N6817119Q6029_CAT_BIB_36PB0300_S9008-FG-BIB-010.pdf

S9008-EU-BIB-010

0910-LP-103-0059

BOAT INFORMATION BOOK

FOR

36-FOOT PATROL BOAT, (PB)

HULLS 36PB0301 - 36PB0306

Moose Boats N00024-03-F-2231

DISTRIBUTION STATEMENT A:

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND

31 JANUARY 2005

APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED

N A V

A L

SEA SYSTEM COM

M

A N

D

U N

IT

ED STATES NAVY

0910-LP-103-0059

LIST OF EFFECTIVE PAGES

Date of original page is: 30 September 2004

2-1 through 2-9 2-10 blank 3-1 through 3-29 3-30 blank 4-1 through 4-28 5-1 through 5-3 5-4 blank 6-1 through 6-8 7-1 through 7-2 8-1 through 8-6 Index 1 through Index-8

*Zero in this column indicates an original page.

A

Page *Change No. No.

Original

Total number of pages in this publication is 132 consisting of the following:

Page *Change No. No.

Title and A

CS 1

CS 2 blank A and P-1 A and P-2 blank Change Record-1 Change Record-2 blank Foreword-1 Foreword-2 blank i through xvi 1-1 through 1-8

TECHNICAL MANUAL CERTIFICATION SHEET

CERTIFICATION APPLIES TO: NEW MANUALS X REVISION CHANGE

APPLICABLE TMINS/PUB. NO. PUBLICATION DATE (day, month, year) READING GRADE LEVEL (RGL)

TITLE

TMCR/TMSR/SPECIFICATION NUMBER

CHANGES AND REVISIONS:

PURPOSE

EQUIPMENT ALTERATION NUMBERS INCORPORATED

TMDER/ACN NUMBERS INCORPORATED

Continued on additional pages as needed.

CERTIFICATION STATEMENT

This is to certify that responsible Navy activities have reviewed the above identified document for acquisition compliance, technical coverage and printing quality. This form is for internal Government management use only and does not imply contractual approval or acceptance of the technical manual by the Government nor does it relieve the contractor of any responsibilities for delivering the technical manual in accordance with the contract requirements.

ACQUISITION NAME SIGNATURE ORGANIZATION CODE DATE

TECHNICAL NAME SIGNATURE ORGANIZATION CODE DATE

PRINTING NAME SIGNATURE ORGANIZATION CODE DATE

RELEASE

NAVSEA 4160/8 (Rev 7-2003)

S9008- EU-BIB-010 02/31/05 9

Certification Sheet-1/(Certification Sheet-2 blank)

Boat Information Book for 36-Foot Patrol Boat (PB), Hulls 36PB0301 - 36PB0306

NDMS 030293-000

N/A

N/A

W. B. Darden NSWC DET 23 02/31/05 Norfolk

W. B. Darden NSWC DET 231 02/31/05 Norfolk

William T. Young, Jr. NSWC DET 236 02/31/05 Norfolk

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATE FOR: NAVSEA S9008-EU-BIB-010

TITLE OF MANUAL: Boat Information Book for 36-Foot Patrol Boat (PB), Hulls 36PB0301 - 36PB0306

APPROVAL AUTHORITY: Carderock Division, Naval Surface Warfare Center, Combatant Craft Division, Detachment Norfolk, Code 23

QUANTITY QUANTITY

CONTRACT BOAT OF OF BUILDING

NUMBER APPLICABILITY MANUALS EQUIPMENT YARD

N00024-03-F-2231 36PB0301 - 6 6 Moose Boats, Inc.

36PB0306 201 Willow Road

Nicasio, CA 94946

REMARKS:

Approval and Procurement-1/ (Approval and Procurement-2 Blank)

Change No.

Signature of Validating Officer

Title and/or Brief DescriptionDate

Change Record-1/(Change Record-2 blank)

CHANGE RECORD

FOREWORD

This Boat Information Book (BIB) is intended to provide general configuration, operational, and maintenance information on the 36-Foot Patrol Boat. The BIB is designed for use at the organizational level to support boat crew. It contains guidelines on the safe operation and proper maintenance of the 36-Foot Patrol Boat.

The BIB is arranged in one volume subdivided into the following chapters:

CHAPTER 1 - GENERAL INFORMATION AND SAFETY PRECAUTIONS

CHAPTER 2 - GENERAL ARRANGEMENTS

CHAPTER 3 - SYSTEM FUNCTIONAL DESCRIPTIONS

CHAPTER 4 - BOAT OPERATING INSTRUCTIONS

CHAPTER 5 - HULL SPECIFICATIONS AND REPAIR

CHAPTER 6 - MAINTENANCE

CHAPTER 7 - EMERGENCY AND DAMAGE CONTROL

CHAPTER 8 - MISCELLANEOUS

Ships, training activities, supply points, depots, Naval Shipyards, and Supervisors of Shipbuilding are requested to arrange for the maximum practical use and evaluation of NAVSEA technical manuals. All errors, omissions, discrepancies, and suggestions for improvement to NAVSEA technical manuals shall be reported to Commander, Naval Surface Warfare Center, Port Hueneme Division (Code 310), Port Hueneme, CA 93043-4307, on NAVSEA Technical Manual Deficiency/Evaluation Report (TMDER), NAVSEA Form 4160/1. All feedback comments shall be thoroughly investigated and originators will be advised of action resulting therefrom.

To expedite the TMDER process, activities should submit TMDERs via the Naval Systems Data Support Activity (NSDSA) website at http://nsdsa.phdnswc.navy.mil. Three copies of NAVSEA 4106/1 are included at the end of this technical manual. Copies of NAVSEA Form 4160/1 may be requisitioned from the Defense Distribution Depot Susquehanna Pennsylvania, Building 05, 5450 Carlisle Pike, Mechanicsburg, PA 17055- 7089, by MILSTRIP.

Foreword-1/(Foreword-2 blank) i

TABLE OF CONTENTS

Chapter/Paragraph Title Page

1. GENERAL INFORMATION ................................................................................................. 1-1

Section I. INTRODUCTION ............................................................................................ 1-1

1-1 DESCRIPTION ................................................................................................ 1-1 1-2 PRINCIPAL CHARACTERISTICS ............................................................... 1-1

Section II. GENERAL DESCRIPTION ............................................................................ 1-3

1-3 HULL STRUCTURE FEATURES ................................................................. 1-3 1-4 OPERATIONAL SYSTEMS .......................................................................... 1-3 1-4.1 PROPULSION SYSTEM ................................................................................ 1-3 1-4.2 FUEL SYSTEM ............................................................................................... 1-3 1-4.3 BILGE SYSTEM.............................................................................................. 1-3 1-4.4 STEERING SYSTEM ...................................................................................... 1-3 1-4.5 ELECTRICAL SYSTEMS .............................................................................. 1-4 1-4.5.1 Primary Electrical System (dc) ....................................................................... 1-4 1-4.5.2 Secondary Electrical System (ac) ................................................................... 1-4 1-4.6 COMMUNICATION/NAVIGATION SYSTEMS ........................................ 1-4 1-4.7 POTABLE WATER SYSTEM ....................................................................... 1-4 1-4.8 HEATING/AIRCONDITIONING SYSTEM ................................................. 1-4 1-4.9 FIRE SUPPRESSION SYSTEM .................................................................... 1-4 1-5 LABEL PLATES AND MARKINGS ............................................................ 1-4

Section III. SUPPORT DATA ............................................................................................ 1-5

1-6 ONBOARD TECHNICAL DOCUMENTATION ......................................... 1-5 1-7 OTHER DOCUMENTATION ........................................................................ 1-5

Section IV. SAFETY PRECAUTIONS .............................................................................. 1-8

1-8 SAFETY PRECAUTIONS .............................................................................. 1-8

2. GENERAL ARRANGEMENTS ............................................................................................ 2-1

2-1 INTRODUCTION ............................................................................................ 2-1 2-2 EXTERIOR ARRANGEMENT ...................................................................... 2-1 2-2.1 MAIN DECK .................................................................................................... 2-1 2-2.2 FORWARD GUN POSITION......................................................................... 2-1 2-2.3 CABIN .............................................................................................................. 2-1 2-2.3.1 Windshield Wipers ........................................................................................... 2-1 2-2.3.2 Spotlight ............................................................................................................ 2-1 2-2.3.3 Radar Mast ........................................................................................................ 2-1 2-2.3.4 Flood Light ....................................................................................................... 2-1 2-2.4 MOORING AND TOWING FITTINGS ........................................................ 2-1

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page

2. GENERAL ARRANGEMENTS - Continued

2-2.4.1 Mooring Bitts ................................................................................................... 2-1 2-2.4.2 Mooring Cleats ................................................................................................. 2-1 2-2.4.3 Tow Post ........................................................................................................... 2-1 2-2.5 WATERJET PROTECTION ........................................................................... 2-1 2-2.6 DECK ACCESS PLATES ............................................................................... 2-4 2-2.6.1 Bilge Pump Access .......................................................................................... 2-4 2-2.6.2 Fuel Tank Access ............................................................................................. 2-4 2-2.6.3 Fuel Fills ........................................................................................................... 2-4 2-2.6.4 Fuel Fill Hose Access ...................................................................................... 2-4 2-2.6.5 Fore Peak Access ............................................................................................. 2-4 2-2.6.6 Waterjet Access ................................................................................................ 2-4 2-2.6.7 Dry Storage ....................................................................................................... 2-4 2-2.6.8 Storage Locker ................................................................................................. 2-4 2-2.7 RAILS AND STANCHIONS .......................................................................... 2-4 2-2.8 ANCHOR .......................................................................................................... 2-4 2-2.9 LIFESAVING AND SAFETY EQUIPMENT ............................................... 2-4 2-2.9.1 Fire Extinguishers ............................................................................................ 2-4 2-2.9.2 Ring Buoy ......................................................................................................... 2-4 2-2.10 FENDERS ......................................................................................................... 2-4 2-3 INTERIOR ARRANGEMENT ....................................................................... 2-4 2-3.1 CONTROL CONSOLE.................................................................................... 2-4 2-3.2 ELECTRICAL SYSTEMS CONTROLS ....................................................... 2-6 2-3.3 HEATING, VENTILATION, AIR-CONDITIONING.................................. 2-6 2-3.4 HEAD ................................................................................................................ 2-6 2-3.5 MAGNETIC COMPASS ................................................................................. 2-6

2-4 SECURITY AND COMMUNICATIONS PACKAGE. ............................... 2-6

2-4.1 PURSUIT BAR ................................................................................................ 2-6 2-4.2 LOUD HAILER/SIREN SYSTEM ................................................................. 2-6 2-4.3 VERY HIGH FREQUENCY (VHF) RADIO ................................................ 2-6 2-5 STORAGE COMPARTMENTS ..................................................................... 2-6

3. SYSTEM FUNCTIONAL DESCRIPTIONS ........................................................................ 3-1

Section I. GENERAL ........................................................................................................ 3-1

3-1 INTRODUCTION ............................................................................................ 3-1 ii iii

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section II. PROPULSION SYSTEM ................................................................................ 3-2

3-2 GENERAL ........................................................................................................ 3-2 3-3 PROPULSION ENGINE AND WATERJET ................................................. 3-2 3-3.1 ENGINE AND WATERJET CONTROLS .................................................... 3-2 3-3.2 ENGINE INSTRUMENTS .............................................................................. 3-2

Section III. FUEL SYSTEM ............................................................................................... 3-5

3-4 GENERAL ........................................................................................................ 3-5 3-4.1 FUEL TANKS .................................................................................................. 3-5 3-4.2 STRIPPING PUMP .......................................................................................... 3-5 3-4.3 FUEL TANK VENTING ................................................................................. 3-5

Section IV. BILGE PUMPING SYSTEM .......................................................................... 3-8

3-5 GENERAL ........................................................................................................ 3-8 3-5.1 ELECTRIC BILGE PUMPS ........................................................................... 3-8 3-5.2 BILGE PUMP CONTROLS ............................................................................ 3-8

Section V. STEERING SYSTEM ...................................................................................... 3-11

3-6 GENERAL ........................................................................................................ 3-11 3-6.1 HELM UNIT..................................................................................................... 3-11 3-6.2 STEERING CYLINDER ................................................................................. 3-11

Section VI. DC POWER AND DISTRIBUTION .............................................................. 3-12

3-7 GENERAL ........................................................................................................ 3-12 3-7.1 DC POWER SOURCE..................................................................................... 3-12 3-7.2 DC POWER DISTRIBUTION ........................................................................ 3-12 3-7.2.1 Battery Disconnect Switches .......................................................................... 3-12 3-7.2.2 Battery Circuit Breaker ................................................................................... 3-12

Section VII. AC POWER DISTRIBUTION ....................................................................... 3-19

3-8 GENERAL ........................................................................................................ 3-19 3-8.1 ONBOARD AC POWER ................................................................................ 3-19 3-8.2 SHORE POWER .............................................................................................. 3-19 3-8.3 POWER DISTRIBUTION............................................................................... 3-19 3-8.3.1 AC Shore Power Panel .................................................................................... 3-19 3-8.3.2 Inverter AC Panel ............................................................................................. 3-19

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section VIII. COMMUNICATION, NAVIGATION, AND SECURITY (FORCE PROTECTION) PACKAGE SYSTEMS ........................................................ 3-21

3-9 GENERAL ........................................................................................................ 3-21 3-9.1 VHF RADIO ..................................................................................................... 3-21 3-9.2 RADAR/GPS/DEPTH SOUNDER ................................................................. 3-21 3-9.2.1 Radar ................................................................................................................. 3-21 3-9.2.2 GPS/Chartplotter .............................................................................................. 3-21 3-9.2.3 Depth Sounder/Sonar ....................................................................................... 3-22 3-9.3 COMPASS ........................................................................................................ 3-22 3-9.4 ELECTRICAL SECURITY PACKAGE ........................................................ 3-22 3-9.4.1 Loud Hailer/Siren ............................................................................................. 3-22 3-9.4.2 Pursuit Light ..................................................................................................... 3-22 3-9.4.3 Spotlight ............................................................................................................ 3-22

Section IX. SANITATION SYSTEM ................................................................................. 3-23

3-10 GENERAL ........................................................................................................ 3-23

Section X. POTABLE WATER SYSTEM ....................................................................... 3-24

3-11 GENERAL ........................................................................................................ 3-24

Section XI. HEATING/AIR CONDITIONING SYSTEM................................................ 3-26

3-12 GENERAL ........................................................................................................ 3-26 3-12.1 HEATER/DEFROSTER SYSTEM................................................................. 3-26 3-12.2 AIR CONDITIONER SYSTEM ..................................................................... 3-26

Section XII. INFLATABLE COLLAR ................................................................................ 3-28

3-13 GENERAL ........................................................................................................ 3-28

Section XIII. TRAILER .......................................................................................................... 3-28

3-14 GENERAL ........................................................................................................ 3-29

4. BOAT OPERATING INSTRUCTIONS ............................................................................... 4-1

Section I. GENERAL ........................................................................................................ 4-1

4-1 INTRODUCTION ............................................................................................ 4-1 iv

Chapter/Paragraph Title Page

4. BOAT OPERATING INSTRUCTIONS - Continued

Section II. PREPARATION FOR USE............................................................................. 4-3

4-2 PRE-OPERATIONAL CHECKOUT .............................................................. 4-3 4-3 FUEL SYSTEM ............................................................................................... 4-3 4-3.1 FUEL TANK .................................................................................................... 4-3 4-3.2 CHECK FUEL/WATER SEPARATOR......................................................... 4-3 4-3.3 FUEL STRIPPING ........................................................................................... 4-3 4-3.4 FUEL FILLING................................................................................................ 4-4 4-4 BILGE PUMPING SYSTEM .......................................................................... 4-4 4-5 STEERING SYSTEM ...................................................................................... 4-4 4-6 ELECTRICAL SYSTEM ................................................................................ 4-5 4-6.1 BATTERIES ..................................................................................................... 4-5 4-6.2 LIGHTS AND HORN ...................................................................................... 4-5 4-7 PROPULSION SYSTEM ................................................................................ 4-5 4-7.1 THROTTLE AND TRANSMISSION ............................................................ 4-5 4-7.2 CHECK ALL FLUID LEVELS ...................................................................... 4-5 4-7.3 CHECK RAW WATER SYSTEM ................................................................. 4-5 4-7.4 CHECK WATERJET OUTDRIVES .............................................................. 4-5 4-7.5 CHECK AIR SYSTEM.................................................................................... 4-5 4-8 VERY HIGH FREQUENCY (VHF) RADIO ................................................ 4-5 4-8.1 RECEPTION AND TRANSMISSION ........................................................... 4-5 4-9 RADAR/GPS/DEPTH SOUNDER ................................................................. 4-6 4-10 INFLATABLE FOAM COLLAR ................................................................... 4-6 4-11 ELECTRICAL SECURITY PACKAGE ........................................................ 4-6 4-11.1 PURSUIT LIGHT ............................................................................................ 4-6 4-11.2 LOUD HAILER/SIREN .................................................................................. 4-6 4-11.3 SPOTLIGHT ..................................................................................................... 4-7 4-12 ONBOARD EQUIPMENT .............................................................................. 4-7

Section III. OPERATION .................................................................................................... 4-8

4-13 PROPULSION ENGINE STARTING............................................................ 4-8 4-13.1 NORMAL STARTING PROCEDURES ........................................................ 4-8 4-13.2 COLD WEATHER OPERATION .................................................................. 4-9 4-14 BOAT HANDLING ......................................................................................... 4-9 4-14.1 CASTING OFF................................................................................................. 4-9 4-14.2 THROTTLE AND DIRECTION CONTROL ................................................ 4-11 4-14.2.1 Waterjet Bucket Control Levers ..................................................................... 4-11 4-14.2.2 Engine Throttle Controls ................................................................................. 4-11 4-14.2.3 Transmission Controls ..................................................................................... 4-11 4-14.3 MOORING ....................................................................................................... 4-11 4-14.4 ANCHORING .................................................................................................. 4-11 v

4. BOAT OPERATING INSTRUCTIONS - Continued

4-14.5 SUBFREEZING CONDITIONS ..................................................................... 4-12 4-15 BILGE DRAINING ......................................................................................... 4-12 4-16 VHF RADIO ..................................................................................................... 4-13 4-17 RADAR/GPS/ DEPTH SOUNDER ................................................................ 4-13 4-18 ELECTRICAL SECURITY PACKAGE ........................................................ 4-13 4-18.1 PURSUIT LIGHT ............................................................................................ 4-13 4-18.2 SPOTLIGHT ..................................................................................................... 4-13 4-18.3 LOUD HAILER/SIREN CONTROL HEAD ................................................. 4-14

4-19 HEATER/DEFROSTER AND AIR CONDITIONING SYSTEM ............... 4-14

4-19.1 HEATER/DEFROSTER OPERATION ......................................................... 4-14 4-19.2 AIR CONDITIONER OPERATION .............................................................. 4-14 4-19.3 FAN OPERATION .......................................................................................... 4-15 4-20 WINDSHIELD WIPER OPERATION ........................................................... 4-15 4-21 GALLEY ........................................................................................................... 4-15 4-21.1 SINK AND FAUCET ...................................................................................... 4-15 4-21.2 MICROWAVE OVEN ..................................................................................... 4-15 4-21.2 REFRIGERATOR ............................................................................................ 4-15 4-22 PORTABLE TOILET ...................................................................................... 4-15 4-22.1 PREPARATION FOR USE............................................................................. 4-15 4-22.2 FLUSHING ....................................................................................................... 4-17 4-22.3 EMPTYING THE HOLDING TANK ............................................................ 4-17 4-23 AC ELECTRICAL SYSTEM.......................................................................... 4-17 4-23.1 ONBOARD AC POWER ................................................................................ 4-17 4-23.2 SHORE POWER .............................................................................................. 4-17

Section IV. SHUTDOWN PROCEDURES ........................................................................ 4-18

4-24 NORMAL SHUTDOWN ................................................................................. 4-18 4-24.1 BILGE SYSTEM SHUTDOWN ..................................................................... 4-18 4-24.2 PROPULSION ENGINE SHUTDOWN ........................................................ 4-18

4-24.3 VHF RADIO, RADAR/GPS/DEPTH SOUNDER AND

ELECTRICAL SECURITY PACKAGE SHUTDOWN ............................... 4-18

4-24.4 ELECTRICAL SYSTEM SHUTDOWN ........................................................ 4-18

Section V. EMERGENCY UNDERWAY PROCEDURES ............................................ 4-19

4-25 EMERGENCY MANEUVERING .................................................................. 4-19 4-26 PROPULSION ENGINE FAILURE............................................................... 4-19 4-27 TOWING .......................................................................................................... 4-19 4-27.1 TOWING ANOTHER CRAFT ....................................................................... 4-19 4-27.2 BEING TOWED............................................................................................... 4-20 4-28 DISTRESS CALL ............................................................................................ 4-20 4-29 GPS MAN OVERBOARD FUNCTION ........................................................ 4-20 4-29.1 GPS/DEPTH SOUNDER ALARM. ............................................................... 4-21 vi vii

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page

Section VI. TROUBLESHOOTING ................................................................................... 4-22

4-30 GENERAL ........................................................................................................ 4-22

5. HULL SPECIFICATIONS AND REPAIR ........................................................................... 5-1

Section I. DESCRIPTION ................................................................................................ 5-1

5-1 HULL CONSTRUCTION ............................................................................... 5-1 5-2 PAINTING........................................................................................................ 5-1 5-2.1 SURFACE PREPARATION ........................................................................... 5-1 5-2.2 PAINT SPECIFICATIONS ............................................................................. 5-1 5-3 CATHODIC PROTECTION ........................................................................... 5-1

Section II. REPAIR ............................................................................................................ 5-3

5-4 REPAIR ............................................................................................................ 5-3 5-5 WELDING ........................................................................................................ 5-3 5-6 SOIL REMOVAL FROM ALUMINUM ....................................................... 5-3

6. MAINTENANCE .................................................................................................................... 6-1

Section I. PERIODIC INSPECTIONS ............................................................................ 6-1

6-1 INTRODUCTION ............................................................................................ 6-1

Section II. ROUTINE MAINTENANCE PROCEDURES.............................................. 6-5

6-2 GENERAL ........................................................................................................ 6-5 6-3 RAW WATER STRAINER CLEANING ...................................................... 6-5 6-4 FUEL FILTER REPLACEMENT .................................................................. 6-5 6-5 FUEL SYSTEM VENTING ............................................................................ 6-5 6-6 SPOTLIGHT MAINTENANCE ..................................................................... 6-5 6-7 MARINE GEAR CASE LUBRICATION ...................................................... 6-5 6-8 STEERING SYSTEM ...................................................................................... 6-6 6-8.1 FILLING ........................................................................................................... 6-6 6-8.2 PURGING ......................................................................................................... 6-6

Section III. LUBRICATION ............................................................................................... 6-7

6-9 GENERAL ........................................................................................................ 6-7

Section IV. REPAIR ............................................................................................................ 6-8

6-10 GENERAL ........................................................................................................ 6-8 6-11 ELECTRICAL SYSTEM ................................................................................ 6-8 viii

7. EMERGENCY AND DAMAGE CONTROL ....................................................................... 7-1

7-1 INTRODUCTION ............................................................................................ 7-1 7-2 FIRE FIGHTING ............................................................................................. 7-1 7-2.1 GENERAL ........................................................................................................ 7-1 7-2.2 PORTABLE FIRE EXTINGUISHERS .......................................................... 7-1 7-2.3 FIXED FIRE EXTINGUISHERS............................................................. 7-1 7-3 LIFESAVING EQUIPMENT .......................................................................... 7-1 7-4 ROUGH WEATHER ....................................................................................... 7-1 7-5 DAMAGE CONTROL..................................................................................... 7-2 7-5.1 HULL DAMAGE AND EMERGENCY REPAIRS ...................................... 7-2 7-5.2 DEWATERING ................................................................................................ 7-2 7-5.3 FOAM COLLAR DAMAGE .......................................................................... 7-2 7-6 LOSS OF ENGINE-DRIVEN ALTERNATOR ............................................ 7-2 7-7 ABANDONING THE BOAT .......................................................................... 7-2 7-8 EMERGENCY SIGNALING .......................................................................... 7-2

8. MISCELLANEOUS................................................................................................................ 8-1

Section I. HOISTING AND DOCKING ......................................................................... 8-1

8-1 INTRODUCTION ............................................................................................ 8-1 8-2 HOISTING SLING .......................................................................................... 8-1 8-3 HOISTING........................................................................................................ 8-1 8-4 DOCKING BY CRANE .................................................................................. 8-3 8-5 LAUNCHING BY TRAILER ......................................................................... 8-3 8-6 RECOVERY BY TRAILER .............................................................................. 8-4

Section II. SHIPPING AND STORAGE .......................................................................... 8-5

8-7 SHIPPING ........................................................................................................ 8-5 8-8 LAY-UP PROCEDURES ................................................................................ 8-5 8-9 STORAGE ........................................................................................................ 8-5 8-9.1 PRESERVATION FOR SHORT-TERM STORAGE ................................... 8-5 8-9.2 PRESERVATION FOR LONG-TERM STORAGE ..................................... 8-5 8-9.3 DEPRESERVATION AND REACTIVATION ............................................. 8-5

Section III. ALLOWANCE PARTS LIST (APL) .................................................................... 8-6

8-10 INTRODUCTION ................................................................................................... 8-6 ix

LIST OF TABLES

Number Title Page

1-1 Principal Characteristics ..................................................................................................... 1-2 1-2 36-Foot Patrol Boat Technical Manuals ............................................................................ 1-5 1-3 36-Foot Patrol Boat Construction Drawings ..................................................................... 1-6 1-4 36-Foot Patrol Boat Technical Authorities ....................................................................... 1-7 3-1 Propulsion System Characteristics ..................................................................................... 3-2 3-2 Fuel System Characteristics ................................................................................................ 3-4 3-3 Steering System Characteristics ......................................................................................... 3-10 3-4 Breaker Ratings .................................................................................................................... 3-17 3-5 Trailer Characteristics ......................................................................................................... 3-28 4-1 Pre-Operational Checks ...................................................................................................... 4-1 4-2 Coolant Mixtures ................................................................................................................. 4-12 4-3 Troubleshooting Guide ........................................................................................................ 4-22 6-1 Periodic Inspections ............................................................................................................ 6-1 6-2 Approved Steering Fluids ................................................................................................... 6-6 6-3 Lubrication Requirements ................................................................................................... 6-7 8-1 APLs for the Patrol Boat (PB) ............................................................................................ 8-6

LIST OF ILLUSTRATIONS

Figure Title Page

1-1 36-Foot Patrol Boat ................................................................................................................... 1-1 2-1 36-Foot Patrol Boat, Profile ..................................................................................................... 2-2 2-2 36-Foot Patrol Boat, Plan View ............................................................................................... 2-3 2-3 36-Foot Patrol Boat, Interior View .......................................................................................... 2-5 2-4 36-Foot Patrol Boat, Coxswain’s Station Arrangement ......................................................... 2-7 2-5 36-Foot Patrol Boat, Control Console Arrangement .............................................................. 2-8 2-6 36-Foot Patrol Boat, Overhead Console Arrangement ........................................................... 2-9 3-1 Propulsion System Arrangement .............................................................................................. 3-3 3-2 Engine Gauge Panel .................................................................................................................. 3-4 3-3 Fuel System Diagram ................................................................................................................ 3-6 3-4 Fuel/Water Separator Arrangement ......................................................................................... 3-7 3-5 Electric Bilge Pump System ..................................................................................................... 3-9 3-6 Electric Bilge Pump and Float Switch ..................................................................................... 3-10 3-7 Electrical Distribution Panels ................................................................................................... 3-13 3-8 12Vdc Distribution Panel .......................................................................................................... 3-14 3-9 24Vdc Distribution Panel .......................................................................................................... 3-15 3-10 Bilge Pumps and Battery Breaker Panel .................................................................................. 3-16 3-11 NEMA 4X Junction Box ........................................................................................................... 3-17 3-12 AC Breaker Panels ..................................................................................................................... 3-20 3-13 VHF Radio ................................................................................................................................. 3-21 3-14 Radar/GPS/Depth Sounder Display ......................................................................................... 3-21 3-15 Loud Hailer/Siren Control Head .............................................................................................. 3-22 3-16 Spotlight Control ....................................................................................................................... 3-22 3-17 Potable Water System ............................................................................................................... 3-25 3-18 Heating/Air Conditioner Control ............................................................................................. 3-26 3-19 Heating/Air Conditioner System .............................................................................................. 3-27 4-1 Waterjet Checks ......................................................................................................................... 4-5 4-2 Throttle and Direction Controls ............................................................................................... 4-10 4-3 Waterjet Maneuvering ............................................................................................................... 4-11 4-4 Spotlight Control ....................................................................................................................... 4-13 4-5 Heater/Defroster and AC Control ............................................................................................. 4-14 4-6 Portable Toilet ............................................................................................................................ 4-16 4-7 MOB Functions .......................................................................................................................... 4-21 4-8 MOB Options ............................................................................................................................. 4-21 5-1 Waterjet Anodes ........................................................................................................................ 5-2 8-1 Hoisting Arrangement ............................................................................................................... 8-2 x

SAFETY SUMMARY

GENERAL SAFETY NOTICES

The following general safety notices supplement specific warnings and cautions appearing elsewhere in this manual. General and specific precautions must be understood and applied during operation and maintenance.

The Commanding Officer or other authority will issue orders as deemed necessary for any situation not covered in the general and specific safety precautions.

KEEP AWAY FROM LIVE CIRCUITS

Operating personnel must observe all safety regulations at all times. Do not replace components, make adjust-ments, or perform internal equipment maintenance without first securing electrical power. Dangerous potential may exist when the electrical power is in the “OFF” position because of charges retained by capacitors. Before touching, always secure electrical power and discharge the circuit by shorting through a load to ground with a shorting probe.

DO NOT REPAIR OR ADJUST ALONE

Under no circumstances should any person reach into or enter equipment enclosures for the purpose of servicing or adjusting equipment except in the presence of personnel capable of rendering aid.

FIRST AID

An injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention imme-diately.

ENERGIZED EQUIPMENT

Before working on energized equipment, ensure against grounding. If possible, make repairs/adjustments with one hand, leaving the other hand clear of the equipment. Never work alone.

MOVING EQUIPMENT

If equipment must be repaired/adjusted while in motion, a safety watch shall be posted. The safety watch must have a full view of the repair/adjustment operation and immediate access to controls that can stop the equipment in motion.

SPECIFIC SAFETY NOTICES

The specific safety warnings and cautions summarized below appear in appropriate chapters of this manual. Each is referenced to the text page on which it appears.

A WARNING is an operating or maintenance procedure, practice, condition or statement which, if not strictly observed, could result in injury or death to personnel.

A CAUTION is an operating or maintenance procedure, practice, condition or statement which, if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.

xi xii

The following warnings and cautions appear in the text of this volume and are repeated here for emphasis.

Before taking on fuel, secure the smoking lamp. Ensure no flame-producing equipment operating within 50 feet of the fueling area. Have fire fighting equipment readily available.

All fuel spills should be mopped up immediately. (Page 4-4)

Failure to follow safety guidelines when taking on and removing fuel may result in damage to the equipment and injury to the crew. (Page 4-4)

Exercise caution around the transmission control levers. Any accidental movement of the control lever could cause unexpected movement of the boat and possible injury to personnel.

(Page 4-8)

Alert crew and passengers to expect movement of the boat prior to initiating a drive system check. (Page 4-9)

Exercise caution that legs and feet do not become entangled in anchor line while line is paying out. (Page 4-12)

In the event the vessel is holed or of a catastrophic hull failure, all-hands should don life saving equipment, contact the appropriate authority, then commence/continue with emergency proce-dures as required. (Pages 4-13, 4-19)

If practicable, warn the passengers and crew before initiating the emergency stopping procedure to minimize the possibility of injury from falls or loose gear. (Page 4-19)

To prevent injury or death, all personnel must remain clear of the bow or stern while conducting towing operations. When being towed or while towing, the tow line is subject to strain and may part. (Page 4-19)

All personnel must move into the cabin or forward to the bow deck when towing another craft, the aft cabin door closed, and the aft cabin (crew) seats unoccupied. (Page 4-19)

All personnel must move into the cabin or to the aft deck while being towed. (Page 4-20)

Wear protective glasses or goggles to protect the eyes from a solution spray or splash. Protective clothing should also be worn. (Page 5-3)

To prevent injury or death, ensure the engines are secured and the battery disconnect switches turned off prior to performing periodic inspection. Tag: OUT-OF-SERVICE. (Page 6-1 )

To prevent injury or death, ensure the engine is secured and the battery selector switches are turned off. Tag: OUT-OF-SERVICE. (Page 6-8)

������� - Continued

Under no circumstances should repair or adjustment of energized equipment be attempted alone. The immediate presence of someone capable of rendering aid is required. Before making adjustments, be sure to protect against grounding. If possible, adjustments should be made with one hand, with the other hand free and clear of equipment. Tag electrical system: OUT- OF-SERVICE. (Page 6-8)

Never hook a boat hook into the clothing to retrieve a person from the water. If you inadvertently catch the collar, strangulation can occur, or a sudden, unexpected movement of the boat or person can cause injury. Allow the person to grasp the hook on his own, if you must use the hook. (Page 7-1)

Mercury or Mercury based compounds will result in severe corrosion of this aluminum hull.

Mercury in bilge will result in extreme corrosion. Do not paint this hull with either Mercury or Copper based paints. Do not paint areas purposely left unpainted. Keep Mercury filled instruments, such as thermometers, batteries, or ammunition having fulminate of mercury primers off this boat. Be certain that no item brought on board or used for repair or painting contains Mercury or Mercuric compounds. (Page 2-6)

Fuel Stripping should be done prior to running the engine and filling the tank. Failure to remove water from the fuel will damage the engine. (Page 4-3)

Failure to clean stripping pump of all diesel residue after use will result in damage to the neoprene components of the pump. (Page 4-4)

Failure to replace a leaking water seal will resut in damage to waterjet bearings and other components. (Page 4-5)

The Global Positioning System (GPS) is a navigational tool that must be used in conjunction with current charts for the area of operation, visual checks, and common safe navigation practices. Failure to use all navigation tools and aids could result in damage to the boat, other boats, and injure personnel. (Page 4-6)

After an aborted start attempt, do not initiate a restart until the starter motor stops rotating.

Serious damage can result if the switch is turned before the starter motor has come to a complete stop. (Page 4-8)

Do not hold the switch in the start position for more than 20 seconds or the starter motor may overheat. (Page 4-8)

Do not race engine immediately after starting. (Page 4-8)

Do not idle the engine for more than ten (10) minutes as damage to the injectors, piston rings, and valves will occur. (page 4-8)

Do lower bucket (reversing duct) if engine exceeds idle speed. (Page 4-9) xiii xiv

�� - Continued

All vessels must observe NO-WAKE and speed restricted zones to minimize damage to vessels and marinas while transiting sensitive areas. Coordinate with the U.S. Coast Guard, local officials, and/or other affected parties if it is necessary to conduct wake generating events in downtown harbors, restricted inland waters, or waterfront communities. (Page 4-9)

Recommended cruising speed is 200 rpm below maximum rpm (3000 rpm). Running at continuous full speed causes excessive wear and strain on engine and drive components. (Page 4-9)

Never lower the waterjet bucket (reversing duct) when the boat is planing. Doing so may cause injury to personnel and/or equipment damage. (Page 4-9)

Avoid sudden increase in engine speed when operating at slow speed in shallow water. Avoid sharp turns when operating in shallow water. Reduce engine speed when traveling through floating debris. (Page 4-10)

Do not overrun anchor line while lowering anchor.