N00173-21-R-RJ01 Posted 3.1.21.pdf

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Space Electronic Systems Prototype Development Federal contract opportunity
Solicitation number
N00173-21-R-RJ01
Issued by
Department of the Navy Secretary of the Navy Office of Naval Research

About this file

This request for proposal solicits research and prototype development services for spacecraft electronics and airborne electronic systems. The Naval Research Lab seeks a contractor to support concept development through operational demonstration and transition of systems and subexperiments. Tasks may include management, planning, design, development, testing, operations, demonstration, data processing, and logistics. Complex fabrication, assembly and manufacturing are required. Offerors must submit responses by 3:00PM on April 14, 2021 to Richard Waterstreet. Classified information should not be included.

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A3 Past Performance Questionnaire_Editable.pdf PDF
N00173-21-R-RJ01 - Amendment 0001.docx DOCX document
N00173-21-R-RJ01 - Amendment 0001 Conformed Copy.docx DOCX document
N00173-21-R-RJ01 - Bidders Questions Respones_3.18.21.pdf PDF
A1 DD254.pdf PDF
A7 Small Business Subcontracting Plan Template.docx DOCX document
A3 Past Performance Questionaire.docx DOCX document
A5 Small Business Participation Commitment Document.docx DOCX document
A4 Cost Proposal Template Workbook.xlsx XLSX spreadsheet
Exhibit A CDRLs.pdf PDF
A6 Requirements for Onsite Contractors.pdf PDF
A2 Personnel Qualifications.docx DOCX document
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CODE

(Hour)

PAGE(S)

until 03:00 PM local time 14 Apr 2021

X

A X B X C X D

E X X

G F 67 - 85

86 - 106 X H 107 - 119 richard.waterstreet@nrl.navy.mil

RATING PAGE OF PAGES

7. ISSUED BY

(Date)

IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.

Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)

Prescribed by GSA FAR (48 CFR) 53.214(c)

DO-C9 1 119

(If other than Item 7)

15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO

AND

ADDRESS SIGN OFFER (Type or print)

OF

OFFEROR

AMENDMENT NO. DATE

15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS

IS DIFFERENT FROM ABOVE - ENTER

SUCH ADDRESS IN SCHEDULE.

18. OFFER DATE

1. THIS CONTRACT IS A RATED ORDER

UNDER DPAS (15 CFR 700)

2. CONTRACT NO.

N00173 8. ADDRESS OFFER TO

See Item 7

9. Sealed offers in original and 1 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in

CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and

ELECTRONIC ONLY

conditions contained in this solicitation.

10. FOR INFORMATION

CALL:

A. NAME (NO COLLECT CALLS)

RICHARD I WATERSTREET (202)767-3739

11. TABLE OF CONTENTS

SOLICITATION/ CONTRACT FORM

SUPPLIES OR SERVICES AND PRICES/ COSTS

2 - 9

X I CONTRACT CLAUSES

DESCRIPTION/ SPECS./ WORK STATEMENT X

PACKAGING AND MARKING

10 - 25

J LIST OF ATTACHMENTS

INSPECTION AND ACCEPTANCE

DELIVERIES OR PERFORMANCE

28 - 31 X K

REPRESENTATIONS, CERTIFICATIONS AND

OTHER STATEMENTS OF OFFERORS

CONTRACT ADMINISTRATION DATA 32 - 38 X

SPECIAL CONTRACT REQUIREMENTS

OFFER (Must be fully completed by offeror) 39 - 43 X M

L INSTRS., CONDS., AND NOTICES TO OFFERORS

EVALUATION FACTORS FOR AWARD

NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.

is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.

13. DISCOUNT FOR PROMPT PAYMENT

(See Section I, Clause No. 52.232-8)

14. ACKNOWLEDGMENT OF AMENDMENTS

(The offeror acknowledges receipt of amendments

AMENDMENT NO. DATE

to the SOLICITATION for offerors and related documents numbered and dated):

FACILITY

12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period

SOLICITATION, OFFER AND AWARD

X

(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)

PART I - THE SCHEDULE

26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE

EMAIL:TEL: (Signature of Contracting Officer)

CODE CODE

B. TELEPHONE (Include area code) C. E-MAIL ADDRESS

AWARD (To be completed by Government)

19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION

22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:

10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)

23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM

24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE

PART IV - REPRESENTATIONS AND INSTRUCTIONS

PART III - LIST OF DOCUMENTS, EXHIBITS AND OTHER ATTACHMENTS

44 - 65

PART II - CONTRACT CLAUSES

NAVAL RESEARCH LABORATORY

4555 OVERLOOK AVE SW

WASHINGTON DC 20375

FAX:

TEL:

FAX:

TEL:

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

SOLICITATION

6. REQUISITION/PURCHASE NO.

82-4010-20

5. DATE ISSUED

01 Mar 2021

4. TYPE OF SOLICITATION

SEALED BID (IFB)

NEGOTIATED (RFP)

[ X ]

3. SOLICITATION NO.

N0017321RRJ01

Section B - Supplies or Services and Prices

B-1 For any item procured under CLIN 0002, 0003, 1002, 1003, 2002, 2003, 3002, 3003, 4002 and 4003 that exceeds a unit price and/or total price of $100,000, the Contractor shall notify the COR, and at a minimum, provide the vendor quote with this notification. However at the PCO’s discretion, further supporting information may be requested as necessary to determine a fair and reasonable price was reached by the Contractor.

B-2 For any item procured under CLIN 0002, 1002, 2002, 3002 and 4002 that exceeds a unit price and/or total price of $2,000,000, the Contractor shall notify the PCO and COR and provide the PCO with the certified cost or pricing data in accordance with FAR 15.403-4.

B-3 The Contractor shall propose the following values for the CLINs identified below. The Government has identified these values to be the most likely cost to potentially be incurred during contract performance.

CLIN Value:

CLIN 0002 $10,000,000.00

CLIN 1002 $10,000,000.00

CLIN 2002 $10,000,000.00

CLIN 3002 $10,000,000.00

CLIN 4002 $10,000,000.00

B-4 The Contractor shall propose the following values for the CLINs identified below. The Government has identified these values to be the most likely cost to potentially be incurred during contract performance.

CLIN Value:

CLIN 0004 $200,000.00

CLIN 1004 $200,000.00

CLIN 2004 $200,000.00

CLIN 3004 $200,000.00

CLIN 4004 $200,000.00

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

0001 Lot R&D Services CLIN

CPFF

IAW SOW 3.1 through 3.5.6.

Further direction may be provided via TDM IAW Note G-5 *Offeror to propose 106,256 labor hours* FOB: Destination

PURCHASE REQUEST NUMBER: 101010101

PSC CD: AR13

ESTIMATED COST

FIXED FEE

TOTAL EST COST + FEE

0002 Lot Material

COST

Material in Support of CLIN 0001 COST Only FOB: Destination

0003 Lot Other Direct Costs (ODC)

COST

ODC's in support of CLIN 0001 COST Only FOB: Destination

0004 Lot Travel

COST

Travel in support of CLIN 0001 COST Only FOB: Destination

0005 Lot Data

CPFF

CONTRACT DATA REQUIREMENTS LIST (CDRLS)

Data in accordance with Exhibit A (DD Form 1423)

NOT SEPERATELY PRICED

FOB: Destination

1001 Lot OPTION R&D Services CLIN

CPFF

IAW SOW 3.1 through 3.5.6.

Further direction may be provided via TDM IAW Note G-5 *Offeror to propose 106,256 labor hours* FOB: Destination

1002 Lot OPTION Material

COST

Material in Support of CLIN 0001 COST Only

1003 Lot OPTION Other Direct Costs (ODC)

COST

ODC's in support of CLIN 1001 COST Only FOB: Destination

1004 Lot OPTION Travel

COST

Travel in support of CLIN 1001 COST Only FOB: Destination

2001 Lot OPTION R&D Services CLIN

CPFF

IAW SOW 3.1 through 3.5.6.

Further direction may be provided via TDM IAW Note G-5 *Offeror to propose 106,256 labor hours* FOB: Destination

2002 Lot OPTION Material

COST

Material in Support of CLIN 0001 COST Only

2003 Lot OPTION Other Direct Costs (ODC)

COST

ODC's in support of CLIN 2001 COST Only FOB: Destination

2004 Lot OPTION Travel

COST

Travel in support of CLIN 2001 COST Only FOB: Destination

3001 Lot OPTION R&D Services CLIN

CPFF

IAW SOW 3.1 through 3.5.6.

Further direction may be provided via TDM IAW Note G-5 *Offeror to propose 106,256 labor hours* FOB: Destination

3002 Lot OPTION Material

COST

Material in Support of CLIN 0001 COST Only

3003 Lot OPTION Other Direct Costs (ODC)

COST

ODC's in support of CLIN 3001 COST Only FOB: Destination

3004 Lot OPTION Travel

COST

Travel in support of CLIN 3001 COST Only FOB: Destination

4001 Lot OPTION R&D Services CLIN

CPFF

IAW SOW 3.1 through 3.5.6.

Further direction may be provided via TDM IAW Note G-5 *Offeror to propose 106,256 labor hours* FOB: Destination

4002 Lot OPTION Material

COST

Material in Support of CLIN 0001 COST Only

4003 Lot OPTION Other Direct Costs (ODC)

COST

ODC's in support of CLIN 4001 COST Only FOB: Destination

4004 Lot OPTION Travel

COST

Travel in support of CLIN 4001 COST Only FOB: Destination

Section C - Descriptions and Specifications

STATEMENT OF WORK

Statement of Work (SOW) Space Electronic Systems Prototype Development

1 Introduction. 29 2 Applicable Documents 29 3 Requirements 31

3.1 Preliminary Planning, Analysis, and Design 31

3.2 Subsystem and Experiment Design, Fabrication, Assembly, and Test Efforts 36

3.3 Integrated Test Efforts 39

3.4 Launch Preparation and Activities, Mission Operations/Demonstrations Support 39

3.5 Special Requirements 41

Appendix A List of Acronyms 45

Space Electronic Systems Prototype Development - Statement of Work (SOW)

1 Introduction

This Statement of Work (SOW) establishes Contractor tasks related to space electronic systems prototype research and development for the Naval Research Laboratory (NRL) in Washington D.C.

1.1 Vision

To aid and support NRL and the Spacecraft Engineering Division (SED) in conceiving, developing, and demonstrating space and aerospace systems and technology to meet Navy, DoD, and National needs.

1.2 Background

A primary objective of the Navy’s space research and development program is to preserve and enhance a strong space technology base and provide expert capabilities in the development and acquisition of space systems. To that end, NRL conducts a wide range of space technology studies, as well as space research and development projects.

These research efforts entail multi-disciplinary approaches to discovering and applying new knowledge and technologies to design, build, and operation of space, aerospace and other terrestrial technology systems.

1.3 Scope

This SOW focuses on supporting NRL space and airborne projects where the results of said efforts are of interest to the Navy. The major thrust of this SOW is to aid NRL in the research and prototype development of spacecraft electronics and space/airborne electronic systems, to include experiment, mission, and space flight systems. This effort includes the concept development through operational demonstration, and transition of these systems and subsystems, as well as the support required for integration and operation of these electronics as part of the overall mission.

The Contractor will undertake a wide range of spacecraft research, analysis, prototype development, integration, test, operation, demonstration, data processing and documentation to include associated logistical, administrative, management and support activities. The range of that support will include management activities (including sub-contract management, procurement, and inventory control); preliminary planning, analysis and design; general systems engineering; integrated test efforts; and launch/mission operations support. The Contractor’s support to each assigned project may vary from any one to the full range of activities.

2 Applicable Documents Copies of Military and Federal specifications, standards, drawings, handbooks, and publications are available in the official DoD repository, the ASSIST database (see http://assist.daps.dla.mil/quicksearch/). Other documents should be obtained from the procuring activity or as directed by the contracting officer.

2.1 Government Documents and Standards

Number Title

DoD 5220.22-M National Industrial Security Program, Operating Manual

MIL-STD-1521 Technical Reviews and Audits for Systems, Equipments, and Computer Software

MIL-STD-1546 Parts, Materials, and Processes Control Program for Space and Launch Vehicles

MIL-STD-1547 Electronic Parts, Materials, and Processes for Space and Launch Vehicles

MIL-STD-31000 Technical Data Packages

MSFC-STD-3029 Guidelines for the Section of Metallic Materials for Stress Corrosion Cracking Resistance in Sodium Chloride Environments

NASA Reference Publication 1124

Outgassing Data for Selecting Spacecraft Materials Online (available at http://outgassing.nasa.gov/)

NASA-STD-8739.1 Requirements, Conformal Coating and Staking of Printed Wiring Boards

Number Title

NASA-STD-8739.4 Requirements, Cabling and Crimping

NASA-STD-8739.5 Fiber Optic Terminations, Cable Assemblies, and Installation

NASA/GSFC S-311-M-

Destructive Physical Analysis (DPA)

NASA/GSFC EEE-INST-

002A (April 2008, w/Addendum 1)

Instructions for EEE Parts Selection, Screening, Qualification, and Derating

SECNAV M-5200.45 Department of the Navy General Equipment Accountability and Management Procedures Manual

SMC-S-016 Test Requirements for Launch, Upper-Stage and Space Vehicles

2.2 Non-government standards and other publications

Number Title

ANSI/ESD S20.20-1999 Standard for the Development of an ESD Control Program

IPC J-STD-001FS Joint Industry Standard, Space Applications Electronic Hardware Addendum to Requirements for Soldered Electrical and Electronic Assemblies

IPC-2221 Generic Standard on Printed Board Design

IPC-2222 Sectional Design Standard for Rigid Organic Printed Boards

IPC-2223 Sectional Design Standard for Flexible Printed Boards

IPC-6011 Generic Performance Specification for Printed Boards

IPC-6012 Qualification and Performance Specification for Rigid Printed Boards

IPC-6013 Qualification and Performance Specification for Flexible Printed Boards

IPC-A-600 Acceptability Printed Boards

IPC-A-610 Acceptance of Electronic Assemblies

ASTM E595-93 Standard Test Method for Total Mass Loss and Collected Volatile Condensable Materials from Outgassing in a Vacuum Environment

GEIA-STD-0005-1

Performance Standard for Aerospace and High Performance Electronic Systems Containing Lead-free Solder

GEIA-STD-0005-2 Standard for Mitigating the Effects of Tin Whiskers in Aerospace and High Performance Electronic Systems

SAE AS6174 Counterfeit Material; Assuring Acquisition of Authentic and Conforming Material

3 Requirements

3.1 PRELIMINARY PLANNING, ANALYSIS, AND DESIGN

3.1.1 Literature Research, Industry Surveys, Fact Finding

3.1.1.1 The Contractor shall investigate/review available pertinent research documentation and publications on topics related to the programs being researched through sources such as trade publications and journals; military standards and specifications; industrial business and academic publications; and other pertinent documents and literature. [CDRL A002]

3.1.1.2 The Contractor shall conduct industry surveys (verbal and/or written) and if required, visit the appropriate organizations, businesses, universities, national laboratories, government agencies, etc. to gather necessary information. [CDRL A002]

3.1.1.3 The Contractor shall conduct fact-finding efforts. This may include the formation of committees made up of participants from pertinent organizations, businesses, universities, national laboratories, and government agencies. The Contractor shall organize, host, coordinate, conduct, and document colloquia and/or other meetings formed to achieve fact-finding goals. [CDRL A002]

3.1.1.4 The Contractor shall report the results of all literature searches, industry surveys, and fact findings.

3.1.2 Concept Development

3.1.2.1 The Contractor shall generate system concepts and report results in presentation-style with viewgraphs or white-paper reports, as applicable. [CDRL A002] The Contractor shall specify the system concept in terms consisting at a minimum of the following attributes and parameters:

A brief historical background of similar systems that have been developed, if any.

The expected performance of the system. The parameters of the performance will vary dramatically depending on the project. For example, a sensing system will include parameters such as sensing threshold, accuracy, direction, magnitude, phase, interference rejection, data storage, etc. A transfer vehicle system will include parameters such as payload size and weight, delta-V, pointing and navigation accuracy, vibration, shock and acoustic levels, etc.

A cost analysis of the system. This analysis will show the funding needed versus time for each project, and discuss risk factors to convey the expected accuracy of the cost.

A proposed schedule of the research, development and operational activities, scheduling the project in phases. The required format for scheduling will be conveyed by the contracting officer’s representative (COR) and may include methods such as GANTT or PERT or other commonly-used methods in the spacecraft industry. A risk assessment should convey the expected accuracy/attainability of the schedule.

3.1.2.2 The Contractor shall analyze and document the research advancement and/or operational utility of the system under consideration. This analysis shall be based upon both known and projected needs and shall compare and contrast the potential of the system under consideration with existing systems.

3.1.3 Modeling and Simulation

3.1.3.1 The Contractor shall study, analyze, model, and simulate spacecraft and related processes, interfaces, devises/components, and other technologies, such as launch, space flight, missions, and subsystem operation. The Contractor shall relate the theoretical models and simulations to known or projected devices and processes. This effort may require a variety of mathematical and computational approaches and inquiries. [CDRL A002]

3.1.4 Design / Development Planning

3.1.4.1 The Contractor shall plan the design and development of NRL spacecraft projects, considering both the scientific and technological aspects of the project. The Contractor shall identify all of the activities for the design and development. The Contractor shall assess the difficulty of the various tasks; identify any special equipment, personnel or services required;

and, specify and plan all levels of testing from the individual technology/subsystem levels to integration testing of the system as a whole. [CDRL A002]

3.1.5 Cost and Schedule Planning

3.1.5.1 The Contractor shall conduct cost planning and develop a detailed cost estimate for each project. The Contractor shall present the cost by discipline areas and/or project phases (that is, in terms of various logical stages, such as preliminary research and design efforts;

development and breadboarding; fabrication, integration and test). [CDRL A002]

3.1.5.2 The Contractor shall provide a notional schedule planning for each project. The schedule planning shall be all-inclusive and incorporate all project activity, including research, design, development, test, operation, demonstration, management, and logistical and support activities. The Contractor shall develop detailed schedules that clearly show interrelationships and dependencies. The Contractor shall highlight the critical path and show slack-time segments. [CDRL A002]

3.1.6 Facilities and Logistics

3.1.6.1 The Contractor shall analyze and plan for any special facilities requirements and/or special logistics requirements for any given project. Special facilities requirements may be of sufficient criticality that they must be studied and/or planned-out early in the project, even prior to the design, development, and planning phases. Special facilities requirements [CDRL A007] may include thermal vacuum or anechoic chambers; hazardous materials handling or processing; airborne systems and vehicles; and environmental simulation areas. Special logistics may include (but not be limited to) communication and surveillance; special handling or transportation; special safety or security needs.

3.1.7 Safety Modeling Assessment

3.1.7.1 The Contractor shall perform safety modeling and risk assessment for NRL spacecraft projects. The Contractor shall diligently research the statutory and regulatory requirements applicable to the project. The Contractor shall coordinate with the COR prior to making contact with agencies outside of NRL. The Contractor shall immediately notify the COR of any problems or noncompliance issues that are encountered. [CDRL A002]

3.1.8 Reliability and Quality Assurance Assessment

3.1.8.1 The Contractor shall implement and/or maintain a Quality Assurance Performance Program for each project based on the quality level specified for each project. The Contractor shall review and report on the required levels of system, subsystem or component redundancy and fault tolerances. Further, the Contractor shall ensure that the assessment techniques and procedures are aligned with those baselines and techniques approved by the COR. The Contractor shall highlight those areas (if any) that affect the ultimate system reliability figure, and recommend system and subsystem improvements contributing to overall reliability. [CDRL A002]

3.1.9 Security Assessment

3.1.9.1 The Contractor shall perform a security assessment covering all aspects of each tasked project. The assessment shall cover treatment, storage, use, and transmission of classified data and materials, COMSEC equipment, personnel clearances, operational procedures, and other pertinent security matters. [CDRL A002]

3.1.10 Mission Requirements

3.1.10.1The Contractor shall develop mission requirements and compose a system Mission Requirements Document (MRD) for each space system development. [CDRL A007] This shall be accomplished with input from the COR and other designated scientists and engineers. The MRD is a document of great importance to the project. It provides the documented basis, goals, functionality, and approach for all scientific and technological aspects of the project. The MRD is a “living” document, which shall be updated throughout the project’s life.

3.1.10.2 The Contractor shall, at a minimum, include in the MRD the following topics:

background, general concept; scientific and engineering goals; approaches to system implementation; required functionality; inter-system operability (i.e. operation of this system with other systems, facilities, and environments); candidate mission scenarios; calibration disciplines including system concepts, required accuracies, frequencies and documentation;

mission operation and demonstration concepts; and, data processing requirements and documentation and distribution concepts.

3.1.11 System Requirements

3.1.11.1The Contractor shall develop system requirements and compose a System Requirements Document (SRD) for each space system development [CDRL A007]. The SRD is the principal engineering and design specification of the project. The SRD is derived from the MRD and is the basis for lower level engineering and design specification. The SRD is a “living” document, which shall be updated throughout the project life.

3.1.11.2 The Contractor shall, at a minimum, include in the SRD the following topics: operational concept; major system interfaces such as power, telemetry, command, attitude control, propulsion, thermal, and mechanical; specific, top-level specifications for each subsystem; system-wide design requirements including mission performance, safety and reliability; test philosophy and requirements; and, system requirements for operation and demonstration.

3.1.12 Interface Control and Engineering

3.1.12.1 The Contractor shall develop interface requirements and compose Interface Control Documents (ICDs) [CDRL A007]. This shall be accomplished through periodic coordination with the COR and other engineers, scientists, and managers designated by the COR. The ICD will specify and control the precise interface characteristics and functionality of items to each other. These items may include, but not be limited to, devices, components, sub-assemblies, electronic black boxes, subsystem experiments, payloads, integrated systems, vehicles, ground stations, and a variety of other facilities, systems and functional entities.

3.1.12.2 The Contractor shall utilize the appropriate standards and guidelines when addressing interface compatibility and inter-operability with regard to all functional discipline elements including electrical power, telemetry, command, mechanical, thermal, experimental, payload, etc.

3.1.12.3 The Contractor shall perform systems engineering with respect to internal interfaces for the research, design, development, operations, and demonstration activities of any given project. For example, if the entity being developed is a spacecraft system, then internal functions would include all subsystem interfaces, functions, operations, and performance criteria within the spacecraft proper. It would also take into consideration such matters as internal power parameters/constraints, EMI, etc.

3.1.12.4 The Contractor shall perform systems engineering with respect to external interfaces for the research design, development, operations, and demonstration activities of any given project. For example, interfaces external to a spacecraft host system would include interconnections, interactions, and operations relating to ground test systems and test sets;

environmental test facilities; aerospace ground (electrical and mechanical) equipment;

transportation containment and vehicles; launch site test systems; launch vehicle; payload attach fittings; upper stages, RF communication, or other pertinent systems or components.

3.1.12.5 The Contractor shall perform systems engineering with respect to mission interfaces and parameters relating to the research, design, development, operations, and demonstration activities of any given project. This systems engineering effort is applied to the interface, interactions, operations, and parameters of the host system when in-situ experimentation, operation, and demonstration activities are being conducted. As an example, if the host entity (i.e. that which is being developed) is a spacecraft or airborne system, mission interface would include at least the space segment to ground segment and the space segment to other system segment. Mission parameters include, but are not limited to, lifetime, duty cycle, thermal and power operating regimes, and other pertinent parameters.

3.1.13 Subsystem / Experiment Specification

3.1.13.1 The Contractor shall compose a detailed Subsystem/Experiment Specification [CDRL A007]. This specification shall describe the function, technical performance, safety, reliability, qualification, acceptance, operational, and demonstration parameters for the complete subsystem/experiment. This document shall be the basis of the subsystem/experiment design, development, test, manufacturing, and operations. This document shall be a “living” document that is modified as required to reflect all changes in the parameters of the subsystem/experiment.

3.2 SUBSYSTEM AND EXPERIMENT DESIGN, FABRICATION, ASSEMBLY AND TEST EFFORTS

The Contractor shall undertake subsystem and/or project experiment tasking during project performance. This includes specific subject matter discipline areas, subsystems, components, or other aspects of any identified project. The government fully expects to provide direction to guide the contractor’s focus in specific areas to address a variety of technical efforts or issues that may arise.

3.2.1 Subsystem / Experiment Research, Analysis, and Modeling

3.2.1.1 The Contractor shall conduct subsystem/experiments research, analysis, and modeling for designated projects. The Contractor shall perform this task with respect to subsystems, experiments, payloads, and other functional areas of scientific, technological, and analytical endeavor. The effort may be applied to hardware, software, or theoretical/modeling. The Contractor shall conduct these efforts in a manner that will expedite a quick and efficient transition of subsystem/experiment research, analysis, and modeling efforts into useful technology experiments/projects. [CDRL A003]

3.2.2 Subsystem / Experiment Design, Experimentation, Breadboarding

3.2.2.1 The Contractor shall conduct detailed simulation, design, breadboarding, and testing for the designated project and subsystem. The Contractor shall carefully consider and adhere to the requirements of existing project documentation. [CDRL A003]

3.2.3 Subsystem / Experiment Facilities and Equipment

3.2.3.1 The Contractor shall provide any facilities and/or equipment for the purpose of subsystem/experiment simulation and testing. The facilities/equipment shall allow for general investigation, characterization, and performance in environment testing of part or all of the specified subsystems/experiments. The facilities/equipment may include thermal, vacuum, temperature, shock or vibration simulators; electromagnetic chambers, facilities and ranges; air-bearing and other zero-G simulators; magnetic balance facilities; wind tunnels;

air-fields/ranges; clean rooms; explosives handling facilities; rocket test equipment, facilities and ranges; powered and unpowered at-sea vehicles and facilities and other equipment, facilities, and ranges.

3.2.4 Subsystem / Experiment Integrated Brassboard Testing

3.2.4.1 The Contractor shall conduct subsystem/experiment brassboard testing to ensure functionality, interface compatibility and compatible operations among a variety of experiments, subsystems, and systems. The Contractor shall structure the testing regime to minimize interface problems at the system integration level where test costs are the highest.

[CDRL A003]

3.2.5 Subsystem / Experiment Manufacturing

3.2.5.1 The Contractor shall manufacture or acquire the prototype experiment components, subsystems or parts. This task entails activities such as conceptualization of mechanical designs for housings; determining layouts, configurations, arrangements, dimensions, and tolerances of components, instrumentation, and assemblies; preparing detailed illustrations, and drawings; developing and maintaining schematics, printed circuit board layouts, assembly, fabrication, and specification drawings for spaceflight instrumentation and vehicles; checking, reviewing, and managing the configuration and change control of design, engineering, fabrication, and assembly drawings; part/material description preparation;

vendor searches; solicitation for bids; review of subcontractor or vendor bids; parts engineering including Government - Industry Data Exchange Program (GIDEP) searches;

part/material procurement; part/material inspection, screening/up-screening, and lot testing;

destructive physical analysis (DPA) testing; SEM (scanning electron microscope) imaging;

software testing, simulation, validation and integration; a wide variety of detailed manufacturing and assembly activities including, but not limited to, in-process testing and inspection; participation in non-conformance activities and documentation. [CDRL A004]

3.2.5.2 The Contractor shall have the engineering capability to procure the necessary electronic components and printed circuit boards used in space and airborne systems.

Additionally, the Contractor shall have the capability to assemble and inspect printed circuit boards to spacecraft quality levels. The part types used in the space and airborne systems include quad flat packs, pin grid arrays, ball grid arrays, column grid arrays, surface mount components, as well as standard thru-hole devices. The Contractor shall have a qualified process to install column grid arrays on flight PWBs (specifically Microsemi/Actel CG624s and Xilinx CF1752s) at the time of proposal.

3.2.5.3 The Contractor shall maintain a bonded (i.e., limited, controlled access), humidity-controlled inventory of all procured and Government Furnished electronic components and printed circuit boards. Adequate storage space and inventory controls shall be available to completely segregate incoming and unverified parts, flight-certified parts, and nonconforming and/or non-flight parts.

3.2.6 Subsystem / Experiment Qualification / Protoflight / Acceptance Testing

3.2.6.1 The Contractor shall conduct qualification/protoflight/acceptance testing (per MIL- STD-1540) for selected subsystems and experiment components as specified by the COR.

The purpose of qualification/protoflight/acceptance testing is to provide reasonable substantiation that the item being tested 1) comprises parts and material of required quality,

2) has been manufactured and assembled without defects, and 3) will function properly, as intended, in the specified environment.

3.2.6.2 The Contractor shall plan the testing protocol to ensure that the test item(s) meet the applicable specifications approved by the Government. The Contractor shall provide the COR a detailed test procedure prior to initiation of test activities. [CDRL A005] The Contractor shall obtain COR approval prior to commencement of testing. The Contractor shall conduct the testing at an agreed-upon place and date, and accommodate surveillance by individuals assigned by the COR.

3.2.6.3 The Contractor shall test the item(s) in accordance with the test procedures and other system test and quality assurance documents that are specified. The Contractor shall ensure that quality assurance personnel will participate in the testing.

3.2.6.4 The Contractor shall compose a detailed test report that describes all aspects of test activities, highlights problem areas and concerns, and makes clear and specific recommendations on the Contractor’s judgment of the acceptability of the test results.

[CDRL A005]

3.2.7 Subsystem / Experiment / Peculiar Aerospace Ground Equipment (AGE) Development and Manufacturing

3.2.7.1 The Contractor shall acquire or develop and manufacture Aerospace Ground Equipment (AGE) for use with prototype flight and ground systems, subsystems, and experiments. The Contractor shall compose an operating manual for manufactured AGE.

[CDRL A006]

AGE may include: test fixtures and adapters; positioning, handling and lifting apparatus;

environmentally-controlled containers for storage or shipping; special transportation vehicles for equipment, materials and crew; instrumentation, tools, devices, equipment and systems;

power supplies, conditioners, regulators, and monitors; emergency back-up systems utilizing diesel, battery and other storage technologies; specialized technologies, equipment and systems for hardware material usage, handling, transportation and disposal; command and telemetry processing, handling and control equipment; a variety of computer and computational equipment, accessories and peripherals ranging from microprocessor modules and computer boards to integrated PC/workstation-based test systems; fuel handling, storage, control, and disposal apparatus, devices and equipment; standard instrumentation and process control equipment including power sources, voltmeters, scopes, frequency meters, spectrum analyzers, receivers, transmitters, signal generators, antennas and transmission components, wave guide, cable; and other standard tools and devices to facilitate manufacturing, test, operation, demonstration, and other checkouts.

3.3 INTEGRATED TEST EFFORTS

3.3.1 Systems Engineering Test Planning, Documentation, Execution and Reporting for Integrated

Tests

3.3.1.1 The Contractor shall carefully plan systems engineering testing to ensure that the test items(s) meet the applicable specifications and provide the COR a detailed test procedure prior to initiation of test activities. The Contractor shall review test plans and procedures with other individuals or organizations prior to test commencement. The Contractor shall conduct testing at an agreed-upon place and date and accommodate surveillance by individuals designated by the COR. [CDRL A005]

3.3.1.2 The Contractor shall test pertinent items in accordance with applicable test procedures, system test and quality assurance documents. The Contractor shall ensure the participation of quality assurance personnel in the testing.

3.3.1.3 The Contractor shall compose a detailed test report that describes all aspects of test activities, highlights problem areas and concerns and makes clear and specific recommendations on the Contractor’s judgment of the acceptability of test results. [CDRL A005]

3.3.2 Subsystem / Experiment Participation in Experimental Testing

3.3.2.1 The Contractor shall provide scientific, engineering and support personnel from the various subsystem/experiment discipline groups to support and participate in integrated testing. In many cases, these activities will require the usage of a variety of AGE (see Task 3.2.7) developed for a particular subsystem, experiment, or discipline areas.

3.4 LAUNCH PREPARATION, LAUNCH ACTIVITIES AND MISSION OPERATIONS /

DEMONSTRATIONS SUPPORT

3.4.1 Systems Engineering – Launch Site Planning and Activities

3.4.1.1 The Contractor shall plan and execute launch operations, as well as pre- and post-launch activities. The Contractor shall carefully study the pertinent requirements documents such as MRD, SRD, ICDs, launch site requirements documents, and other pertinent documentation. The Contractor shall compose drafts of launch site operation plans, test facility requirements documents, missile system safety plans, etc. at early stages of the project. In every case, the Contractor shall arrange (with concurrence of the COR) technical interchange meetings, approved by the COR, with launch site personnel. [CDRL A008]

3.4.1.2 The Contractor shall initiate and refine launch site planning during the course of the project. This planning will include the composition of detailed test procedures and must be approved by the COR prior to implementation. [CDRL A008]

3.4.1.3 The Contractor shall compose a summary of this effort. The report shall include the approach to the effort; assumptions; key points of progress, accomplishments, problems, or findings; recommendations, conclusions or final plans as appropriate and a reference section of all organizations contacted with a list of contact persons and their phone numbers. [CDRL A008]

3.4.2 Systems Engineering Support to Ground Stations Effort

3.4.2.1 The Contractor shall provide systems engineering support to ground station development activities. This includes support for the development and operation of existing ground station hardware and software.

3.4.2.2 The Contractor shall provide general scientific, engineering and other technical and logistical support for NRL ground station activities. The Contractor shall provide personnel, hardware, software, analytical tools, equipment, facilities, supplies, etc.

3.4.3 Systems Engineering Support to Mission Operations, Data Collection and Analysis, and Reporting

3.4.3.1 The Contractor shall provide systems engineering support to mission operation and demonstration efforts. This includes support for the development and maintenance of existing operations facilities.

3.4.3.2 The Contractor shall provide general scientific, engineering, and other technical and logistic support to these activities. The Contractor shall provide personnel, hardware, software, analytical tools, equipment, facilities, supplies or other elements needed to facilitate and/or assist in mission operations, experiments or demonstrations, data collection and analysis, and reporting efforts.

3.4.4 Launch Services

3.4.4.1 The Contractor shall procure launch services that meet the mission’s requirements (whether as a dedicated launch or as a rideshare). Services may include but not be limited to payload integration support and flight safety certification.

3.4.5 Subsystem / Experiment Planning and Activities

3.4.5.1 The Contractor shall provide planning, documenting and general conduct of efforts by subsystem, experiment, or functional discipline personnel in the various aspects of launch site activities.

3.4.5.2 The Contractor shall provide the scientific engineering and other technical and logistic support for these activities. The Contractor shall provide planning and scheduling expertise, as well as engineering support. The Contractor shall provide personnel, hardware, software, analytical tools, equipment, facilities, supplies, and other pertinent resources to facilitate and/or assist in this effort.

3.4.6 Subsystem / Experiment Support to Mission Operations, Data Analysis, and Reporting

3.4.6.1 The Contractor shall provide subsystem/experiment and other discipline personnel to support engineering efforts for existing or on-going operations, data analysis and demonstrations.

3.4.6.2 The Contractor shall provide general scientific, engineering, and other technical and logistic support for these activities. The Contractor shall provide personnel, hardware, software, analytical tools, equipment, facilities, supplies or other resources to facilitate and/or assist in the ground station effort.

3.5 SPECIAL REQUIREMENTS

3.5.1 Location of Work

3.5.1.1 The location for performance of any task or phase will be determined by a variety of factors including the locations of the mission or experiment site, of equipment, of facilities, and of ground stations. Primary work sites include NRL-DC, Blossom Point Tracking Facility, and Contractor/Subcontractor facilities. The Contractor shall have the responsibility of providing logistical and support activities, material, equipment, and facilities necessary to support, administer and coordinate the research, development and operations efforts. These include a wide variety of transportation, communication, storage, facility, inventory, security and other ancillary requirements. The Contractor’s assembly facilities shall be located within forty miles of the NRL, Washington DC, in order for inspection and review of work (either in progress or already completed).

3.5.2 Security Clearances

3.5.2.1 The following are required at the time of proposal submission:

Contractor personnel who require NRL base access or access to NRL unclassified material and/or unclassified systems shall possess a favorably completed DoD National Agency Check with Law and Credit (NACLC);

Contractor personnel who require access to Secret material must have, at a minimum, a favorably completed DoD National Agency Check with Law and Credit (NACLC) and final DoD granted Secret security clearance; and

Contractor personnel who require access to Top Secret/SCI material must have, at a minimum, a favorably completed DoD National Agency Check with Law and Credit (NACLC) and final DoD granted Top Secret security clearance with the eligibility of SCI.

3.5.2.2 For some tasks, the contractor will require access to SCI classified networks and access to US Gov’t SCIFs to meet the requirement of this contract. For those tasks, the contractor will require access to TS/SCI data in performance of this contract and possess a current security clearance at the TS/SCI level.

3.5.2.3 The Contractor shall ensure that all classified material is handled in accordance with the issued DD 254, the National Security Program Operating Manual (NISPOM) (DoD 5220.22M) and all NRL and applicable Security Program Guides/Directives.

3.5.2.4 Contractors issued a DoD interim secret security clearance may ONLY work on unclassified tasks as outlined in the SOW. Unclassified IA or IT positions are NOT authorized with a DoD issued interim secret clearance. Contract Facility Security Officers (FSOs), and/or NRL CORs, are required to report immediately to Code 1230 any derogatory information regarding a contractor holding an interim Secret clearance, either on- or off-site.

FSOs and NRL CORs shall also notify Code 1230 when a contractor’s interim or final clearance has been declined or revoked.

3.5.2.5 All contractors (including subcontractors) identified in the Statement of Work shall supplement their current security practices by requiring any personnel involved in executing the contract to complete Government-sponsored and administered Operations Security (OPSEC) training, OPSE-1301.

3.5.3 CDRLs

3.5.3.1 The Contractor shall report the results of its research as provided in this Statement of Work and in the Contract Data Requirements List (CDRL). Of particular importance are areas of uncertainty or unexpected difficulty (i.e. technical performance, cost, and schedule) the Contractor has identified. The Contractor shall report the technical results and status of its efforts under the contract via CDRL submittals and memoranda.

3.5.3.2 The Contractor’s Program Manager shall keep the COR informed through CDRL reports of the status of all contract efforts. The Contractor shall regularly report through the CDRLs on technical, management, and financial progress, including matters affecting technical performance, feasibility, reliability, cost growth and other financial issues and on schedule-related matters. The Contractor shall report and highlight concerns or problems as to these matters. The Contractor shall report the status of on-site labor. [CDRL A001] The Contractor shall deliver monthly cost reports detailing funding received by task and subtask (i.e. Task “n” may have multiple Subtasks), expenditures by task and subtask (including labor, material, subcontract costs, travel, etc.), as well as any outstanding commitments and/or obligations by task/subtask. [CDRL A010] The appropriate technical, risk and schedule status shall be included in a technical status report. [CDRL A013]

3.5.3.3 The Contractor shall deliver technical summaries and reports of surveys, studies, and fact-finding efforts. The Contractor shall report documents or information reviewed or referenced; organizations contacted, including organization name, address, and phone and personal contacts; a summary of the efforts undertaken; key progress, accomplishments, problems or finding of the efforts; and any recommendations, conclusions made and/or action items taken. [CDRL A009]

3.5.3.4 The Contractor shall submit the management plan, in draft form with proposal, and final form after contract award for approval by the COR. The Contractor shall also coordinate the start-up and phase-in of contract activities with the incumbent contractor in order to maintain the continuity of support being provided to NRL under a prior contract.

[CDRL A011]

3.5.4 Vendor/ Subcontract Procurement Activities

3.5.4.1 The Contractor shall execute and plan procurement activities so as to acquire supplies, materials, parts, devices, substance, equipment, subsystems, systems, software firmware, facilities, and services in a timely manner. The contract manager shall immediately contact the COR as to any actual or potential problems that may affect contract performance.

3.5.4.2 During the course of the contract, the Contractor shall acquire the necessary material, equipment, and supplies to complete the requirements of the NRL. The Contractor shall maintain status/inventory of the equipment as well as any other Government Furnished Equipment (GFE).

3.5.4.3 All Contractor or Subcontractor procurements of any information technology, photographic or telecommunication equipment (desktop computer, laptop computer, server, wireless/mobile hotspot, networking equipment, etc.) for government or dual use (government and contractor use) or any procurement of a value of $100,000 or greater shall have prior approval by the contracting officer’s representative.

3.5.4.4 The Contractor shall implement steps as defined below to minimize the risk of receiving counterfeit material. The Contractor:

Shall maximize availability of authentic, originally designed and/or qualified parts throughout the product's lifecycle, including management of parts obsolescence

Shall assess potential suppliers to minimize the risk of receiving counterfeit material Shall maintain a listing of approved suppliers with documented criteria for approval and removal of suppliers from the list Shall have purchasing procedures which require the selection of parts and material from original manufacturer or authorized suppliers whenever possible Shall require a certificate of compliance and supply chain traceability for all material purchases Shall use Government or industry services such as GIDEP and other commercially available services to identify part or supplier quality or authenticity problems Shall define minimum inspection and test requirements for material being procured from unauthorized suppliers, and shall ensure that in-house, third-party, and/or distributor inspection and test procedures and facilities comply with these requirements

Shall incorporate procurement clauses which plainly identify quality requirements and liability to all approved suppliers

Shall flow the requirements above to affected Subcontractors

SAE AS6174 contains information regarding the detection, avoidance, and mitigation of counterfeit material, and may be used as a reference document for meeting the above steps.

3.5.4.5 The COR shall be notified of the occurrence of a suspect or confirmed counterfeit part or material, and the actions taken to identify, contain, and impound all product from the lot. The contractor shall also contact the original manufacturer, and supplier if applicable.

The contractor shall initiate and submit an ALERT to the GIDEP within 60 days of knowledge of the counterfeit part or material. The contractor shall notify the appropriate parties to document the case for legal action, if required (NRL Inspector General).

3.5.4.6 Upon delivery of any major Contractor or Subcontractor-acquired accountable property to the Government, the Contractor shall provide documentation to the COR and division equipment control coordinator (ECC) so that the item can be recorded in NRL’s Asset Management System (AMS). [CDRL A014]

3.5.5 Safety

3.5.5.1 In view of the sometimes extraordinary safety requirements associated with the systems being developed under this contract, the Contractor shall accomplish all contact efforts in a manner that is safe for personnel and various equipment, material and facilities.

The Contractor shall accomplish this by making available the necessary safety-related personnel, equipment and facilities to plan, analyze, facilitate, coordinate, and control the safety aspects of all contract activities.

3.5.6 Software

3.5.6.1 The Contractor shall deliver to the government all computer programs/software, upgrades, algorithms, object, source and executable codes developed under this contract.

[CDRL A012]

Appendix A List of Acronyms

AGE Aerospace Ground Equipment AMS Asset Management System CDRL Contract Data Requirements List CLIN Contract Line Item Number COR Contracting Officer's Representative DoD Department of Defense DPA Destructive Physical Analysis ECC Equipment Control Coordinator ESD Electrostatic Discharge GFE Government Furnished Equipment GIDEP Government - Industry Data Exchange Program NRL Naval Research Laboratory PERT Program Evaluation Review Technique SCI Sensitive Compartmented Information SCIF Sensitive Compartmented Information Facility SEM Scanning Electron Microscope SOW Statement of Work

Section D - Packaging and Marking

D-1 PACKAGING AND MARKING

All unclassified data and deliverable contract line items shall be preserved, packaged, packed and marked and must conform to normal commercial packing standards to…

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