Attachment 2.pdf

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Attached to: Environmental Quality Program Support, Solid Waste Systems
Solicitation number: N64498-18-R-4008
Issued by: Department of the Navy Naval Sea Systems Command

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Amendment_0002.docx	DOCX document	Feb 14, 2018
Attachment 5.xls	XLS spreadsheet	Feb 1, 2018
Amendment_0001.pdf	PDF	Feb 1, 2018
DD1423 - CDRL A001.pdf	PDF	Feb 1, 2018
Attachment 1.pdf	PDF	Feb 1, 2018
Attachment 3.pdf	PDF	Feb 1, 2018
Attachment 4.pdf	PDF	Feb 1, 2018
N64498-18-R-4008_Solicitation.docx	DOCX document	Jan 5, 2018
N64498-18-R-4008_Exhibit_A_CDRLs.pdf	PDF	Jan 5, 2018

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DWG NO.

REF

FILE NAME

8729150 Rev A

NO.

DRAWING TITLE

REFERENCE DRAWINGS

PREPARED

CHECKED

HD ENGR

PROJ ENGR

GR DEP DIR

NAVY APPROVAL

APPD FOR COMNAVSEA

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL PRACTICE

UNLESS OTHERWISE

INDICATED ON DRAWING.

UNLESS OTHERWISE

NOTED, DIMENSIONS

ARE IN INCHES.

PREP ACTIVITY CAGE CODE

LEIDOS 1N0X4

CONTRACT NO. DIV DIR

BR HD

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY WASHINGTON, D.C. 20362-5101

SHEET 1 OF 5

REVISION

STATUS

OF SHEETS

8729150

CAGE CODE

LARGE PULPER MOD 1

ELECTRICAL SCHEMATIC

MASS (WEIGHT) 175 LB.

53711

DATE

SIGNATURE

SCALE: NTS

SIZE

DRAWING NO.

AND WIRING DIAGRAM

ESWBS

REV

D R

A W

N O

H E

E T

8729150

R E

APPROVED FOR PUBLIC

IS UNLIMITED.

RELEASE; DISTRIBUTION

LARGE PULPER MOD 1 - ELECTRICAL CONTROL

ENCLOSURE ASSEMBLY AND DETAILS 593-8729152

GENERAL NOTES

INTERPRET THIS DRAWING IN ACCORDANCE WITH APPLICABLE SECTIONS

OF ANSI Y14.

LOCATION OF SYMBOL IN EACH COMPONENT IS SHOWN FOR REPRESENTATION

ONLY. VERIFY CONTACTS PHYSICAL PLACEMENT BY CONTINUITY BEFORE

TERMINATIONS ARE MADE.

MOTOR TERMINATIONS MAY CHANGE WHEN MOTOR ROTATION (CW OR CCW)

IS DETERMINED.

ALL CABLE LEADS THAT ARE NOT USED SHALL BE TIED BACK TO OTHER

LEADS AND ELECTRICALLY ISOLATED BY USE OF SHRINK TUBING SHRUNK

OVER LEAD END.

ALL INTERNAL 440 VAC WIRE IS BLACK.

ALL INTERNAL GROUND CONNECTIONS ARE GREEN OR GREEN/YELLOW STRIPED.

1.1

1.2

1.3

1.4

2.1

2.2

LARGE PULPER MOD 1 - ELECTRICAL SYSTEM

INSTALLATION 593-87291513

LARGE PULPER MOD 1 - TOP LEVEL ASSEMBLY 593-87291304

LARGE PULPER MOD 1 - LOCAL STATUS INDICATOR 593-8729154

LARGE PULPER MOD 1 - INTERFACE DRAWING 593-87291265

1.0

WIRE COLOR CODES2.0

ALL OTHER INTERNAL WIRING COLOR TO BE IN ACCORDANCE WITH TABLE 1.2.3

LARGE PULPER3.0

SEE REFERENCE NO. 1 OR NO. 6 FOR CONTROL ENCLOSURE; REFERENCE NO. 2

FOR LOCAL STATUS INDICATOR; AND REFERENCE NO. 3 FOR EXTERNAL WIRING

CONNECTIONS.

3.1

SEE REFERENCES NOS. 4 AND 5 FOR EQUIPMENT PLACEMENT.3.2

INSTALL JUMPER 1TB‐11/1TB‐12 FOR LARGE PULPER CONTROLLERS.3.3

MOTOR FUSES F6, F7, AND F8 ARE 40A, CLASS CD, 600 V, DUAL‐ELEMENT

TIME‐DELAY FUSES.

3.4

OL ‐ OVERLOAD RELAY

F ‐ FUSE

T ‐ TRANSFORMER

PB ‐ PUSHBUTTON

DS ‐ INDICATOR

ETM ‐ ELAPSED TIME METER

H ‐ ALARM HORN

S ‐ SWITCH

MCR ‐ MASTER CONTROL RELAY

M ‐ MOTOR CONTACTOR

V ‐ SOLENOID VALVE

CT ‐ CURRENT TRANSFORMER

XDCR ‐ CURRENT TRANSDUCER

PS ‐ POWER SUPPLY

FL ‐ FILTER

AI1 ‐ ANALOG INPUT MODULE

I0 OR I1 ‐ INPUT MODULE

Q0 ‐ OUTPUT MODULE

DU ‐ DISPLAY UNIT

TB ‐ TERMINAL BOARD

C ‐ CAPACITOR

R ‐ RESISTOR

FS ‐ FLOW SWITCH

HLS ‐ HIGH LEVEL SWITCH

LS ‐ LIMIT SWITCH

TABLE 1

COLOR SYMBOL FUNCTION

BLACK B 120 VAC

WHITE WH AC NEUTRAL

BLUE BL + 24 VDC

BLUE/WHITE

STRIPE BL/WH 0 VDC

P.S.McGRAW 8-17-17

P.D.HORVATH 5/19/17

S.C.WALKER 5/19/17

P. SCHWEGLER 8-17-17

T. KURLYO 8-17-17

NAVY APPROVAL ADDED‐ALL 8-17-17 P.S.M.

LARGE PULPER MOD 1 - ELECTRICAL ENCLOSURE 593-87291536 CONVERSION

REVISION

ZONE LTR DESCRIPTION DATE APPROVED

TABLE 1.

PLC INPUTS

PLC INPUT DESCRIPTION

I0‐0 MCR ON

I0‐1 DOORS CLOSED

I0‐2 START PB

I0‐3 STOP PB

I0‐4 ALARM ACK PB

I0‐5 REMOTE E‐STOP OUT

I0‐6 LOW FLOW

I0‐7 HIGH LEVEL

I0‐8 F5 STATUS

I0‐9 ALWAYS ON

I0‐10 LOCAL E‐STOP OUT

I0‐11 MOTOR OVERLOAD

I0‐12 NOT USED

I0‐13 NOT USED

I1‐0 SUPPLY VALVE V1 OPEN

I1‐1 SUPPLY VALVE V1 CLOSED

I1‐2 EDUCTOR VALVE V2 OPEN

I1‐3 EDUCTOR VALVE V2 CLOSED

I1‐4 NOT USED

I1‐5 NOT USED

I1‐6 NOT USED

I1‐7 NOT USED

TABLE 2.

PLC OUTPUTS

PLC INPUT DESCRIPTION

Q0‐0 NOT USED

Q0‐1 NOT USED

Q0‐2 MOTOR ON

Q0‐3 SUPPLY VALVE V1 OPEN

Q0‐4 EDUCTOR VALVE V2 OPEN

Q0‐5 NOT USED

Q0‐6 FEED INDICATOR ON

Q0‐7 WAIT INDICATOR ON

Q0‐8 DON'T FEED INDICATOR ON

Q0‐9 ALARM HORN

ALTERED:

TB1‐34 WAS TB1‐36 AND TB1‐36 WAS

TB1‐32;

TB1‐30 WAS TB1‐32 AND TB1‐32 WAS

TB1‐30;

OPEN WAS CLOSED AND CLOSED WAS OPEN;

TB1‐36/I1‐3 WAS TB1‐36/I1‐2;

TB1‐34/I1‐2 WAS TB1‐34/I1‐3;

TB1‐32/I1‐1 WAS TB1‐32/I1‐0;

TB1‐30/I1‐0 WAS TB1‐30/I1‐1;

I1‐0/TB1‐30 WAS I1‐0/TB1‐32;

I1‐1/TB1‐32 WAS I1‐1/TB1‐30;

I1‐2/TB1‐34 WAS I1‐2/TB1‐36;

I1‐3/TB1‐36 WAS I1‐3/TB1‐34;

11‐B

10-31-17 P.S.M.

11‐C

12‐B 12‐C 18‐B

19‐E

9101112131416 15

16 15 14 13 12 11 10 9

DEPARTMENT OF THE NAVY

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

R A

G N

28729150 Rev A

CADD FILE NAME 593

ARLINGTON, VA 22242-5160

NAVAL SEA SYSTEMS COMMAND

8729150 A

LS WIRING

ACCESS DOOR

LIMIT SWITCH

13 14

LS5

LIMIT SWITCH

JUNK BOX

LS6

13 14

MAIN SWITCH

REMOTE

STOP"

"EMERGENCY

PB1

60 HZ, 3Ø3

440 VAC L2

DS1

W 1 2

2 F5

4 A

F1 2AF2

CT1

20 HP LARGE PULPER

MOTOR

"POWER ON"

LARGE PULPER

A B

OUTPUT

INPUT

HOUR METER

1, 3, 5

MOTOR

V1 1 2

INLET CONTROL

VALVE, V1

EDUCTOR CONTROL

VALVE, V2

DS4

1 2

LS1

1 2

WIRING

SEE LS 7

MCR

6 MASTER

TIMED START

PB3

1 2

TO LINE 36, 37

2 A

MCR

1 2

PB5

PB4

TIMED STOP

MCR

ETM

DS3

DS2

"DON'T FEED"

MOTOR OVERLOAD

PB3

3 4

ALARM

"FEED"

"WAIT"

MCR

ALARM ACKNOWLEDGE

TIMED

START

TB1

11 12 13

(SEE NOTE 3.3)

LARGE PULPER

CONTROL RELAY

SPARE

47 KΩ

1 2

1 C2 2

47 KΩ

LOCAL

STATUS

INDICATOR

LINE

TO LINE 75

OVERLOAD RELAY

L3F81 2 T3 L3

L2F71 2

F61 2

T2 L2

M1 T1 L1

OL T3

OL T2

OL T1

A1 A2

TO LINE 31

TO LINE 29

COM0

I0‐0

I0‐1

I0‐2

I0‐3

I0‐4

I0‐5

+DC24

‐DC24

CM0

Q0‐0

CM1

Q0‐1

CM2

SPARE

Q0‐2

Q0‐3

Q0‐4

Q0‐5

CM3

Q0‐6

I0‐6

I0‐7

COM1

I0‐8

I0‐9

I0‐10

I0‐11

I0‐12

I0‐13

Q0‐7

Q0‐8

Q0‐9

FS1

FLOW

HLS1

HI‐LEVEL

LINE

2085‐IA8

1 I1‐0

I1‐1

I1‐2

I1‐3

I1‐4

I1‐5

I1‐6

I1‐7

COM0

COM1

COM2

COM3

LS2

4 5

LS3

1 2

LS4

4 5

V1‐LS

V2‐LS

PLC

1 F4 2

4 A

LINE

LOAD

FL1

TO LINE 7

2085‐IF4

XDCR1

2 CI‐0

AI1

BL/WH

VI‐0

COM0

CI‐1

VI‐1

L N G

120 VAC IN

24 VDC OUT

PS1

PLC

MICRO 850

ETHERNET

CONN

ETHERNET

CONN 3

GND

24 VDC

0 VDC

DU1

TO LINE 63

TO LINE 62

ETHERNET

CABLE

GROUND POWER CABLE

SHIELD AND HMI AT

COMMON GROUND POINT

PB2

STOP"

"EMERGENCY

NOTE:

CONFIGURE DATA FORMAT RANGE

4mA = 4000 21mA = 21000

CAB FULL RANGE IS

3.2 TO 21 mA

DETAIL 12‐A

CONTROL ENCLOSURE

LADDER DIAGRAM

PLC IP ADD: 10.34.58.33

SUBNET MASK 255.25.5.252.0

DUI IP ADD: 10.34.58.22

TO LINE 62

V1 INLET

VALVE LIMIT

SWITCH

V2 EDUCTOR

VALVE LIMIT

SWITCH

OPEN

TB1‐30

TB1‐32

TB1‐34

TB1‐36

TB1‐8

TB1‐27

TB1‐24

SEE NOTE 3.4

WHB

B WH

B 1 2

MODE A

MODE B

1 2

B B

BB WH

B/WH/GN

BL/WH

TB1‐22

TB1‐18

GRN-12

LINE 56

17181920212224 23

24 23 22 21 20 19 18 17

DEPARTMENT OF THE NAVY

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242-5160

NAVAL SEA SYSTEMS COMMAND

8729150 Rev A

8729150

GND

CT1

1‐

6 7

MCR‐4/ETM‐B

MCR‐2/I0‐0

MCR‐2/Q0‐CM2 112

MCR

1 12

MCR‐7/MCR‐9

MCR‐5/MCR‐6

FL1

FL1‐5/PS‐GND

FL1‐2/PS‐N

FL1‐1/PS‐L1

ROUTE TWISTED

TRIAD SEPARATE

FROM WIRE HARNESS

XDCR1‐5

XDCR1‐6

TO BACK

OF DOOR

MCR‐8/TB1‐6

MCR‐8/PB3‐3

MCR‐9/PB3‐4

MCR‐9/MCR‐7

MCR‐6/OL‐96

MCR‐4/M1‐A2

MCR‐3/F5‐2

MCR‐3/I0‐8

SPIRAL

WRAPPED

HARNESS

1 3

2‐

4/ F7

‐1

2‐ 4/

F2 ‐1

2‐

2/ F6

‐1

2‐ 2/

F1 ‐1

2‐

6/ F8

‐1

T1 ‐X

2/ F4

‐1

T1 ‐H

1/ F1

‐2

T1 ‐X

1/ F3

‐1

T1 ‐H

4/ F2

‐2

TB2

GND/TB1‐19

XDCR1‐3/CT1‐1

XDCR1‐4/CT1‐2

XDCR1‐1/AI1‐COM0

XDCR1‐2/AI1‐CI0

XDCR1

XDCR1‐6/Fl1‐4 6

GND/TB1‐14

XDCR1‐5/F3‐2

F4 ‐2

R1 ‐6

F3 ‐2

R1 ‐5

‐9

8/ I0

‐1

‐9

5‐

M1 ‐A

M‐ A

F4 ‐2

/P B1

‐4

F3 ‐2

/P B1

‐2

M1 ‐A

1‐

‐9

1‐

2 2

F1 F2

1 1

F2 ‐1

/T B2

‐4

F1 ‐1

/T B2

‐2

F2 ‐2

/T 1‐

F1 ‐2

/T 1‐

F4F3

F5 ‐1

/I 0‐

F3 ‐1

/T 1‐

F4 ‐1

/T 1‐

F5 ‐2

‐3

F8 ‐2

/M 1‐

F8 ‐1

/T B2

‐6

F7 ‐2

/M 1‐

F6 ‐2

/M 1‐

M1 ‐L

3/ F8

‐2

L3 13

T3 14

M1 ‐L

2/ F7

‐2

M1 ‐L

1/ F6

‐2

M1M1 ‐A

1/ Q0

‐2

L2L1

T2T1

T3 95

‐9

1‐

‐9

R‐

T2T197

M1 ‐A

R‐

L298 L1 L3 96

F6 ‐1

/T B2

‐2

F7 ‐1

/T B2

‐4

‐9

1‐

20 AWG BLUE

20 AWG BLUE/WHITE STRIPE

F5 ‐1

/T B1

‐3

GND/T1‐X2

T1 ‐X

COM

I1‐7 I1‐6

I1‐5 I1‐4

COM

I1‐3 I1‐2

I1‐1 I1‐0

COM

COM3

COM2

VI‐3

CI‐3

VI‐2

CI‐2

COM1

VI‐1

CI‐1

VI‐0

CI‐0

COM0

Q0 ‐C

M2 /M

‐2

Q0 ‐2

/M 1‐

Q0 ‐3

/T B1

‐2

Q0 ‐4

/T B1

‐2

Q0 ‐C

M3 /T

B1 ‐1

Q0 ‐6

/T B1

‐8

Q0 ‐7

/T B1

‐9

Q0 ‐8

/T B1

‐1

‐D C2

Q0 ‐9

/H 1‐

A Q0

‐9

Q0 ‐8

161514

Q0 ‐7

Q0 ‐6

Q0 ‐5

Q0 ‐4

Q0 ‐3

Q0 ‐2

Q0 ‐1

Q0 ‐0

1 2 3 4 5

12 137 9 10

+D C2

6 11

I0 ‐9

/T B1

‐1

I0 ‐8

‐3

I0 ‐7

/T B1

‐1

I0 ‐6

/T B1

‐2

I0 ‐5

/F 5‐

I0 ‐4

/P B5

‐2

I0 ‐3

/P B4

‐2

I0 ‐2

/P B3

‐2

I0 ‐1

I0 ‐9

I0 ‐8

161514

I0 ‐7

I0 ‐6

I0 ‐5

I0 ‐4

I0 ‐3

I0 ‐2

I0 ‐1

I0 ‐0

1 2 3 4 5

I0 ‐0

‐2

I0 ‐1

‐9

I0 ‐C

12 137 9 10

6 11

I0 ‐1

1‐

I0 ‐1

/T B1

‐6

DIGITAL

INPUT

ANALOG

INPUT

AI1

1‐ 1/

1‐

1‐ 2/

1‐

I0 ‐1

‐9

I1 ‐C

S1 ‐2

I1 ‐3

/T B1

‐3

I1 ‐2

/T B1

‐3

I1 ‐1

/T B1

‐3

I1 ‐0

/T B1

‐3

PLC

INPUT

OUTPUT

L N

OUTPUT

24V1.6A

INPUT

PS(+)/Q0‐DC24(+)

PS(‐)/Q0‐DC24(‐)

ROUTE TWISTED

PAIR SEPARATE

FROM WIRE HARNESS

SHIELDED

POWER

CABLE

ETHERNET

CABLE

DETAIL 20‐A

CONTROL ENCLOSURE

INTERNAL WIRING DIAGRAM

(PANEL)

1‐

3‐

1‐

‐9

1‐

3/ F5

‐1

1‐ 3/

1‐

1/ I0

‐1

1‐

7/ H1

‐B

1‐

0‐

1‐

/T B1

‐1

1‐

B1 ‐1

1‐

B1 ‐7

1‐

B1 ‐1

1‐

B1 ‐1

1‐

8/ Q0

‐6

1‐

9/ Q0

‐7

1‐

0‐

1‐

0‐

1‐

B1 ‐2

1‐

B1 ‐2

1‐

/T B1

‐2

1‐

B1 ‐1

1‐

/T B1

‐2

1‐

/T B1

‐2

C2C1

1‐

‐B

1‐

1‐ A2

1‐

R‐

1‐

0‐

1‐

0‐

1‐

B1 ‐1

1‐

/O L‐

1‐

B1 ‐2

1‐

B1 ‐1

1‐

/T B1

‐3

1‐

B1 ‐2

1‐

0‐

1‐

0‐

1‐

B1 ‐2

1‐

/T B1

‐3

1‐

B1 ‐3

1‐

B1 ‐3

1‐

L‐

11654321 10987 171615141312 232221201918 292827262524 TB1353433323130

LARGE PULPER

BOLD LINES ARE 10 AWG WIRE.

UNLESS NOTED OTHERWISE,

ALL OTHERS ARE 18 AWG WIRE.

1‐

6/ I0

‐1

XDCR1‐6/F4‐2

XDCR1‐5/Fl1‐3

I1 ‐C

0‐

BL BL/WH

1‐

B1 ‐3

1‐

B1 ‐2

1‐

/T B1

‐3

1‐

TERMINATOR

BUS

RUN‐REM‐PRG

ETHERNET

PORT

SWITCH MUST BE

IN "REM" POSITION

FOR NORMAL

OPERATION

25262728293032 31

32 31 30 29 28 27 26 25

DEPARTMENT OF THE NAVY

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242-5160

NAVAL SEA SYSTEMS COMMAND

8729150 Rev A

8729150 ‐

8729150

PB4

4‐

2/ I0

‐3

PB5

5‐

2/ I0

‐4

PB1‐4/DS1‐2

PB1

GND

ETM‐A/M1‐A1 A

ETM

ETM‐B/MCR‐4

PB1‐1/TB1‐1

1 2 PB1‐3/TB1‐2

DS1

1‐

4 3

2 1

PB1‐4/F4‐2

PB1‐2/F3‐2

PB1‐2/DS1‐1

5‐

1/ 0L

‐9

5‐

4‐

3‐

4‐

5‐

TO PANEL

SPIRAL

HARNESS

WRAPPED

ETM‐B/TB1‐28

1‐

2/ I1

‐C

H1‐B/TB1‐7

H1‐A/Q0‐9 A

H1‐A/R1‐2 H1 H1‐B/R1‐1

R1 47 KΩ

3‐

1‐

3‐

4‐

3‐

R‐

K Ω

3‐

2/ I0

‐2

3‐

R‐

PB3

PB3‐4/R2‐2

PB3‐3/R2‐1

4 2

3 1

GND

D U

1- G

N D

/G N

D U

1- G

N D

/P W

R C

A B

-S H

D U

V D

C /P

W R

C A

B -B

D U

V D

C /P

W R

C A

B -R

E D

G N

D C

DU1

DETAIL 28‐A

CONTROL ENCLOSURE

INTERNAL WIRING DIAGRAM

(BACK OF DOOR)

BOLD LINE IS 10 AWG WIRE.

UNLESS NOTED OTHERWISE,

ALL OTHERS ARE 18 AWG WIRE.

ETHERNET CABLE

SHIELDED POWER CABLE

33343536373840 39

40 39 38 37 36 35 34 33

INSIDE OF ENCLOSURE

DS3‐1/TB3‐2

DS2‐1/TB3‐3

DS22 1

DS32 1

DS4‐1/TB3‐1

DS42 1

RED/BLK

NOT SUPPLIED

TB3‐4/DS2‐2

TB3‐3/DS2‐1

TB3‐7/TB1‐6

TB3‐9/TB1‐3

TB3‐10/TB1‐1

TB3‐11/TB1‐4

TB3‐12/TB1‐2

TB3‐5/TB1‐5

RED

ORANGE

WHITE

BLACK

BLUE

WHT/BLK

BLK/WHT

W102

TERMINATED

TB3‐1/TB1‐10

TB3‐2/DS3‐1

TB3

GRN/BLK

ORN/BLK

DETAIL 35‐A

LARGE PULPER

LOCAL STATUS INDICATOR

INTERNAL WIRING DIAGRAM

TB3‐1/DS4‐1

TB3‐2/TB1‐9

TB3‐3/TB1‐8

TB3‐4/TB1‐7

GND

DS3‐2/DS4‐2

DS2‐2/DS3‐2

CABLE END

SIDE OF ENCLOSURE

DS2‐2/TB3‐4

GND GREENGND/TB1‐14

TB3‐12/PB2‐4

TB3‐10/PB2‐2

TB3‐11/PB2‐3

TB3‐9/PB2‐1

GND

BACK OF COVER

GND

PB2‐4/TB3‐12

PB2‐2/TB3‐10

PB2‐3/TB3‐11

PB2‐1/TB3‐9

PB2

DEPARTMENT OF THE NAVY

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242-5160

NAVAL SEA SYSTEMS COMMAND

8729150 Rev A

8729150 ‐

8729150

BL/NOT USED

LS5‐13/TB3‐5

LS5‐14/TB3‐6

LS6‐13/TB3‐6

LS6‐14/TB3‐7

BLK/NOT USED

BL/WH/NOT USED

LS‐5

ACCESS DOOR

LIMIT SWITCH

W108

LS‐6

JUNK BOX

LIMIT SWITCH

W109 3 4 5 6 7 81 2

NC COM NO NC COM NOL1 N

MODE DENS

A B

0.5 0.7

LED

INDICATOR

HIGH LEVEL SWITCH

HLS1

1- 5/

1- 2/

1- 1/

1- G

N D

/T B1

-1

W104

CABLE END

NOT SUPPLIED

TERMINATED

SET SWITCH 1 TO

"A" MODE; SWITCH

2 TO 0.7

NORMAL WATER LEVEL: SWITCH CLOSED, LED

INDICATOR GREEN, INPUT I‐07 LIGHT ON.

OVERFLOW CONDITION: SWITCH OPEN, LED

INDICATOR RED, INPUT I‐07 LIGHT OFF.

3 4 5 6 7 81 2

NC COM NO NC COM NOL1 N

MODE DENS

A B

0.5 0.7

LED

INDICATOR

FLOW SWITCH

FS1

G N

D /T

B1 -2

W105

CABLE END

NOT SUPPLIED

TERMINATED

SET SWITCH 1 TO

"B" MODE; SWITCH

2 TO 0.7

NO FLOW: SWITCH OPEN, LED INDICATOR RED,

INPUT I‐06 LIGHT OFF. WATER FLOWING:

SWITCH CLOSED, LED INDICATOR GREEN,

INPUT I‐06 LIGHT ON.

R E

W H

G R

R E

W H

G R

BRN

BLUE

BRN

BLUE

RED

GREEN

WHITE

BLACK

GND

W101

IF TERMINAL BOX CONTAINS

9 WIRES, JUMPER 4-7, 5-8, AND

6-9 FOR 480 V OPERATION.

MAKE CONNECTIONS USING

RING TONGUE TERMINALS,

SCREWS, NUTS, AND ELECTRICAL

TAPE AS SHOWN IN REF 4.

DETAIL 39‐D

MOTOR TERMINAL BOX

DETAIL 39‐A

HIGH LEVEL SWITCH

DETAIL 38‐A

FLOW SWITCH

REVISION

DRAWING TITLE

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY DESIGN ACTIVITY ONLY.

2345678

4 13568

ZONE LTR DESCRIPTION DATE APPROVED

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

SIZE CAGE CODE ESWBS DRAWING NO. REV

53711F

SCALE: −

SIGNATURE DATE

PREPARED

CHECKED

HD ENGR

PROJ ENGR

GR DEP DIR

DATE

NAVY APPROVAL

BR HD

DIV DIR

APPD FOR COMNAVSEA

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL

PRACTICE

UNLESS OTHERWISE

INDICATED ON

DRAWING.

CONTRACT NO.

PREP ACTIVITY CAGE CODE

LEIDOS 1N0X4

D R

A W

N O

H E

E T

R E

MASS (WEIGHT)

DIMENSIONAL TOLERANCES − UNLESS OTHERWISE SPECIFIED

MACHINED WELDMENT

DIMENSION DECIMALS DIMENSION TOLERANCE

UNDER 6"

6" TO 24"

3 PL

ANGULAR ANGULAR

UNDER 24"

24" & OVER

UNLESS

OTHERWISE NOTED

UNLESS OTHERWISE

NOTED, DIMENSIONS

ARE IN INCHES.

± 0° 30’

SHEET 1 OF 3REFERENCE DRAWINGS

REF

NO. DWG NO. 8729151 −

LARGE PULPER MOD 1

ELECTRICAL SYSTEM INSTALLATION

8729151

8729151 Rev −

CADD FILE NAME

APPROVED FOR PUBLIC

RELEASE: DISTRIBUTION

IS UNLIMITED

UNLESS

OTHERWISE NOTED

± .015

± .010

± .005 ± .25

± .122 PL

± .06

± .03

± .01

ARLINGTON, VA 22242−5160

REV

SH1

REVISION

STATUS

OF SHEETS

8729150

WIRE ENDS (TO/FROM) SHOWN IN DETAIL 20‐A SHALL BE LABELED BY THE INSTALLING

ACTIVITY WITH PERMANENTLY MARKED MARKER SLEEVES (SHRINK TUBING). THESE

2.0 WIRING NOTES

2.1 ALL TERMINALS SHOWN IN DETAIL 23−A SHALL BE INSULATED RING TONGUE TYPE

1.2 SEE REFERENCE 1 FOR SCHEMATICS AND REFERENCE 2 OR REFERENCE 3 FOR

CONTROL ENCLOSURE DETAILS.

1.0 GENERAL NOTES:

1.1 INTERPRET THIS DRAWING IN ACCORDANCE WITH APPLICABLE SECTIONS OF ANSI Y14.

AND CRIMPED TO ITS WIRE END USING A CONTROLLED CYCLE CRIMPING TOOL

NOTES:

1 LARGE PULPER MOD 1 −

ELECTRICAL SCHEMATIC AND WIRING DIAGRAM

LARGE PULPER MOD 1 −

ELECTRICAL ENCLOSURE ASSEMBLY AND DETAILS

LARGE PULPER

MOTOR, CONTROL PANEL AND MAIN SWITCH TERMINATIONS SHALL RESULT IN A

CLOCKWISE MOTOR ROTATION WHEN VIEWED FROM COOLING FAN END. IMPELLER

ROTATION SHALL BE CLOCKWISE WHEN VIEWED FROM ABOVE (THRU FEED CHUTE).

INSTALLER SHALL JOG MOTOR TO VERIFY PROPER ROTATION. (PULPER SHALL

NOT BE RUN DRY FOR MORE THAN 15 SECONDS).

AND ELECTRICALLY ISOLATED WITH SHRINK TUBING OR BLACK ELECTRICAL TAPE.

2.4 ALL CABLE LEADS THAT ARE NOT USED SHALL BE TIED BACK TO OTHER LEADS

TABLE I

2.5 CABLES W104, W105, W106 AND W107 MAY BE SOW−A OR LSTSGU−3.

BY THE INSTALLING ACTIVITY.

THE LARGE PULPER IS SUPPLIED PREWIRED

WITH THE FOLLOWING AS AN ASSEMBLY:

DESIGNATION SUBASSEMBLY CABLE SOURCE

MOTOR SUPPLIED WITH 40 FEET OF

CABLE (W101) FROM PULPER

REF 4, PC 95

LS5 ACCESS DOOR

LIMIT SWITCH

SUPPLIED WIRED INTO LOCAL

STATUS INDICATOR (W108) REF 4, PC 63

LS6

JUNK BOX LIMIT

SWITCH

SUPPLIED WIRED INTO LOCAL

STATUS INDICATOR (W109) REF 4, PC 63

HLS1 HIGH LEVEL

SWITCH

SUPPLIED WITH 44 FEET OF

CABLE (W104) FROM PULPER

REF 4, PC 96

FS1 FLOW SWITCH SUPPLIED WITH 44 FEET OF

CABLE (W105) FROM PULPER REF 4, PC 96

LOCAL STATUS

INDICATOR

SUPPLIED WITH 40 FEET OF

CABLE (W102) FROM PULPER REF 7, PC 29

THE LARGE PULPER IS SUPPLIED WITH THE

FOLLOWING PREWIRED LOOSE ASSEMBLIES:

DESIGNATION SUBASSEMBLY CABLE

CONTROL

ENCLOSURE

8719152 OR 8719153

THE LARGE PULPER ALSO REQUIRES THE FOLLOWING

INSTALLER PROVIDED ASSEMBLIES. SEE REF. 6

DESIGNATION SUBASSEMBLY CABLE SOURCE

S1 MAIN SWITCH CABLE (W99 AND W100) REF 6, PC 34

V1 INLET CONTROL

VALVE ACTUATOR CABLE (W106) REF 6, PC 35

EDUCTOR

CONTROL VALVE

ACTUATOR

CABLE (W107) REF 6, PC 35

LS1/LS2 VALVE V1 POSITION

SWITCHES CABLE (W110) REF 6, PC 36

LS3/LS4

VALVE V2 POSITION

SWITCHES CABLE (W111) REF 6, PC 36

3 LARGE PULPER MOD 1 −

ELECTRICAL ENCLOSURE CONVERSION

4 LARGE PULPER MOD 1 −

TOP LEVEL ASSEMBLY

5 LARGE PULPER MOD 1 −

INTERFACE DRAWING

6 LARGE PULPER MOD 1 −

INSTALLER PROVIDED COMPONENTS

8729152

8729153

8729130

8729126

8729127

2.3

2.2

MARKER SLEEVES ARE SHIPPED INSIDE THE CONTROL ENCLOSURE BY THE

ENCLOSURE SUPPLIER.

P.S.McGRAW 8−1717

P.D.HORVATH 5/19/17

S.C.WALKER 5/19/17

P. SCHWEGLER 8−17−17

T. KURLYO 8−17−17

NAVY APPROVAL ADDED−ALL 8−17−17 P.S.M.

7 LARGE PULPER MOD 1 −

LOCAL STATUS INDICATOR

8729154

2.6 CABLES W110 AND W111 MAY BE SOW−A OR LSFSGU−3.

VALVE LIMIT SWITCH ADJUSTMENT3.0

3.1 ROTATE VALVE FULL CW TO THE CLOSED POSITION.

3.2 TWIST THE RED TARGET BUTTON UNTIL I0‐1 INDICATOR (PULPER SUPPLY VALVE

V1) OR I0‐3 INDICATOR (EDUCTOR SUPPLY VALVE V2) LIGHTS.

3.3 ROTATE THE VALVE FULL CCW TO THE OPEN POSITION.

3.4 TWIST THE GREEN TARGET BUTTON UNTIL I0‐0 INDICATOR (PULPER SUPPLY VALVE

V1) OR I0‐2 INDICATOR (EDUCTOR SUPPLY VALVE V2) LIGHTS.

8729151

9101112131416 15

16 15 14 13 12 11 10 9

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEET 2SCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

8729151 8729151 Rev −

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

DETAIL 12−A

MAIN SWITCH

TB2

CT1

C1 C2

TB1

3525242322212019181716151413121110987654321 26 27 28 29 30 31 32

593-6960500 ASSY 99

440 V, 60 HZ, 3Ø, 50 AMP

S9593-C2-MMM-010

APL NO. 509991752P/N:

TECHNICAL MANUAL NO:

ELECTRICAL REQUIREMENTS:

ELECTRICAL CONTROL ENCLOSURE

FABRICATED BY:

SERIAL NO:

LARGE PULPER

DANGERDANGERDANGER

Turn off and lock out before servicing. Failure to do so may result in serious injury or death.

power at main panel

Electric shock hazard.

EMERGENCY

STOP

EMERGENCY

ALARM

ACKNOWLEDGE

POWER

MOTOR

TIMED

START

OVERLOAD

ALARM

TIMED

STOP

HOURS

W111

W107

W110

W106

SEE NOTE 2.5 W107 V2

SEE NOTE 2.5 W106 V1

SEE NOTE 2.5 W105 FS1

SEE NOTE 2.5 W104 HLS1

SOW−A W102 LOCAL STATUS

INDICATOR

SOW−A W101 MOTOR

LSTSGU−23 W100 S1

CABLE

TYPE

CABLE

NO.

DEVICE

SEE DETAIL 20−A FOR

WIRING INSTALLATION

CONTROL ENCLOSURE

SEE NOTE 1.2

BOLTS SUPPLIED BY INSTALLER

(SEE REFERENCE 6)

W106 W107

W111 W110

W105

W104

W100 W101

W102

SECTION 10−A

10 A

EDUCTOR CONTROL

VALVE ACTUATOR

INLET CONTROL

VALVE ACTUATOR

W100

W99, LSTSGU−23

50 AMP

60 Hz

3 PHASE

440 VACW101

W102

W104

W105

W109

W102

W109

JUNK BOX

LIMIT SWITCH

LS6

W109

LARGE PULPER

ASSEMBLY

MOTOR

SEE NOTE 1.5

W101

ACCESS DOOR

LIMIT SWITCH

LS5

W108

CABLE HARNESS SHALL BE ROUTED TO

OVERHEAD. SUPPORTING METHOD

DETERMINED BY INSTALLING ACTIVITY.

HIGH LEVEL SWITCH

HLS1

W104

PROVIDE A SERVICE

LOOP IN CABLE W104

TO ALLOW REMOVAL OF

HIGH LEVEL SWITCH

W108

W109

W101

W105

EMERGENCY

STOP

PB2

LARGE PULPER ELECTRICAL INTERFACE

W109

PROVIDE A SERVICE

LOOP IN CABLE W105

TO ALLOW REMOVAL

OF FLOW SWITCH

W105

FLOW SWITCH

FS1

LOCAL STATUS

INDICATOR

SEE NOTE 2.6 W111 LS3/LS4

SEE NOTE 2.6 W110 LS1/LS2

8729151

17181920212224 23

24 23 22 21 20 19 18 17

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEET 3SCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

8729151 8729151 Rev −

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

1 3

TB2

L3 13

T3 14 M1

L2L1

T2T1

T3 95T2T197

L298 L1 L3 96

30 31 32 33 34 35

1L S-

2L S-

1L S-

TB1

24 25 26 27 28 2918 19 20 21 22 2312 13 14 15 16 177 8 9 101 2 3 4 5 6 11

6/ W

B3 -7

B3 -1

S1 -1

S1 -2

S1 -5

2- G

1- G

S1 -G

1/ S1

-L

3/ S1

-L

5/ S1

-L

G N

D /M

O L-

T1 /M

O L-

T2 /M

CT1

O L-

T3 /M

GND

VALVE

FLOW

SWITCH

HIGH

LEVEL

SWITCH

MOTOR

POWER

EXTERNAL WIRING DIAGRAM PANEL

DETAIL 20−A

CONTROL ENCLOSURE

BLK (COM)

BLUE (NO)

RED (NC)

BLK (COM)

BLUE (NO)

RED (NC)

WHT

BLK

RED

LS3

OPEN

LS4

CLOSED

GRN

VALVE V2 LIMIT SWITCH (V2LS)

BLK (COM)

BLUE (NO)

RED (NC)

BLK (COM)

BLUE (NO)

RED (NC)

WHT

BLK

RED

LS1

OPEN

LS2

CLOSED

GRN

VALVE V1 LIMIT SWITCH (V1LS)

NOTE: INTERNAL WIRING NOT SHOWN

36 37

2L S-

V1 LIMIT

SWITCHES

V2 LIMIT

SWITCHES

VALVE

WHT

GRN

VALVE V2

BLK

WHT

GRN

VALVE V1

BLK

W H

R E

G R

O R

R E

W H

RNRE

UEBL

2.3

2.2

RED OR BLACK

FOR SWITCH ADJUSTMENT 3.0 FOR SWITCH ADJUSTMENT 3.0

REF

FILE NAME

8729152 Rev −

NO.

DRAWING TITLE

REFERENCE DRAWINGS

PREPARED

CHECKED

HD ENGR

PROJ ENGR

GR DEP DIR

NAVY APPROVAL

APPD FOR COMNAVSEA

TOLERANCE

OTHERWISE NOTED

±.25

DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED

DECIMALS

3 PL

UNLESS

OTHERWISE NOTED

DIMENSION

UNDER 6"

6" TO 24"

ANGULAR

24" & OVER

± 0° 30'

MACHINED

2 PL

±.02

±.03

±.06

±.005

±.010

±.015

WELDMENT

DIMENSION

24" & OVER

UNDER 24"

ANGULAR

UNLESS

±.12

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL PRACTICE

UNLESS OTHERWISE

INDICATED ON DRAWING.

UNLESS OTHERWISE

NOTED, DIMENSIONS

ARE IN INCHES.

PREP ACTIVITY CAGE CODE

LEIDOS 1N0X4

CONTRACT NO. DIV DIR

BR HD

APPROVED

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY WASHINGTON, D.C. 20362-5101

SHEET 1 OF 9

REVISION

STATUS

OF SHEETS

8729152

DESCRIPTION

CAGE CODE

LARGE PULPER MOD 1

ELECTRICAL ENCLOSURE

MASS (WEIGHT) 175 LB.

53711

DATE

LTR

SIGNATURE

ZONE

SCALE: -

SIZE

DRAWING NO.

ASSEMBLY AND DETAILS

REVISION

ESWBS

DATE

REV

D R

A W

N O

H E

E T1

8729152 R

E V−

PARTS LIST CONTINUED ON SHEET 2

9 8

APPROVED FOR PUBLIC

IS UNLIMITED.

RELEASE; DISTRIBUTION

9 35 74545 LOCKING NUT, 3/4 NPT NON−

METALLIC COML HUBELL P/N

31622007

9 34 74545 SEALING WASHER, 3/4 NPT, WITH O−RING

SST/

NEOPRENE COML

HUBELL P/N

20509002

1 33 74545 STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.750−.880 CABLE RANGE

NYLON COML HUBELL P/N

SHC2038CR

2 32 74545 STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.625−.750 CABLE RANGE NYLON COML HUBELL P/N

SHC2037CR

6 31 74545 STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.375−.500 CABLE RANGE NYLON COML HUBELL P/N

SHC2035CR

1 30 01121 LABEL PLATE, POWER ON

ALLEN BRADLEY P/N

800H−W500JE

1 29 01121 LABEL PLATE, EMERGENCY STOP ALLEN BRADLEY P/N

800H−W500JE

1 28 01121 LABEL PLATE, ALARM ACKNOWLEDGE ALLEN BRADLEY P/N

800H−W500JE

1 27 01121 LABEL PLATE, TIMED START ALLEN BRADLEY P/N

800H−W500JE

1 26 01121 LABEL PLATE, TIMED STOP

ALLEN BRADLEY P/N

800H−W500JE

1 25 01121 INDICATOR, WHITE, 110 VAC ALLEN BRADLEY P/N

800H−QR10W

DS1

1 24 27192 PUSHBUTTON, EMERGENCY STOP,RED ENGRAVED JUMBO

MUSHROOM HEAD, 2 N.C. PUSH−PULL

EATON P/N

E34GDBJ2N8−T3

PB1

1 23 01121 PUSHBUTTON, BLACK, 1 N.O., MOMENTARY FLUSH HEAD ALLEN BRADLEY P/N

800H−AR2D1 PB5

1 22 01121 PUSHBUTTON, GREEN, 2 N.O., MOMENTARY FLUSH HEAD

ALLEN BRADLEY P/N

800H−AR1A2 PB3

1 21 01121 PUSHBUTTON, RED, 1 N.O., MOMENTARY EXTENDED HEAD

ALLEN BRADLEY P/N

800H−BR6D1 PB4

1 20 28292 HOUR METER, 120 VAC, 60 HZ REDINGTON P/N

720−0004

ETM

1 19 46206 ALARM, 4500 HZ, 120 VAC, 80 dB

NORTH AMERICAN

CAPACITOR P/N

SC110MH

1 18

GASKET, HINGE BAR, CLOSED CELL FOAM, TEMP −103 TO

347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

1" X 12" X 1/16"

SHEET

1 17 GASKET, HOLD DOWN BAR, CLOSED CELL FOAM, TEMP −103

TO 347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

1−1/4" X 12−1/4" X 1/16"

SHEET

1 16 GASKET, HOUR METER, CLOSED CELL FOAM, TEMP −103 TO

347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

Ø2−3/4" X 1/16" SHEET

1 15

GASKET, MOTOR OVERLOAD ALARM, CLOSED CELL FOAM,

TEMP −103 TO 347° F (MIM), COMPRESSION DEFLECTION 9

TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

Ø1−3/4" X 1/16" SHEET

1 14 LENS, DISPLAY UNIT, MAR RESISTANT POLYCARBON

ATE COML SHEET 1/4"

1 13 RETAINER, BOTTOM, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 ANGLE 3/4" X 1/8"

1 12 RETAINER, TOP, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 ANGLE 3/4" X 1/8"

1 11 BASEPLATE, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 FLAT 1/4" X 6"

1 10 BAR, HOLD DOWN SST 304 ASTM A240 OR A276 FLAT 5/16" X 1"

1 9 BAR HINGE SST 304 ASTM A240 OR A276 FLAT 7/16" X 1"

1 8 39428

HINGE, CONTINUOUS (1.06 OPEN WIDTH X .06 THK X 12.00

LG, .12 PIN DIA) SST 18−8 COML

McMASTER CARR P/N

1582A257

1 7 COVER, DISPLAY UNIT SST 304 ASTM A240 SHEET 14 GAUGE

1 6 PANEL, 21" SQUARE X 3/8" ALUMINUM

6061−T6/T651 ASTM B209 PLATE 3/8"

1 5 DOOR STIFFENER, TOP, (19" X 1−3/8") SST 304 ASTM A240 SHEET 14 GAUGE

1 4 DOOR STIFFENER, BOTTOM, (19" X 1−3/8") SST 304 ASTM A240 SHEET 14 GAUGE

2 3 DOOR GUIDE ANGLE SST 304L ASTM A276 ANGLE 1" X 1" X 1/8"

2 2 MOUNTING BAR, 27" LG SST 304 ASTM A276 FLAT 1−3/4" X 1/2"

1 1 00843 ENCLOSURE, 24" X 24" X 8", NEMA 4X SST 304 COML HOFFMAN P/N

A−24H2408SSLP

1 BACKPLATE ASSEMBLY

1 ENCLOSURE ASSEMBLY

LARGE PULPER MOD 1 ELECTRICAL CONTROL ENCLOSURE

97 98 99

NO.

CAGE

CODE DESCRIPTION MATERIAL MATL SPEC REMARKS DESIGNATION

PARTS LIST

DEVICE DESIGNATION LABELS SHALL BE APPLIED AS SHOWN IN DETAIL 28−A.

LABELS TO BE BLACK, .25−INCH (MIN) CHARACTERS. COAT MARKINGS WITH

CLEAR COAT IF REQUIRED TO MAKE MARKINGS PERMANENT.

ALL WIRE ENDS SHALL BE IDENTIFIED WITH NOMENCLATURE PER REFERENCE

1 USING MARKER SLEEVES, PC 69. MARKER SLEEVES SHALL BE MARKED

PERMANENTLY USING SOFTWARE DRIVEN OR TYPED METHOD. LABELS SHALL

BE SHRUNK ONTO WIRE. CUT LABELS TO LENGTH AS REQUIRED. GROUND

WIRES DO NOT REQUIRE MARKING.

SOLDERING SHALL BE PERFORMED PER THE FOLLOWING: STRIPPED PORTION

OF THE STRANDED WIRE SHALL BE TINNED PRIOR TO SOLDERING. TINNING

SHALL BE PERFORMED SUCH THAT THE SOLDER DOES NOT CONCEAL THE

WIRE STRANDS AND THE ENTIRE TINNED PORTION IS WITHIN .12−INCH FROM

THE END OF THE WIRE INSULATION. JOIN THE TINNED WIRE LEAD TO THE

CONNECTOR CUP TO PROVIDE A 100 % METALLIC BOND. THE SOLDER JOINT

SHALL BE SMOOTH AND CONTINUOUS, COMPLETELY FILL THE CUP, AND

FOLLOW THE CUP ENTRY SLOT. CONDUCTOR STRANDS SHALL BE 100% IN

THE CUP AND NOT SHOW SIGNS OF WICKING OR SEPARATION. THE JOINT

SHALL CONTAIN NO VOIDS OR PIN HOLES.

UNLESS OTHERWISE SPECIFIED, REMOVE ALL BURRS AND BREAK ALL CORNERS

.01−.03 RADIUS OR CHAMFER.

FABRICATION NOTES

THE DESIGN SHOWN ON THIS DRAWING HAS BEEN QUALIFIED FOR SHIPBOARD

SHOCK, VIBRATION, AND ELECTROMAGNETIC INTERFERENCE (EMI) EMISSIONS

AND SUSCEPTABILITY. USE OF PARTS OTHER THAN THOSE SPECIFIED ON THIS

DRAWING SHALL REQUIRE REQUALIFICATION.

THIS DRAWING IS USED TO FABRICATE A NEW MOD 1 PULPER ELECTRICAL

CONTROL ENCLOSURE. TO CONVERT AN EXISTING PULPER ELECTRICAL

CONTROL NCLOSURE, REFERENCE 2, TO A MOD 1 ENCLOSURE, USE DRAWING

593−8729153.

SEE REFERENCE 1 FOR WIRING DETAILS.

INTERPRET THIS DRAWING IN ACCORDANCE WITH APPLICABLE PORTIONS OF

ANSI Y14.5.

GENERAL NOTES

MARKING

WHERE THIS NOTE IS REFERENCED, WELDING PROCEDURES AND WELDING

PERSONNEL SHALL BE QUALIFIED TO ASME SECTION IX, AWS, OR MIL−STD−248.

WELDING PRACTICES SHALL MEET THE REQUIREMENTS OF AWS D1.1.

VISUALLY INSPECT ALL WELDS IN ACCORDANCE WITH AWS D1.1.

WHERE THIS NOTE IS REFERENCED, WELDING PROCEDURES AND WELDING

PERSONNEL SHALL BE QUALIFIED TO ASME SECTION IX, AWS, OR

MIL−STD−248. WELDING PRACTICES SHALL MEET THE REQUIREMENTS OF

AWS D1.3. VISUALLY INSPECT ALL WELDS IN ACCORDANCE WITH AWS D1.3.

INSTALLATION OF DOOR GUIDE ANGLES, PC 3, IS REQUIRED FOR SHOCK

HARDENING OF THIS ELECTRICAL ENCLOSURE. SEE DETAIL 40−C.

REMOVE EXISTING MOUNTING TABS, DRAWING POCKETS STUDS AND GROUND

STUDS FROM DOOR AND ENCLOSURE, PC 1.

3.0

3.1

3.2

1.4

1.3

1.2

1.1

3.3

3.4

4.0

ALL TERMINALS, PCS 108 THRU 113, SHALL BE CRIMPED TO WIRE END BY A

CONTROLLED CYCLE CRIMPING TOOL PER SAE AS7928.

HEAT SHRINK TUBING SHALL BE USED FOR INSULATION ON RESISTOR,

PC 59, AND CAPACITOR SUPRESSOR, PC 58, LEADS.

CRIMP AND SOLDER ALARM HORN RESISTOR, PC 59, LEADS TO RING

TONGUE TERMINAL, PC 112, BEFORE INSTALLING ON ALARM HORN, PC 19.

CABLE TIES, PCS 67 AND 68, AND CABLE TIE BASES, PC 66, SHALL BE

INSTALLED APPROXIMATELY EVERY 3 INCHES TO SECURE WIRING HARNESS.

SPIRAL WRAP, PC 65, SHALL BE WRAPPED AROUND INTERNAL WIRING HARNESS

BETWEEN THE DOOR AND THE BACK PANEL.

SECURE THE HINGE PIN TO THE HINGE, PC 8, BY USE OF A PUNCH OR OTHER

MEANS.

ASSEMBLY NOTES

GROUNDING BETWEEN DOOR "GND" AND ENCLOSURE PANEL "GND" − USE 10

AWG WIRE, PC 115, AND TERMINALS, PC 108. ALL OTHER GROUNDS USE 18

AWG WIRE, PC 118, AND TERMINALS, PC 110.

5.0

5.2

5.3

THE ETHERNET CABLE, PC 61, AND THE MESSAGE DISPLAY UNIT, PC 60, ARE

SUPPLIED BY:

MAPLE SYSTEMS, INC.

808 134TH STREET, SUITE 120

EVERETT, WA

(425) 745−3229

1.5

PROGRAMMING NOTES

THE PLC, PC 37, MUST BE PROGRAMMED PRIOR TO USE. CURRENT PROGRAM

VERSION IS PLC−AB−P−0217. CONTACT NSWC PHILADELPHIA CODE 335 FOR

MASTER PROGRAM.

THE MESSAGE DISPLAY UNIT, PC 60, MUST BE PROGRAMMED PRIOR TO USE.

CURRENT PROGRAM VERSION IS HMI−AB−P−0217. CONTACT NSWC PHILADELPHIA

CODE 335 FOR MASTER PROGRAM.

AFTER THE BACKPLATE ASSEMBLY, ASSY 97, IS COMPLETE, CHECK THE BACKSIDE

OF THE PANEL, PC 6, FOR PROTRUDING FASTENERS. GRIND OFF PROTRUDING

FASTENERS AS REQUIRED TO PROVIDE A FLUSH PANEL BACK.

1.0

2.0

LARGE PULPER MOD 1 ELECTRICAL

SCHEMATIC AND WIRING DIAGRAM

8729150

PULPER ELECTRICAL CONTROL

ENCLOSURE ARRANGEMENT

6960500

2.1

2.2

3.5

4.1

5.1

5.5

3.6

4.3

5.4

5.7

FIELD WIRING TO/FROM LABELS SHALL BE PROVIDED WITH THE ELECTRICAL

ENCLOSURE. MAKE ONE SET OF LABELS AS SHOWN IN TABLE 1 AND INCLUDE

THE LABELS INSIDE THE ELECTRICAL ENCLOSURE WHEN IT IS SHIPPED.

5.6

TABLE 1. LARGE PULPER

TB2−1/S1−L1 TB1−16/HSL1−1

TB2−3/S1−L2 TB1−17/HSL1−2

TB2−5/S1−L3 TB1−18/HSL1−5

GND/MOTOR TB1−19/HSL1−GND

OL−T1/MOTOR TB1−20/FS1−1

OL−T2/MOTOR TB1−21/FS1−2

OL−T3/MOTOR TB1−22/FS1−5

TB1−1/TB3−10 TB1−23/FS1−GND

TB1−2/TB3−12 TB1−24/V1−1

TB1−3/TB3−9 TB1−25/V1−2

TB1−4/TB3−11 TB1−26/V1−GND

TB1−5/TB3−5 TB1−27/V2−1

TB1−6/TB3−7 TB1−28/V2−2

TB1−7/TB3−4 TB1−29/V2−GND

TB1−8/TB3−3 TB1−30/V1LS−5

TB1−9/TB3−2 TB1−31/V1LS−4

TB1−10/TB3−1 TB1−32/V1LS−2

TB1−14/GND TB1−33/V1LS−GND

TB1−34/V2LS−5

TB1−35/V2LS−4

TB1−36/V2LS−2

TB1−37/V2LS−GND ASSEMBLY

SCREW CLAMP MOUNTS ARE SUPLIED WITH THE MESSAGE DISPLAY UNIT (MDU),

PC 60. INSTALL THE SCREWS IN THE CLAMPS AND POSITION THEM SO THE ENDS

DO NOT PROTRUDE PAST THE CLAMP EDGE. SET THE MDU IN THE PANEL

CUTOUT AND HOLD IT SECURELY UNTIL THE SCREW CLAMPS ARE INSTALLED

AND TIGHTENED. SET THE HOOKS IN THE CLAMPS IN THE SLOTS IN THE MDU

CASE AND TIGHTEN THE SCREWS IN AN EVEN PATTERN. RECOMMENDED

TORQUE IS 3.5 IN−LB.

WHEN BUILDING A LARGE PULPER CONTROLLER, ASSY 99, SET THE OVERLOAD

RELAY, PART OF PC 47, FOR 25 A AND FOR AUTOMATIC RESET.

AFTER FINAL ASSEMBLY IS COMPLETE, APPLY ANTISEIZE COMPOUND,

PC 121, TO THE ENCLOSURE DOOR SECURING SCREWS AND THE RETRACTABLE

SCREW FASTENERS (PC 70).

WHERE THIS NOTE IS REFERENCED, APPLY THREAD LOCKING COMPOUND

TO THE THREADS OF MALE FASTENERS AT ASSEMBLY. USE LOW STRENGTH

THREADLOCKER, PC 122, ON SCREWS SMALLER THAN .25−INCH DIAMETER;

USE MEDIUM STRENGTH THREADLOCKER PC 123 ON FASTENERS .25−INCH

DIAMETER AND LARGER.

5.9

5.10

5.11

5.12

5.8

P.S.McGRAW 8−17−17

P.D.HORVATH 5/19/17

S.C.WALKER 5/19/17

P. SCHWEGLER 8−17−17

T. KURLYO 8−17−17

NAVY APPROVAL ADDED−ALL 8−17−17 P.S.M.

4.2

9101112131416 15

16 15 14 13 12 11 10 9

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

28729152 Rev −

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 −

8729152

PARTS LIST CONTINUED FROM SHEET 1

AR AR 123 05972 THREAD LOCKING COMPOUND, MEDIUM STRENGTH (BLUE) LOCTITE 242

AR AR 122 05972 THREAD LOCKING COMPOUND, LOW STRENGTH (PURPLE) LOCTITE 222

AR AR 121 ANTISEIZE COMPOUND MIL−PRF−907

FT 120 WIRE, HOOK UP, 18 AWG BLUE/WHITE STRIPE INSULATION NEMA HP 3−E−BHE−69

FT 119 WIRE, HOOK UP, 18 AWG BLUE INSULATION NEMA HP 3−E−BHE−6

FT 118

WIRE, HOOK UP, 18 AWG GREEN/YELLOW STRIPE

INSULATION NEMA HP 3−E−BHE−53

117 WIRE, HOOK UP, 18 AWG WHITE INSULATION NEMA HP 3−E−BHE−9

FT 116 WIRE, HOOK UP, 18 AWG BLACK INSULATION NEMA HP 3−E−BHE−0

FT 115

WIRE, HOOK UP, 10 AWG GREEN/YELLOW STRIPE

INSULATION NEMA HP 3−E−BME−53

FT 114 WIRE, HOOK UP, 10 AWG BLACK INSULATION NEMA HP 3−E−BME−0

5 113 06383 TERMINAL, PUSH−ON FEMALE, 22−18 AWG

PANDUIT P/N

DNF18−250−C

AR 112 TERMINAL, RING TONGUE, INSULATED, 22−18 AWG, #6 STUD

SAE AS7928

TYPE II, CLASS 1

AR 111 TERMINAL, RING TONGUE, INSULATED, 22−18 AWG, #8 STUD

SAE AS7928

TYPE II, CLASS 1

AR 110 TERMINAL, RING TONGUE, INSULATED, 22−18 AWG, .38 STUD

SAE AS7928

TYPE II, CLASS 1

AR 109 TERMINAL, RING TONGUE, INSULATED, 22−18 AWG, #4 STUD

SAE AS7928

TYPE II, CLASS 1

AR 108 TERMINAL, RING TONGUE, INSULATED, 10−12 AWG, .38 STUD

SAE AS7928

TYPE II, CLASS 1

1 107 LABEL, FUSES 8729143, PC 5

1 106 LABEL PLATE, MOTOR OVERLOAD 8729143, PC 9

1 105 LABEL, IMPELLER ROTATION CAUTION 8729143, PC 7

1 104 LABEL, SCHEMATIC, LARGE PULPER MOD 1 8729143, PC 6

1 103

NAMEPLATE, ELECTRICAL CONTROL ENCLOSURE, LARGE

PULPER MOD 1 8729143, PC 11

1 102 LABEL, ELECTRICAL HAZARD 8729143, PC 1

1 101 63279 TAGS, DEK 5/5, NUMBERS 1−50

WEIDMUELLAR P/N

473460001

1 100 18310 BUMPER, Ø5/8" X 7/16" HT W/C’BORE HOLE FOR #8 SCREW RUBBER

CONCORD ELEC

P/N 760−3521

1 99 STUD, FULLY THREADED, .375−16UNC−2A X 2.00 LG

STL/ ZINC

PLTD COML

15 98

SEALING WASHER, BONDED NEOPRENE TYPE FOR .190

SCREW SIZE, .50 NOM. OD

SST 18−8

W/NEOPRENE COML

1 97

SEALING WASHER, BONDED NEOPRENE TYPE FOR .164

SCREW SIZE, .38 NOM. OD

SST 18−8

W/NEOPRENE COML

6 96 WASHER, HELICAL SPRING LOCK, .250 NOM. SST 18−8 COML

10 95 WASHER, HELICAL SPRING LOCK, .164 NOM. SST 18−8 COML

8 94 WASHER, FLAT, Ø.375 NOM. SST 18−8 COML

1 93 NUT, HEX W/EXT TOOTH LOCK WASHER, .375−16UNC−2B

STL, ZINC

PLTD COML

1 9 92 NUT, ELASTIC LOCK, .375−16UNC−2B SST 18−8 COML

15 91 NUT, ELASTIC LOCK, .190−32UNF−2B SST 18−8 COML

1 90 NUT, ELASTIC LOCK, .164−32UNC−2B SST 18−8 COML

21 89 NUT, ELASTIC LOCK, .138−32UNC−2B SST 18−8 COML

3 88 NUT, ELASTIC LOCK, .112−40UNC−2B SST 18−8 COML

4 87 MACHINE SCREW, ROUND HEAD, .190−32UNF−2A X .62 LG SST 18−8 COML

8 86 MACHINE SCREW, ROUND HEAD, .190−32UNF−2A X .50 LG SST 18−8 COML

10 85 MACHINE SCREW, ROUND HEAD, .190−32UNF−2A X .38 LG SST 18−8 COML

1 84 MACHINE SCREW, ROUND HEAD, .164−32UNC−2A X .75 LG SST 18−8 COML

4 83 MACHINE SCREW, ROUND HEAD, .164−32UNC−2A X .38 LG SST 18−8 COML

2 82 MACHINE SCREW, ROUND HEAD, .138−32UNC−2A X .75 LG SST 18−8 COML

16 81 MACHINE SCREW, ROUND HEAD, .138−32UNC−2A X .50 LG SST 18−8 COML

2 5 80 MACHINE SCREW, ROUND HEAD, .138−32UNC−2A X .38 LG SST 18−8 COML

3 79 MACHINE SCREW, ROUND HEAD, .112−40UNC−2A X .62 LG SST 18−8 COML

10 78

MACHINE SCREW, HEX WASHER HEAD,

.164−32UNC−2A X .50 LG SST 18−8 COML

5 77 MACHINE SCREW, FLAT HEAD, .138−32UNC−2A X .38 LG SST 18−8 COML

11 76

MACHINE SCREW, HEX SKT FLAT HD, 82°,

.190−32UNF−2A X 1.00 LG

SST 18−8 COML

97 98 99

NO.

CAGE

CODE

DESCRIPTION MATERIAL MATL SPEC REMARKS DESIGNATION

PARTS LIST ASSEMBLYASSEMBLY

12 75

CAP SCREW, HEX SKT FLAT HD, 82°,

.312−18UNC−2A X .62 LG

SST 18−8 COML

8 74

CAP SCREW, HEX HEAD,

.375−16UNC−2A X 1.50 LG

SST 18−8 COML

1 73

CAP SCREW, HEX HEAD,

.375−16UNC−2A X .75 LG SST 18−8 COML

6 72

CAP SCREW, HEX HEAD,

.250−20UNC−2A X .50 LG SST 18−8 COML

2 71

CAP SCREW, HEX HEAD,

.250−20UNC−2A X .38 LG SST 18−8 COML

3 70 94222

RETRACTABLE SCREW FASTENER, FLOATING STYLE,

.190−32UNF THREAD SIZE

SOUTHCO P/N

47−10−532−10

150 100 69

MARKER SLEEVE, HEAT SHRINKABLE, WHITE, TYPE WRITER

OR PRINTER COMPATABLE, 3:1 SHRINK RATIO, 105° C MIN

RATING, Ø.188 X 1.50−2.00 LG

POLYOLEFIN UL STD 224

CUT LENGTH TO

SUIT

100 68 06383 CABLE TIE, .19 WIDE X 7" LG NYLON COML PANDUIT P/N PLT2S

100 67 06383 CABLE TIE, .14 WIDE X 5" LG NYLON COML PANDUIT P/N PLT1.5I

40 66 06383 CABLE TIE BASE, ADHESIVE BACK, 1" SQUARE ABS COML

PANDUIT P/N

AB2S−A−C

FT 65 06383 SPIRAL WRAP, 1/4" O.D., NATURAL COLOR PANDUIT P/N T25F−C

2 64 01121 DIN RAIL, SYMMETRICAL, 35MM X 7.5 MM X 10.00 LG

STL ZINC

PLTD

COML

ALLEN BRADLEY P/N

199−DR1

1 63 00843 ENCLOSURE DOOR STOP

HOFFMAN P/N

A−DSTOPK

1 62 CABLE, HMI POWER

MAPLE SYSTEMS P/N

6030−0009

1 61 CABLE, ETHERNET, CAT 5E CROSSOVER, 5 FT LG

MAPLE SYSTEMS P/N

7431−0104

1 60

MESSAGE DISPLAY UNIT, 7" WIDE SCREEN, 800 X 480

RESOLUTION

MAPLE SYSTEMS P/N

HMI5070L

DU1

2 59 RESISTOR, 47 K Ω, 1W, 10% TOLERANCE CARBON COML R1, R2

2 58 90201 CAPACITOR, SUPRESSOR, RADIAL, .1uF, 250VAC

NORTH AMERICAN

CAPACITOR P/N

158X104

C1, C2

1 57 01121 END BARRIER, DIN RAIL MOUNT

ALLEN BRADLEY P/N

1492−EB3 C1, C2

37 56 01121 TERMINAL BLOCK, SINGLE CIRCUIT, DIN RAIL MOUNT

ALLEN BRADLEY P/N

1492−W4

T1 THRU T37

4 55 01121 END ANCHOR, DIN RAIL

ALLEN BRADLEY P/N

1492−EA35

2 54 75915 FUSE, CLASS CC, TIME DELAY, 600V, 2 AMP

LITTELFUSE P/N

KLDR2 F1, F2

2 53 75915 FUSE, MIDGET, TIME DELAY, 250V, 4 AMP

LITTELFUSE P/N

FLM4 F3, F4

1 52 75915 FUSE, MIDGET, TIME DELAY, 250V, 2 AMP

LITTELFUSE P/N

FLM2

3 51 75915 FUSE, CLASS CD, 600V, TIME DELAY, 40 AMP

LITTELFUSE P/N

CCMR40 F6, F7, F8

2 50 01121 FUSE BLOCK, DIN RAIL MOUNTED, CLASS CC ONLY

ALLEN BRADLEY P/N

1492−FB1C30

3 49 01121 FUSE BLOCK, DIN RAIL MOUNTED

ALLEN BRADLEY P/N

1492−FB1M30

1 48 75915

FUSE BLOCK, DIN RAIL MOUNTED, 60 A, FOR CLASS CD

FUSE, 3−POLE

LITTELFUSE P/N

L60060C−3C

1 47 51918 STARTER, IEC NON−REVERSING, AC3 RATED FOR 25 A MIN

SQUARE−D P/N

LC1D32F7 WITH

LRD32 OVERLOAD

M1, OL

1 46 12066 CURRENT TRANSDUCER AND TRANSFORMER

OHIO SEMITRONICS

P/N CT5−050EX1194 CT1, XDCR1

1 45 26405 TERMINAL BLOCK, POWER DISTRIBUTION

MARATHON P/N

1413400

1TB2

1 44 56365 TRANSFORMER, 440 VAC/ 110 VAC, 300 VA, 300 HZ

SQUARE−D P/N

9070T300D1 1T1

1 43 00213 RELAY SOCKET, 12 PIN, BOTTOM MOUNTED

MSD P/N 27390, USE

WITH PC 42

1 42 00213 RELAY, DPDT, 115 VAC, 10 AMP MSD P/N 219ABAP MCR

1 41 05245 FILTER, AC POWER LINE CORCOM P/N 3ESK1 1FL1

1 40 01121 MICRO 850 BUS TERMINATOR ALLEN BRADLEY P/N

2085−ECR

1 39 01121 MICRO 850 EXPANSION MODULE, 4 POINT, ANALOG INPUT

ALLEN BRADLEY P/N

2085−IF4 AI1

1 38 01121

MICRO 850 EXPANSION MODULE, 8 POINT, DISCRETE

INPUTS, 120 VAC

ALLEN BRADLEY P/N

2085−IA8

1 37 01121

MICRO 850 PLC BASE, 14 INPUTS, 10 OUTPUTS, 120 VAC

INPUTS, RELAY OUTPUTS

ALLEN BRADLEY P/N

2080−LC50−24AWB PLC, I0, Q0

1 36 01121

MICRO 850 POWER SUPPLY, 120−240 VAC INPUT, 24 VDC, 1.6

AMP OUTPUT

ALLEN BRADLEY P/N

2080−PS−120−240VAC PS

97 98 99

NO.

CAGE

CODE DESCRIPTION MATERIAL MATL SPEC REMARKS DESIGNATION

PARTS LIST

NOTED

17181920212224 23

24 23 22 21 20 19 18 17

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

DETAIL 19−A

LARGE PULPER MOD 1 ELECTRICAL

CONTROL ENCLOSURE − ASSY 99

HOURS

STOP

TIMED

ALARM

OVERLOAD

START

TIMED

MOTOR

POWER

ACKNOWLEDGE

ALARM

EMERGENCY

STOP

EMERGENCY

DANGERDANGERDANGER

Turn off and lock out before servicing. Failure to do so may result in serious injury or death.

power at main panel

Electric shock hazard.

LARGE PULPER MOD 1

SERIAL NO:

FABRICATED BY:

ELECTRICAL CONTROL ENCLOSURE

ELECTRICAL REQUIREMENTS:

TECHNICAL MANUAL NO:

APL NO.

S9593-C2-MMM-010

440 V, 60 HZ, 3Ø, 50 AMP

P/N: 593-8729152 ASSY 99

SECTION 23−C

HMI MOUNTING DETAIL

SCALE 2/1

SCREW

CLAMP

MOUNT

TRIM

EXCESS

SECTION 22−A

TYP

SCALE 2/1

SECTION 23−A

TYP

SCALE 2/1

SECTION 22−C

TYP

SCALE 2/1

ASSY 98

5.12

TRIM

EXCESS

SCALE: 1/2

SEE DETAIL 28−A FOR INTERNAL DETAILS

SECTION 22−E

SCALE 2/1

A A

23 22

ASSY 98

10084

97 90

ASSY 97

19 15

16X

33 32 32 31

232827 80 10

100 103

70 981

16X

ASSY 98

34343434

35353535

5.10

5.7

31 31

34 34

35 35

5/8

25262728293032 31

32 31 30 29 28 27 26 25

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

DETAIL 28−A

LARGE PULPER MOD 1 ELECTRICAL ENCLOSURE

INTERNAL DETAILS

GND

ETM

DS1

PB3 PB4PB5

PB1

TB2

CT1

F1 F4F3F2 F7F5 F6 M1F8

X D

C R

6 7

MCR

1 12

LIN

1FL1

I1QOPLCPS

X1 X2

H1 H4

PB5

DU1

C1 C2

TB1

3625242322212019181716151413121110987654321 26 27 28 29 30 31 32

GND

AI1

3733 34 35

FUSE ELECTRICAL RATING MFR’S PART NUMBER

F1 600 V, 2 A, CLASS CC KLDR2, FNQR2, ATQR2

F2 600 V, 2 A, CLASS CC KLDR2, FNQR2, ATQR2

F3 250 V, 4 A, TIME DELAY FLM4, FNM4, TRM4

F4 250 V, 4 A, TIME DELAY

F5 250 V, 2 A, TIME DELAY

F6 600 V, 40 A, CLASS CD CCMR40

F7 600 V, 40 A, CLASS CD

F8 600 V, 40 A, CLASS CD

FLM4, FNM4, TRM4

FLM2, FNM2, TRM2

CCMR40

FOR ELECTRICAL SCHEMATIC:

SEE TECHNICAL MANUAL

S9593-C2-MMM-010

NOTE:

LABEL AND NAMEPLATE LOCATING

DIMENSIONS ARE TOLERANCED ±.25

61 62 63 87

ASSY 98 ASSY 97

9X9X1013232 31 31 2X2X

SHALL NOT BE RUN DRY FOR MORE THAN

CAUTION: FAILURE TO OBSERVE AND

THE IMPELLER DRIVE

ASSEMBLY.

RESULT IN DAMAGE TO

IMPELLER ROTATION CAN

ENSURE CORRECT MOTOR/

1 MINUTE)

THE MOTOR, CONTROL PANEL AND MAIN

A CLOCKWISE IMPELLER ROTATION

SWITCH TERMINATIONS SHALL RESULT IN

WHEN VIEWED FROM ABOVE (THRU FEED

CHUTE). INSTALLER SHALL JOG MOTOR

TO VERIFY PROPER ROTATION. (PULPER

CAUTION

SECTION 31−B

1.12

8.00

2X3431

4.3

5.10 5X

7.00

14.00

1.50

6.50

5.4

33343536373840 39

40 39 38 37 36 35 34 33

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

ENCLOSURE ASSEMBLY

ASSY 98

DETAIL 34−B

27.00

.50 STK

−D−

TYP .06

.06 .25−1.00

.25−1.00

3.3

1.502X

−C−

3.6

DOOR GUIDE ANGLE DETAIL

DETAIL 40−C

1X AS SHOWN

1X OPP HAND

SCALE 2/1

.75GRIND GUIDE ANGLE,

PC 3, FLUSH WITH

ENCLOSURE EDGE

IF REQUIRED

GRIND DOOR LIP

IN THIS AREA IF

REQUIRED TO

LOCATE PC 3

3.3

BOTTOM STIFFENER DETAIL

SCALE: 1/1

DETAIL 37−A

GROUND BOLT DETAIL

SECTION 40−A

SCALE: 1/1

SPOT WELD

16 EQUALLY

SPACED .125−1.25

SPOT WELD

16 EQUALLY

SPACED .125−1.25

TOP STIFFENER DETAIL

DETAIL 38−A

SCALE: 1/1

73 92

TACK WELD 3X

EQUALLY SPACED.06 .06

3.4

3.3

INDICATOR MOUNTING DETAIL

DETAIL 40−D

SCALE: 2/1

.56

O .25

O 1.20 l O .06 M E F G

HOUR METER MOUNTING DETAIL

DETAIL 40−E

SCALE: 2/1

120°3X

O 2.440

O 2.150

SEE DETAIL 40−E

SEE DETAIL 40−C

SEE DETAIL 40−D

SCALE: 5/8

−B−

−A−

1.50

3.727.56 CUTOUT

7.50

15.38

20.38

17.31

17.090.500

10.170

20.12

23.114

8.00

12.00

15.62

2.50

3.75

9.547

1.8752.2502.2502.2502.2502.250

3.75

9.562

11.58

5.43

R .064X

23.114

20.838

−F−

−E−

−G−

9.25

10.12

SEE DETAIL 37−A

SEE DETAIL 38−A

42 A

O 1.17

O .190 .180

2.8122.8122.8122.812

O .260

.25011X THRU ASSY 98

AFTER ALL WELDING IS COMPLETE

l O .015 M E F G l O .06 M E F G l O .06 M E F G

O .229

.2192XO .229

.2192X l O .015 M E F G l O .015 M C A B l O .06 M E F G

− H −

O .133 .1273X l O .015 M E H T

21.00

3.250

41424344454648 47

48 47 46 45 44 43 42 41

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

VIEW 42−C

CLOSURE ASSEMBLY − REAR ELEVATION

SCALE: 1/2

.750

24.750

3.0016.251.75 STK

24.00

O .381 .3768X l O .015 V C A B

−A−

O .541 .5314X l O .030 M C A B

6 7

F1 F4F3F2

MCR

1 12

F7F5 F6 M1F8

X D

C R

X1 X2

H1 H4

TB2

CT1

LIN

1FL1

C1 C2

TB1

I1QOPLCPS

3625242322212019181716151413121110987654321 26 27 28 29 30 31 32

AI1

GND

VIEW 46−A

BACKPLATE ASSEMBLY

ASSY 97

SCALE: 3/4

SECTION 47−F

SCALE 1/1

1R .258X2

36 37

38 3911 40 72

10X 6X

5571 468645 2X4X

8556 555X37X

83 4X

5152535455

85 5X

484950

939299

−B−

2.375

9.625

8.250

2.37519.250

9.625

ENCLOSURE ASSEMBLY − BOTTOM VIEW

VIEW 42−A

SCALE: 1/2

2.00 4.00 4.00 4.00 4.00

4.00

2.50

3.00

102104

12X

−C−

−D−

3.87516.250

57 64101

SECTION 45−F

SCALE 1/1

8X.06

4X .06

.06 .25−1.00 2X.06 .25−1.00 3.3

3.3

4.00

O 1.14 1.099X l O .12 M D C A

47 5.11

ASSY 99

ASSY 98

5.8 5.9

3/4

49505152535456 55

56 55 54 53 52 51 50 49

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

BACK PANEL

DETAIL 53−A

.138−32UNC−2B THRU

.312−18UNC−2B THRU

DRILLING LEGEND

B 18

HOLE

DESIGNATION HOLES

NO.

.190−32UNF−2B THRU

HOLE SIZE

.375−16UNC−2B THRU

Ø.437−.447 THRU

l O .06 M C A B l O .015 M C A B l O .015 M C A B l O .015 M C A B l O .015 M C A B

C C C

C C

B B

BBB

B B B B B

D D

DDDD

D D D

D D

21.00

.38 STK

−B−

−C−

−A−

.875

9.625

8.250

.8759.6259.625

2.250

2.620

1.6253.2402X3.2302X3.2302X3.2302X

18.125

5.500

1.687

2.625

16.3122.938

.5001.500

3.0301.9701.970

14.500

6.5621.9701.9701.9701.970

12.375

4.750

18.470

19.555

20.500

1.930 3.870

17.4801.270

21.00

.250−20UNC−2B THRU

l O .015 M C A B

.164−32UNC−2B THRU

l O .015 M C A B

7.12

1.9701.970

57585960616264 63

64 63 62 61 60 59 58 57

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

DETAIL 59−D

HINGE

12.00

1.06

.06

−A− −C−

−B−

BOTTOM DOOR STIFFENER

DETAIL 62−D

TOP DOOR STIFFENER

DETAIL 62−E DETAIL 59−E

HINGE BAR

O .196

.18610X THRU

l O .03 M C A B

1.250

.500

12.00

.19 X 45v

1.00

.44

5X .138−32UNC−2B ` .375 MIN O .21956X THRU

s O.422 X 82v l O .015 M A B C l O .015 M B A C

1.00

.075 (14 GA)

1.38

R .06 TYP

19.00

1.00

.075 (14 GA)

19.00

R .06 TYP

SCALE: 3/4

2.5002.5002.5002.500

.3802.2502.2502.2502.2502.250

.752.502.502.502.50

1.252.502.502.502.50

.19

.68

2.00 2.00 2.00

HOLD DOWN BAR

DETAIL 63−C

1.125.00 .38

1.25

.32

R .25 TYP

−B−

−A−−C−

O .229

.2195X THRU

s O.422 X 82v

3X .138−32UNC−2B THRU

c O.50 ` .094 l O .015 M A B C l O .01 M A B C 12.250

SCALE: 3/4

5.00

.5002.8122.8122.8122.812

1.000

DETAIL 59−A

DISPLAY UNIT COVER

SCALE: 1/1

1.2505.0005.000

.08 (14 GA)12.35

1.629.25 CUTOUT

O .315 .3123X l O .03 M A B C

5.12

1.04

7.60

8.160

8.53

.375

1.0302X

1.3752X

.375

1.5002.5002.5002.5002.500

12.50

.190

R .124X

MAX

O .182 .1725X s O.312 X 82v O .166 .15616X l O .018 M A B Cl O .015 M A B C

.314X X 45v

.692X

R .122X

−A−

−B−

−C−

R .122X .49

−C−−A− l O .06 M A B C

.155

−A−

−B−

−C−

2.5002.5002.5002.500

9.00

.25

O .260 .2504X

−B−

1.38

1.002.002.002.00

.25

−B−

−C−

.56

R .38 TYP

−A−

R .38 TYP

.56

O .260 .2504X l O .06 M A B C

.25

.75 1.00

.88

1.00 STK

.12 STK

.38

.62

O .252X

DOOR GUIDE ANGLE

DETAIL 64−A

SCALE: 2/1

1.06 1.97 1.97 1.97 1.97

10.00

DIN RAIL

DETAIL 62−A

SCALE: 1/1

65666768697072 71

72 71 70 69 68 67 66 65

DEPARTMENT OF THE NAVY

R E

ISSUED MASS (WEIGHT) SHEETSCALE:

F 53711

REVDRAWING NO.ESWBSCAGE CODESIZE

DRAWN

S H

E E

T D

R A

G N

CADD FILE NAME 593

ARLINGTON, VA 22242−5160

NAVAL SEA SYSTEMS COMMAND

8729152 Rev −

8729152 −

8729152

DETAIL 71−D

HINGE BAR GASKET

DETAIL 71−B

HOLD DOWN BAR GASKET

DETAIL 71−E

DISPLAY UNIT LENS

SCALE: 3/4

.250

.375

1.375

.375

.3752.5002.5002.5002.500

10.75

6.75

.25 STK

−A−

−B−

−C−

O .166

.15616X l O .018 M A B C

12.00

1.00

.06 STKO .260

.2506X 18

.06 STK

1.25

12.25 O .260

.2505X 17

.50

.382.252.252.252.252.25

1.00

.502.812.812.812.81

DETAIL 69−E

SCALE: 4/1

.219 .219

.1902X

.1302X

O .186 .180 l O .008 M A B C

2X R

O 1.75 1.72

O 1.12 1.09

.06 STK

DETAIL 70−A

SCALE: 1/1

MOTOR OVERLOAD

ALARM GASKET

DETAIL 66−E

BOTTOM RETAINER

SCALE: 1/1

DETAIL 66−D

TOP RETAINER

SCALE: 1/1

8.897

7.803

7.221

2.064

1.340

10.645

.500 5.500 5.500

12.00 .26

.75 STK

.437

.585

REMOVE

MEMBRANE

SEE DETAIL 69−E

O .291

.2813X l O .015 M A B C12

−C−

−B−

−A−

1.310 4.690 4.690 .437

.585

.764

1.858

2.512

3.059

3.606

4.779

9.936

10.690

12.00

.75 STK

.26

−A−

−B−

−C−

SEE DETAIL 69−E2X REMOVE

MEMBRANE

l O .015 M A B C

O .291 .2813X

DETAIL 67−A

BASEPLATE

SCALE: 1/1

1.967

2.115

2.620

.547 .654

1.094.5471.1731.2213.9361.772

3.00

6.00

4.690 4.690

3.230 3.230 3.230 3.230

.582 .654

1.0941.0941.2213.936.724

5.500 6.460

7.00

14.00

6X .250−20UNC−2B

15X .164−32UNC−2B

l .015 M A B T C T l .008 M A B T C T l .015 M A B T C T

O .34312X s O.665−.675 X 82v.25 STK

−C−

−B−

−A−

SCALE: 3/4

.12 STK

l O .06 M A B C

−C− −A−

−B− l O .06 M A B C

−B−

−C− −A−

DETAIL 71−A

SCALE: 1/1

HOUR METER GASKET

120°3X O 2.44

O .137 .1273X

O 2.15

2.65

.06 STK

l O .06 M A B T

−B−

−A−

REF

FILE NAME

8729153 Rev −

NO.

DRAWING TITLE

REFERENCE DRAWINGS

PREPARED

CHECKED

HD ENGR

PROJ ENGR

GR DEP DIR

NAVY APPROVAL

APPD FOR COMNAVSEA

TOLERANCE

OTHERWISE NOTED

±.25

DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED

DECIMALS

3 PL

UNLESS

OTHERWISE NOTED

DIMENSION

UNDER 6"

6" TO 24"

ANGULAR

24" & OVER

± 0° 30'

MACHINED

2 PL

±.02

±.03

±.06

±.005

±.010

±.015

WELDMENT

DIMENSION

24" & OVER

UNDER 24"

ANGULAR

UNLESS

±.12

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL PRACTICE

UNLESS OTHERWISE

INDICATED ON DRAWING.

UNLESS OTHERWISE

NOTED, DIMENSIONS

ARE IN INCHES.

PREP ACTIVITY CAGE CODE

LEIDOS 1N0X4

CONTRACT NO. DIV DIR

BR HD

APPROVED

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY WASHINGTON, D.C. 20362-5101

SHEET 1 OF 9

REVISION

STATUS

OF SHEETS

8729153

DESCRIPTION

CAGE CODE

LARGE PULPER MOD 1

ELECTRICAL ENCLOSURE

MASS (WEIGHT) 175 LB.

53711

DATE

LTR

SIGNATURE

ZONE

SCALE: -

SIZE

DRAWING NO.

CONVERSION

REVISION

ESWBS

DATE

REV

D R

A W

N O

H E

E T1

8729153 R

E V−

PARTS LIST CONTINUED ON SHEET 2

9 8

APPROVED FOR PUBLIC

IS UNLIMITED.

RELEASE; DISTRIBUTION

1 39 01121 MICRO 850 EXPANSION MODULE, 4 POINT, ANALOG INPUT

ALLEN BRADLEY P/N

2085−IF4 AI1

1 38 01121 MICRO 850 EXPANSION MODULE, 8 POINT, DISCRETE

INPUTS, 120 VAC

ALLEN BRADLEY P/N

2085−IA8

1 37 01121 MICRO 850 PLC BASE, 14 INPUTS, 10 OUTPUTS, 120 VAC

INPUTS, RELAY OUTPUTS

ALLEN BRADLEY P/N

2080−LC50−24AWB PLC, I0, Q0

1 36 01121 MICRO 850 POWER SUPPLY, 120−240 VAC INPUT, 24 VDC, 1.6

AMP OUTPUT

ALLEN BRADLEY P/N

2080−PS−120−240VAC PS

9 35 74545 LOCKING NUT, 3/4 NPT

NON−

METALLIC COML

HUBELL P/N

31622007

9 34 74545 SEALING WASHER, 3/4 NPT, WITH O−RING SST/

NEOPRENE

COML HUBELL P/N

20509002

1 33 74545 STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.750−.880 CABLE RANGE NYLON COML HUBELL P/N

SHC2038CR

2 32 74545 STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.625−.750 CABLE RANGE NYLON COML HUBELL P/N

SHC2037CR

6 31 74545

STUFFING TUBE WITH BUSHING, LIQUIDTIGHT, 3/4 NPT,

.375−.500 CABLE RANGE NYLON COML

HUBELL P/N

SHC2035CR

1 30 01121 LABEL PLATE, POWER ON EXISTING

1 29 01121 LABEL PLATE, EMERGENCY STOP EXISTING

1 28 01121 LABEL PLATE, ALARM ACKNOWLEDGE EXISTING

1 27 01121 LABEL PLATE, TIMED START EXISTING

1 26 01121 LABEL PLATE, TIMED STOP EXISTING

1 25 01121 INDICATOR, WHITE, 110 VAC EXISTING DS1

1 24 27192 PUSHBUTTON, EMERGENCY STOP,RED ENGRAVED JUMBO

MUSHROOM HEAD, 2 N.C. PUSH−PULL

EXISTING PB1

1 23 01121 PUSHBUTTON, BLACK, 1 N.O., MOMENTARY FLUSH HEAD EXISTING PB5

1 22 01121 PUSHBUTTON, GREEN, 2 N.O., MOMENTARY FLUSH HEAD EXISTING PB3

1 21 01121 PUSHBUTTON, RED, 1 N.O., MOMENTARY EXTENDED HEAD EXISTING PB4

1 20 28292 HOUR METER, 120 VAC, 60 HZ REDINGTON P/N

720−0004

ETM

1 19 46206 ALARM, 4500 HZ, 120 VAC, 80 dB EXISTING H1

1 18

GASKET, HINGE BAR, CLOSED CELL FOAM, TEMP −103 TO

347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

1" X 12" X 1/16" SHEET

1 17 GASKET, HOLD DOWN BAR, CLOSED CELL FOAM, TEMP −103

TO 347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

1−1/4" X 12−1/4" X 1/16"

SHEET

1 16 GASKET, HOUR METER, CLOSED CELL FOAM, TEMP −103 TO

347° F (MIM), COMPRESSION DEFLECTION 9 TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

Ø2−3/4" X 1/16" SHEET

1 15

GASKET, MOTOR OVERLOAD ALARM, CLOSED CELL FOAM,

TEMP −103 TO 347° F (MIM), COMPRESSION DEFLECTION 9

TO 13 PSI

SILICON

SPONGE

RUBBER

ASTM D1056

TYPE 2, CLASS D

GRADE 3

Ø1−3/4" X 1/16" SHEET

1 14 LENS, DISPLAY UNIT, MAR RESISTANT POLYCARBON

ATE COML SHEET 1/4"

1 13 RETAINER, BOTTOM, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 ANGLE 3/4" X 1/8"

1 12 RETAINER, TOP, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 ANGLE 3/4" X 1/8"

1 11 BASEPLATE, MICRO 850 HOLD DOWN BRACKET SST 304 ASTM A240 OR A276 FLAT 1/4" X 6"

1 10 BAR, HOLD DOWN SST 304 ASTM A240 OR A276 EXISTING

1 9 BAR HINGE SST 304 ASTM A240 OR A276 EXISTING

1 8 39428 HINGE, CONTINUOUS (1.06 OPEN WIDTH X .06 THK X 12.00

LG, .12 PIN DIA)

SST 18−8 COML EXISTING

1 7 COVER, DISPLAY UNIT SST 304 ASTM A240 EXISTING − MODIFY PER

DETAIL 58−A

1 6 PANEL, 21" SQUARE X 3/8" ALUMINUM

6061−T6/T651 ASTM B209 EXISTING − MODIFY PER

DETAIL 53−A

1 5 DOOR STIFFENER, TOP, (19" X…

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