Monorail Drawings Only RFP Purpose.pdf

DROP STATION

THERMAL COAT

& PAINT BOOTH

PAINT &

STRIPPING

TAR SYSTEM

A-LINE WEST

INTERFACE

THERMAL ARC

GRIT BLASTER

TILT STATION

SPUR RAIL

OPTION

CURRENT TAR

SYSTEM

EQUIPMENT

HEAT TUNNEL

P

P

P

P

P

P

P P P

P

S/P

S/P

S/P

S/P

P

P

-POWERED SECTION

-SPINNER AND PUSH-OUT

P

P

E->W

OPT1

E->W OPT2

BOMB

REMOVAL

STATION

OPTION

RAIL DOOR

P P

P

P

PULL TEST

HOLDING SPUR

THERMAL ARC

RETURN LEG

W->E

SECTION

W->E

OPT2*

*OPTION REQUIRES SUBSTANTIAL ELECTRICAL REWORK IN THE WEST BAY.

OPTION 1:

PAINT/HOLD

LOOP

EAST TO WEST MONORAIL CONNECTION ALTERNATIVES:

PREFERRED: OPTION 1

SECONDARY: OPTION 2

PAINT BOOTH ALTERNATIVES:

PREFERENCE: BOTH OPTION 1 AND OPTION 2

SECONDARY: OPTION 1 ONLY

ADDITIONAL PREFERRED OPTIONS:

1) HANGER HOLDING RAILS FOR HANGER STORAGE

AND MORE EFFICIENT LINE PREPARATION.

2) BOMB REMOVAL STATION FOR SAFER AND MORE

EFFICIENT ASSET REMOVAL FROM THE LINE.

3) TAR MELT OUT LINE FOR ASPHALT REJECTS.

TAR MELT OUT OPTION

SANDING

BOOTH

PROFILE 2

PROFILE 1

P P

N

RAIL DOOR

WEST TO EAST

CONTINGENCY

PATH HANGER

RETURN RAIL

HANGER HOLDING

RAILS OPTION

UPGRADE THE EXISTING

HANGER HOLDING LOOP

TO MATCH THE LOAD

CAPACITY OF THE PRIMARY

SECTION OF MONORAIL.

B190 EAST

MONORAIL

PROCESS FLOW FOR

MODERNIZATION

NOTES:

1) THIS PROCESS FLOW IS NOT FINALIZED. FURTHER INPUT AND CHANGES WILL OCCUR.

2) DIFFERENT PATH OPTIONS ARE SHOWN IN THREE LOCATIONS AS DENOTED BY THE

DASHED LINES (TWO AT THE INTERFACES BETWEEN A-LINE EAST AND A-LINE WEST, ONE

IN THE PAINT CYCLE), AND THESE WILL BE RESOLVED BEFORE THE MONORAIL GOES TO

CONTRACT.

3) THE TAR STATION AS SHOWN HAS THE NEW STATIONS AND WALKING BEAM LIKE B175

AND B190 WEST. THIS OPTION HAS NOT BE FUNDED OR FULLY AGREED UPON AT THIS

STAGE. WE ARE IN THE PROCESS OF WORKING IT UP THE CHAIN FOR APPROVAL.

'E->W' DENOTES THE EAST TO WEST "DOWNHILL" POWERED INTERFACE SECTION.

'W->E' DENOTES THE WEST TO EAST "UPHILL" POWERED INTERFACE SECTION.

Legend:

COPY

DATE: 13 NOV 24

LOG# 6023

CONCEPT ONLY

NOT APPROVED

PROFILE 1 : BOMB CART TRACK ELEVATION CHANGE

~19"

~54"

~36"

MAIN FLOOR WORK PLATFORM

CART LANE BASE

BLDG. 190 EAST FLOOR LEVEL

BLDG. 190 WEST

FLOOR LEVEL

PROFILE 2 : EAST-WEST BUILDING ELEVATION CHANGE

APPROVAL SIGNATURES FILED

ELECTRONICALLY ON FORM MF

750-45

NOCRITICAL SAFETY ITEM:

DRAWING NO.

THIRD ANGLE PROJECTION

D

SIZE

NONE

REV.

MORGAN SENNETT

WEIGHT:

LBS 12/11/2024

MORGAN SENNETT

BLDG:

MCALESTER, OKLAHOMA

DEPARTMENT OF THE ARMY

MCALESTER ARMY AMMUNITION PLANT

DRAWN

DESIGNED

MCAAP APPROVAL:

SCALE: SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRAC 1/64 ANGLE 2°

2 PL .01 3PL .005

DIMENSIONS IN () ARE REFERENCE ONLY.

REMOVE BURRS AND SHARP EDGES DIE STAMP/ETCH

DRAWING NUMBER ON FINISHED PRODUCT.

USER SHALL ENSURE THAT THE DRAWING IS THE LATEST

REVISION AND THAT COPIES SHALL BE DESTROYED AFTER

INITIAL USE OR WHEN SUPERSEDED .

MATERIAL:

DATE:

A A

B B

C C

D D

DISTRIBUTION STATEMENT A.

Approved for public release; distribution is unlimited.

.05

5.50

2X .656 THRU

.755 THRU

4.25 2.13

R1.813

4.25

6.25

3.63

ITEM 6

5/8-11 UNC

TYP

7.63

5.38

A

A

13 2X

16 2X

SECTION A-A

.19

AT FINAL

ASSEMBLY

1.75

3.500

8.25

4.500

1.50 3.25

1.50

.624+ .000 .002

.748+ .000 .002

R.015

MIN. TOOL

RADIUS

KEY CHANNEL

3/16 WIDE

3/32 DEPTH

BEVEL EDGES

3/4-10 UNC

5/8-18 UNF

2.50

2.3 2.2 .13

.13

5.50

3.00

4.25 2.13

2X .656 THRU

2.1

.50 .75

1.377+ .000 .005

2.587

.688 THRU

1.813

.75 .63

.13 2.75

.21 1.11

1/4-28 UNF 1.00

.98

E

E

5.50

4.25 2.13

2X .656 THRU ALL

.75 THRU ALL

.63

1.00

1.11

2.484 2.587

.200

.600

R.015

R.015 F

SECTION E-E

.781.750

1.6245+ .0010 .0000

1.188

R.015

R.015

DETAIL F

SCALE 1 : 1

NOTES:

DRILL ITEMS 1 & 6 AND PIN CASTLE NUTS (ITEMS 15 & 16) AT FINAL ASSEMBLY.1.

LOAD TEST IAW TB 43-0142. WLL 2,100 LBS.2.

ITEMS 10 IS TO BE PRESS FIT INTO ITEM 5.3.

GREASE THRUST BEARING SO THAT THE BEARING CAVITY IS 1/3 TO 1/2 FULL.4.

HANGER ASSEMBLY

ITEM 1

ITEM 2

WELDMENT

ITEM 3 ITEM 4 ITEM 5

D

D

D

D

C

C

C

B

B

B

B

A

A

A

D

D

D

D

D

D

D

D C

D

D

E

E

D

F

F

REV. DESCRIPTION DATE REVISED BY APPROVED

A ADDED TOLERANCE TO ITEM #3, CHANGED DIM ON ITEM #4, CHANGED BEARING ON

ASSEMBLY 8/20/14 N/A JD

B CHANGED TO AS BUILT DIA. 10/21/15 TUCKER JD

C CHANGED THREADED SHAFT COLLARS AND SPROCKET AND GEAR 6/19/19 CALDWELL ANGELI

D REPLACE RADIAL BEARING (NO LONGER AVAILABLE). REPLACE THRUST BEARING. VARIOUS

DESIGN CHANGES TO MACHINED PARTS. CONVERT TO SOLID WORKS DRAWING. 9/12/19 DAY DUGAN

E BOM CHANGES 11/13/19 DAY DUGAN

F MATERIAL AND DESIGN CHANGES TO ITEMS 2 & 6 3/19/20 DAY ANGELI

16 5/8-11 UNC SLOTTED HEX NUT, GRADE 8 N/A PURCHASE 2

15 5/8-18 UNF SLOTTED HEX NUT, GRADE 8 N/A PURCHASE 1

14 MCMASTER PN: 6438K24; THREADED SHAFT COLLAR, 5/8-18 UNF N/A PURCHASE 1

13 5/8-11 UNC (THIN) HEX JAM NUT, GRADE 8 N/A PURCHASE 2

12 STEEL GREASE FITTING, STRAIGHT, 1/4-28 SAE-LT MALE, 35/64 OVERALL LENGTH N/A PURCHASE 1

11 3/16" KEY STOCK 1.50" PURCHASE 1

10 MCMASTER PN: 6384K770; SEALED BALL BEARING, #3028-2RS, 5/8" SHAFT DIA. N/A PURCHASE 1

SKF PN: 51207; (NO SUBSTITUTE) THRUST BALL BEARING, SINGLE DIRECTION,

2.4409 OD, 1.378 ID, .7087 HEIGHT, BASIC DYNAMIC LOAD RATING 7,891 LBF.,

BASIC STATIC LOAD RATING 16,523 LBF.

N/A PURCHASE 1

8 MCMASTER PN: 3274T44; 3/4-10 FORGED OVAL EYE NUT, WLL OF 10,600 LBS. N/A PURCHASE 1

7 MARTIN SPROCKET & GEAR BK62 3/4 - MOTION INDUSTRIES; V-BELT PULLEY - A,

4L, B, 5L BELT, 1 GROOVE, 5.2 PITCH DIA., 5.95 OD, .75 BORE, CAST IRON N/A PURCHASE 1

6 U-BOLT; AMERICAN SENTINEL PART NUMBER: UB358X614X58X358THR N/A 1040 STEEL 1

5 6.00 X 6.00 X 2.00 PLATE N/A 1040 STEEL 1

4 16 GAUGE SHEET 6.00 X 6.00 N/A ALUMINUM 1

3 2.75 DIA. RND. STK. 1.00" 1040 STEEL 1

2 WELDMENT N/A SEE CUT LIST 1

1 .75" DIA. RND. STK. 8.25" 1040 STEEL 1

ITEM

NO. DESCRIPTION LENGTH MATERIAL QTY.

2.3 16 GAUGE SHEET 3.00 X 3.00 6061 ALUMINUM 1

2.2 MCMASTER 9056K41 OR EQUAL: RND. TUBE 1/8" WALL, 3" O.D. 6061 ALUMINUM 1

2.1 6.00 X 6.00 X .25 SHEET 6061 ALUMINUM 1

2 WELDMENT SEE ABOVE 1

ITEM

NO. DESCRIPTION MATERIAL QTY.

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

DO NOT

SCALE FROM

DRAWING

WEIGHT:

MCAAP APPROVAL DATE

DIRECTOR DE (FINAL APPROVAL)

DESIGNED

DRAWN

AS SPECIFIED

AS SPECIFIED

FINISH

MATERIAL

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL 1/64

ANGULAR 2

TWO PLACE DECIMAL .01

THREE PLACE DECIMAL .005

REMOVE BURRS AND SHARP

EDGES

DIE STAMP DRAWING NUMBER

ON FINISHED PRODUCT

APPLICATION

USED ONNEXT ASSY

DEPARTMENT OF THE ARMY

MCALESTER ARMY AMMUNITION PLANT

MCALESTER, OKLAHOMA

DRAWING NO.

BLDG. NO.

AO

ENGRG DEE

CHECKED BYSAFETY

ALL COPIES OF THIS

DRAWING ARE TO

BE DESTROYED

AFTER INITIAL USE,

OR WHEN LATER

REVISIONS ARE

AVAILABLE.

USER SHALL CHECK

TO ENSURE THAT

COPIES OF THIS

DRAWING ARE THE

LATEST REVISION

PRIOR TO USE.

DRAWING USE:

COMPUTER GENERATED DRAWING SOFTWARE VERSION: SOLIDWORKS 2019

CPS

CPS

07/11/02 07/11/02

23 LBS. 175

HANGER

ASSEMBLY 2000

LB BOMBS

D

REASNOR

DLK

DAY

WATSON

F

D3035FORIGINAL

SIGNED

76.13

17.77

MARK 84 CART SETUP

B

A

54.39

MARK 82 CART SETUP

54.21

MARK 81 CART SETUP

1 2

A

1 A

B

ORIG

INAL S

IG

NED

A

NOTES:

APPLICABLE STANDARDS/SPECIFICATION:1.

ASME Y14.5-2009, DIMENSIONING AND TOLERANCING1.

ASME Y14.38-2007, ABBREVIATIONS AND ACRONYMS2.

THE MK 81 AND 82 CONFIGURATIONS ARE LOADED FROM THE TOP. 2

THE MK 84 AND BLU-109 CONFIGURATIONS ARE LOADED FROM THE

SIDE.

B

ITEM NO. DESCRIPTION MFR./SUPPLIER PART NO. PROCUREMENT MK84/QTY. MK81/QTY. MK82/QTY. BLU-

109/QTY.

9 BOMB RACK ASSEMBLY FOR PENETRATORS MCAAP D4487 FABRICATE - - - 1

8 NUT, HEX, STEEL, GRADE 8, 5/8"-11 UN FASTENAL 36414 STK./PURC. 6 1 6 6

7 WASHER, LOCK, SPLIT, REGULAR, STEEL, 5/8" FASTENAL 33630 STK./PURC. 6 1 6 6

6 WASHER, FLAT, SAE, 5/8" NOMINAL FASTENAL 33090 STK./PURC. 6 1 6 6

5 SCREW, CAP, HEX HEAD, GRADE 8, 5/8"-11 X 3.00 FASTENAL 15315 STK./PURC. 6 1 6 6

4 BOMB RACK ASSEMBLY, MK82 MCAAP D4472 STK./PURCH. - - 1 -

3 BOMB RACK ASSEMBLY, MK81 MCAAP D4472 STK./PURCH. - 1 - -

2 B OMB RACK ASSEMBLY FOR 2000 LBS BOMBS MCAAP D4473 STK./PURCH. 1 - - -

1 RAIL TRANSPORT CART (SEE SOURCE CONTROL

DRAWING B3206)

HAMILTON CASTER

AND MFG. COMPANY XT3012 PROCUREMENT 1 1 1 1

REVISIONS

ZONE REV. DESCRIPTION DATE REVISED BY APPROVED

A4, B2, B5, C5 A ADDED BOM DETAILS AND DRAWING NUMBER FOR

CART SOURCE CONTROL. ADDED NOTES. 4/12/2018 D. HOWELL J. DUGAN

A4, C7, D7, 2-

B6

B ADDED BLU-109 CART CONFIGURATION ON SHEET 2.

ADDED MISSING DIMENSIONS. 9/18/2018 D. HOWELL J. DUGAN

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

SHEET 1 OF 2

UNLESS OTHERWISE SPECIFIED:

DO NOT

SCALE FROM

DRAWING

WEIGHT:

MCAAP APPROVAL DATE

DIRECTOR DE (FINAL APPROVAL)

DESIGNED

DRAWN

AS SPECIFIED

AS SPECIFIED

FINISH

MATERIAL

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL 1/64

ANGULAR 2

TWO PLACE DECIMAL .01

THREE PLACE DECIMAL .005

REMOVE BURRS AND SHARP

EDGES

DIE STAMP DRAWING NUMBER

ON FINISHED PRODUCT

APPLICATION

USED ONNEXT ASSY

DEPARTMENT OF THE ARMY

MCALESTER ARMY AMMUNITION PLANT

MCALESTER, OKLAHOMA

DRAWING NO.

BLDG. NO.

AO

ENGRG DEE

CHECKED BYSAFETY

ALL COPIES OF THIS

DRAWING ARE TO

BE DESTROYED

AFTER INITIAL USE,

OR WHEN LATER

REVISIONS ARE

AVAILABLE.

USER SHALL CHECK

TO ENSURE THAT

COPIES OF THIS

DRAWING ARE THE

LATEST REVISION

PRIOR TO USE.

DRAWING USE:

COMPUTER GENERATED DRAWING SOFTWARE VERSION: SOLIDWORKS 2016

D. HOWELL

D. HOWELL

16 JAN 18

16 JAN 18

700 LBS 175/190

D4486B

BOMB RAIL CART

ASSEMBLY

D

S. COX

T. BUCKNER

J. DUGAN

J. HAMMONDS M. ANGELI

B

Approved for public release; distribution is unlimited..

23.75

BLU-109 PENETRATOR CART CONFIGURATION B2

82.63

124.63

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

SHEET 2 OF 2

DO NOT

SCALE FROM

DRAWING

DEPARTMENT OF THE ARMY

MCALESTER ARMY AMMUNITION PLANT

DRAWING NO.

BLDG. NO. D4486BWEIGHT:

D

175/190700 LBS

B

Approved for public release; distribution is unlimited..