1 Quantity (One EA), Balanced Joiner Door (4-220-2), 26 Inch by 66 Inch, Ellison, Left Hand, Line Number 0041 of 2.2, APL 312090186

2. REFERENCES:

2.1 NAVSEA, Standard Items (FY26 CH-1)

2.2 624-6597115 Rev R, Joiner Door & Service Window List - Zone 2

2.3 S9167-AS-MMO-010 Rev A, Maintenance and Repair for the Balanced Joiner Door

2.4 101-7061019, Equipment Removal Route DWG

3. REQUIREMENTS:

3.1 Provide crane, forklift, and rigging services using 2.2 through 2.4 as guidance.

(V)(G) "WEIGHT HANDLING EQUIPMENT INSPECTION"

3.1.1 Inspect crane and all rigging gear being utilized and ensure it is certified for use. Crane and all rigging equipment be within calibration for each date work is to be accomplished.

3.1.2 Crane must be capable of lifting a maximum of 10,000 pounds and must be capable of handling material from the top of the mast to the furthest outboard point of the ship.

3.1.3 Forklift must be able to lift a maximum of 2,000 pounds.

3.2 Off-load the existing equipment listed in 1.3, located in 1.2, and onload the new equipment, as directed by the SUPERVISOR. Existing asset will be rigged off the ship to the pier.

(V)(G) "COMPARTMENT CLOSEOUT"

3.3 Accomplish a joint inspection with the SUPERVISOR and the Commanding Officer's designated representative upon completion, inspection, and acceptance, by the contractor, of work within each compartment. Ensure Attachment A, Work Completion Certification, is completed in accordance with 009 004 of 2.1.

4. NOTES:

SSP: NAPL-036-26 2 of 2 ITEM NO: 993-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

4.1 The intent of this work item is to off load 1 EA Ellison Door, and load 1 EA Ellison Door, from and to the location listed in 1.2.

4.2 Ship's Force will be responsible for removal of old door and installation of the new door.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

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