ARSR-4 2366 Cert of Compl Template.pdf

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MARKET SURVEY: Overhaul and repair of Rotary Couplers
Solicitation number
6973GH-25-MS-00001
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This document is a market survey announcement from the Federal Aviation Administration (FAA) for the overhaul and repair of rotary couplers used in multiple radar systems. The FAA is seeking vendors with the capability to manufacture, repair, and test rotary couplers produced by other manufacturers, in addition to having the proper test equipment and capacity to handle the projected workload. The requirement will be for a base year period with four one-year option periods, and multiple contracts may be awarded. First article testing will be required for repairs by vendors other than the original equipment manufacturer (OEM). Vendors must provide a capability statement, proof of SAM registration, and applicable certification (e.g. 8(a), SDVOSB) by November 12, 2024. This announcement is for planning purposes only and not a request for proposal.

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CERTIFICATES OF

COMPLIANCE

NSN: 5985-01-547-2366

ARSR-4 ROTARY JOINT

S/N:

To Serviceable Stock: To Field:

Verified: _____________________ Verified: ________________________

Date: ________________________ Date: ___________________________

CHANNEL 1

Maximum VSWR @ 1030 MHz ≤ 1.20 Measured:

Maximum VSWR @ 1090 MHz ≤ 1.20 Measured:

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J1 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J21 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 2

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J2 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J22 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 3

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J3 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J23 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 4

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J4 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J24 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 5

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J5 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J25 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 6

Maximum VSWR WOW ≤ 0.05 Measured:

Minimum Insertion Loss ≥ -1.0dB Measured: - dB

J6 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J26 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

PHASE MATCH CHANNELS 1-6

Between Channels 1-3 ≤ 5.0° Measured: °

Between Channels 4-6 ≤ 5.0° Measured: °

CHANNEL 7

Maximum VSWR ≤ 1.40 Measured:

Maximum VSWR WOW ≤ 0.08 Measured:

Minimum Insertion Loss ≥ -0.3dB Measured: - dB

CHANNEL 8

Minimum Insertion Loss ≥ -0.3dB Measured: - dB

CHANNEL 9

Minimum Insertion Loss ≥ -1.50dB Measured: - dB

J29 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 10

Maximum VSWR ≤ 1.35 Measured:

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J10 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J30 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 11

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J11 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J31 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 12

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J12 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J32 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 13

Minimum Insertion Loss ≥ -1.5dB Measured:

J13 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J33 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 14

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J14 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J34 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 15

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J15 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J35 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 16

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J16 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J36 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

CHANNEL 17

Minimum Insertion Loss ≥ -1.5dB Measured: - dB

J17 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

J37 Pin Depth (0.197” ± 0.010”) Measured: 0. ”

PHASE MATCH CHANNELS 10-17

Between Channels 10-17 ≤ 10.0° Measured: °

INSPECTION AND TEST RECORD

Rotary Joint Repair

NSN: 5985-01-547-2366 S/N:

Test Equipment

Agilent Network Analyzer ID#:

Multimeter ID#:

Calibration Kit ID#:

Initial Inspection

Check crate for shipping damage Verified:

Open crate and inspect asset for shipping damage Verified:

Perform electrical tests to determine failure if any: Verified:

Final Inspection and Test

Slip-ring electrical continuity verified Verified:

o Shorts o Opens o Grounding o Wire Chafing o Point to Point

Pressure test at 2 psig. Leakage ≤ 15cc/min. Leak Rate Measured Verified: cc/min

Place asset in plastic tube, insert desiccant, and seal tube. Verified:

Include test data sheets and reference manual in crate before closing. Verified:

ATTENTION

Regarding Air Pressure Gauge Operation

After shipment, pointer may not be at zero due to internal case pressure buildup caused by temperature variations.

Accuracy may be significantly reduced. To restore gauge to operating condition, move lever of fill plug (on top of gauge) to the “OPEN” position. The “CLOSED” position is used when the gauge is not operated in the upright position. The vent should be in the “CLOSED” position when the rotary coupler is being shipped (horizontal position).

Testing completed on Date:

Technician:

Signature: __________________________________Date: _______________________

QC:

Signature: __________________________________Date: _______________________

Radar Support Branch AML-2040 Phone (405) 954-4394

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