N6817119Q6029_Kholer_Manual.pdf

Model: 6EKOD 60 Hz

5EFKOD 50 Hz

Engine Features � Diesel fueled � Certified by the Environmental Protection Agency

(EPA) to conform to Tier III marine auxiliary standards

� Three cylinder � Four cycle � Closed cooling system � Heat exchanger � Lifting eye

Generator Features � Remote start 12-pin connector � Class H insulation � Multivoltage adjustability � 60/50 Hz capability � Voltage regulation of ±1.0% � Radio suppression

ADC IId Advanced Digital Control Features � Designed for today’s most sophisticated electronics � Easy to read 12 x 2 LCD alpha-numeric display � Compact, integrally mounted control � Sealed connectors for maximum corrosion protection � SAE J1939, SmartCraft�, NMEA 2000 selectable

CANbus outputs � Remote monitoring of fault conditions � Pushbutton dial for configuration and adjustment � Programmed crank cycle

Optional Accessories � Aluminum sound shield � Remote digital gauge (2 or 3 inch) � Siphon break � Circuit breakers

1-Phase Diesel

Marine Generator Set

G2-147 (6EKOD) 5/12a

Generator Weights and Dimensions

Without Sound Shield

With Sound Shield

Weight, kg (lb.)

Wet Dry

185 (407) 181 (398)

222 (490) 218 (481)

Length, mm (in.) 743 (29.26) 780 (30.71)

Width, mm (in.) 448 (17.65) 528 (20.79)

Height, mm (in.) 536 (21.12) 559 (22.01)

Generator Ratings

Model Series Voltage Hz

25�C (77�F) Amps

25�C (77�F) kW/kVA Ph

6EKOD

120 60 50.0 6/6 1

120/240 60 50.0/25.0 6/6 1

5EFKOD

115/230 50 43.4/21.7 5/5 1

230 50 21.7 5/5 1

240 50 20.8 5/5 1

RATINGS: Marine continuous ratings per ISO 3046, ISO 8528-1, and Kohler ISO rating guideline 2.14. Obtain technical information bulletin (TIB-101) on ratings guidelines for complete ratings definitions.

Availability is subject to changewithout notice. KohlerCo. reserves the right to change thedesignor specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler generator distributor for availability.

SmartCraft� is a trademark of Mercury Marine, a division of Brunswick Corporation.

G2-147 (6EKOD) 5/12a

Application Data

Engine

Engine Specifications 60 Hz 50 Hz

Type 4 cycle, naturally aspirated

Cylinder, quantity 3

Displacement, L (cu. in.) 1.028 (62.7)

Bore and stroke, mm (in.) 75 x 77.6 (2.95 x 3.05)

Compression ratio 24.5:1

Combustion system Indirect injection

Rated rpm 1800 1500

Max. power at rated rpm, HP 10.1 8.4

Governor, type Mechanical

Frequency regulation, mechanical governor

No load to full load (droop) Steady state

5% ±0.7%

Angular operation Instant (1 min.)

Intermittent (30 min.)

35� 25�

Engine Electrical

Engine Electrical System 60 Hz 50 Hz

Battery, voltage 12 volt

Battery charging module 10-amp

Battery, minimum recommendation 650 CCA @ 0�F

Starter motor 2.5 kW, 12 V

Cooling

Cooling System 60 Hz 50 Hz

Capacity, L (qt.), approx. 3 (3.2)

Heat exchanger type 2.5 in. dia. x 2 pass

Seawater pump type Belt-driven, 10-blade impeller

Heat rejected to cooling water at rated kW, wet exhaust, kW (Btu/min.) 10.9 (622) 9.5 (540)

Engine water pump flow, Lpm (gpm) 21.6 (5.7) 21.2 (5.6)

Seawater pump flow, Lpm (gpm) 28.4 (7.5) 24.6 (6.5)

Fuel

Fuel System 60 Hz 50 Hz

Fuel shutoff solenoid Electric

Fuel pump Electric

Maximum recommended fuel lift, m (ft.) 0.9 (3.0)

Lubrication

Lubricating System 60 Hz 50 Hz

Oil pan capacity with filter, L (qt.) 2.5 (2.6)

Oil pump type Pressure, trochoid pump

Operation Requirements

Air Requirements 60 Hz 50 Hz

Engine combustion air requirements, L/min. (cfm) 849 (30) 707 (25)

Generator cooling requirements, L/min.

(cfm) 5097 (180) 4247 (150)

Max. air intake restriction, in. (mm) H2O 10 (250)

Exhaust flow, m3/min. (cfm) 1.4 (50) 1.2 (41)

Exhaust temp., °C (°F) at full load 271 (520) 260 (500)

Max. allowed exhaust back pressure, kPa (mm H2O) 14.2 (1444)

Fuel Consumption 60 Hz 50 Hz

Diesel, Lph (gph) at % load

100% 2.3 (0.6) 1.9 (0.5)

75% 1.9 (0.5) 1.5 (0.4)

50% 1.5 (0.4) 1.1 (0.3)

25% 1.1 (0.3) 1.1 (0.3)

Note: The fuel consumption of the 60 Hz model is based on 6EKOD and the fuel consumption of the 50 Hz model is based on 5EFKOD.

Engine Features

� Switchable between 50 and 60 Hz

� Low oil pressure shutdown

� High engine temperature shutdown

� Low seawater pressure shutdown

� Vibromount

� Belt guard

� Disposable oil filter

� Oil drain valve

� Programmed glow plug circuit for cold starting

� Disposable fuel filter

Generator Features � Static excited, rotating field design permits power to be obtained from stationary leads.

� Rotor and stator are vacuum impregnated and coated with high-bond epoxy varnish. Varnish helps prevent corrosion in high-humidity areas.

� Rotors are dynamically balanced to minimize vibration.

� Copper windings ensure minimal heat buildup. Insulation meets NEMA standards for class H insulation.

� Direct connected to the engine, the generator has sealed precision ball bearings with a precision-machined steel sleeve in the end bracket to prevent shaft misalignment and extend bearing life.

� Mounted on a drip-proof tray.

� Equipped with a four-lead reconnectable stator.

Application Data Advanced Digital Control IId Features

Controller Features:

� Integrated genset control & voltage regulation

� Selectable Smartcraft� V1.0, NMEA 2000, & SAE J1939 outputs

� Hybrid voltage regulation

� USB interface

� Ease of uploading and downloading software

� Historical and diagnostic information

� Real time diagnostics

� Front-face accessible

� SiteTech� compatible for setting changes

� Metering capabilities

� NXP microprocessor with 512 KB Flash and 60 KB RAM

� 179 x 126 x 47 mm (7.1 x 5.0 x 1.9 in.) dimension

� Programmed preheat for cold starts

Display Type/Features:

� 12 character x 2 line LCD display

� Temperature range (--20 to 70� C)

� Displays:

� Runtime hours

� Crank cycle status

� Generator status

� Warnings

� Faults

� Diagnostics

� Setup parameters

� Software version

� Maintenance minder (customer programmable)

� 2-button keypad: Single power momentary and Start/Stop

� Standard non-membrane switch overlay

� Rotary encoder knob with pushbutton features:

� Voltage

� Gain

� V/Hz adjustment

� Controller configuration

� Tri-color LED indicator displays system ready, warning, and fault status

SmartCraft� is a trademark of Mercury Marine, a division of Brunswick Corporation.

Accessories

Sound Shield

Provides for highly effective silencing, ease of access for engine/generator servicing, low maintenance, excellent durability, and safety. The sound shield’s customer connection panel includes connections for the following:

� Battery (positive and negative)

� Equipment ground

� Fuel inlet and return

� Seawater inlet

� Water-cooled exhaust outlet

� Oil drain

� Customer load lead access

� Customer interface

Siphon Break

Mandatory kit on generators installed below the waterline.

Prevents the siphoning of flotation water into the engine.

Line Circuit Breakers

Protect the generator from extreme overload.

Ship-to-Shore Switch

Allows immediate switching to Kohler� generator set power or shore power protecting the electrical system from the possibility of simultaneous connection of both power sources.

Remote Digital Gauges

Allows starting/stopping from a location remote from the generator set.

� 3 in. gauge for J1939 Requires a 76.2 mm (3 in.) dia. hole for mounting.

� 2 in. gauge for Smartcraft� Requires a 50.8 mm (2 in.) dia. hole for mounting.

Remote Connection/Extension Harness

Provides wiring between the remote digital gauge and the ADC connector. Extension limited to a total of four kits and 23 m (75 ft.). Available in 4.6 m (15 ft.) and 7.6 m (25 ft.) lengths.

12-Inch Remote Wiring Harness

Equipped with a 12-pin connector on one end that connects to the standard customer interface connector.

Equipped on the other end with leads for connection to customer-supplied wiring.

NOTE: This drawing is provided for reference only and is not intended for installation planning. Contact your local distributor for more detailed information.

NOTE: Dimensions in [ ] are inch equivalents.

� 2011 and 2012 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com

ADV-7941-A

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