N6817119Q6029_BEAVER_BIB_0200_s9008-eh-bib-010.pdf

S9008-EH-BIB-010

0910-LP-102-5494

BOAT INFORMATION BOOK

FOR

19-FOOT BARRIER BOAT (BB)

HULLS 19BB0201 THRU 19BB0212

CHUCK’S BOAT AND DRIVE CO.

N00024-02-F-2278

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND

31 DECEMBER 2004

0910-LP-102-5494

A

LIST OF EFFECTIVE PAGES

Date of original page is:

Original . . . 0 . . . 31 December 2004

Total number of pages in this publication is 118 consisting of the following:

Page *Change No. No.

Title and A Certification Sheet 1 Certification Sheet 2 blank Approval and Procurement-1 Approval and Procurement-2 blank Change Record-1 Change Record-2 blank Foreword-1 Foreword-2 blank i through xiii xiv blank

Page *Change No. No.

1-1 through 1-8 2-1 through 2-5 2-6 blank 3-1 through 3-22 4-1 through 4-24 5-1 through 5-2 6-1 through 6-8 7-1 through 7-3 7-4 blank 8-1 through 8-12 Index-1 through Index-8

* Zero in this column indicates an original page.

Certification Sheet-1/(Certification Sheet-2 blank)

S9008-EH-BIB-010 31 December 2004 Grade 9 Boat Information Book for 19-Foot Barrier Boat (BB) Hulls 19BB0201 thru 19BB0212

TECHNICAL MANUAL CERTIFICATION SHEET

CERTIFICATION APPLIES TO:

APPLICABLE TMINS/PUB. NO. PUBLICATION DATE (day, month, year) READING GRADE LEVEL (RGL)

NEW MANUAL REVISION CHANGE

TITLE:

TMCR/TMSR/SPECIFICATION NUMBER:

CHANGES AND REVISIONS:

PURPOSE:

EQUIPMENT ALTERATION NUMBERS INCORPORATED:

TMDER/ACN NUMBERS INCORPORATED:

CONTINUED ON ADDITIONAL PAGES AS NEEDED

CERTIFICATION STATEMENT

This is to certify that responsible Navy activities have reviewed the above identified document for acquisition compliance, technical coverage and printing quality. This form is for internal Government management use only and does not imply contractual approval or acceptance of the technical manual by the Government nor does it relieve the contractor of any responsibilities for delivering the technical manual in accordance with the contract requirements.

ACQUISITION NAME SIGNATURE ORGANIZATION CODE DATE

TECHNICAL NAME SIGNATURE ORGANIZATION CODE DATE

PRINTING NAME SIGNATURE ORGANIZATION CODE DATE

RELEASE

W. Brooks Darden

W. Brooks Darden

William T. Young, Jr.

NSWC DET

Norfolk

NSWC DET

Norfolk

NSWC DET

Norfolk

040209-000

X

05/03/05

05/03/05

05/03/05

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: NAVSEA S9008-EH-BIB-010

TITLE OF MANUAL: Boat Information Book for 19-Foot Barrier Boat (BB);

Hulls 19BB0201 thru 19BB0212

APPROVAL AUTHORITY: Carderock Division, Naval Surface Warfare Center, Combatant Craft Division, Detachment Norfolk, Code 23

QUANTITY QUANTITY

CONTRACT BOAT OF OF BUILDING

NUMBER APPLICABILITY MANUALS EQUIPMENT YARD

N00024-02-F-2278 19BB0201 thru 12 12 Chuck’s Boat 19BB0212 and Drive Co.

161 Industrial Way Longview, WA 98632

REMARKS:

Approval and Procurement-1/(Approval and Procurement-2 blank)

Change No.

Signature of Validating Officer

Title and/or Brief DescriptionDate

Change Record-1/(Change Record-2 blank)

CHANGE RECORD

FOREWORD

This Boat Information Book (BIB) is intended to provide general configuration, operational, and maintenance information on the 19-Foot Barrier Boat (BB). The BIB is designed for use at the organizational level to support boat crews. It contains guidelines on the safe operation and proper maintenance of the 19-Foot BB. The BIB is arranged in one volume subdivided into the following chapters:

CHAPTER 1 - GENERAL INFORMATION AND SAFETY PRECAUTIONS

CHAPTER 2 - GENERAL ARRANGEMENT

CHAPTER 3 - SYSTEM FUNCTIONAL DESCRIPTIONS

CHAPTER 4 - BOAT OPERATING INSTRUCTIONS

CHAPTER 5 - HULL SPECIFICATIONS AND REPAIR

CHAPTER 6 - MAINTENANCE

CHAPTER 7 - EMERGENCY AND DAMAGE CONTROL

CHAPTER 8 - MISCELLANEOUS

Ships, training activities, supply points, depots, Naval Shipyards, and Supervisors of Shipbuilding are requested to arrange for the maximum practical use and evaluation of NAVSEA technical manuals. All errors, omissions, discrepancies, and suggestions for improvement to NAVSEA technical manuals shall be reported to Commander, Naval Surface Warfare Center, Port Hueneme Division (Code 310), Port Hueneme, CA 93043-4307, on NAVSEA Technical Manual Deficiency/Evaluation Report (TMDER), NAVSEA Form 4160/1. All feedback comments shall be thoroughly investigated and originators will be advised of action resulting therefrom. To expedite the TMDER process, activities should submit TMDERs via the Naval Systems Data Support Activity (NSDSA) website at http://nsdsa.phdnswc.navy.mil. Three copies of NAVSEA 4106/1 are included at the end of this technical manual. Copies of NAVSEA Form 4160/1 may be requisitioned from the Defense Distribution Depot, Susquehanna, Pennsylvania, Building 05, 5450 Carlisle Pike, Mechanicsburg, PA 17055-7089, by MILSTRIP.

Foreword-1/(Foreword-2 blank)

1. GENERAL INFORMATION ................................................................................................. 1-1

Section I. INTRODUCTION ............................................................................................ 1-1

1-1 DESCRIPTION ................................................................................................ 1-1 1-2 PRINCIPAL CHARACTERISTICS ............................................................... 1-1

Section II. GENERAL DESCRIPTION ............................................................................ 1-3

1-3 HULL STRUCTURE FEATURES ................................................................. 1-3 1-4 OPERATIONAL SYSTEMS .......................................................................... 1-3 1-4.1 PROPULSION SYSTEM ................................................................................ 1-3 1-4.2 FUEL SYSTEM ............................................................................................... 1-3 1-4.3 BILGE SYSTEM.............................................................................................. 1-3 1-4.4 STEERING SYSTEM ...................................................................................... 1-3 1-4.5 ELECTRICAL SYSTEMS .............................................................................. 1-3 1-4.5.1 24Vdc Electrical System ................................................................................. 1-3 1-4.5.2 12Vdc Electrical System ................................................................................. 1-4 1-4.5.3 120Vac Electrical System ............................................................................... 1-4

1-4.6 COMMUNICATION AND NAVIGATION SYSTEMS .............................. 1-4

1-4.7 COOLANT AND SEAWATER COOLING SYSTEMS .............................. 1-4

1-4.8 FAST LUBE OIL CHANGE SYSTEM (FLOCS) ......................................... 1-4 1-4.9 EXHAUST SYSTEM ...................................................................................... 1-4 1-5 LABEL PLATES AND MARKINGS ............................................................ 1-4

Section III. SUPPORT DATA ............................................................................................ 1-5

1-6 ONBOARD TECHNICAL DOCUMENTATION ......................................... 1-5 1-7 OTHER DOCUMENTATION ........................................................................ 1-5 1-8 METRIC CONVERSION FACTORS ............................................................ 1-5

Section IV. SAFETY PRECAUTIONS .............................................................................. 1-8

1-9 SAFETY PRECAUTIONS .............................................................................. 1-8

2. GENERAL ARRANGEMENT .............................................................................................. 2-1

2-1 INTRODUCTION ............................................................................................ 2-1 2-2 EXTERIOR ARRANGEMENT ...................................................................... 2-1 2-2.1 MAIN DECK .................................................................................................... 2-1 2-2.2 PILOTHOUSE .................................................................................................. 2-1 2-2.2.1 Windshield Wiper ............................................................................................ 2-1 2-2.2.2 Searchlights ...................................................................................................... 2-1 i

TABLE OF CONTENTS

Chapter/Paragraph Title Page ii

2-2.2.3 Navigation Lights and Floodlights ................................................................. 2-1 2-2.2.4 Antenna Mounting ........................................................................................... 2-1 2-2.2.5 Loud Hailer Horn ............................................................................................. 2-1 2-2.2.6 Boat Horn .......................................................................................................... 2-1 2-2.2.7 Radar Dome ...................................................................................................... 2-1 2-2.2.8 Ring Buoy ......................................................................................................... 2-1 2-2.3 MOORING AND TOWING FITTINGS ........................................................ 2-1 2-2.3.1 Mooring Bitts ................................................................................................... 2-1 2-2.3.2 Towing Post ...................................................................................................... 2-1 2-2.4 STEERABLE PROPELLER NOZZLE .......................................................... 2-1 2-2.5 DECK ACCESSES .......................................................................................... 2-4 2-2.5.1 Fuel Fills ........................................................................................................... 2-4 2-2.5.2 Steering Hatch .................................................................................................. 2-4 2-2.5.3 Engine Access .................................................................................................. 2-4 2-2.6 FENDERS ......................................................................................................... 2-4 2-2.7 COOLANT SYSTEM FILL ............................................................................ 2-4 2-3 INTERIOR ARRANGEMENT ....................................................................... 2-4 2-3.1 PILOTHOUSE .................................................................................................. 2-4 2-3.1.1 Control Consoles .............................................................................................. 2-4 2-3.1.2 Magnetic Compass ........................................................................................... 2-4 2-3.1.3 GPS/Depth Sounder System............................................................................ 2-4 2-3.1.4 Radar ................................................................................................................. 2-4 2-3.1.5 Loud Hailer ....................................................................................................... 2-4 2-3.2 ENGINE COMPARTMENT ........................................................................... 2-5 2-3.2.1 Bilge Pump Access .......................................................................................... 2-5 2-3.2.2 Fuel Tank Access ............................................................................................. 2-5 2-3.2.3 Engine Compartment Equipment .................................................................... 2-5

3. SYSTEM FUNCTIONAL DESCRIPTIONS ........................................................................ 3-1

Section I. GENERAL ........................................................................................................ 3-1

3-1 INTRODUCTION ............................................................................................ 3-1

Section II. PROPULSION SYSTEM ................................................................................ 3-2

3-2 GENERAL ........................................................................................................ 3-2

3-3 PROPULSION ENGINE AND STEERING NOZZLE ................................. 3-2

3-3.1 ENGINE AND MARINE GEAR CONTROLS ............................................. 3-2 3-3.2 ENGINE INSTRUMENTS .............................................................................. 3-2 3-3.3 ENGINE COOLING ........................................................................................ 3-2 3-3.4 FAST LUBE OIL CHANGE SYSTEM (FLOCS) ......................................... 3-2 3-3.5 DIESEL ENGINE ............................................................................................ 3-2

TABLE OF CONTENTS - Continued

2. GENERAL ARRANGEMENT - Continued

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page iii

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section III. FUEL SYSTEM ............................................................................................... 3-7

3-4 GENERAL ........................................................................................................ 3-7 3-4.1 FUEL TANKS .................................................................................................. 3-7 3-4.2 STRIPPING PUMP .......................................................................................... 3-7 3-4.3 FUEL TANK VENTING ................................................................................. 3-7 3-4.4 FUEL FILTER/WATER SEPARATOR......................................................... 3-7

Section IV. BILGE PUMPING SYSTEM .......................................................................... 3-9

3-5 GENERAL ........................................................................................................ 3-9 3-5.1 ELECTRIC BILGE PUMP .............................................................................. 3-9 3-5.2 BILGE PUMP CONTROLS ............................................................................ 3-9 3-5.3 MANUAL BILGE PUMP ............................................................................... 3-9

Section V. STEERING SYSTEM ...................................................................................... 3-10

3-6 GENERAL ........................................................................................................ 3-10 3-6.1 HELM UNIT..................................................................................................... 3-10 3-6.2 STEERING CYLINDERS ............................................................................... 3-10 3-6.3 ACCESS............................................................................................................ 3-10

Section VI. COOLANT AND SEAWATER COOLING SYSTEMS .............................. 3-12

3-7 GENERAL ........................................................................................................ 3-12 3-7.1 COOLANT SYSTEM ...................................................................................... 3-12 3-7.2 SEAWATER SYSTEM ................................................................................... 3-12

Section VII. EXHAUST SYSTEM ......................................................................................... 3-14

3-8 GENERAL ........................................................................................................ 3-14

Section VIII. ELECTRICAL SYSTEMS .............................................................................. 3-15

3-9 GENERAL ........................................................................................................ 3-15 3-9.1 DC POWER SOURCE..................................................................................... 3-15 3-9.2 12VDC AND 24VDC POWER DISTRIBUTION......................................... 3-15 3-9.2.1 Battery Disconnect Switches .......................................................................... 3-15 3-9.2.2 Battery Circuit Breaker ................................................................................... 3-15 3-9.2.3 Battery Integrator ............................................................................................. 3-15 3-10 120VAC ELECTRICAL SYSTEM ................................................................ 3-15 3-10.1 SHORE POWER .............................................................................................. 3-15 3-10.2 POWER DISTRIBUTION............................................................................... 3-16 3-10.3 BATTERY CHARGER/CONVERTER ......................................................... 3-16 iv

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section IX. COMMUNICATION AND NAVIGATION SYSTEMS .............................. 3-19

3-11 GENERAL ........................................................................................................ 3-19 3-11.1 VHF RADIO ..................................................................................................... 3-19 3-11.2 RADAR ............................................................................................................. 3-19 3-11.3 GPS .................................................................................................................... 3-19 3-11.4 COMPASS ........................................................................................................ 3-20 3-11.5 LOUD HAILER ............................................................................................... 3-20 3-11.6 SEARCHLIGHTS ............................................................................................ 3-20 3-11.7 NAVIGATION LIGHTS ................................................................................. 3-20

Section X. HEATING, VENTILATION AND AIR CONDITIONING ........................ 3-22

3-12 HEATING, VENTILATION AND AIR CONDITIONING (HVAC) ......... 3-22

4. BOAT OPERATING INSTRUCTIONS ............................................................................... 4-1

Section I. GENERAL ........................................................................................................ 4-1

4-1 INTRODUCTION ............................................................................................ 4-1

Section II. PREPARATION FOR USE............................................................................. 4-2

4-2 PRE-OPERATIONAL CHECKS .................................................................... 4-2 4-3 FUEL SYSTEM ............................................................................................... 4-2 4-3.1 FUEL TANKS .................................................................................................. 4-2 4-3.2 FUEL STRIPPING ........................................................................................... 4-2 4-3.3 FUEL FILLING................................................................................................ 4-5 4-3.4 FUEL FILTER/WATER SEPARATOR......................................................... 4-5 4-4 SEAWATER AND COOLING SYSTEM...................................................... 4-5 4-5 BILGE PUMPING SYSTEM .......................................................................... 4-6 4-6 STEERING SYSTEM ...................................................................................... 4-6 4-7 ELECTRICAL SYSTEM ................................................................................ 4-6 4-7.1 BATTERIES ..................................................................................................... 4-6 4-7.2 LIGHTS AND HORN ...................................................................................... 4-6 4-8 ENGINE FLUID LEVELS .............................................................................. 4-6 4-9 SHORE POWER .............................................................................................. 4-6

Section III. OPERATION .................................................................................................... 4-7

4-10 NORMAL STARTING PROCEDURES ........................................................ 4-7 4-11 BOAT HANDLING ......................................................................................... 4-7 4-11.1 CASTING OFF................................................................................................. 4-7 v

4. BOAT OPERATING INSTRUCTIONS - Continued

Section III. OPERATION - Continued

4-11.2 PROPULSION CONTROL HEAD LEVER .................................................. 4-8 4-11.3 STEERING ....................................................................................................... 4-8 4-11.4 THROTTLE AND DIRECTION CONTROL ................................................ 4-8

4-12 COMMUNICATION AND NAVIGATION EQUIPMENT ......................... 4-8

4-12.1 RADAR SYSTEM ........................................................................................... 4-8 4-12.2 VHF RADIO ..................................................................................................... 4-8

4-12.3 GLOBAL POSITIONING SYSTEM (GPSMAP 168)/DEPTH SOUNDER .. 4-8

4-12.4 MAGNETIC COMPASS ................................................................................. 4-9 4-12.5 LOUD HAILER ............................................................................................... 4-9 4-13 MOORING ....................................................................................................... 4-9 4-14 BILGE DRAINING ......................................................................................... 4-9 4-15 SUBFREEZING CONDITIONS ..................................................................... 4-9

Section IV. SHUTDOWN PROCEDURES........................................................................ 4-11

4-16 NORMAL SHUTDOWN ................................................................................. 4-11 4-16.1 PROPULSION ENGINE SHUTDOWN ........................................................ 4-11 4-16.2 BILGE SYSTEM SHUTDOWN ..................................................................... 4-11 4-16.3 FUEL SYSTEM SHUTDOWN ....................................................................... 4-11 4-16.4 ELECTRICAL SYSTEM SHUTDOWN ........................................................ 4-11 4-16.5 COLD WEATHER SHUTDOWN .................................................................. 4-12

4-16.6 COMMUNICATION AND NAVIGATION EQUIPMENT SHUTDOWN

(RADAR, GPS, VHF RADIO, LOUD HAILER).......................................... 4-12

4-16.7 NAV LIGHTS, SEARCHLIGHTS, FLOODLIGHTS, AND

INTERIOR LIGHTS ........................................................................................ 4-12

Section V. EMERGENCY UNDERWAY PROCEDURES ............................................ 4-13

4-17 EMERGENCY STOPPING............................................................................. 4-13 4-18 HAND-OPERATED BILGE PUMP............................................................... 4-13 4-19 ENGINE FAILURE ......................................................................................... 4-13 4-20 TOWING .......................................................................................................... 4-13 4-20.1 TOWING ANOTHER CRAFT ....................................................................... 4-14 4-20.2 BEING TOWED............................................................................................... 4-14 4-21 FUEL SYSTEM PRIMING ............................................................................. 4-14 4-22 DISTRESS CALL ............................................................................................ 4-15 4-22.1 SENDING A DISTRESS CALL, PA/FOG OPERATION ........................... 4-15 4-23 FIRE FIGHTING ............................................................................................. 4-15 4-23.1 GENERAL ........................................................................................................ 4-15 4-23.2 FIRE EXTINGUISHERS ................................................................................ 4-15 4-24 GPS.................................................................................................................... 4-16 4-24.1 GPS MAN OVERBOARD FUNCTION ........................................................ 4-16 vi

4. BOAT OPERATING INSTRUCTIONS - Continued

Section VI. TROUBLESHOOTING ................................................................................... 4-17

4-25 INTRODUCTION ............................................................................................ 4-17

5. HULL SPECIFICATIONS AND REPAIR ........................................................................... 5-1

Section I. GENERAL DESCRIPTION ............................................................................ 5-1

5-1 INTRODUCTION ............................................................................................ 5-1 5-2 HULL CONSTRUCTION ............................................................................... 5-1

5-2.1 CORROSION CONTROL AND CATHODIC PROTECTION ................... 5-1

Section II. REPAIR ............................................................................................................ 5-2

5-3 HULL REPAIR ................................................................................................ 5-2 5-4 SAFETY PRECAUTIONS .............................................................................. 5-2 5-5 PAINT ............................................................................................................... 5-2 5-5.1 FINISH COLOR SCHEME ............................................................................. 5-2

6. MAINTENANCE .................................................................................................................... 6-1

Section I. PLANNED MAINTENANCE......................................................................... 6-1

6-1 INTRODUCTION ............................................................................................ 6-1

Section II. ROUTINE MAINTENANCE PROCEDURES.............................................. 6-2

6-2 GENERAL ........................................................................................................ 6-2 6-3 SEAWATER STRAINER ............................................................................... 6-2 6-3.1 CLEANING ...................................................................................................... 6-2 6-3.2 WINTERIZATION .......................................................................................... 6-2 6-4 FUEL FILTER/WATER SEPARATOR......................................................... 6-2

6-4.1 PURGING EXCESS WATER FROM SEPARATOR .................................. 6-2

6-4.2 FILTER ELEMENT REPLACEMENT ......................................................... 6-2 6-4.3 WINTERIZATION .......................................................................................... 6-3 6-5 FUEL TANK STRIPPING .............................................................................. 6-3 6-6 FUEL FILTER REPLACEMENT .................................................................. 6-3 6-7 FUEL SYSTEM VENTING ............................................................................ 6-3 6-8 ENGINE OIL .................................................................................................... 6-3 6-8.1 CHANGING OIL ............................................................................................. 6-3 6-8.2 FILTER REPLACEMENT .............................................................................. 6-3 6-9 CORROSION PROTECTION ........................................................................ 6-3 vii

6. MAINTENANCE - Continued

Section II. ROUTINE MAINTENANCE PROCEDURES - Continued

6-9.1 ENGINE ZINC PLUGS ................................................................................... 6-3 6-9.2 HULL ZINCS ................................................................................................... 6-3 6-10 VHF RADIO ..................................................................................................... 6-4 6-10.1 CLEANING ...................................................................................................... 6-4 6-10.2 INSPECTION ................................................................................................... 6-4 6-11 GPS/DEPTH SOUNDER ................................................................................ 6-4 6-11.1 CLEANING ...................................................................................................... 6-4 6-11.2 INSPECTION ................................................................................................... 6-4

Section III. LUBRICATION ............................................................................................... 6-5

6-12 GENERAL ........................................................................................................ 6-5

Section IV. REMOVAL AND INSTALLATION OF MAJOR EQUIPMENT ............... 6-6

6-13 GENERAL FOR VHF RADIO AND GPS/DEPTH SOUNDER ................. 6-6

6-13.1 VHF RADIO REMOVAL ............................................................................... 6-6 6-13.2 VHF RADIO REINSTALLATION ................................................................ 6-6 6-13.3 GPS/DEPTH SOUNDER REMOVAL ........................................................... 6-6 6-13.4 GPS/DEPTH SOUNDER REINSTALLATION ............................................ 6-7

6-14 PROPULSION ENGINE AND DRIVE SHAFT ASSEMBLY .................... 6-7

6-14.1 REMOVAL ....................................................................................................... 6-7 6-14.2 REINSTALLATION ........................................................................................ 6-8

7. EMERGENCY AND DAMAGE CONTROL....................................................................... 7-1

7-1 INTRODUCTION ............................................................................................ 7-1 7-2 FIRE FIGHTING ............................................................................................. 7-1 7-2.1 GENERAL ........................................................................................................ 7-1 7-2.2 FIRE EXTINGUISHERS ................................................................................ 7-1 7-3 ROUGH WEATHER ....................................................................................... 7-1 7-4 DAMAGE CONTROL..................................................................................... 7-1

7-5 HULL DAMAGE AND EMERGENCY REPAIRS ...................................... 7-2

7-6 DEWATERING................................................................................................ 7-2 7-7 LOSS OF ALL ELECTRICAL POWER........................................................ 7-2 7-8 FLOTATION DEVICES ................................................................................. 7-2 viii

8. MISCELLANEOUS................................................................................................................ 8-1

Section I. HOISTING........................................................................................................ 8-1

8-1 INTRODUCTION ............................................................................................ 8-1 8-2 HOISTING SLING DESCRIPTION .............................................................. 8-1 8-3 LOWERING AND HOISTING ...................................................................... 8-1 8-3.1 LOWERING ..................................................................................................... 8-1 8-3.2 HOISTING........................................................................................................ 8-4 8-4 TEST PROCEDURES ..................................................................................... 8-4 8-4.1 HOIST LIFTING SLING .................................................................................. 8-4 8-4.2 LIFTING PAD NONDESTRUCTIVE TESTING ......................................... 8-4 8-5 BILGE DRAIN PLUG ..................................................................................... 8-4

Section II. ALLOWANCE PARTS LIST (APL) ............................................................. 8-5

8-6 INTRODUCTION ............................................................................................ 8-5

Section III. SHIPPING AND STOWAGE ......................................................................... 8-6

8-7 SHIPPING ........................................................................................................ 8-6 8-8 LAY-UP PROCEDURES ................................................................................ 8-6 8-9 STORAGE ........................................................................................................ 8-6 8-9.1 PRESERVATION FOR SHORT-TERM STORAGE ................................... 8-6 8-9.2 PRESERVATION FOR LONG-TERM STORAGE ..................................... 8-6 8-9.3 DEPRESERVATION AND REACTIVATION ............................................. 8-6

Section IV. MASTER PARTS LIST................................................................................... 8-7

8-10 MASTER PARTS LIST................................................................................... 8-7 ix

LIST OF ILLUSTRATIONS

Figure Title Page

1-1 19-Foot Barrier Boat (BB) .................................................................................................. 1-1 2-1 19-Foot Barrier Boat, Profile .............................................................................................. 2-2 2-2 19-Foot Barrier Boat, Plan View........................................................................................ 2-3 3-1 Top of Control Console (Looking Down) ......................................................................... 3-3 3-2 Lower Control Console (Looking Outboard) .................................................................... 3-4 3-3 Overhead Control Console .................................................................................................. 3-5 3-4 Side of Lower Control Console .......................................................................................... 3-6 3-5 Fuel System Diagram .......................................................................................................... 3-8 3-6 Steering System Diagram.................................................................................................... 3-11 3-7 Seawater and Coolant System Diagram ............................................................................. 3-13 3-8 Electrical Diagram (Sheet 1 of 2) ....................................................................................... 3-17 3-8 Electrical Diagram (Sheet 2 of 2) ....................................................................................... 3-18 3-9 VHF Radio ........................................................................................................................... 3-19 3-10 Radar Display ....................................................................................................................... 3-19 3-11 GPS Display ......................................................................................................................... 3-20 3-12 Loud Hailer .......................................................................................................................... 3-20 4-1 Engine Room Start-Up Checklist (Placard) ...................................................................... 4-3 4-2 Deck Start-Up Checklist (Placard) ..................................................................................... 4-3 7-1 Dewatering with Seawater Pump ....................................................................................... 7-3 8-1 Hoisting Placard ................................................................................................................... 8-2 8-2 Hoisting Plan Arrangement - Profile View ....................................................................... 8-3

LIST OF TABLES

Number Title Page

1-1 Principal Characteristics ..................................................................................................... 1-2 1-2 19-Foot Barrier Boat Technical Manuals .......................................................................... 1-5 1-3 19-Foot Barrier Boat Construction Drawings ................................................................... 1-5 1-4 19-Foot Barrier Boat Technical Authorities...................................................................... 1-6 1-5 Metric Conversion Factors .................................................................................................. 1-7 3-1 Fuel System Characteristics ................................................................................................ 3-8 3-2 Steering System Characteristics ......................................................................................... 3-10 3-3 Breaker Ratings .................................................................................................................... 3-21 4-1 Pre-Operational Checks ...................................................................................................... 4-4 4-2 Fluid Levels .......................................................................................................................... 4-6 4-3 Coolant Mixtures ................................................................................................................. 4-12 4-4 Troubleshooting Guide ........................................................................................................ 4-17 8-1 19-Foot Barrier Boat APLs ................................................................................................. 8-5 8-2 Master Parts List .................................................................................................................. 8-7 x

SAFETY SUMMARY

GENERAL SAFETY NOTICES

The following general safety notices supplement specific warnings and cautions appearing elsewhere in this manual. General and specific precautions must be understood and applied during operation and maintenance.

The Commanding Officer or other authority will issue orders as deemed necessary for any situation not covered in the general and specific safety precautions.

KEEP AWAY FROM LIVE CIRCUITS

Operating personnel must observe all safety regulations at all times. Do not replace components, make adjust-ments, or perform internal equipment maintenance without first securing electrical power. Dangerous potential may exist when the electrical power is in the OFF position because of charges retained by capacitors. Before touching, always secure electrical power and discharge the circuit by shorting through a load to ground with a shorting probe.

DO NOT REPAIR OR ADJUST ALONE

Under no circumstances should any person reach into or enter equipment enclosures for the purpose of servicing or adjusting equipment except in the presence of personnel capable of rendering aid.

FIRST AID

An injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention imme-diately.

ENERGIZED EQUIPMENT

Before working on energized equipment, ensure against grounding. If possible, make repairs/adjustments with one hand, leaving the other hand clear of the equipment. Never work alone.

MOVING EQUIPMENT

If equipment must be repaired/adjusted while in motion, a safety watch shall be posted. The safety watch must have a full view of the repair/adjustment operation and immediate access to controls that can stop the equipment in motion.

SPECIFIC SAFETY NOTICES

The specific safety warnings and cautions summarized below appear in appropriate chapters of this manual.

Each is referenced to the text page on which it appears.

A WARNING is an operating or maintenance procedure, practice, condition or statement which, if not strictly observed, could result in injury or death to personnel.

A CAUTION is an operating or maintenance procedure, practice, condition or statement which, if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.

xi

WARNING

To prevent injury or death ensure the appropriate fire fighting equipment is available. Take all necessary safeguards prior to taking on fuel. (Page 4-5)

To prevent injury or death clean all spills in accordance with command policy and guidelines.

(Page 4-5)

To prevent injury or death from an explosion do not use starting aids such as ether. (Page 4-7)

To prevent injury or death when initiating the emergency stopping procedures, warn all personnel on board as soon as possible. (Page 4-13)

To protect personnel from possible injury or death, never secure towing lines to handrails or other deck hardware not designed for holding or towing purposes. (Page 4-13)

Towing procedures can be very hazardous, particularly in a seaway or in adverse weather.

All personnel must work with caution and remain alert for unsafe conditions. All personnel shall wear life jackets. Additional safety precautions may be dictated by the situation. (Page 4-13)

To prevent injury or death ensure all personnel remain clear of the bow or stern when the lines come under strain. Towing lines are subject to moderate to heavy strain and may part during this operation. (Page 4-14)

When working on the fuel system, do not use open flame, do not smoke, and do not spill fuel.

Use adequate ventilation. (Page 4-14)

Failure to tag-out power supply switches to the VHF radio could result in damaging equipment or injuring personnel. (Page 6-6)

Failure to tag-out power supply switches to the GPS/Depth Sounder could result in damaging equipment or injuring personnel. (Page 6-6)

To prevent injury or death, ensure extreme care and proper lifting devices are used during handling. The equipment is heavy. (Page 6-8)

Ensure only 19-Foot BB slings supplied with the craft is used for shipboard hoisting, lowering and stowage of the boat. Tags for the slings are attached to each leg identifying the leg (e.g.

forward) and has an area to stamp the date placed into service. (Page 8-1)

Except in an emergency, do not exceed the 19-Foot BB’s hoisting weight of 22,000 lbs. (17,640 kilograms) when lowering or hoisting. (Page 8-1 and 8-4)

To prevent injury, the hoisting ring must be tended during launching operations. The davit release hook automatically drops the hoisting ring when the load is removed. (Page 8-1) xii

CAUTION!

The seawater strainer and hose to the engine’s seawater pump should be full of water whenever the boat is launched and started prior to reaching the water. A continuous supply of water should flow through the engine whenever it is operating. (Page 3-12)

Fuel stripping should be done on a daily basis; before running the engine and before filling the tanks. Failure to remove water will cause engine damage. (Page 4-2)

After an aborted start attempt, do not initiate a restart until the starter motor stops rotating.

Serious damage can result if the switch is turned before the starter motor has come to a complete stop. (Page 4-7)

Do not race the engine immediately after starting. Cold oil will not flow rapidly causing oil starvation to critical components that could result in damage to the engine. (Page 4-7)

To prevent damage to equipment, do not reverse the marine gear at engine speeds above 750 rpm. Rapid shifting at high speeds can cause marine gear damage. (Page 4-8)

To prevent damage to equipment, do not shift into reverse until the engine has returned to idle speed. (Page 4-8)

When approaching piers or other craft, be alert for sharp objects such as nails and pipes; these can damage the rubber guard fendering system. (Page 4-9)

Use only the prescribed antifreeze in the engine. Specific fluid type information is provided in the planned maintenance documentation for the boat. The use of any other type of antifreeze can have a damaging effect on nonmetallic components of the cooling system or the desired boiling point of the fluid. (Page 4-10)

Always allow engines to idle at 1000 rpm for a minimum of 4-5 minutes before shutdown.

Serious engine damage can result from shutting down an engine before it is allowed to cool.

(Page 4-11)

If the boat remains waterborne, never place the battery disconnect switch or the bilge pump switch in the OFF position unless other provisions are made to periodically pump the bilges.

(Page 4-11)

To prevent damage to equipment never shut the battery disconnect switch off until the engine is secured. (Page 4-11)

To prevent damage to equipment, maintain the antifreeze concentration between 30 and 67 percent. Solutions of less than 30 percent concentration do not provide sufficient corrosion protection.

Concentrations greater than 67 percent adversely affect freezing point, boiling point, and heat transfer rates. (Page 4-12)

To prevent damage to the equipment, do not shift into reverse until the engine has returned to idle RPM. (Page 4-13) xiii/(xiv blank)

CAUTION! - Continued

Do not operate the boat in reverse at engine speeds in excess of 1200 rpm. (Page 4-13)

Engine temperatures may rise while towing, which could result in damage to the engine. Observe engine gauges while towing and adjust speed as necessary to lower temperature.

(Page 4-14)

Do not use the amidships mooring bitts for towing. (Page 4-14)

Do not use amidships mooring bitts for towing; the strain could cause them to be pulled from the deck. (Page 4-14)

Do not crank starting motor in excess of 30 seconds. Allow a one-minute interval before cranking is resumed. (Page 4-15)

Spilled fuel in the engine compartment poses a fire hazard. Extreme care must be taken to ensure that no spilled fuel remains in the engine compartment after bleeding the injectors.

(Page 4-15)

Exercise care when removing the cover to ensure the gasket is not lost or torn. (Page 6-2)

Ensure the engines are not running when replacing the filter element, as it will suck air into the fuel system. (Page 6-2)

To prevent damage to equipment, ensure the BB is out of the water; flooding may occur. (Page 6-7)

It is particularly important to properly bleed the coolant system and the fuel system. Failure to do so will result in engine damage. (Page 6-8)

The seawater pump will fail and the engine will overheat if the seawater pump supply hose is not submerged in water during the entire emergency dewatering procedure. (Page 7-2)

When the bilge drain plug is removed, place a warning tag on the coxswain’s station to remind the next operator to reinstall the drain plug before the boat is put into the water. (Page 8-4)

1-1

1-1 DESCRIPTION.

The 19-Foot Barrier Boat (BB) is a very stable, stur-dily built, highly maneuverable, welded steel tug. It is powered by an inboard diesel engine with a steerable nozzle propeller. Normally operated by a crew of two, the BB can perform a variety of boom handling, pusher tug, and towing functions. This chapter provides a brief

CHAPTER 1

GENERAL INFORMATION

Section I.

INTRODUCTION

Figure 1-1. 19-Foot Barrier Boat (BB) description of the hull structure, operating systems, sup-port data, and safety precautions for the BB.

1-2 PRINCIPAL CHARACTERISTICS.

Table 1-1 provides data on principal characteristics of the 19-Foot BB.

1-2

Table 1-1. Principal Characteristics

Length (overall) ..................................................................................... 19 feet (5.8 m) Beam (max) ........................................................................................... 10 feet (3.05 m) Draft (hull, max) .................................................................................... 5 feet 6 inches (1.68 m) Crew Displacement (full load approx.) ............................................................ 22,000 lb (9,979 kg) Electrical System (nominal)

Main ................................................................................................... 24Vdc Speed (max full load calm water) .......................................................... 7 knots Fuel Capacity ......................................................................................... 180 gallons (681 liters) Engine

Type .................................................................................................... Inboard, Turbocharged diesel, 4-cycle Model ................................................................................................. 6BTA (JW) Manufacturer ..................................................................................... Cummins Engine Company, Inc.

Rating Type ........................................................................................ Intermittent Propulsion Engine Rating ................................................................... 260HP@ 2600 rpm

Marine Gear Model ................................................................................................. Z-F W220

Propeller ................................................................................................ 35-inch CRES Coolidge “D” style Hull Construction ................................................................................... Deep vee, welded steel

DataItem

1-3

Section II.

GENERAL DESCRIPTION

1-3 HULL STRUCTURE FEATURES.

The hull is a welded steel structure. The pilothouse is a welded aluminum structure. The pilothouse structure is bolted to the deck for ease of removal.

The pilothouse design accommodates a crew of two.

The coxswain station is forward center.

Located on the bow is a rubber fender for pushing a security boom or floating debris. There is a rubber guard strip which extends around the perimeter of the hull starting at the starboard side of the rubber fender on the bow and ending at the port side of the fender.

Two secondary guard strips, port and starboard, are located above the primary guard.

The access…