ASR-9 7839 Certificate of Compliance Template.pdf
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- Solicitation number
- 6973GH-25-MS-00001
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This document is a Certificate of Compliance template for the ASR-9 Rotary Joint, NSN 5985-01-313-7839. It outlines the required performance specifications and test verification procedures for this component, which is used in multiple FAA radar systems.
The related federal contract opportunity is a market survey issued by the FAA for the overhaul and repair of various rotary couplers, including the ASR-9 model. The FAA is seeking vendors who can demonstrate the capability to manufacture, repair, and test these critical components to the required specifications. Qualified vendors must submit a capability statement addressing areas such as experience, test equipment, parts sourcing, production capacity, and warranty coverage. Responses are due by November 12, 2024. The FAA may award multiple contracts to fulfill this requirement, which includes a base year and four option years. First article testing will be required for vendors other than the original equipment manufacturer.
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Text version
CERTIFICATES OF
COMPLIANCE
NSN: 5985-01-313-7839
ASR-9 ROTARY JOINT
P/N: FA-10082
S/N:
To: Serviceable Stock To: Field
Verified: Verified:
Date: Date:
CHANNEL 1
Maximum VSWR ≤ 1.2 Measured:
Maximum VSWR WOW ≤ 0.05 Measured:
Minimum Insertion Loss ≥ -0.20dB Measured: - dB
CHANNEL 2
Minimum Insertion Loss ≥ -0.50dB Measured: - dB
CHANNEL 3
Minimum Insertion Loss ≥ -0.75dB Measured: - dB
Pin Depth J9 (0.197” ± 0.010”) Measured: 0. ”
Pin Depth J10 (0.197” ± 0.010”) Measured: 0. ”
CHANNEL 4
Maximum VSWR @ 1030 MHz ≤ 1.20 Measured:
Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:
Maximum VSWR WOW ≤ 0.07 Measured:
Minimum Insertion Loss ≥ -0.75dB Measured: - dB
Pin Depth J11 (0.197” ± 0.010”) Measured: 0. ”
Pin Depth J12 (0.197” ± 0.010”) Measured: 0. ”
CHANNEL 5
Maximum VSWR WOW ≤ 0.07 Measured:
Minimum Insertion Loss ≥ -0.75dB Measured: - dB
Pin Depth J13 (0.197” ± 0.010”) Measured: 0. ”
Pin Depth J14 (0.197” ± 0.010”) Measured: 0. ”
CHANNEL 6
Maximum VSWR WOW ≤ 0.07 Measured:
Minimum Insertion Loss ≥ -0.75dB Measured: - dB
Pin Depth J15 (0.197” ± 0.010”) Measured: 0. ”
Pin Depth J16 (0.197” ± 0.010”) Measured: 0. ”
PHASE MATCH CHANNELS 4-6
Phase Between Channels 4-6 ≤ 2º at 1090Mhz. Measured: º
INSPECTION AND TEST RECORD
Rotary Joint Repair
NSN: 5985-01-313-7839 S/N:
Test Equipment
Agilent Network Analyzer ID#:
Multi-meter ID#:
Calibration Kit, N-Type ID#:
Final Inspection and Test
Check encoder gear for wear Verified:
Pressure test up to 15 psig. Leakage ≤ 1.0 psig/hr. Verified:
Slip-ring electrical continuity. Verified:
o Shorts o Opens o Cross Connect o Grounding o Wire Chafing o Point to Point
Encoder Cables electrical continuity. Verified:
o Correct encoder cables o Shorts o Opens o Grounding o Wire Chafing o Point to Point
Jitter Test Encoder Serial Numbers APG1: APG2:
Encoder data in test stand ±10% APG1: ± % APG2: ± %
Encoder data in rotary coupler ±10% APG1: ± % APG2: ± %
Testing completed on Date:
Technician:
Signature: ________________________________________________ Date: __________________
QC:
Signature: ________________________________________________ Date: __________________
Radar Support Branch AML-2040 Phone (405) 954-4394
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