Mode-S FPS 3850 6 Path Cert of Compl Template.pdf

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MARKET SURVEY: Overhaul and repair of Rotary Couplers
Solicitation number
6973GH-25-MS-00001
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This document is a Certificate of Compliance for a Mode-S FPS 3850 6 Path Rotary Joint. It details the measurements and verification performed on this rotary joint, including the maximum VSWR, VSWR WOW, and minimum insertion loss for each of the 6 channels. It also includes an inspection and test record, verifying the encoder gear, pressure test, slip-ring electrical continuity, and encoder cable continuity. The technician and quality control signatures indicate this unit has been properly tested and meets the required specifications.

The related federal contract opportunity is a market survey for the overhaul and repair of rotary couplers used in various FAA radar systems, including the TDWR, ASDE-3, ASR-9, MODE-S BOS, NAS ASR-11, ARSR-1, ARSR-2, and FPS. The FAA is seeking vendors with the capability to manufacture, repair, and test these rotary couplers to the required specifications. Responses to the market survey must include a capability statement, proof of SAM registration, and certification of 8(a) or SDVOSB status if applicable. The market survey is for planning purposes only and not a request for proposal. Responses are due by November 12, 2024.

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Text version

CERTIFICATES OF

COMPLIANCE

NSN: 5985-01-394-3850

6 PATH MODE-S/FPS ROTARY JOINT

P/N: FA-10253

S/N:

To Serviceable Stock: To Field:

Verified: _________________ Verified: ____________________

Date: ____________________ Date: _______________________

CHANNEL 1

Maximum VSWR ≤ 1.2 Measured:

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -0.30dB Measured: - dB

CHANNEL 2

Maximum VSWR ≤ 1.2 Measured:

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -0.30dB Measured: - dB

CHANNEL 3

Maximum VSWR @ 1030 MHz ≤ 1.20 Measured:

Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:

Maximum VSWR WOW ≤ 0.07 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

Pin Depth J3 Measured: 0. ”

Pin Depth J4 Measured: 0. ”

CHANNEL 4

Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:

Maximum VSWR WOW ≤ 0.07 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

Pin Depth J5 Measured: 0. ”

Pin Depth J6 Measured: 0. ”

CHANNEL 5

Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:

Maximum VSWR WOW ≤ 0.07 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

Pin Depth J7 Measured: 0. ”

Pin Depth J8 Measured: 0. ”

CHANNEL 6

Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:

Maximum VSWR WOW ≤ 0.07 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

Pin Depth J9 Measured: 0. ”

Pin Depth J10 Measured: 0. ”

Phase Between Channels 3-5 ≤ 2º at 1090Mhz. Measured: º

INSPECTION AND TEST RECORD

Rotary Joint Repair

NSN: 5985-01-394-3850 S/N:

Test Equipment

Agilent Network Analyzer ID#:

Multi-meter ID#:

Calibration Kit, N-Type ID#:

Final Inspection and Test

Check encoder gear for wear Verified:

Pressure test up to 15 psig. Leakage ≤ 1.0 psig/hr. Verified:

Slip-ring electrical continuity. Verified:

o Shorts o Opens o Cross Connect o Grounding o Wire Chafing o Point to Point

Encoder Cables electrical continuity. Verified:

o Correct encoder cables o Shorts o Opens o Grounding o Wire Chafing o Point to Point

Jitter Test Encoder Serial Numbers APG1: APG2:

Encoder data in test stand ±10% APG1: ± % APG2: ± %

Encoder data in rotary coupler ±10% APG1: ± % APG2: ± %

Testing completed on Date:

Technician:

Signature: __________________________________ Date: __________________

QC:

Signature: __________________________________ Date: __________________

Radar Support Branch AML-2040 Phone (405) 954-4394

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