Attachment 4.pdf

PDF 972 KB Posted Feb 1, 2018

Attached to: Environmental Quality Program Support, Solid Waste Systems
Solicitation number: N64498-18-R-4008
Issued by: Department of the Navy Naval Sea Systems Command

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File	Type	Posted
Amendment_0002.docx	DOCX document	Feb 14, 2018
Attachment 5.xls	XLS spreadsheet	Feb 1, 2018
Amendment_0001.pdf	PDF	Feb 1, 2018
DD1423 - CDRL A001.pdf	PDF	Feb 1, 2018
Attachment 1.pdf	PDF	Feb 1, 2018
Attachment 3.pdf	PDF	Feb 1, 2018
Attachment 2.pdf	PDF	Feb 1, 2018
N64498-18-R-4008_Solicitation.docx	DOCX document	Jan 5, 2018
N64498-18-R-4008_Exhibit_A_CDRLs.pdf	PDF	Jan 5, 2018

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NAMEPLATE, MOD 1 SHREDDER

ELECTRICAL CONTROL ENCLOSURE

HEX LOCKNUT, ELASTIC

PLATE

HOLDOWN BRACKET, CHANNEL

FLAT HD HEX SOC CAP SCREW

.312-18UNC-2A X .625 LG

.138-32UNC-2A X .75 LG

HOUR METER, GASKET

BRACKET, TRANSDUCER

.190-32UNF-2A X .50 LG

.164-32UNC-2A X .75 LG

.190-32UNF-2A X .75 LG

HEX LOCKNUT, ELASTIC

DWG NO.

.375-16UNC-2A X .75 LG

HEX HD MACH SCREW

.375-16UNC-2A X 2.00 LG

Ø.375 TYPE B PLAIN REG

MIN SIZE 7.0 LG X .18 WIDE

2.50 W X .25 THK X 11.00 LG

8 7

HEX HD CAP SCREW

WASHER68

ADHESIVE BACK

WIRE, HOOK UP,

14 AWG, WHT INSUL

10 AWG, BLK INSUL

CABLE TIE, SELF-LOCKING

CLOSED CELL FOAM,1 80

REF

NO.

REFERENCE DRAWINGS

PWP MOD. 1 - SHREDDER ELECTRICAL SCHEMATICS

DRAWING TITLE

ASTM D 1056-91

SST

18-8

ANSI B18.2.1

ANSI B18.6

ANSI B18.22.1

COML

NEMA HP 3-E-BMG-0

NEMA HP 3-E-BKE-9

NYLON

GR2C1-FI OR

SEE NOTE 12

OFF

25-E

41-E

Ø2.68 X .06 THK

HOUR METER, 120 VAC, 60

POWER

NAMEPLATE,

EMERGENCY STOP

NAMEPLATE,

29-F

INSTRUCTION PLATE,

HAZARD LABEL,

NAMEPLATE,

42 ON

RUNNING HOURS

NAMEPLATE,

TOTAL HOURS

STOP

NAMEPLATE,

START

NAMEPLATE,45

47D

300 WIRE, HOOK UP

8 7

PACKING ASSEMBLY

SIZE 4C

.112-40UNC-2B

.112-40UNC-2A X .625 LG

RD HD SCREW50

RD HD SCREW

14 GAUGE

.25 THK

TUBING

PLC FRAME63

.375-16UNC-2B

CAD MAINTAINED. CHANGES SHALL BE INCORPORATED BY

SOLID WASTE SHREDDER

27.00 X 21.00 X .375 THK

ENCLOSURE, NEMA 4, 30" H

APPD FOR COMNAVSEA

NAVY APPROVAL

GR DEP DIR

PROJ ENGR

HD ENGR

CHECKED

PREPARED

.25

OTHERWISE NOTED

TOLERANCE

OTHERWISE NOTED

UNLESS

3 PL

DECIMALS

DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED

24" & OVER

ANGULAR

6" TO 24"

UNDER 6"

DIMENSION

± 0° 30'

.06-+ -+

.03

.02-+

2 PL

MACHINED

.015

.010

.005 24" & OVER

ANGULAR

DIMENSION

WELDMENT

UNDER 24" .12-+

PREP ACTIVITY CAGE CODE

ARE IN INCHES.

NOTED, DIMENSIONS

UNLESS OTHERWISE

INDICATED ON DRAWING.

UNLESS OTHERWISE

COMMERCIAL PRACTICE

ACCORDANCE WITH

TOLERANCES ARE IN

CONTRACT NO.

BR HD

DIV DIR

DESIGN ACTIVITY ONLY.

ASTM D1056-91

REDINGTON

720-0004

SILICON/SPONGE

RUBBER

ETM1 & ETM2 24-C

18-E

24-B

21-D

24-D

CONTROL ENCLOSURE

X 24" W X 8" DP008431

DESCRIPTION

PLC INPUT MODULE

PANEL,2

23-F

24-D

22-F

24-D

24-C

SIGNAL CONDITIONER

PROM, INTEGRATED CIRCUIT,

IEC REVERSING STARTER,

AC3 RATED FOR 16A MIN

TRANSFORMER, 440/110

VAC, 75 VA

REF DWG

7556872

OF SHEETS

STATUS

REVISION

SHEET OF

DEPARTMENT OF THE NAVY WASHINGTON, D.C. 20362-5101

NAVAL SEA SYSTEMS COMMAND

593F 53711

MASS (WEIGHT)

DATE

SCALE: NONE

ASSEMBLY & DETAILS

ELECTRICAL ENCLOSURE

MOD 1 SOLID WASTE SHREDDER

PARTS LIST

CAGE CODE

DATESIGNATURE

SIZE DRAWING NO.ESWBS

7 56 4

REV

3 2 G

1 SH

REV

G R E

VDET LOC

ASTM-B209

HOFFMAN

A-30H2408SSLP

MATL SPEC

304 SST

MATERIAL

SEE NOTE 3

REMARKS

PROGRAM

PS10303

SC1

SEE NOTE 27

SLOT NO. 2 (Q)

SLOT NO.3 (A)

MF, MR, OL

7556872

32-F

H E

E T

40-E

53-B

31-F

D R

A W

N O

31-F

30-F

32-C

30-F

32-C

32-D

AC POWER LINE FILTER,

3A, 120/250 VAC, 50-60 HZ

HALL EFFECT CURRENT

TRANSDUCER

1 32

ZINC PLD

COML

M19622/19-0003

COML

SST

18-8

SST

ZINC PLD

STL

ZINC PLD

STL

ANSI B18.2.2

ANSI B18.6.3

1.00 SQ X .12 WALL

2.00 X 1.43# X 13.50 LG

COML

STL

ZINC PLD

STL

SEE NOTE 16

ANSI B18.3

ANSI B18.6.3

SEE NOTE 16

24-C

30-A

29-D

32-C

SINGLE CIRCUIT TERMINAL

BLOCK, DIN RAIL

INDICATOR, POWER

AVAILABLE, WHITE

28-A

29-D

26-A

28-F

20 AWG, RED INSUL

WIRE, HOOK UP

PUSHBUTTON, 2 NO,

MOMENTARY CONTACT

FLUSH HEAD, GREEN

COML

ZINC PLD

STL

32-A ROTARY SELECTOR SWITCH,

2-POSITION, 90° MAINTAINED,

NEMA 4X

3 2

S2 24-D

F1, F2

CS1

SEE NOTE 27

DS1

DS2

ALLEN BRADLEY

800H-AR1A2

DS3

DS4

PB2, START

32-D

32-B

32-C

30-A

29-E

32-E

32-B D

24-D

24-B

24-E

22-F

APPROVEDDATEDESCRIPTIONLTRZONE

REVISION

SLOT NO. 1 (I)GE FANUC

IC693MDL240

HEVI-DUTY

E075

CORCOM 3ESK1

DRS TECHNOLOGIES

6981ED166-352

SEE NOTE 16

28 PIN, PRE-PROGRAMMED

11 71

MOUNTING BAR

18.75 X 2.00 X .25 THK

MOUNTING BAR

38.65 X 2.00 X .25 THK

SPACER, TUBING .75 OD X

.12 WALL ASTM-A249

SEE NOTE 2 & 4

40-D

37-B

25-E

MSD 219ABAP

SEE NOTE 18

SLOTS NO. 4 & 5

ETM1 & ETM2

593-7556833

PC 71

CONTINUED ON SHEET 2

1 DS5 21-E

SHREDDER

GRADE 203

NO. REQD

ASSY NO.

99 NO.

PC CAGE

CODE

PB3, STOP

RELAY, 12 PIN, DPDT, 1 NO & 1

NC, 120 VAC, 50-60 HZ

1 7

FUSE, CLASS CC,

KLDR SERIES, TIME DELAY,

600 V, .3 A, Ø.41 X 1.50 LG

SST

QUICK-RELEASE PIN, RING GRIP

STYLE, PUSHBUTTON RELEASE,

Ø.31 X 4.25 GRIP LENGTH

GE INDUSTRIAL

P9XSMION

ASTM A366

CONSISTS OF 27-C

PCS 65 & 66BRACKET

ASTM A36

ASTM A500

GRB

18-8

SST

ASTM-A240

THREAD LOCKING COMPOUND

REMOVABLE (PURPLE) LOCTITE 222

6061-T6/T651

40 LBS

MIN TENSILE STRENGTH

25-F

26-F

25-F

24-C

29-F

32-E

32-C

30-A

29-E

41-E

31-F

34-E

36-E

34-A

7556872 Rev G (CNPROJ)

CADD FILE NAME

SEE NOTE 16

SILICONE

NEOPRENE OR

SPONGE RUBBER GR 2D3

SEE NOTE 24

SYMMETRICAL DIN RAIL,

35mm X 7.5mm X 12" LG

END ANCHOR, DIN RAIL

FUSE BLOCK, DIN RAIL

POWER DISTRIBUTION BLOCK1 31-ATB2

O-RING, 65-75 DUROMETER

STUFFING TUBE

SIZE 4T STRAIGHT M19622/1-005NYLON

NITRILE USED ON PC 85AS568A-320

30-A

37-C

PLUG, SIZE 2

NOT USED

.164-32UNC-2B

HEX LOCKNUT, ELASTIC

.164-32UNC-2A X 1.25 LG

RD HEAD SCREW

.375-16UNC-2A X 2.00 LG

STUD, FULLY THREADED

TOOTH L.W. .375-16UNC-2B

HEX NUT W/EXTERNAL

STUFFING TUBE

ROTARY SELECTOR SWITCH,

2 POSITION, MAINTAINED, 2

NO & 2 NC, NEMA 4X

ANTISEIZE COMPOUND

SIZE 2 "Y" TYPE

NAMEPLATE,

CLEAN

USE WITH PC 60

593-7556833

PC 72

ALLEN BRADLEY

800H-HR2B S3

NYLON

STL

ZINC PLD

STL

ZINC PLD

MIL-PRF-907

M19622/4-02

SEE NOTE 21

COML

21-E

20-F

31-B

29-D

32-A

STL

ZINC PLD

STL

ZINC PLD

NYLON M19622/14-0002

COML

COML ANSI B18.6.3

29-C

31-A

F5, F6, F7

NEMA HP 3-E-BGE-2

31-F 21-C 29-C

25-E

TB1

YELLOW ALLEN BRADLEY

199-DRI

ALLEN BRADLEY

1492-W4

MARATHON

1413400

01121

26405

593-7556809

ZINC PLATED

CHROMATED STL

SEE NOTE 2601121 IEC SIZE A

75915 LITTELFUSE

KLDR.3

SIGNAL CONDITIONER AND

CURRENT TRANSDUCER ASSY

SEE NOTE 27 30-A

32-C1

84256 AVIBANK MFG

BLC5R4.25S

60969

1N0X4 SEE NOTE 61

98 NO. CODE99

NO. REQD

ASSY NO.

PC CAGE DESCRIPTION REF DWG

PARTS LIST

DET LOCMATL SPECMATERIAL REMARKS

CODENO.

ASSY NO.

NO. REQD

98 99 CAGEPC DESCRIPTION REF DWG

PARTS LIST

MATL SPECMATERIAL REMARKS DET LOC

28455

RD HD SCREW

NAVY APPROVAL ADDED- 12/12/03 A. B.

05972

A. B.6/21/04A

ALTERED:

PC 26, MATL SPEC WAS MIL-W-16878 4-BGE-2

PC 75, MATL SPEC WAS MIL-A-907

PC 81, MATL SPEC WAS MIL-S-46163,

TYPE II GR M

PC 83, MATL SPEC WAS MIL-W-16878/4-BKE-9

PCS 86, 88 & 97 MATL SPEC WAS MIL-T-7928

PC 90 MATL SPEC WAS MIL-S-46163

TYPE II GR N

NOTE 7, SAE AS7928 WAS MIL-T-7928

DIM .38 WAS .375 TO DETAIL 22-A

ADDED:

CAGE CODE 05972 TO PCS 81 AND 90

CAGE CODE 06383 AND MATL SPEC

PANDUIT DNF 14-250-FIB TO PC 99

P/L P/L

21-B 15-E

P/L P/L P/L P/L

P/L P/L P/L

PC 84, MATL SPEC WAS MIL-W-16878/4-BMG-0

30-B

DIMENSIONS ARE ±.06

NOTE: NAMEPLATE AND PLACARD LOCATING

45-C

44-C 1.50 WAS 1.500

19.00 WAS 19.000

7.75 WAS 7.75044-E

43-D

43-D 19.03 WAS 19.028

16.25 WAS 16.247

APPROVEDDATEDESCRIPTIONLTRZONE

REVISION

DELETED:

21-B 20-D 19-D

7.75 DIMENSION

19.06 DIMENSION

24 94 DIMENSION

A 6/21/04 A. B.

CONTACT BLOCK, 2 NC

SEE NOTE 28 TO DETAIL 22-A24-D

MATL SPEC WAS 800EP-SN22

ALTERED:

PC 32, DESCRIPTION WAS ROTARY SWITCH,

2 POSITION 90 ° MAINTAINED, NEMA 4X AND

P/L

SEE NOTE 28 IN REMARKS TO PC 32P/L

14-E NOTE 28

ADDED:

P/L 24-D

PC 33, NOT USED

PC 33 FROM DETAIL 22-A

DELETED:

B 6/2/05 A. B.

60969

GE INDUSTRIAL

P9B02VN

APPROVEDDATEDESCRIPTIONLTRZONE

REVISION

ADDED:

PC 33.

ALTERED:

PC 32 CAGE WAS 01121;

PC 32 MATL SPEC WAS 800EP-SN22-2LX02.

DELETED:

NOTE 28.

P/L

14-E

D 2/24/09 A.B.

USED ON PC NO. 32 27C256

(32K X 8) PDIP

ADDED:

PC 105;

MATL FOR PC 6;

"PRE-PROGRAMMED" TO PC 6 DESCRIPTION.

ALTERED:

PC 6 CAGE WAS 89256;

PC 6 MATL SPEC WAS "SSES-PS10303;

NOTE 6;

REVISED DETAIL 22-A TO REFLECT ADDITION OF PC

105.

P/L

22-A

E 4/20/10 K.U.

SEE NOTE 28

APPROVEDDATEDESCRIPTIONLTRZONE

REVISION

ADDED:

PC 106;

CCMR SERIES TO PC 17 DESCRIPTION;

NOTES 28 AND 29;

PCS 12 AND 106 ITEM BALOONS.

ALTERED:

PC 12 QUANTITY WAS 7;

PC 12 MATL SPEC WAS 1492-WFB10;

PC 16 DESCRIPTION - CLASS CC KLDR SERIES WAS

MIDGET SERIES KLDR.

P/L

14-D 31-B

P/L F 3/3/11 K.U.

GGGGGG

3P780

PLC POWER SUPPLY

MODULE

GE FANUC

IC693PWR321

PLC BASEPLATE GE FANUC

IC693CPU313

PLC ANALOG INPUT

MODULE

GE FANUC

IC693ALG221

PLC OUTPUT MODULE GE FANUC

IC693MDL930

PLC FILLER MODULE GE FANUC

IC693ACC310

12066 OHIO SEMITRONICS

CTA115X1194

ALLEN BRADLEY

104C16D22 WITH

193-TAC16 OVERLOAD

ALLEN BRADLEY

1492-FB1M30

ALLEN BRADLEY

1492-EA35

FUSE, CLASS CC,

CCMR SERIES, TIME DELAY,

600 V, 20 A, Ø.41 X 1.50 LG

LITTELFUSE

CCMR20

OHIO SEMITRONICS

CTL-100T

75915

12066

05245

27192

INDICATOR, OVERLOAD

TRIPPED, RED

DRS TECHNOLOGIES

6981ED166-1434

MIL-DTL-2212

MIL-DTL-221227192

INDICATOR, SHREDDER

OPERATING, GREEN

DRS TECHNOLOGIES

6981ED166-1432MIL-DTL-221227192

INDICATOR, REMOVE JAM,

RED

DRS TECHNOLOGIES

6981ED166-1433MIL-DTL-221227192

INDICATOR, DOOR OPEN

OR VENT OFF, RED

DRS TECHNOLOGIES

6981ED166-1437MIL-DTL-221227192

01121

PUSHBUTTON, 2 NC,

MOMENTARY CONTACT

FLUSH HEAD, RED

ALLEN BRADLEY

800H-BR6A401121

28292

593-7556833

PC 32

593-7556833

PC 73

593-7556833

PC 66

593-7556833

PC 67

593-7556833

PC 17

593-7556833

PC 63

593-7556833

PC 74

593-7556833

PC 75

593-7556833

PC 69

593-7556833

PC 68

ELECTRIC SHOCK

00213

MSD 27390RELAY SOCKET, 12 PIN, BOTTOM

MOUNTED00213

01121

36-C

ALTERED:

DRAWING TITLE WAS "PWP MOD 1 - PLASTICS

SHREDDER ELECTRICAL ENCLOSURE ASSEMBLY

AND DETAILS";

PCS 3-5, 7-9, 18, 20, 22-25, 27, 29, 30, 34, 60, 61, 74, AND

87 - REMOVED VENDOR ITEM DRAWING REFERENCES

AND ADDED CAGE CODE, MANUFACTURER, AND

PART NUMBER;

PCS 1, 11-13, 15-17, 19, 21, 32, 33, 36, 91, 92, 103, 104

AND 106 - ADDED MANUFACTURER NOMENCLATURE;

PCS 39-49, 78, 100, AND 101 - REMOVED REFERENCE

TO DRAWING 6960896 AND ADDED REFERENCE TO

DRAWING 7556833;

P/L

APPROVEDDATEDESCRIPTIONLTRZONE

REVISION

ALTERED:

TITLE WAS "PWP MOD 1-SHREDDER ELECTRICAL

ENCLOSURE ASSEMBLY AND DETAILS";

NOTE 6 - LEIDOS WAS SAIC;

NOTE 25 - REMOVED REFERENCE TO VENDOR

ITEM DRAWINGS FROM THIS NOTE;

DETAIL 32-A WAS ROTATED 90° CCW;

TITLE OF VIEW WAS "SOLID WASTE SHREDDER

ELECTRICAL CONTROL ENCLOSURE";

PC 63 BALLOON WAS PC 65;

LOCAL NOTE REGARDING CORNER RADIUS WAS

REWRITTEN.

ADDED:

DIMENSIONS TO LOCATE LABEL PC 105;

REFERENCE TO NOTE 16 TO DETAIL 16-A;

REFERENCE TO NOTE 16 TO DETAIL 27-C;

REFERENCE TO NOTE 19 IN CONJUNCTION WITH

PC 80;

GROUND STUD TO DETAIL 31-A;

DETAIL 36-C SHOWING SPACER;

REFERENCE TO NOTE 20 TO WELD SYMBOL.

DELETED:

REFERENCES 2 AND 3;

"SEE NOTE 28" FROM PC 32 BALLOON;

"SEE DETAIL 28-A" FROM PC 62 BALLOON;

"SEE DETAIL 26-C" FROM PC 64 BALLOON;

"SEE DETAIL 34-A" FROM PC 80 BALLOON;

"SEE DETAIL 27-C" FROM PC 63 BALLOON;

"SEE DETAIL 54-A" FROM PC 2 BALLOON;

"SEE NOTE 19" FROM PC 80 BALLOON;

"SEE DETAIL 34-E" FROM PC 73 BALLOON;

"SEE DETAIL 40-E" FROM PC 72 BALLOON;

"SEE NOTE 20" FROM PC 102 BALLOON.

1-A

15-E 14-E

32-A 31-A

31-F 38-C

21-F, 22-F 26-A 27-C 29-F

32-C 36-C 42-F

5-A 24-D 29-C 29-E 29-F 31-F 32-F 34-B 40-D

42-F

12-12-03R. MACADANGDANG

S.C.W 12-12-03

12-12-03S.C. WALKER

E.B. WHITE 12-12-03

12-12-03P.S. MCGRAW

A. BUDZICHOWSKI 12-12-03

12-12-03A. BUDZICHOWSKI LEIDOS, INC. 1N0X4

N00178-04-D-4119

RELEASE: DISTRIBUTION

IS UNLIMITED

APPROVED FOR PUBLIC

10/02/14 N.S.

NOT USED

16 15 14 13

MINIMUM AVERAGE SHEAR STRENGTH REQUIREMENTS FOR THESE SPOT WELDS.

GROUNDING CONNECTIONS SHALL BE MADE FROM WIRE, 10 AWG, (PC 83) AND,

RING TERMINAL, (PC 86) BETWEEN DOOR "GND", ENCLOSURE SIDEWALL "GND"

PB3, ETM1 AND EMT2 ONTO BACK PANEL, (PC 2) AND INSIDE DOOR OF ENCLOSURE, (PC 1)

S2, F1, F2, F3, F4, F5, F6, F7, OL, CS1, GND, DS1, DS2, DS3, DS4, DS5, SC1, PB1, PB2, CLEAR COAT IF REQUIRED FOR PERMANENT IDENTIFICATION.

LABEL .25 INCH HIGH CHARACTERS "TB1, 1, 40, TB2, PLC, PS, I, Q, A, T1, L1, R1, MF, MR, AS SHOWN ON DETAILS 31-A AND 22-A. COAT LABELS WITH

PLC INPUT AND OUTPUT MODULE DOOR LABELS SHALL BE COMPLETED AS FOLLOWS.

OR VENT OFF"

"DOOR OPEN

"REMOVE

OPERATING"

"SHREDDER

CONTACTOR

REVERSE

CONTACTOR

FORWARD

RUNNING

24 VDC

RELAY N.O.

120/240 VAC

50/60 HZ

4A Res; 20A/Module 2A Pilot Duty

APPLY ANTISEIZE COMPOUND, (PC 110) TO THE FIVE ENCLOSURE (PC 1) DOOR

SPOT WELD STIFFENER (PC 102) TO INSIDE OF DOOR BEFORE NAMEPLATES ARE INSTALLED.

APPLY ADHESIVE SIDE OF FOAM, (PC 80), TO HOLDDOWN BRACKET CHANNEL

BRACKETS (PC 62, 63, 64,& 65) & TUBING (PC 66) SHALL BE CLEANED, PRIMED AND FINISH

SPIRAL WRAP (PC 92) SHALL BE WRAPPED AROUND INTERNAL WIRING HARNESS

BETWEEN DOOR AND BACK PANEL. SPIRAL WRAP SHALL BE SECURED AT ENDS AND

CABLE TIES (PCS 82 & 98) AND CABLE TIE BASE (PC 91) SHALL BE INSTALLED

APPROXIMATELY EVERY THREE (3) INCHES TO SECURE WIRING HARNESS.

APPLY THREAD LOCKING COMPOUND (PC 81) ON SCREWS SIZE .190 AND SMALLER

NAMEPLATES SHALL BE SECURED TO DOOR USING SPOT WELDS. THERE ARE NO MINIMUM OR

AND THREAD LOCKING COMPOUND (PC 90) ON BOLTS SIZE .250 AND .375. ONLY APPLY

REQUIRE LABELS. TUBING USED FOR LABELING SHALL BE SHRUNK ONTO WIRE.

TO SCREWS AND BOLTS THAT ARE USED FOR MOUNTING PCS TO PANEL (PC 2).

STOP BUTTONA4

HOLDDOWN CLAMP SCREW THREADS.

23.

24.

FACE (PC 64).

21.

22.

19.

20.

PS SELECT

CLEAN MODE

SHRED MODE

RELAY - R1

12 mA/Pt.

B7 B8

B5 B6

B1 B2

A8 A7 A6 A5

A5 JAM"

START BUTTON

DOOR SWITCHES

120 VAC 50/60 Hz

PAINTED WITH WHITE ENAMEL AFTER FABRICATION.

NOT RESTRICT DOOR OPENING.

18.

DOOR/AIR

A2 A3

INPUT

NOT USED17.

16.

15.

A1 HOURS

AND PANEL "GND".

13.

14.

12.

11.

10.

SENSOR

CHANNEL 2

CHANNEL 4

CHANNEL 3

4 to 20mA

24 VDC

CURRENT

INPUT

ANALOG

CHANNEL 1

CURRENT

ASME SECTION IX. THE REQUIREMENTS FOR THE MINIMUM AVERAGE SHEAR STRENGTH FOR

SPOT WELD SPECIMENS SHALL MEET THE MINIMUM SHEAR STRENGTH REQIOREMENTS OF

SECTIONS OF ANSI Y14.

OF AWS D1.3. VISUALLY INSPECT ALL WELDS IN ACCORDANCE WITH AWS D1.3.

ALL WIRE ENDS SHALL BE IDENTIFIED AS PER REFERENCE 1 USING TUBING (PC89) FOR

14 AWG AND 20 AWG. TUBING (PC 94) SHALL BE USED FOR 10 AWG. TUBING SHALL BE

MARKED PERMANENTLY USING SOFTWARE DRIVEN OR TYPED METHOD. GROUNDS DO NOT

ALL TERMINALS SHALL BE CRIMPED TO ITS WIRE END BY A CONTROLLED

HOUSING WELD MARKS. DO NOT BUFF OR POLISH WELDING ON BACK OF ENCLOSURE.

CLEAN, BUFF OUT AND POLISH WITH STAINLESS STEEL POLISH, EXTERIOR OF DOOR ENCLOSURE

WELDING PROCEDURES AND WELDING PERSONNEL SHALL BE QUALIFIED TO ASME SECTION

REMOVE ALL BURRS AND BREAK ALL CORNERS .01 - .03 R. OR CHAMFER,

INTERPRET THIS DRAWING IN ACCORDANCE WITH APPLICABLE

IX, AWS OR MIL-STD-248. WELDING PRACTICES SHALL MEET THE REQUIREMENTS

REMOVE EXISTING EXTERIOR MOUNTING TABS AND INTERNAL STUDS THAT

ARE USED FOR SECURING PANEL.

SPOT WELD SPECIMENS ARE WAIVED.

CYCLE CRIMPING TOOL AS PER SAE AS7928.

SEE REFERENCE 1 FOR WIRING DETAILS.

UNLESS OTHERWISE SPECIFIED.

NOTES:

PART NO. IS 100-101-083.

STUD PART NO. 101-015-817, CAGE CODE 8510. THE FERRULE

A THREADED COLLAR WELDED STUD, TYPE CKL, SST 300 SERIES,

THE ALTERNATE PART FOR THE HEX HEAD CAP SCREW (PC 70) IS

FITS THE PAINTED WIDTH OF PC 64.

ADJUST (BEND) PC 66 AT ASSEMBLY WITH PC 64 SO THAT THE 2.00 DIMENSION

15 14 13

ISSUED

NAVAL SEA SYSTEMS COMMAND

DRAWN

12 11

CADD FILE NAME

7556872 Rev G (CNPROJ)

53711

CAGE CODE

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

SCALE: NONE

SIZE

DRAWING NO.

MASS (WEIGHT)

ESWBS

7556872

SHEET 2

REV

2.00 DIA. X .625 LG

PUSHBUTTON, E-STOP, 2 NC,

PUSH PULL MAINTAINED,

JUMBO MUSHROOM HEAD

TERMINAL RING TONGUE,

INSULATED 22-18 AWG,

WIDE MINUMUM TENSILE

16-14AWG, #6 STUD

MARKER SLEEVES, HEAT-

TYPEWRITER OR PRINTER

COMPATIBLE, 2:1 SHRINK

RATIO, 105 °C MIN RATING

.250 ID X 1.50 MIN LG

.187 ID X 1.50 MIN LG

RATIO, 105 °C MIN RATING

COMPATIBLE, 2:1 SHRINK

TAB SIZE .250 X .032 THK

TYPEWRITER OR PRINTER

TERMINAL, RING TONGUE,

.190 NOM.

WASHER, FLAT

CABLE TIE, SELF-LOCKING

NYLON INSULATED, 16-14 AWG,

TERMINAL, FEMALE DISCONNECT,

MINUMUM 5.0 LG X .14

TERMINAL, RING TONGUE,

MARKER SLEEVES, HEAT-

THREAD LOCKING COMPOUND

19.00 X 2.375 X 14 GA

SIZE 2C

SPACER

.375 STUD

INSULATED 10AWG,

INCH

#8 STUD

REMOVABLE (BLUE)

SHRINKABLE, WHITE,

SPIRAL WRAP, .25 OD

CABLE TIE BASE,

ADHESIVE BACK, 1.00 SQ

06383

0638391

STUFFING TUBE

SIZE 2 STRAIGHT

PACKING ASSEMBLY

SHRINKABLE, WHITE,94

STRENGTH 30 LBS

INSULATED

SHRED

NAMEPLATE,

MODE

DOOR STIFFENER102

M19622/17-03

DOOR, ENCLOSURE &

USED FOR "GND" ON

ASTM-A249

SAE AS7928

TYPE II CLASS 1

304 SST

PANEL

DRS

TECHNOLOGIES

E34GDBJ2N8-3X

SAE AS7928

TYPE II CLASS 1

LOCTITE 242

PANDUIT

ABM2S-A-C

PANDUIT T25F-C

FLEXIBLE

POLYOLEFIN

POLTHN

ABS

UL STD 224

USE WITH PC 26

SEE NOTE 9

SEE NOTE 12

SEE NOTE 15

7556872

37-C 36-A S

H E

E T

R E

D R

A W

N O

21-D

USED ON PC 10,

M19622/1-002

TYPE II CLASS 1

COML

SAE AS7928

NYLON

FLEXIBLE

POLYOLEFIN

NYLON

SEE NOTE 9

UL STD 224

22-25, 27, 32 & 34

ASTM-A240

593-7556833

PC 77

593-7556833

PC 76

304 SST

USED ON PC 20

SEE NOTE 20

32-B C

31-B

43-E

24-C

21-E

47-C

12 11 10 9

FUSE, MIDGET,FLM SERIES,

TIME DELAY, 250 V, 1 A,

Ø.41 X 1.50 LG

32-BF3, F4

011211 104 END BARRIER, DIN RAIL ALLEN BRADLEY

1492-EB3 31-D

DRAWING SHALL REQUIRE REQUALIFICATION.

USE OF PARTS OTHER THAN THOSE SPECIFIED BY VENDOR PART NUMBER ON THIS

VIBRATION AND ELECTROMAGNETIC INTERFERENCE (EMI) EMISSIONS AND SUSCEPTIBILITY.

THE DESIGN SHOWN ON THIS DRAWING HAS BEEN QUALIFIED FOR SHIPBOARD SHOCK,25.

SET THE OVERLOAD FOR AUTOMATIC RESET AND FOR A CURRENT SETTING OF 15A.

THE STARTER OVERLOAD MUST BE SELECTED TO ALLOW THIS CURRENT SETTING.

26.

75915 LITTELFUSE

FLM1

PRE-PROGRAMMED PROM MAY BE OBTAINED FROM LEIDOS EMD (CAGE 1N0X4)6.

ASSEMBLY 98 CONSISTING OF PCS 10 AND 18 ARE SUPPLIED BY THE VENDOR

AS A CALIBRATED SET AND MUST BE INSTALLED OR REPLACED AS A SET.

27.

BY CALLING 412-466-9020. PRIMARY POC IS DEBBIE GRANT.

NO. CODE

NO. REQD

ASSY NO.

9998 PC CAGE DESCRIPTION REF DWG

PARTS LIST

MATL SPECMATERIAL REMARKS DET LOC

SST 18-8 32-C

05972

06383 DNF 14-250-FIB

PANDUIT

1 105 LABEL, SCHEMATIC, SHREDDER 593-7556833

PC 38FUSE BLOCK, PC 12, IS TO BE USED FOR MIDGET FUSES F3 AND F4 ONLY.

FUSE BLOCK, PC 106, IS A CLASS CC REJECTION TYPE FUSE BLOCK THAT

PROVIDES ADDITIONAL SAFETY BY ENSURING THAT ONLY A 600 V FUSE WITH

HIGH CURRENT INTERRUPTING CAPABILITY AND CURRENT LIMITING FEATURES

CAN BE USED.

28.

29.

FUSE BLOCK, DIN RAIL,

CLASS CC 32-CSEE NOTE 2901121

ALLEN BRADLEY

1492-FB1C30

27192 PB1

24 23

22 21

24 23 22 21

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

NAVAL SEA SYSTEMS COMMAND

DRAWN

19 18

ISSUED MASS (WEIGHT)SCALE: 1/2 SHEET 3

CAGE CODESIZE DRAWING NO.ESWBS REV

R E

H E

E T

D R

A W

N O

20 19 18

CADD FILE NAME

SEE NOTE 11

3.53

25(DS4)

ENCLOSURE DOOR ASSEMBLY

DETAIL 22-A

SEE NOTE 11 38

23(DS2)

SEE NOTE 11

SEE NOTE 11 100

(ETM1 & ETM2)

SEE DETAIL 18-E

32(S2)

SEE NOTE 11

35 34

SEE NOTE 11

SEE NOTE 11 41

(DS3)

(DS1) 22

18.44

OVERLOAD

TRIPPED

1.91

14.44

11.31

6.75

8.25

5.25

.38

HOURS

TOTAL

HOURS

RUNNING

POWER

START STOP

SHRED

OFF

AVAILABLE

POWER SHREDDER

OPERATING

REMOVE

JAM VENT OFF

DOOR OPEN

MODE

CLEAN

EMERGENCY

STOP

87 (PB1)

74 S3

(PB3)

SOLID WASTE SHREDDER OPERATING INSTRUCTIONS

DANGERDANGERDANGERDANGERDANGERDANGER

29 (PB2) 30

18.81

17.53

2.63

(DS5)

3.15

DETAIL 18-E

HOUR METER GASKET

15.22

13.81 13.16

14.56

20.25

15.72

17.31

20.72

2.15 2.17

2.65 2.68

.06 THK STK

Ø2.44

EQUALLY SPACED

.125

3X Ø THRU.135

SERIAL NO:

NSN:

ELCTRICAL CONTROL ENCLOSURE

P/N: 593-7556872 ASSY 99 APL:

TECHNICAL MANUAL NO:

MOD 1 PLASTICS SHREDDER

FABRICATED BY: GEO-CENTERS, INC.

ELECTRICAL REQUIREMENTS: 440 V, 60 HZ, 3Ø, 15 AMP

NOTE:

NAMEPLATE AND PLACARD LOCATING DIMENSIONS ARE ±.06

(INSIDE DOOR)

7556872 Rev G (CNPROJ)

53711F 593 7556872 G

7556872 G

14.25

12.87

1.75

75 SEE NOTE 21

D R

A W

N O

H E

E T

DRAWN

NAVAL SEA SYSTEMS COMMAND

SIZE CAGE CODE ESWBS DRAWING NO. REV

SCALE: 1/2 SHEET 4MASS (WEIGHT)ISSUED

R E

WASHINGTON, D.C. 20362-5101

DEPARTMENT OF THE NAVY

2526272829303132

32 31 30 29 28 27 26 25

DETAIL 31-A

SCALE: 2/1

SECTION 25-E

SPACER 11X

DETAIL 27-C

PLC FRAME BRACKET PC 63

PLC HOLDDOWN BRACKET

DETAIL 26-A

AMØ .01 B

.343

.35312X Ø

.28

4 SP @ 3.23 .53

9.84

14.00 -A-

.09

TYP 4X

.38

3.00

5.62

-B-

6.003.54

4X .190-32UNC-2B

Ø .01 M A B C

Ø .656 .668

X 82 °

-B-

6.34

-C-

.78

12.43 4X Ø .318

.328

IN LINE

THRU NEARSIDE AND

FARSIDE OF PC 66

2 PLACES

AØ .01 M B C

11X

SEE DETAIL 39-C

11X

12.43

13.43 -A-

-C-

(2.00)

(.50)

IN LINE2X Ø

MØ .01 B

2 PLACES

.344

.354

TYP

12.44

TYP

CT1 BRACKET

DETAIL 28-A

SCALE: 2/1

.25

2.50

.38

.75

3.00

-A-

IN LINE2X Ø

MØ .01 C

.193

.203

-C-

-B-

2X Ø .221 .231

Ø .02 M CBA

1.50 2.00

1.19

.50

62(14 GA)

MOD 1 SHREDDER ELECTRICAL CONTROL ENCLOSURE

PLC

1 2

4X 55

12X 59

212X

40X 15

2X55

1.55

.85

80 SEE NOTE 19

8 7

95 52

11X

PS I Q A

.50

2X R .06

.25

.75

.94

6.09

GROUND STUD

DETAIL 32-A

.25 THK

CADD FILE NAME

2.00

(SEE NOTE 23)

2.00 TYP

36 55 4X

TB1

SC1

GND

CS1

2X 13

F2 F3 F4 F5 F6 F7

SEE NOTE 27

LOAD

LINE

582X

TB2

6 R1

H2 H4H3H1

F2F1X2 X1

1T1

10612

7556872 Rev G (CNPROJ)

53711F 593 7556872 G

7556872 G

SEE NOTE 16

67 53

D R

A W

N O

H E

E T

DRAWN

NAVAL SEA SYSTEMS COMMAND

SIZE CAGE CODE ESWBS DRAWING NO. REV

SCALE: 1/4 SHEET 5MASS (WEIGHT)ISSUED

R E

WASHINGTON, D.C. 20362-5101

DEPARTMENT OF THE NAVY

3334353637383940

DETAIL 34-E

VIEW 39-A

CABLE ENTRY DRILLING BOTTOM OF ENCLOSURE

3X Ø 1.06

DETAIL 36-E

5.00

4.00

-C-

-A-

(DRILLING PATTERN BACK OF ENCLOSURE)

HOLE AND BOLT LOCATION

DETAIL 39-C

39 A

18.00 3.00

(30.00)

.625

-A-

-B-

(24.00)

31.25

.25-1.00

.25-1.00.06 .06

TYP

A.02 M C

.015 CL A

.06 TYP

2.37

2.38

21.00 1.50

1.25

1.25 1.15

18.75

1.15

2.00

1.15

38.65

1.15 2.00

DETAIL 34-A

NEOPRENE FOAM

11.00 2.50

15.00

3.50

(8.00)

.06

2X Ø 1.38

M A C

MOUNTING BARMOUNTING BAR

SPACER

SECTION 37-B

SCALE: 1/2

37 B

15.00

27.62

10.62

12.00

21.625

.06

A A

HOLES DESIGNATED "A"

SCALE: 1/2

DETAIL 36-A

SPACER

-A-

-B-

M A B.010

SEE DETAIL 37-A

DETAIL 37-A

SCALE: 2/1

BREAK CORNERS

APPROX. R .005

A.010

1.135 1.137

1.609 1.617

A.010 M B

0° 5°

.035

.020

.06

.152

.162

SECTION 34-C

SCALE: 2/1

11X Ø .381 .376

.06

11X

13X

.437

.447Ø

.06 CM A

5° 10 °

.625 Ø2.00

THRU

3.50

22.51

26.62

8.00

3.63

C.02 M A B

53711F 593 7556872 G

7556872 G

CADD FILE NAME

7556872 Rev G (CNPROJ)

R .25

EXTERNAL CORNERS TO BE MACHINED

OR GROUND AFTER WELDING (4X)

O .447 .4374X

.75O

.62

SECTION 36-C

SCALE: 2/1

SPACER

D R

A W

N O

H E

E T

DRAWN

NAVAL SEA SYSTEMS COMMAND

SIZE CAGE CODE ESWBS DRAWING NO. REV

SCALE: 1/2 SHEET 6MASS (WEIGHT)ISSUED

R E

WASHINGTON, D.C. 20362-5101

DEPARTMENT OF THE NAVY

4142434445464748

41424445464748

DETAIL 45-A

ENCLOSURE DOOR DRILLING

Ø1.437 THRU

-C-

.03 BM A

1.250

.625

.265

Ø.222 x 82 °

2X Ø THRU

.02 M

.134

.140

.812

1.625

.015

4X Ø THRU.200

.194 S

.265

HOUR METER DRILLING 2X

Ø THRU

DETAIL 47-C

SCALE: 2/1

SPACED ON Ø2.44

3X Ø .125 THRU EQUALLY

M E.01

-E- .03 A B

PUSH BUTTON AND SELECTOR SWITCH DRILLING 4X

SCALE: 4/1

DETAIL 42-A

Ø1.20 THRU

.03 M BA

Ø.25 THRU

.03 M B

-A-

INDICATING LIGHT DRILLING 5X

DETAIL 47-A

SCALE: 4/1

POWER SWITCH DRILLING

DETAIL 47-E

SCALE: 4/1

Ø .88 THRU

.03 M B

-B-

11.53

13.12

14.53

24.40

3.06

9.19

12.31

15.44

17.59

ENCLOSURE DOOR

SECTION 41-E

GROUND BOLT SHOWN ON INSIDE OF ENCLOSURE DOOR

SCALE: 1/1

EQUALLY SPACED

TACK WELD 3X

67 70

.06

19.44

.14

.96

.07

20.12

SCALE: 2/1

STIFFENER SHOWN ON INSIDE OF ENCLOSURE DOOR

SECTION 43-E

SPOT WELD

12 EQUALLY SPACED

ENCLOSURE DOOR

19.00 1.50

16.25

102 14 GAUGE

1.00

1.25 R .06 TYP

.25 - 1.50 SEE NOTE 20

19.03

7.75

2.16 2.15

.44

.56

53711F 593 7556872 G

7556872 G

CADD FILE NAME

7556872 Rev G (CNPROJ)

D R

A W

N O

H E

E T

DRAWN

NAVAL SEA SYSTEMS COMMAND

SIZE CAGE CODE ESWBS DRAWING NO. REV

SCALE: 1/2 SHEET 7MASS (WEIGHT)ISSUED

R E

WASHINGTON, D.C. 20362-5101

DEPARTMENT OF THE NAVY

4950515253545556

DESIGNATION

-A-

HOLE

.015

12 .437

.452 M BA

.015

.164-32UNC-2B THRU

HOLE SIZE

DRILLING LEGEND

NO.

HOLES

M AC

BACK PANEL DRILLING PLAN

DETAIL 54-A

D D

(21.000)

(27.000)

EEEEE

E EEE

F F

G G

1.500

(.375 THK.)

A A

.281

.250 B.03 M A4F

G 4

-B-

5.240

2.620

.850

12.625

4.750

8.250

12.625

.875

2.938 16.220

9.625 9.625 .875

1.625

3.540

2.500

.375-16UNC-2B THRU

.015 M BC A

.190-32UNF-2B THRU

.015 M BC A

.313-18UNC-2B THRU

.015 M BC A

.138-32UNC-2B THRU

.015 M BC A

-C-

9.840 1.550

4 SP @ 3.230 = 12.920

CCCCCC

C C C C C C

11.250

16.250

8.501

5 SP @ 1.970 = 9.850

3.5001.687

8.501

16.250

19.500

22.875

1.930

23.000

2.500

26.125

2.500

3.002

8.4501.270

21.000

4.125

14.5004.375

20.125

19.500

THRU

C C

20.626

2.375

14.5272.812

53711F 593 7556872 G

7556872 G

CADD FILE NAME

7556872 Rev G (CNPROJ)

5 SP @ 1.970 = 9.850

2345678

4 1235678

REVISION

ZONE LTR DESCRIPTION DATE APPROVED

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

SIZE CAGE CODE ESWBS DRAWING NO. REV

53711F

SCALE:

SIGNATURE DATE

PREPARED

CHECKED

HD ENGR

PROJ ENGR

GR DEP DIR

DATE

NAVY APPROVAL

BR HD

DIV DIR

APPD FOR COMNAVSEA

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL PRACTICE

UNLESS OTHERWISE

INDICATED ON DRAWING.

CONTRACT NO.

PREP ACTIVITY CAGE CODE

D R

A W

N O

H E

E T

R E

MASS (WEIGHT)

DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED

MACHINED WELDMENT

DIMENSION DECIMALS DIMENSION TOLERANCE

UNDER 6"

6" TO 24"

2 PL 3 PL

ANGULAR ANGULAR

UNDER 24"

24" & OVER

UNLESS

OTHERWISE NOTED

UNLESS

OTHERWISE NOTED

UNLESS OTHERWISE

NOTED, DIMENSIONS

ARE IN INCHES.

.02

.03

.06

.005

.010

.015

.12

.25

± 0° 30'

SHEET OF

REV

SH REVISION

STATUS

OF SHEETS

REFERENCE DRAWINGS

DRAWING TITLEREF

NO. DWG NO.

REF DWG

DET LOC

PARTS LIST

NO.

PC REMARKSMATERIALDESCRIPTION MATL SPECCAGE

CODE

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY DESIGN ACTIVITY ONLY.

PWP MOD 1

7556874 C

PLASTICS SHREDDER

CONVERSION INSTRUCTIONS

#NTS 8

7556874 C

1 SOLID WASTE SHREDDER - TOP LEVEL ASSEMBLY 593-6960881

7556874-01-C.DWG

CADD FILE NAME

WASHINGTON, D.C. 20362-5101

DETAIL 6-B

SOLID WASTE SHREDDER ASSEMBLY

TECHNICAL MANUAL NO: S9593-C5-MMM-010

ELECTRICAL REQUIREMENTS: 440 V, 60 HZ, 3 Ø, 10 AMP

ELECTRICAL REQUIREMENTS

SOLID WASTE SHREDDER

TECHNICAL MANUAL: S9593-C5-MMM-010/2Y684

DESIGN ACT: 71833

PIN:

FABRICATED BY:

NSN:

CONTRACT:

APL: 439990246

MFR:

440 V, 60 HZ, 3 Ø

SERIAL NO.:

SECTION 6-E

Such operation

STOP

EMERGENCY

ELECTRICAL CONTROL ENCLOSURE

SOLID WASTE SHREDDER

serious injury or death.serious injury or death.

SHREDDER

OPERATING

HOURS

RUNNING

TRIPPED

OVERLOAD

HOURS

TOTAL

AVAILABLE

POWER

OFF

POWER

SHRED

RESET

OVERLOAD

RESET

HOURS

DRAWING NO. 803-6960902

SERIAL NO:

FABRICATED BY:

CLEAN

MODE

10. TURN MAIN SWITCH TO OFF.

9. RETURN TO STEP 3 OR TURN KEY TO OFF.

11. RETURN KEY TO OIC.

DOOR OPEN

VENT OFFJAM

START STOP

REMOVE OR

6. PUSH START BUTTON.

8. REMOVE LOADED BIN FROM COLLECTION AREA.

7. PUSH STOP BUTTON TO STOP BEFORE TIME-OUT.

1. TURN MAIN SWITCH & VENTILATION SYSTEM ON.

(REFER TO TECHNICAL MANUAL FOR DETAILED INSTRUCTIONS)

SOLID WASTE SHREDDER OPERATING INSTRUCTIONS

4. SORT AND LOAD WASTE INTO FEED HOPPER.

5. CLOSE DOORS & LATCH IN PLACE.

3. PUT EMPTY BIN IN COLLECTION AREA.

2. PUT KEY IN SWITCH & TURN TO ON.

DANGERDANGERDANGERDANGERDANGERDANGER

Turn off and lock out power at main panel

Electric shock hazard.

to do so may result in before servicing. Failurebefore servicing. Failure to do so may result in

Electric shock hazard.

power at main panel Turn off and lock out may result in serious injury.

BE IN THE MARKED AREA.

1. REMOVE OIL LEVEL DIP STICK.

2. WIPE OFF DIP STICK WITH CLEAN RAG.

REDUCER - DO NOT SCREW INTO THE HOLE.

4. REMOVE DIP STICK - OIL LEVEL SHOULD

3. SET DIP STICK IN HOLE ON TOP OF THE SPEED

5. ADD OIL TO FILL TO THE FULL MARK

SPEED REDUCER OIL LEVEL

IF NO OIL IS VISIBLE ON THE DIP STICK.

6. SCREW DIP STICK INTO THE SPEED REDUCER.

DAILY CLEANING INSTRUCTIONS

TAG THE SHREDDER OUT OF SERVICE IN ACCORDANCE WITH SHIPBOARD

CLEAN OUT THE COLLECTION BIN AND WASH IT WITH HOT WATER.

UNLATCH AND LOWER THE SORTING TRAY. WASH ITS SURFACE WITH HOT

REMOVE THE QUICK RELEASE PINS AND LOWER THE SORTING TRAY.

HOSE DOWN THE FEED HOPPER, SHREDDER CHAMBER, COLLECTION AREA

REATTACH THE SUPPORT CABLES WITH THE QUICK RELEASE PINS.

REINSTALL THE BOTTOM PERFORATED PLATE AND THE COLLECTION BIN.

CLEAR THE TAG IN ACCORDANCE WITH SHIPBOARD TAGOUT PROCEDURES.

OPEN THE COLLECTION AREA DOOR AND REMOVE THE COLLECTION BIN. 3.

AND VENT SCREEN WITH HOT WATER.

CLEAN OUT THE DRAIN PAN.

CLOSE AND LATCH THE SORTING TRAY.

REMOVE AND CLEAN THE BOTTOM PERFORATED PLATE.

CLOSE AND LATCH THE COLLECTION AREA DOOR.

11.

13.

14.

12.

WATER.

10.

TAGOUT PROCEDURES.

RUN THE SHREDDER IN THE CLEAN MODE. 1.

DANGERDANGERDANGER

result in serious injury.

Failure to do so may or remove material.

turn off power to service Shut off shredder and

ONLY

PLASTICS

with guard rem oved.

Do not operate

D A

N G

E R

D A

N G

E R

D A

N G

E R

COUPLING GUARD

LS1 COVER

ELECTRICAL

ENCLOSURE

UPPER BELT

GUARD

MIDDLE BELT

GUARD COVER

LOWER BELT

GUARD

COLLECTION

AREA DOOR

CHAMBER

FEED

HOPPER

SORTING

TRAY

LS2 COVER

MOD 1 - PLASTICS SHREDDER

MOD. 1 PLASTICS SHREDDER

CHAMBER ASSEMBLY

MOD. 1 PLASTICS SHREDDER

CHAMBER

593-7556871, ASSY 99

9G100 REBORABLE COUPLING FLANGE,

CHAIN COUPLING SIZE B6018,

1.875 LG HUB

DODGE

099153

MODIFY PER DETAIL

20-A

KEY, .440/.437 SQUARE X STEEL

SET SCREW, HEX SOCKET, CUP

POINT, .312-18UNC-2A X .50 LG

ALLOY ANSI B18.3

NAMEPLATE, MOD. 1 PLASTICS

SHREDDER

593-7556833, PC 33

DRIVE SCREW, TYPE U, NO. 6 X

.25 LG SST 18-8 ANSI B18.6.4

SPRING PIN, ROLL TYPE, HEAVY

DUTY, .25 DIA X 2.50 LG STEEL ANSI B18.8.2

BEVEL WASHER FOR .50 NOM STEEL MODIFY PER DETAIL

18-B. PAINT PER

NOTE 1.5.

CAP SCREW, HEX SOCKET HEAD,

.50-13UNC-3A X 2.00 LG

ALLOY STL.,

ZINC PLD ANSI B18.3

05472 DRIVE MOTOR, 7.5 HP, 1800

RPM, WASHDOWN DUTY

BALDOR

WDM3710T

CAP SCREW, HEX HEAD, .375-

16UNC-2A X 1.25 LG GRADE 8

WASHER, FLAT, .375 NOMINAL SST 18-8

71176 QD SHEAVE (5.30 OD), 2

GROOVE FOR "3V" BELT, SH

BUSHING BORED FOR 1.375

SHAFT WITH .312 KEY

BROWNING

23V530SH

KEY, .315/.312 SQUARE X STEEL

TERMINAL, RING TONGUE,

INSULATED, 10-12 AWG, #6 STUD

SAE AS7928

TYPE II CLASS 1

SCREW, ROUND HEAD, .138-

32UNC-2A X .25 LG

STEEL, ZINC

PLATED

ELASTIC LOCKNUT, .138-32UNC-

71176 MULTIPLE V-BELT, IN UNIT

CONSTRUCTION, 2 RIBS, 3VX CROSS

SECTION, 67.00 IN OUTSIDE LENGTH

BROWNING

2GB3VX670

01121 IEC REVERSING STARTER, AC3

RATED FOR 16 AMPS MIN

ALLEN BRADLEY

104C16D22 W/

193-TAC16 OVERLOAD

75915 FUSE, MIDGET, CLASS CC, 600 V,

20 A

LITTELFUSE

CCMR20

27192 MOTOR HEATER COIL FOR MIL-C-

2212 OVERLOAD RELAY, 10.3 TO

11.2 AMP

EATON CH

9104-H3948

1N0X4 PROM, INTEGRATED CIRCUIT, 28

PIN SSES-PS10303

NAMEPLATE, MOD. 1 PLASTICS

SHREDDER ELECTRICAL CONTROL

ENCLOSURE

593-7556833, PC 34

CONNECTING LINK, DOUBLE

STRAND ROLLER CHAIN, .75 PITCH STEEL ANSI NO. 60-2

CAP SCREW, HEX SOCKET HEAD,

.25-20UNC-3A X .50 LG ANSI B18.3

CAP SCREW, HEX HEAD, .375-

16UNC-2A X 1.00 LG GRADE 8

CAP SCREW, HEX HEAD, .25-

20UNC-2A X .50 LG SST 18-8

CAP SCREW, HEX HEAD, .25-

20UNC-2A X .88 LG

ASSY NO.

NO. REQD

97 98 99

1 1

2 2

4 3

4 4

1 5

4 6

2 2 7

4 4 8

4 4 9

1 1 10

4 4 11

50 50 12

1 1 13

1 1 14

9 9 15

6 6 16

6 6 17

1 1 18

1 19

3 20

2 21

1 1 22

1 1 23

2.25 LG

STEEL

BOLT

ALLOY STL.,

ZINC PLD

2.25 LG

22 24

1111 25

1010 26

88 27

11 28

PLATED

STEEL, ZINC

ALLOY STL.,

ZINC PLD

SST 18-8

SET AT 100

AUTOMATIC RESET

FOR 15 A AND

SET OVERLOAD

CONVERTED MILITARY

CONVERTED MK II

(TYP. PC 37 OR PC 38)

3.7

12.0

%%NAVY APPROVAL ADDED - 12-12-03 S.C.W.

12-12-03R. MACADANGDANG

S.C.W 12-12-03

12-12-03S.C. WALKER

E.B. WHITE 12-12-03

12-12-03P.S. MCGRAW

A. BUDZICHOWSKI 12-12-03

12-12-03A. BUDZICHOWSKIGEO-CENTERS, INC. 1N0X4

N00167-00-D-0088

RELEASE: DISTRIBUTION

IS UNLIMITED

APPROVED FOR PUBLIC

37 OR 38

COML

ANSI B18.2.1

ANSI B18.6.3

ANSI B18.22.1

ANSI B18.2.1

21-E

20-A

24-F

23-E

24-E

20-F

18-B

19-F

58-D

60-D

61-A 58-A

11.5

10.9

13.1114.4

14.3

13.7

13.2

7.7

7.3

7.17.3

7.5

7.711.5

7.4

10.3

10.4

A 6-21-04 A.B.

ADDED:

PCS 4,6,7,12,14,16,17,25,27,28,& 29P/L

ADDED "COML" TO MATL SPEC.

ADDED ANSI SPEC NO. TO MATL SPEC.

PCS 11,12,16,26,27,28,29,41,&42P/L

ADDED ITEM BALLOONS "37 OR 38".5-E

PC 7 PIN LENGTH WAS "2.25 LG'.

ALTERED:

P/L

PC 15 "SAE AS7928" WAS "MIL-T-7928".P/L

NOTE 1.1 DELETED "ASME".

DELETED:

16-F

APPROVEDDATEDESCRIPTIONLTRZONE

NOTES 13.6 & 13.7

NOTES TO REPLACE F1/F2 AND F3/F4

PCS 43 & 44

ALTERED:

12-F

ADDED:

44-D B P/L

10-20-04

REVISION

A.B.

F5, F6, F7

ALTERED:

PC 22, CAGE CODE WAS 89256CP/L 3−11−08 T.P.C.

NTS

7556874 9101112131416 15

16 15 14 13 12 11 10 9

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-02-B.DWG

CADD FILE NAME 593

14.0 MILITARY ELECTRICAL ENCLOSURE MODIFICATIONS.

14.1. REMOVE THE EXISTING HEATER COILS FROM THE OVERLOAD RELAY. SEE DETAIL 50-

B FOR LOCATION OF THE OVERLOAD RELAY.

14.2. TO REMOVE THE HEATER COILS, LOOSEN THE TWO CENTER SCREWS ON EACH SIDE

OF THE RELAY AND PULL THE HEATER COIL OUT. SEE DETAIL 54-B.

14.3. INSTALL TWO NEW HEATER COILS, PC 21. SET THE HEATER COILS FOR 100

OPERATION.

14.4. REPLACE THE PLC PROGRAM PROM WITH VERSION SSES-PS10303, PC 22.

15.0 GUARD REPLACEMENT

15.1. INSTALL THE TOP AND BOTTOM COUPLING GUARDS. USE CAP SCREWS, PC 25, AND

WASHERS, PC 29.

15.2. INSTALL THE UPPER BELT GUARD. USE CAP SCREWS, PCS 25 AND 28, AND WASHERS,

PC 29. SEE DETAIL 61-A AND SECTION 58-A FOR SCREW LOCATIONS.

15.3. INSTALL THE LOWER BELT GUARD. USE CAP SCREWS, PC 25, AND WASHERS, PC 29.

SEE DETAIL 61-A FOR SCREW LOCATIONS.

15.4. INSTALL THE MIDDLE BELT GUARD COVER. USE CAP SCREWS, PC 27, AND WASHERS,

PC 29. SEE DETAIL 61-A FOR SCREW LOCATIONS.

11.7. INSTALL LIMIT SWITCH LS1 BACK INTO THE BRACKET AT THE TOP OF THE FEED

HOPPER. APPLY MEDIUM STRENGTH THREAD LOCKING COMPOUND TO THE

BUTTON HEAD CAP SCREWS BEFORE INSTALLING THEM. LEAVE THE CAP

SCREWS LOOSE AT THIS TIME.

11.8. ADJUST LS1

11.8.1. PLACE THE SORTING TRAY HANDLE IN THE LOCKED (VERTICAL) POSITION.

11.8.2. SLIDE THE LIMIT SWITCH TOWARD THE HANDLE UNTIL THE SWITCH

CLOSES. SWITCH CLOSURE CAN BE VERIFIED USING A VOLT/OHM METER

CONNECTED ACROSS TERMINALS TB1-1 AND TB1-2 INSIDE THE

ELECTRICAL ENCLOSURE.

11.8.3. TIGHTEN THE BUTTON HEAD CAP SCREWS TO SECURE THE LIMIT SWITCH

TO THE BRACKET.

11.8.4. VERIFY SWITCH ADJUSTMENT. OPEN THE SORTING TRAY HANDLE AND

VERIFY THE SWITCH OPENS; LOCK THE SORTING TRAY HANDLE AND

VERIFY THE SWITCH CLOSES.

11.9. REINSTALL THE COVER ON THE LIMIT SWITCH LS1 BRACKET.

13.0 COMMERCIAL MKII ELECTRICAL ENCLOSURE MODIFICATIONS.

13.1. REMOVE THE REVERSING MOTOR STARTER FROM THE DIN RAIL. SEE DETAIL

42-B FOR LOCATION OF THIS MOTOR STARTER.

13.2. INSTALL NEW MOTOR STARTER, PC 19, IN PLACE OF THE REMOVED

COMPONENTS.

13.4. WIRE THE NEW MOTOR STARTER AS SHOWN IN DETAIL 46-C.

13.5. SET THE OVERLOAD RELAY FOR 15 AMPS AND AUTOMATIC RESET.

13.7. INSTALL KLDR.3 FUSES, PC 43, FOR F1 AND F2. INSTALL FLM1 FUSES,

13.11. REPLACE THE PLC PROGRAM PROM WITH VERSION SSES-PS10303, PC 22.

6.0 REMOVE THE 5 HP MOTOR AND DRIVE BELT. REFERENCE DETAIL 27-B.

6.1. OPEN THE JUNCTION BOX ON THE MOTOR AND DISCONNECT THE MOTOR

POWER CABLE, W101, FROM THE MOTOR LEADS.

6.2. LOOSEN THE COMPRESSION CAP ON THE MOTOR STUFFING TUBE AND

REMOVE CABLE W101 FROM THE MOTOR JUNCTION BOX. LEAVE THE

COMPRESSION CAP AND THE PACKING ON THE CABLE.

6.3. REMOVE THE ENLARGER FITTING AND THE STUFFING TUBE FROM THE MOTOR

JUNCTION BOX. RETAIN THE ENLARGER AND STUFFING TUBE FOR REUSE ON

THE NEW MOTOR.

6.4. LOOSEN THE DRIVE BELT TENSIONER ASSEMBLY TO REMOVE ALL TENSION

FROM THE DRIVE BELT.

6.5. REMOVE THE CAP SCREWS THAT HOLD THE MOTOR TO THE SHREDDER

FRAME. DISCARD THE CAP SCREWS, SPACERS, AND ANY WASHERS.

6.6. REMOVE AND DISCARD THE USED DRIVE BELT.

6.7. REMOVE THE 5 HP MOTOR FROM THE SHREDDER.

7.0 INSTALL THE 7.5 HP MOTOR AND NEW DRIVE BELT.

7.1. OPEN THE MOTOR JUNCTION BOX AND INSTALL RING TONGUE TERMINALS, PC

15, ON EACH OF THE MOTOR LEADS.

7.2. INSTALL THE ENLARGER AND STUFFING TUBE THAT WERE REMOVED FROM

THE 5 HP MOTOR INTO THE JUNCTION BOX ON THE NEW 7.5 HP MOTOR.

7.3. INSTALL CABLE W101 INTO THE STUFFING TUBE AND WIRE THE MOTOR IN

ACCORDANCE WITH THE SCHEMATIC SHOWN IN DETAIL 31-D. TERMINATIONS

IN THE MOTOR JUNCTION BOX SHALL BE MADE WITH RING TONGUE

TERMINALS, PC 15, AND SECURED WITH SCREWS AND LOCKNUTS, PCS 16 AND

17. INSULATE CONNECTIONS WITH ELECTRICAL TAPE, PC 31.

7.4. BOLT THE 7.5 HP MOTOR, PC 10, TO THE SHREDDER FRAME WITH CAP

SCREWS, PC 11. LEAVE THE FASTENERS LOOSE AT THIS TIME. NOTE THAT

THE 7.5 HP MOTOR BOLTS TO A DIFFERENT SET OF HOLES THAN THE 5 HP

MOTOR. REFERENCE DETAIL 31-A. THE 7.5 HP MOTOR HOLES MAY HAVE

SOCKET HEAD SET SCREWS IN THEM. IF SO, REMOVE THE SETSCREWS AND

INSTALL THEM IN THE 5 HP MOTOR HOLES.

7.5. INSTALL THE SHEAVE, PC 13, ON THE MOTOR SHAFT USING KEY, PC 14. LEAVE

THE SHEAVE BUSHING CAP SCREWS LOOSE AT THIS TIME.

7.6. ALIGN THE MOTOR SHEAVE WITH THE LARGE DIAMETER SHEAVE ON THE

SPEED REDUCER SO THEY ARE IN THE SAME PLANE VERTICALLY. ONCE

PROPER ALIGNMENT HAS BEEN ACHIEVED, SNUG THE MOTOR CAP SCREWS,

PC 11, AND THE SHEAVE BUSHING CAP SCREWS.

7.7. INSTALL THE NEW DRIVE BELT, PC 18, OVER THE SPEED REDUCER AND

MOTOR SHEAVES. THE NEW DRIVE BELT MAY BE SHORTER THAN THE USED

BELT. IF REQUIRED, SHIM THE MOTOR VERTICALLY WITH WASHERS, PC 12.

USE THE SAME NUMBER OF WASHERS UNDER EACH MOTOR CAP SCREW.

1.0 GENERAL NOTES

1.1. INTERPRET THIS DRAWING IN ACCORDANCE WITH APPLICABLE SECTIONS OF

ANSI Y14.

1.2. INTERIOR MACHINED CORNERS, INCLUDING SPOTFACE AND COUNTERBORE

FILLETS, THAT ARE NOT OTHERWISE DIMENSIONED SHALL HAVE A RADIUS OF

.03 MAXIMUM.

1.3. REMOVE ALL BURRS AND BREAK CORNERS .01-.03 RADIUS OR CHAMFER

UNLESS OTHERWISE SPECIFIED.

1.4. MODIFY THE CHAIN COUPLING FLANGES, PC 2, AS SHOWN IN DETAIL 20-A AND

THE BEVEL WASHERS, PC 8, AS SHOWN IN DETAIL 18-B.

1.5. THE BEVEL WASHERS, PC 8, SHALL BE PAINTED AFTER MACHINING IS

COMPLETE. SURFACES SHALL BE PREPARED TO NEAR WHITE METAL IN

ACCORDANCE WITH SSPC-SP-10. ONE COAT OF FORMULA 150 PRIMER, MIL-P-

24441/20, SHALL BE APPLIED IMMEDIATELY AFTER CLEANING AND ONE COAT

OF FORMULA 151 GRAY, MIL-P-24441/21, SHALL BE APPLIED AFTER THE PRIMER

IS DRY.

3.0 ASSEMBLE THE MOD 1 PLASTICS SHREDDER CHAMBER, ASSY 97, FROM PCS 1

THRU 6 ON THIS DRAWING. SEE DETAIL 21-C.

3.1. PLACE THE KEYS, PC 3, IN THE KEYWAYS IN THE CHAMBER SHAFTS. THE

ENDS OF THE KEYS SHOULD BE FLUSH WITH THE ENDS OF THE SHAFTS.

3.2. HEAT THE COUPLING FLANGES IN AN OIL BATH OR OVEN TO 350 °F.

3.3. WRAP WET RAGS AROUND THE CHAMBER SHAFTS NEAR THE DRIVE END CAP

PLATE. THE RAGS WILL PROTECT THE OIL SEALS FROM OVERHEATING WHEN

THE HOT COUPLING FLANGES ARE INSTALLED.

3.4. REMOVE THE COUPLING FLANGE FROM THE HEAT AND INSTALL IT ON THE

SHAFT OVER THE KEYS. THE FACE OF THE COUPLING FLANGE SHOULD BE

FLUSH WITH THE END OF THE SHAFT. THE KEYS SHOULD STILL BE FLUSH

WITH THE END OF THE SHAFT ALSO.

3.5. ALLOW THE COUPLING FLANGE AND SHAFT END TO COOL AND REMOVE THE

WET RAGS.

3.6. INSTALL SETSCREWS, PC 4, OVER EACH KEY. TIGHTEN SETSCREWS UNTIL

SNUG.

4.0 REMOVE THE UPPER, MIDDLE, AND LOWER SECTIONS OF THE BELT GUARD.

SEE DETAIL 6-B FOR LOCATION OF BELT GUARD. DISCARD USED FASTENERS.

5.0 REMOVE THE TOP AND BOTTOM COUPLING GUARD. SEE SECTION 6-E FOR

LOCATION OF THE COUPLING GUARD. DISCARD USED FASTENERS.

10.1. CLEAN OLD FOAM GASKET MATERIAL FROM THE TOP OF THE RIGHT, LEFT,

AND REAR GUIDES. REAPPLY NEW FOAM GASKET, PC 32, TO THESE GUIDE

SURFACES.

10.2. INSTALL THE MOD. 1 CHAMBER, ASSY 97, ON THE SHREDDER FRAME.

10.3. INSTALL THE BEVEL WASHERS, PC 8, AND CAP SCREWS, PC 9. LEAVE THE CAP

SCREWS LOOSE AT THIS TIME.

10.4. ALIGN THE DOWEL HOLES IN THE FRONT RAIL OF THE CHAMBER WITH THE

DOWEL HOLES IN THE SHREDDER FRAME. INSERT SPRING PINS, PC 7, THRU

THE CHAMBER AND INTO THE SHREDDER FRAME.

10.5. REMOVE THE CAP SCREWS, PC 9, ONE AT A TIME AND REINSTALL THEM USING

MEDIUM STRENGTH THREAD LOCKING COMPOUND, PC 31. TORQUE

FASTENERS TO 90 FT-LB.

10.6. APPLY A 1/8" TO 1/4" WIDE CONTINUOUS BEAD OF RTV SEALANT, PC 33, TO THE

TOP SURFACE OF THE FRONT GUIDE. ALLOW THE RTV TO SKIN BEFORE

CONTINUING.

10.7. OPEN THE COLLECTION AREA DOOR AND INSTALL THE FRONT GUIDE TO THE

UNDERSIDE OF THE CHAMBER'S FRONT RAIL. USE MEDIUM STRENGTH

THREAD LOCKING COMPOUND, PC 30, ON THE FASTENERS AND TIGHTEN

UNTIL SNUG.

10.8. APPLY A LIGHT COATING OF GREASE, PC 34, TO THE SPROCKET TEETH ON

EACH CHAIN COUPLING FLANGE.

10.9. ON EACH COUPLING, WRAP THE CHAIN AROUND THE COUPLING FLANGES AND

INSTALL A CONNECTING LINK, PC 24. REFER TO DETAIL 39-A FOR

CONNECTING LINK INSTALLATION. PUSH THE LINK THRU THE FIRST CHAIN,

THEN THRU TWO SPACER PLATES, THEN THRU THE SECOND CHAIN, AND

FINALLY THRU ANOTHER SPACER PLATE. INSTALL THE CLIP TO HOLD THE

CONNECTING LINK IN PLACE.

10.10. APPLY A LIBERAL COATING OF GREASE, PC 34 TO THE CHAINS AFTER

INSTALLATION IS COMPLETE.

11.0 REINSTALL THE FEED HOPPER

11.1. CLEAN CURED RTV SEALANT FROM THE BOTTOM OF THE FEED HOPPER PRIOR

TO INSTALLING IT ON THE SHREDDER.

11.2. APPLY A 1/8" TO 1/4" WIDE BEAD OF RTV SEALANT, PC 33, ALL AROUND THE TOP

SURFACE OF THE CHAMBER. APPLY SEALANT AROUND ALL THE BOLT HOLES

WITH A CONTINUOUS BEAD BETWEEN BOLT HOLES. ALLOW THE RTV TO SKIN

BEFORE CONTINUING.

11.3. USE A SUITABLE HANDLING DEVICE TO PLACE THE FEED HOPPER ON TOP OF

THE CHAMBER.

11.4. WHILE SUPPORTING THE FEED HOPPER WITH THE LIFTING DEVICE, OPEN THE

SORTING TRAY.

11.5. SECURE THE FEED HOPPER TO THE CHAMBER USING CAP SCREWS, PC 26,

AND WASHERS, PC 12. USE MEDIUM STRENGTH THREAD LOCKING

COMPOUND, PC 30, ON THE FASTENERS AND TORQUE TO 37 FT-LB IN A

CROSSING PATTERN.

11.6. CLOSE THE SORTING TRAY.

7.8. ONCE SHEAVE ALIGNMENT AND MOTOR SHIMMING ARE COMPLETE, REMOVE

THE MOTOR CAP SCREWS ONE AT A TIME AND REINSTALL THEM USING

MEDIUM STRENGTH THREAD LOCKING COMPOUND, PC 30. TORQUE

FASTENERS TO 37 FT-LB.

7.9. TENSION THE DRIVE BELT TO PROVIDE 3/16 TH INCH DEFLECTION AT THE

MIDDLE OF THE LONGEST SPAN WITH A FORCE OF 7 TO 8 LB.

7.10. ONCE BELT TENSION IS SET, REMOVE THE TENSIONER CAP SCREWS ONE AT A

TIME AND REINSTALL THEM USING MEDIUM STRENGTH THREAD LOCKING

COMPOUND, PC 30. TORQUE TENSIONER CAP SCREWS TO 37 FT-LB.

8.0 REMOVE THE FEED HOPPER. REFERENCE DETAIL 6-B.

8.1. REMOVE THE COVER FROM THE FEED HOPPER LIMIT SWITCH LS1. RETAIN

THE COVER AND THE FASTENERS FOR REASSEMBLY.

8.2. REMOVE THE BUTTON HEAD CAP SCREWS THAT SECURE THE LIMIT SWITCH

TO THE SWITCH BRACKET. RETAIN THE CAP SCREWS. SET THE LIMIT SWITCH

ASIDE TEMPORARILY (LAY IT ATOP THE ELECTRICAL ENCLOSURE).

8.3. SECURE THE FEED HOPPER TO KEEP IT FROM TIPPING.

8.4. OPEN THE SORTING TRAY.

8.5. REMOVE THE CAP SCREWS AND WASHERS THAT HOLD THE FEED HOPPER TO

THE SHREDDER CHAMBER. DISCARD THESE FASTENERS.

8.6. CLOSE THE SORTING TRAY.

8.7. USING A SUITABLE LIFTING DEVICE, LIFT THE FEED HOPPER FROM THE

CHAMBER AND CAREFULLY SET IT ASIDE. THE FEED HOPPER WEIGHS

APPROXIMATELY 180 LB.

9.0 REMOVE THE CHAMBER FROM THE SHREDDER.

9.1. ON EACH SHAFT BETWEEN THE CHAMBER AND THE SPEED REDUCER,

REMOVE THE CHAIN FROM THE COUPLING FLANGES. REMOVE THE CHAIN BY

PULLING THE CLIP FROM THE CONNECTING LINK AND REMOVING THE

CONNECTING LINK. RETAIN THE CHAIN FOR REASSEMBLY, THE CONNECTING

LINK MAY BE DISCARDED.

9.2. OPEN THE COLLECTION AREA DOOR AND REMOVE THE FRONT GUIDE FROM

THE UNDERSIDE OF THE CHAMBER'S FRONT CHANNEL. RETAIN THE GUIDE

AND THE FASTENERS FOR REASSEMBLY.

9.3. REMOVE THE FOUR SOCKET HEAD CAP SCREWS AND BEVEL WASHERS THAT

SECURE THE CHAMBER TO THE SHREDDER FRAME. DISCARD THE

FASTENERS AND THE BEVEL WASHERS.

9.4. REMOVE THE TWO DOWEL OR SPRING PINS THAT PASS THRU THE CHAMBER

INTO THE SHREDDER FRAME. DISCARD THESE PINS.

9.5. USING A SUITABLE LIFTING DEVICE, REMOVE THE CHAMBER FROM THE

SHREDDER. THE CHAMBER WEIGHS APPROXIMATELY 340 LB.

10.0 INSTALL THE MOD. 1 CHAMBER

REMOVE AND DISCARD FUSES F1 THRU F7.13.6.

SEE DETAIL 46-C FOR MARKERS THAT ARE TO BE CHANGED.

REPLACE WIRE END MARKERS (SHRINK TUBING) WITH NEW MARKERS, PC 35.13.3.

105 °C MIN RATING

MARKER SLEEVES, HEAT SHRINKABLE

GREASE, WATER RESISTANT, MULTI-

.75 WIDE, BLACK, 40 FT (MIN) ROLL

CODENO.

ASSY NO.

NO. REQD

97 98

99 CAGE

1 341

DESCRIPTION

ADHESIVE SEALANT, BLACK, 10.1

BACKED, .75 WIDE X .25 THK X

PRESSURE SENSATIVE ADHESIVE

GASKET, NEOPRENE FOAM,

TAPE, ELECTRICAL, HEAVY DUTY,

52" LG.

OZ CARTRIDGE

COMPATIBLE, 2:1 SHRINK RATIO

WHITE, TYPEWRITER OR PRINTER

PURPOSE, 12.5 OZ CARTRIDGE

REF DWG

PARTS LIST

MATERIAL

VINYL

RTV

SILICONE

FOAM

NEOPRENE

MATL SPEC

TYPE II

ASTM D3005,

MIL-A 46106A

GR 2A1

ASTM D1056,

POLYOLEFIN

FLEXIBLE

DOD-G-24508A

REMARKS DET LOC

UL STD 224

MOBILGREASE 28

WASHER, FLAT, .25 NOMINAL

MEDIUM STRENGTH, BLUE, 10 ML

THREAD LOCKING COMPOUND,

2920 20

1 1

BOTTLE

05972 LOCTITE 242

SST 18-8

.187ID X 1.50MIN LG.

LABEL PER

DETAIL 46-A

ADHESIVE, 2-PART EPOXY

361 1

SHREDDER, PLASTICS,

HARD MOUNT

593-6960881

391 ASTM B209

401 HEVI-DUTY, E075

414 COML

424 COML

20484

28455

HARD MOUNT

MK II SHREDDER, PLASTICS,

5.38 X 5.12 X .38 THK.

TRANSFORMER, ADAPTER PLATE,

TRANSFORMER

.190-32 UNF-2A X .50 LG.

SCREW, RD HD,

.190 NOMINAL

WASHER, FLAT,

18-8

SST

18-8

SST

ASSY 93

ASSY 97

593-6960881

EPOXY 907

MILLER-STEPHENSON

8040-00-144-9729

NSN

23-A

CONVERSION NOTES.

THIS DRAWING PROVIDES INSTRUCTIONS FOR CONVERSION OF AN EXISTING

PLASTICS SHREDDER (PC 37 OR PC 38) TO A MOD 1 PLASTICS SHREDDER.

DETERMINE IF THE EXISTING SHREDDER IS A MILITARY VERSION (PC 37)

OR A COMMERCIAL MK II VERSION (PC 38).

MILITARY SHREDDER - NAMEPLATE ON SHREDDER CHAMBER SHOWS

P/N: 593-6960881, ASSY 97. NAMEPLATE ON ELECTRICAL ENCLOSURE

SHOWS P/N: 593-6960902, ASSY 99.

MK II SHREDDER - NAMEPLATE ON SHREDDER CHAMBER SHOWS

P/N: 593-6960881, ASSY 93. NAMEPLATE ON ELECTRICAL ENCLOSURE

CONTAINS NOMENCLATURE "MK II" AND SHOWS P/N: 593-6960954, ASSY 99.

FOLLOW ALL INSTRUCTIONS BELOW TO COMPLETE THE CONVERSION.

2.0

2.2.2.

2.3.

2.2.1.

2.2.

2.1.

P/N: 593-7556873 AY97. IF CONVERTING A MK II SHREDDER, INSTALL THE

A MILITARY SHREDDER, INSTALL THE NAMEPLATE SO THE EXPOSED SIDE SHOWS

INSTALL THE NAMEPLATE, PC 5. THE NAMEPLATE IS 2-SIDED. IF CONVERTING3.7.

INSTALL THE NAMEPLATE, PC 5, WITH THE DRIVE SCREWS, PC 6. INSTALL

NAMEPLATE IN LOCATION SHOWN IN DETAIL 22-C. IF HOLES FOR THE DRIVE

SCREWS DO NOT ALREADY EXIST, TEMPLATE LOCATION FROM THE NAMEPLATE,

3.8.

NAMEPLATE SO THE EXPOSED SIDE SHOWS P/N: 593-7556873 AY98.

12.0 INSTALL A NEW NAMEPLATE, PC 23, ON THE ELECTRICAL ENCLOSURE. SECURE

THE NEW NAMEPLATE OVER THE OLD NAMEPLATE USING 2-PART EPOXY

ADHESIVE, PC 36. THE NAMEPLATE IS 2-SIDED. IF CONVERTING A MILITARY

SHREDDER, INSTALL THE NAMEPLATE SO THE EXPOSED SIDE SHOWS

P/N: 593-6960902, ASSY 97. IF CONVERTING A MK II SHREDDER, INSTALL THE

13.8. REMOVE TRANSFORMER. SEE DETAIL 42-B FOR LOCATION OF TRANSFORMER.

RETAIN FASTENERS.

INSTALL TRANSFORMER ADAPTER PLATE, PC 39, IN THE LOCATION WHERE THE

OLD TRANSFORMER WAS REMOVED. USE FASTENERS FROM 13.8 ABOVE.

13.9.

APPLY THREAD LOCKING COMPOUND, PC 30, TO HEX HEAD SCREWS.

13.10. INSTALL NEW TRANSFORMER, PC 40, ON ADAPTER PLATE. USE SCREWS AND

WASHERS PCS 41 AND 42. USE THREAD LOCKING COMPOUND, PC 30, ON

FASTENERS.

ALUMINUM

6061-T6/T651

NAMEPLATE SO THE EXPOSED SIDE SHOWS P/N: 593-7556872, AY99.

12.0

13.3

10.810.10

11.2 10.6

10.1

7.3

ANSI B18.22.1 46-A

ANSI B18.6.3 46-A

46-A

6-B

ANSI B18.22.1COML

61-A 58-A

759152 43

FUSE, MIDGET, SERIES KLDR,

TIME DELAY, 600 V, 0.3 A

759152 44

TIME DELAY, 250 V, 1 A

FUSE, MIDGET, SERIES FLM,

KLDR.3

LITTELFUSE

FLM1

F1, F2

F3, F4

42-B

13.7

PC 44, FOR FUSES F3 AND F4. INSTALL CCMR20 FUSES, PC 20, FOR

F5, F6, AND F7.

1/2

7556874 17181920212224 23

24 23 22 21 20 19 18 17

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-03-.DWG

CADD FILE NAME 593

(.88)

.500

( 1.75)

1.5

BEVEL WASHER

DETAIL 18-B

SCALE: 1/1

.375

(.88).060

Ø.375 A S B

-B- (.46)

-A-

(Ø.53) (.17)

90.07° 89.93°

Ø1.7495 1.7485

SCALE: 1/1

4X R

2X1.955 1.945

CHAIN COUPLING FLANGE

.020

DETAIL 20-A

.035

.4402X .438

2X .219 .220

(1.88)

.31

2X .312-18UNC-2B

MOD. 1 PLASTICS SHREDDER CHAMBER

ASSEMBLY 97

DETAIL 21-C

651342

SERIAL NO.:

PLASTICS SHREDDER

MOD. 1

OVERHAUL DATE:

DESIGN ACT: 0FW37

P/N: 593-7556873 ASSY 98

TECHNICAL MANUAL:

NSN:

APL:

CONTRACT:

MFR:

(5.00)

(3.00)

4X Ø .120 THRU

FOR PC 6

NTS

DETAIL 23-A

TRANSFORMER ADAPTER PLATE

SCALE: 1/1

2.375

1.37

4.125

.50

5.12

2.812 1.28

4.375 .50

5.38

4X Ø.44 THRU

4X .190-32UNF-2B THRU

3.7

(.38 STK)

NONE

7556874 25262728293032 31

32 31 30 29 28 27 26 25

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-04-.DWG

CADD FILE NAME 593

MOTOR

NOTE: JUMPER 4-7

RED

WHITE

BLACK

5-8 & 6-9

6 9

1 4

7LS

G U

-9

7.50

5.50

7.00

8.50

DETAIL 27-B

SHREDDER DRIVE - BELT GUARD REMOVED

MOTOR SCHEMATIC

DETAIL 31-D

SECTION 31-A

PLAN VIEW AT MOTOR MOUNT LOCATION

7.5 HP

MOTOR

HOLES

MOTOR

5.0 HP

SPEED

REDUCER

SHEAVE

DRIVE

BELT

MOTOR

JUNCTION

BOX

ENLARGER

STUFFING

TUBE

MOTOR POWER

CABLE W101

BELT TENSIONER

ASSEMBLY

MOTOR SHEAVE

5 HP MOTOR

WASHER SHIMS

SPACER

31A

SCALE: NONE

SCALE: NTS

7556874 33343536373840 39

40 39 38 37 36 35 34 33

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-05-.DWG

CADD FILE NAME 593

DETAIL 37-B

FRONT VIEW

COMMERCIAL MK II ELECTRICAL ENCLOSURE

DETAIL 34-B

FRONT VIEW

MILITARY ELECTRICAL ENCLOSURE

DETAIL 39-A

CHAIN COUPLING, CHAIN & CONNECTING LINK

TRIPPED

OVERLOAD

TOTAL

HOURS

RUNNING

HOURS

FABRICATED BY:

ELECTRICAL REQUIREMENTS: 440 V, 60 HZ, 3 Ø, 10 AMP

DRAWING NO.

TECHNICAL MANUAL NO:

MK II ELECTRICAL CONTROL ENCLOSURE

SOLID WASTE SHREDDER

SERIAL NO:

MODE

SOLID WASTE SHREDDER OPERATING INSTRUCTIONS

POWER

OFF

START

POWER

AVAILABLE OPERATING

SHREDDER

STOP

SHRED

JAM

REMOVE

DOOR OPEN

VENT OFF

DANGERDANGERDANGERDANGERDANGER

CLEAN

EMERGENCY

STOP

OVERLOAD

TRIPPED

HOURS

TOTAL

HOURS

RUNNING

HOURS

OVERLOAD

RESET

FABRICATED BY:

ELECTRICAL REQUIREMENTS: 440 V, 60 HZ, 3 Ø, 10 AMP

TECHNICAL MANUAL NO:

DRAWING NO.

ELECTRICAL CONTROL ENCLOSURE

SOLID WASTE SHREDDER

SERIAL NO:

MODE

SOLID WASTE SHREDDER OPERATING INSTRUCTIONS

POWER

OFF

START

POWER

AVAILABLE

SHREDDER

OPERATING

STOP

SHRED

REMOVE

JAM

DOOR OPEN

VENT OFF

DANGERDANGERDANGERDANGERDANGER

CLEAN

EMERGENCY

STOP

SHREDDER CHAMBER

CUTTER SHAFT

SPEED REDUCER

OUTPUT SHAFT

CHAIN 2

1C 1B

CONNECTING LINK

7556874 41424344454648 47

48 47 46 45 44 43 42 41

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-06-B.DWG

CADD FILE NAME 593

X1 X2

H2 H1

GND

F1 F2 F3 F4 F5 F6

SC1

CS1

TB1

PS QI

PLC

LIN

O L-

S2 -2

O L-

L-

M F-

X0 1/

M R

-A

O L-

T1 /W

O L-

L-

O L-

B1 -2

O L-

T2 /W

O L-

T3 /W

M F-

X0 2/

95 T1

96 L1

T2 T3

L2 L3

A2 T1

A1 L1

T2 T3

L2 L3

MANUFACTURER

WIRED BY

NOTE:

T1 T2

L1 L2

M F-

A2 /M

R -A

M R-

X0 1/

M F-

L2 /F

M F-

A2 /S

C1 -8

M F-

L1 /F

M F-

A1 /M

R -X

M F-

L3 /F

M R

-X

/T B1

-3

M R-

A2 /T

B1 -2

M R-

A2 /M

F- A2

M R-

A1 /M

F- X0

NEW MOTOR STARTER, PC 19 WIRING DIAGRAM

DETAIL 46-C

DETAIL 42-B

ENCLOSURE INTERIOR VIEW

MOTOR STARTER,

REPLACE WITH PC 19

TB2

COMMERCIAL MK II ELECTRICAL ENCLOSURE CONVERSION

MOTOR WIRES MAY BE DIFFERENT THAN SHOWN.

CHECK MOTOR OPERATION TO VERIFY IF DIRECTION

MATCHES ROTATION ARROWS.

MF-A1/MR-21

MR-21/MF-A1

MR-22/TB1-32

MR-A1/MF-21

MF-22/TB1-33

MF-21/MR-A1

} NEW WIRE END

MARKERS, PC 35

} MARKERS, PC 35

NEW WIRE END

FUSES - F5, F6 & F7

REPLACE WITH PC 20

PLC PROGRAM PROM

(UNDER PLC MODULES)

REPLACE WITH PC 22

NEW TRANSFORMER WITH ADAPTER PLATE

DETAIL 46-A

TRANSFORMER.

REPLACE WITH DETAIL 46-A

41 42

F2X2 F1 X1

H2H1 H3 H4

FUSES - F3 & F4

REPLACE WITH PC 44

FUSES - F1 & F2

REPLACE WITH PC 43

7556874 49505152535456 55

56 55 54 53 52 51 50 49

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

7556874-07-.DWG

CADD FILE NAME 593

DETAIL 50-B

ENCLOSURE INTERIOR VIEW

100 RESET

100 90

90 10

F3F1 F2 F4

X2X1

GND

CS1

SC1

H1H2

1 TB1

1 TB2

PLC

LIN

MILITARY OVERLOAD RELAY & HEATERS

DETAIL 54-B

MOTOR HEATER COIL,

MILITARY ELECTRICAL ENCLOSURE CONVERSION

REPLACE WITH PC 21

MOTOR HEATER COIL,

REPLACE WITH PC 21

REPLACE WITH PC 22

(UNDER PLC MODULES)

PLC PROGRAM PROM

7556874 57585960616264 63

64 63 62 61 60 59 58 57

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20362-5101

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

NAVAL SEA SYSTEMS COMMAND

DRAWN

S H

E E

T D

R A

G N

7556874

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