MCDD_PS4_Supplemental Information_Apr2023.pdf

N223527OR.01 Supplemental Information

MULTNOMAH COUNTY DRAINAGE DISTRICT

PUMP STATION #4 TRASH RAKE REPLACEMENT

SUPPLEMENTAL INFORMATION

1. TRASH RAKE SHOP DRAWINGS

2. TRASH RAKE CATALOG DOCUMENT SHOP DRAWINGS

3. CONTROL PANEL SHOP DRAWINGS

APRIL 10, 2023

SECTION 1 – TRASH RAKE SHOP DRAWINGS

DRAWING TRANSMITTAL

REV:

JOB: PORTLAND, OR. BY: CR

MULTNOMAH COUNTY DRAINAGE DISTRICT No. 1 PUMP STATION No. 4 DATE 2/26/2023

S.O. # 22-180-01

EQUIPMENT: HYDRONIC SCREEN T2-260

DRAWING NO. DESCRIPTION REV.

APPROVAL SPECIFICATION

GSI-73 T-SCREEN PRE-START UP CHECK LIST

GSI-74A EQUIPMENT RECEIVING AND STORAGE

D122425 HYDRONIC T2-260 SCREEN INSTALLATION

1220072-06-01 HYDRAULIC DIAGRAM

522072 ELECTRICAL DIAGRAM 1

522072 ELECTRICAL DIAGRAM 2

ABKAG032C289-0-AA HYDRAULIC PUMP ASSEMBLY

D122000 CONTROL PANEL

D122001 CONTROL PANEL

D122002 CONTROL PANEL

D122003 CONTROL PANEL

D122004 CONTROL PANEL

D122005 CONTROL PANEL

D122006 CONTROL PANEL

D122007 CONTROL PANEL

D122008 CONTROL PANEL

D122009 CONTROL PANEL

D122010 CONTROL PANEL

D122011 CONTROL PANEL

D122012 CONTROL PANEL

D122013 CONTROL PANEL

EP-42

DRAWING TRANSMITTAL

REV:

JOB: PORTLAND, OR. BY: CR

MULTNOMAH COUNTY DRAINAGE DISTRICT No. 1 PUMP STATION No. 4 DATE 2/26/2023

S.O. # 22-180-01

EQUIPMENT: HYDRONIC SCREEN T2-260

DRAWING NO. DESCRIPTION REV.

EP-42

D122014 CONTROL PANEL

D122015 CONTROL PANEL

D122016 CONTROL PANEL

D122017 CONTROL PANEL

D122018 CONTROL PANEL

D122019 CONTROL PANEL

D122020 CONTROL PANEL

D122021 CONTROL PANEL

D122022 CONTROL PANEL

D122023 CONTROL PANEL

D122024 CONTROL PANEL

D122025 CONTROL PANEL

Approval Specifications Hydronic Screening

S.O. #22-180 DATE: 2-16-23

EP-42

APPROVAL SPECIFICATIONS

HYDRONIC SCREENING

LOCATION: PORTLAND, OR.

MULTNOMAH COUNTY DRAINAGE DISTRICT No.1 PUMP STATION No. 4

MODEL NO.: HYDRONIC SCREEN T2-260

1.0 SYSTEM DESCRIPTION

A. The Hydronic T screening system will consist of the hydraulically operated telescopic boom, rake head assembly, wiper blade assembly, hydraulic power unit, base frame assembly, control panel and anchorage materials.

B. Design summary:

1. Number of Screens

2. Peak Design Flow per screen, gpm ................................................................... N/A

3. Bar Rack Clear Opening, inches ....................................................................... 1.75

4. Channel Width, feet

5. Channel Depth, feet ........................................................................................ 18.50

6. Discharge height above channel, feet .............................................................. 3.35

7. Angle of Screen installation, degrees ............................................................. 85.24

8. Area Classification .......................................................................... Non-Hazardous

9. Main Electrical Enclosure Type………………..………....NEMA 4/12 Painted Steel

2.0 PERFORMANCE

A. The mechanically cleaned bar screen will be oriented at an angle as noted in Paragraph 1.0.B.7 from horizontal.

B. The telescoping boom and rake assembly will positively remove debris retained on the bar screen and raise to the discharge point.

3.0 OPERATION

A. The Hydronic T Screening System will be designed to operate manually or in Automatic mode.

B. The Hydronic T Screening System will be designed to initiate an automatic cleaning via a programmable logic controller provided by others. The Hydronic T Screening System will be parked in the up position and shall lower to the bottom of the channel, pivot into the bar screen and raise to remove screenings from the bar screen. Screenings will be removed from the rake via a wiper blade and will be discharged.

4.0 MATERIALS QUALITY

A. The fabricated components of the Telescoping Rake will be galvanized steel Including the support structure, telescoping tubes, wiper assembly and rake.

5.0 HYDRONIC T SCREENING SYSTEM

A. BAR RACK

1. The bar rack is existing and is to be re-used.

B. TELESCOPING RAKE ASSEMBLY

1. A heavy-duty galvanized steel base frame, complete with galvanized steel cross bar supports and heavy galvanized steel structural columns, will support the telescoping boom rake arm.

2. A heavy-duty telescoping boom will be fabricated of galvanized steel structural tubing for torsional resistance. Each progressing telescoping boom section will have the minimum structural dimensions:

a. 280mm x 400mm with a 8mm wall thickness

b. 260mm x 260mm with a 6mm wall thickness

c. 220mm x 220mm with a 6mm wall thickness

3. A maintenance free self-lubricating bronze bearing will support each telescoping rake arm section. Rollers will be UHMW.

4. The telescoping boom will be supported by spherical bearings on both sides of the support.

5. Hydraulic cylinders shall be used to engage and to disengage the rake from the bar screen.

The hydraulic cylinders will be heavy-duty with chromium-plated piston rods. Steel lugs shall be provided for mounting the hydraulic cylinder to the base Unit and the telescoping boom sections.

6. The rake will be fabricated of galvanized steel. The rake shall include a field replaceable ultra-high molecular weight polyethylene (UHMW) wiper with mounting hardware.

C. HYDRAULIC POWER UNIT

1. The Hydronic T Screening System will include a hydraulic power pack to operate the hydraulic cylinder to actuate the telescoping boom and rake assembly. The hydraulic power unit will include axial piston pump, motor and hydraulic fluid reservoir and appurtenance items.

2. The hydraulic power unit shall be driven by a ball bearing, continuous-duty, totally enclosed, fan-cooled motor with leads to a terminal strip mounted in the hydraulic pack enclosure. Motor sizing will be as follows:

a. 6.1 HP

b. 1750 RPM

c. 460V, 3ph, 60 Hz

3. Hydraulic power pack accessories for a complete system shall be provided, including:

a. Hydraulic reservoir

b. Oil temperature switch

c. Oil level indicator

d. Oil filler/breather

e. Oil level switch

f. Hydraulic Gear pump

g. Oil cooler

h. Oil heater

i. Oil filter

j. Pressure relief valve

k. Three(3) manometers

l. Two(2) Pressure reducing valves

m. Hydraulic piping

n. Four(4) adjustable current regulating valves

o. Three(3) solenoid valves

p. Galvanized steel hydraulic piping

q. Galvanized steel enclosure

6.0 CONTROL SYSTEM

A. The hydraulically driven trash rack cleaning mechanism shall include self-contained controls for manual and automatic operation.

B. Provide lockable disconnects for the motor circuits of each hydraulic power unit.

C. A process controller shall be provided for control logic. Parameter settings shall be adjustable via function buttons on controller.

D. Control cabinet shall include ventilation and heating accessories as required for the location.

E. The electrical control system shall provide for automatic control of the trash rake mechanism via a control intertie with the pump station pumps in connection with an adjustable time clock. The trash rake mechanism shall operate when the respective pump turns on and or a pre-determined time sequence to provide a variable time between cleaning operations.

F. The main control panel for the trash rake mechanisms shall include the following:

Door interlocked circuit breaker disconnect Programmable logic controller Control transformer Full voltage non-reversing motor starter (hydraulic pump motor) Transient voltage surge suppressor Elapsed time meter (hydraulic pump motor) 24VDC power supply, 5 AMP Circuit breaker, 50 AMP, 5 AMP & 3 AMP Cabinet heater with thermostat Power on (white LED) pilot light Hydraulic pump 1 running (green LED) pilot light Hydraulic pump 2 running (green LED) pilot light Hydraulic pump 3 running (green LED) pilot light Hydraulic pump 4 running (green LED) pilot light Hydraulic pump 1 fault alarm (red LED) pilot light Hydraulic pump 2 fault alarm (red LED) pilot light Hydraulic pump 3 fault alarm (red LED) pilot light Hydraulic pump 4 fault alarm (red LED) pilot light Reset Cycle/Start pushbutton Emergency stop pushbutton White phenolic nameplates with black lettering 600 VAC terminal block U.L. 508A label NEMA 4/12 painted steel enclosure

G. A local control station shall contain the following items for each rake mechanism:

Hydraulic pump 1 HAND-OFF-AUTO selector switch Rake 1 IN-OFF-OUT selector switch Rake 1 UP-OFF-DOWN selector switch Hydraulic pump 2 HAND-OFF-AUTO selector switch Rake 2 IN-OFF-OUT selector switch Rake 2 UP-OFF-DOWN selector switch Hydraulic pump 3 HAND-OFF-AUTO selector switch Rake 3 IN-OFF-OUT selector switch Rake 3 UP-OFF-DOWN selector switch Hydraulic pump 4 HAND-OFF-AUTO selector switch Rake 4 IN-OFF-OUT selector switch Rake 4 UP-OFF-DOWN selector switch Reset Cycle/Start pushbutton Emergency stop pushbutton NEMA 4X stainless steel enclosure.

7.0 ANCHOR BOLTS

A. Adhesive type 304 stainless steel anchors will be provided for attachment of the structural components to concrete. Expansion type 304 stainless steel anchors will be provided for non-structural applications.

8.0 SHOP SURFACE PREPARATION AND PAINTING

A. All galvanized steel construction. No painting is required.

B. Electric motor, speed reducers, or other self-contained or enclosed components shall have the standard manufacturers finish coating

9.0 SPARE PARTS

Four(4) Oil filters Four(4) sets of wiper blades Eight(8) sets of steel cables One (1) set of fuses of each size and type

The heaviest piece of equipment is the telescoping boom assembly which weighs 1,900lbs

LAKESIDE EQUIPMENT CORPORATION

CR/TH

T-Screen Pre-Start Up Check List GSI-73 pb/July 2017

Name: ____________________ S. O. #_______ Requested Date: _________ Date of Request: _______

T-SCREEN PRE-START UP CHECK LIST

THIS FORM MUST BE COMPLETED AND RETURNED AT LEAST ONE WEEK PRIOR TO THE

SCHEDULED SERVICE OR START UP WILL NOT BE PERFORMED.

All items listed below must be completed prior to arrival of our service technician

Fax/email 630-837-5647 service@lakeside-equipment.com

1. What is service required for? Installation Checkout ____ Final Startup ____ Other ____

2. Confirm the equipment is installed. Yes ____No ____

3. Confirm field wiring to control panel and any interconnected systems (level, Hydraulics, local control station, sensors) is complete. Yes ____ No____

4. Confirm liquid level sensor or ultrasonic sensor is installed? Yes ____ No ____

5. Confirm electrical power is complete. Yes ____ No ____

6. Confirm an electrician will be present or available during service visit. Yes ____ No ____

7. Confirm hydraulic lines are connect3ed and/or run as required;

and hydraulic fluid (as Hipped with unit) is available during service. Yes ____ No ____

8. Confirm proper owner/operator personnel are notified of the service trip and operator training can be held. Yes ____ No ____

Plant Address ____________________ Site Contact ____________________ Phone ____________________

If the technician arrives on-site and the start-up cannot be performed, an additional trip will be required at the buyer’s expense.

Sign as agent for buyer ____________________ Print Name ____________________

Date ____________________

T-Screen Pre-Start Up Check List GSI-73 pb/July 2017

This page intentionally left blank.

Equipment Receiving and Storage GSI-74A

EQUIPMENT

RECEIVING AND STORAGE

(Contractor Responsibility)

GENERAL

These guidelines for equipment storage are intended to supplement specific instructions furnished in the service manual for each individual item.

Following these instructions helps to ensure that the equipment is not damaged due to lack of attention during periods while it is not being used. This is not to be construed as providing or extending any warranty by Lakeside Equipment Corporation or any manufacturer of components supplied with the equipment.

Safety

Acronyms

The following acronyms are used in this document:

Acronym Meaning °F ...................... Degrees Fahrenheit DAR .................. Dielectric Absorption Ratio DC .................... Direct Current DO .................... Dissolved Oxygen E ....................... Earth HP .................... Horse Power ID ...................... Identification L ....................... Line No ..................... Number ORP. ................ Oxidation-Reduction Potential pH ..................... potential Hydrogen SN .................... Serial Number SO .................... Shop Order VDC .................. Volts, Direct Current VFD .................. Variable Frequency Drive

STORAGE

Short Term Storage (3 Months or Less)

1. Store all motors, gear reducers, bearings, control panels, and electronic sensors (such as pH ORP and DO probes), solenoid valves, gear reducer torque overload devices, as well as materials such as chemical anchors in a dry heated area that is kept above 40°F.

2. Keep all equipment off of the floor to prevent moisture buildup.

CAUTION! MOISTURE ISSUE. DO NOT SEAL ANY EQUIPMENT AS THIS TRAPS

MOISTURE.

3. Cover all equipment with tarps or heavy plastic.

4. Periodically inspect all unpainted exposed surfaces for corrosion due to humidity or atmospheric contaminants. Recoat all exposed unpainted surfaces with a corrosion inhibitor such as Cosmoline.

5. Rotate all shafts and bearings several revolutions at least twice monthly.

6. Motors furnished with space heaters shall have the space heaters connected and powered during the storage period (see ELECTRIC MOTORS below).

Long Term Storage (Equipment not Installed)

In addition to the Short Term Storage guidelines listed above, the contractor shall observe the following:

1. Bearings, whether they are Dodge Pillow Block, Lakeside Upper and Lower bearings for Screw Pumps, or any other type of bearing, shall be rotated a minimum of 3 ½ revolutions each month. Any bearings not supplied with grease shall be filled at the beginning of any long term storage period.

2. Primer paints are not intended to be left unprotected indefinitely waiting for the finish coat to be applied. It is the responsibility of the contractor to touch up or re-prime any areas that show degradation during long term storage.

Installed Equipment Standing Idle

1. Equipment shall be operated for at least four (4) hours on a bi-weekly basis to keep all enclosed gear surfaces wetted with lubricant to prevent water etching or false brinelling of the bearings and seizure of the seal lips on the shafts.

2. If unit is being operated under power, then the contractor shall periodically check the level and condition of the oil in each gear reducer. Add or replace if necessary.

3. Motors furnished with space heaters shall have the space heaters connected and powered during all idle periods.

CAUTION! DO NOT OPERATE OIL FILLED REDUCERS WITH PLUGS UNDER

POWER BECAUSE THE PRESSURE GENERATED WILL CAUSE SEAL

FAILURE.

4. If power is not available, then reducers shall be filled completely with recommended oil, or a recommended additive shall be installed (Shell ENSIS, for Flender reducers or VCI-105 for Dodge reducers) and the vents shall be replaced with plugs. The input shafts shall then be rotated by hand a minimum of 30 revolutions every two weeks.

5. All bearings (except motor bearings) and their seal plates and end caps, when furnished, shall be kept full of grease to keep out moisture. Apply grease once a month until fresh grease shows at the seals. Motor bearings are to be lubricated per the manufacturer’s instructions.

6. Enclosed Screw Pump lower bearing rollers shall be sprayed with oil before operation. Then, during startup, 6 oz. of oil must be sprayed on roller surfaces during the first five minutes of operation.

ELECTRIC MOTORS

General

WARNING! MEGOHM METERS PRODUCE HAZARDOUS VOLTAGES. OBSERVE

SAFETY PRECAUTIONS PER THE METER MANUFACTURER’S

INSTRUCTIONS.

CAUTION! A MEGOHM-METER WILL DAMAGE PANEL COMPONENTS SUCH AS

VARIABLE FREQUENCY DRIVES (VFDS). IF THE MOTOR IS WIRED

INTO THE EQUIPMENT, THE MOTOR WINDINGS SHALL BE FIRST

DISCONNECTED FROM THE EXTERNAL CIRCUIT IN THE MOTOR

JUNCTION BOX BEFORE PERFORMING THE MEGGER TEST. FAILURE

TO DO SO WILL VOID THE WARRANTY ON THE CONTROL PANEL.

1. Upon receipt, each motor shall be Megger tested per the attached procedure. The results of the Megger test shall then be faxed to Lakeside Equipment Corp. at 630/837-5647 to the attention of the service manager or emailed to service@lakeside-equipment.com.

2. If the motor is not mounted to the equipment and is not be ready for service for more than 3 months, then the motor shall be stored in a clean, dry and heated area (above 40°F).

a. Use desiccants or other humidity control methods.

b. Connect and power any motor space heaters with the proper voltage to prevent condensation.

c. Coat all external machined surfaces with a corrosion inhibitor such as cosmoline.

3. If the motor is equipment-mounted and the equipment cannot be stored indoors, take reasonable measures to protect the motor(s) from moisture and temperature extremes from the elements. This would include covering the equipment with tarps and following the requirements of step #2 above.

4. Make sure the motor is greased according to the supplied manufacturer‘s recommendations.

5. Once per month, rotate the shaft several turns to distribute grease in bearings.

6. When the motor is ready for service it shall be megger tested again. This information shall be faxed to Lakeside Equipment Corp. as noted in step 1 (please note the cautions from step #1 above). Record this information on the form below and a copy turned over to the Service Engineer at equipment startup.

Motor Insulation Resistance Testing

It is natural for the insulation used on electric motor windings to slowly lose insulating properties over time. Under normal storage and operating conditions, insulation will be suitable for many years of service. If exposed to harsh environmental conditions such as temperature extremes, moisture, chemical contamination or any combination of these conditions; this process may be greatly accelerated. Motors stored for long-term periods, usually in excess of three months, may unknowingly be exposed to these extreme conditions. If long–term storage is required; it is prudent to test the insulation before and after the storage period. A copy of the test data must be furnished to Lakeside if there is a warranty claim for motors that have been in long-term storage.

This test describes the procedure to measure the Dielectric Absorption Ratio (DAR) for the motor insulation. The test is based on the fact that good insulation will show an increase in resistance after the test voltage is applied. After the connections are made and the voltage is applied, resistance readings are made at two different times, 30 and 60-second periods. The DAR is calculated by the formula, DAR = R60/R30. The calculated DAR value is then compared against a recommended range of values to determine if the insulation is suitable for service. The equipment and procedure to accomplish this test is outlined below.

Equipment Required

WARNING! MEGOHM METERS PRODUCE HAZARDOUS VOLTAGES. OBSERVE

SAFETY PRECAUTIONS PER THE METER MANUFACTURER’S

INSTRUCTIONS.

A megohm meter with a minimum output voltage of 500 Volts DC is required. A 500 VDC test voltage is sufficient for testing motors name plated for 600 Volts and less.

Electrical Hookup

1. If applicable, disconnect the incoming power and remove the power supply lines from the motor “T” leads.

2. Separate the motor “T” leads so that each winding can be tested separately.

3. Place a wire nut on the end of each “T” lead to prevent incidental contact or grounding while performing the test. Remove the nut as each winding is tested.

4. Connect the test lead from the Megohm meter marked “Line” or “L” to one of the motor “T” leads.

5. Connect the test lead from the Megohm meter marked “Earth” or “E” to the frame of the motor.

Procedure

1. Apply 500 volts between the motor “T” lead and frame of the motor.

2. Read and record the resistance (megohms) 30 seconds after the test voltage is applied. (See attached log for recording values)

3. Read and record the resistance 60 seconds after the voltage application.

4. Repeat the above procedure for each of the motor “T” leads.

5. Calculate the DAR. (R60/R30)

6. Compare the DAR for each lead against the serviceability table which follows the log.

Dielectric Absorption Ratio Log

NOTE: Here for use only if needed.

Motor Application: ____________________________

Motor HP: ____________________________

Motor ID/Serial No: ____________________________

Test Voltage: ____________________________

Megger Serial No: ____________________________

Lakeside: SO #: ____________________________

Tested By: ____________________________

Test Date: ____________________________

Motor Lead R30 (Megohms) R60 (Megohms) DAR (R60/R30) Condition T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12

Tested By: ____________________________

Test Date: ____________________________

Motor Lead R30 (Megohms) R60 (Megohms) DAR (R60/R30) Condition T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12

Serviceability Table DAR Condition < 1.1 Poor

1.1 to 1.24 Questionable

1.25 to 1.3 Fair

1.4 to 1.6 Good

> 1.6 Excellent

DAR = Dielectric Absorption Ratio

Historical Value

Regular testing over time establishes a history, which may be used to detect a change in the insulation properties. If the rate of deterioration is rapid or has a reached a questionable state, preventive measures may be taken to replace the motor or provide supplemental environmental protection. This test procedure may be used for optional preventive maintenance purposes to monitor the condition of the insulation over the life of the motor. Additional copies of the log may be made and the data saved for record purposes.

Revision History

REV DATE AUTHOR

A 08/26/2021 JH

NEW 12/20/2018 RP

D i s t r i b u t i o n a n d r e p r o d u c t i o n o f t h i s d o c u m e n t , u s e a n d d i s c l o s u r e o f t h e c o n t e n t s a r e p r o h i b i t e d , u n l e s s s p e c i f i c a l l y a u t h o r i z e d . C o n t r a v e n t i o n s w i l l b e i n d e m n i f i e d . A l l p a t e n t r i g h t s o n r e g i s t e r e d d e s i g n s a r e r e s e r v e d .

D a t u m N a m e

D r aw n

Ch ec k .

S e e n

I ndex Date Name

H R1 5. 1 2 . 2 2

Sc a l e :

T i t l e o f D rawing :

Pro j ec t T i t l e :

Employer :

Rev is ions

Gese l l scha f t fue r P lanung, Masch inen- und Mueh lenbau

Erhard Muhr mbH - Gra fens t r .27 - D-83098 Brannenburg

Te l : 08034/9072-0 Fax : 08034/9072-24 www.muhr .com

Oi l Tem pera t u re Sw i t ch

P um p

M ot o r

V a l ves

Y es - 115VA C

N G6, 24 V DC

Oi l Type

Oi l Reservo i r

Pano l i n H LP Syn t h 22

NG 44 (40 L i t r e )

Type D escr i p t i on

Work i ng P ressure ~170 ba r

O i l Leve l I nd i ca t o r Y es - 115VA C

D es ign P ressure 200 ba r

O i l H ea te r 15 °C yes 115V AC /250W ( 230V /1000W)

Oi l C oo l e r K PV 250 -120 -200

H yd rau l i c H oses Pa rke r 462TC 6 D N10 - VZ

Hydrau l i c P ipes / F i t t i ngs z inced Pa rke r 12x1 , 5

Mo to r -Pum p Un i t

N o P os . D esc r i p t i on

The co r rec t t i me va l ues w i l l be de tec ted a t s i t e

00 .61

00 . 90 Work ing P ressure

01 .20 Cy l i nder 1 mov i ng speed

Pos i t i on

Ad jus tm en ts

55ba r

170ba r se t va lue / t i me Tes t .

00 .50 Tem p. max .

Hydrau l i c Cy l i nde r N o . 1 re t rac t i ng

Hydrau l i c C y l i nder N o . 2 ex t end i ng

Hydrau l i c Cy l i nde r N o . 2 re t rac t i ng

02 . 50 b

02 . 50 a

01 . 40 b

Hydrau l i c C y l i nder N o . 1 ex t end i ng01 . 40 a

01 .20 Cy l i nder 1 mov i ng speed

01 .30 Cy l . 1 w ork ing p ressu re

02 .40 Cy l . 2 w ork ing p ressu re

02 .20 Cy l i nder 2 mov i ng speed

02 .20 Cy l i nder 2 mov i ng speed

G 1 / 2

A ,B = 3 /8

T 1

P 1

A 1 B 1

12x1 , 5

G 3 / 8 G 3 / 8

0 1 .0 0

0 -250ba r

00 .91

A 2 B 2

0 - 1 5 0 b a r

0 1 .3 0

N G 6

TBA

M

T A B

A B

TP

0 1 .4 0

N G 6 a b

0 1 .2 0

N G 6

A B T

Main P ressure /

Work i ng P ressure : m ax . 170 ba r

Fac to ry Se t t i ng : 170 ba r

V a l ve : 0 -210bar

G3 /8

Hydrau l i c C y l i nder No .2

60 / 40 x 3780 mm

(For l i f t i ng and l ow er i ng t he rake ) w i t h coun te r ba lance va l ve

M 10032841

Te lescope Cy l i nder

C on tac t P ressure

0 -200ba r

Fac to ry

Se t t i ng : 60bar

0 1 .3 1 hydrau l i c hoses - see separa t e hose l i s t

T

A

B

A

B

0 2 .2 0

N G 6

A B T

0 - 8 0 b a r

0 2 .4 0

N G 6

TBA

M

T A B

A B

TP

0 2 .5 0

N G 6 a b

0 2 .3 0

N G 6

A

B

0 - 2 0 0 b a r

0 2 .4 1

P ressure Low er ing

(E x t end / Bu l ck ing )

0 -200ba r

Fac to ry Se t t i ng :

55ba r

P TT

A

B

G1/4

G1 /4

T

A

B

G1/4

G1 /4 0 1 .1 0

0 2 .1 0

A

B

1 0

⌓ m

0 0 .6 0

0 0 .6 3

0 0 .6 1

0 0 .6 2

0 0 .1 1

0 0 .1 0 m i n

0 0 .3 0

0 0 .2 0

0 0 .7 0 t e m p .

0 0 .8 0

00 .82

0 0 .5 0

M

0 0 .6 4

0 0 .1 2

00 .11

00 .10

N am e Pos . -N r .

Type ba l l va l ve (cock ) o i l t ank

8 ,00ccm

N G40

Func t i on

00 .90 pressu re con t ro l va l ve

R H 1000

0 -250 ba r / 0 -200 ba r r educe / con t ro l s w ork i ng p ressure

00 .50 o i l l e ve l m in . and t emp . max . sw i t ch s top runn ing

00 .30 f i l l e r and asp i ra t o r

00 .60 gea r pum p .

00 .82 f i l t e r con t e rm ina t i on i nd i ca to r - op t i ca l a l a rm - f i l t e r con t e rm . m ax . 4bar

00 .80 o i l f i l t e r

01 .00 va l ve b l oc

00 .70

00 . 91 /01 . 31 /02 . 41 check va l ve p ressu re gauge

01 . 20 /02 . 20 f l ow con t ro l va l ve ( t h ro t t l e va l ve ) 4 speed con t ro l

01 . 30 /02 . 40

01 .40 p ressure reduc ing va l ve

4 / 3 so l eno i d va l ve to ad j us t t he w ork i ng p ressu re cy l i nder m ovem en ts

02 .30

02 .50

2 / 2 poppe t va l ve

4 / 3 so l eno i d va l ve ho ld cy l i nder i n pos i t i on cy l i nder m ovem en ts

00 .64 o i l coo l e r

14 ,0 L i t e r / m in . 8 ,00ccm³

480 V /60 Hz , 3ph 4 , 55 KW / 6 , 1 HP

+ NEM A M ot o r P la te

A l i m i t s w i t c h 3 1 . 0 3 . 2 3 H R

..B

C

D

E

F

G

H

D r a w i n g D i m e n s i o n : A 2

Superseded

Commis ion No. Muhr Company :

Draw ing Number :

Superseded by :

Or ig . :

G 3 / 8 G 3 / 8

PT

P T

PT

PT

PT

PT

PT

PT

G 1 / 2

T 2

P 2

12x1 , 5

12x1 , 512x1 , 5 push pu l l

0 - 2 1 0 b a r

0 0 .9 0

T

P

T

T

N G 6

00 .13 o i l hea t e r 15 °C

0 0 .1 3

Lakes ide

522072.001

122 0072-0 6 -01 R ev -A

MCDD PS4

Hydrau l i c D iag ram T2 260 pu l lpush

12L

12L

Tel.: +43 (0)7221-605-0

Industriepark 18

4061 Pasching

Austria

Rexroth

Bosch Group

HS-032-AN626

Sw ive l Cy l i nder

G3 /8G3 /8

0 1 .5 0

0 2 .6 0

2 x L i m i t sw i t ch Te l escope N G500A NA MU R uppe r / l ow er pos i t i on d i rec t i ona l va l ves (4 so leno i d ' s )

Type D escr i p t i on o i l l e ve l / t em p. sw i t ch ( 2 ) Eng l e r M60 . 1 . B4 mo to r hyd rau l i c pump .

B R - WE 6xx / G24

C ur ren t max . 230VA C 1A

460VA C 60Hz 6 ,00H P

24V D C 30W (120W)

Pos i t i on

00 . 50 H PU

00. 61 H PU

01. 40 /02 . 40 poppe t va l ve 2 .2 -O D15X YZS 02 .30

R 996038117

M -P ar t -N r ° 10018840

Spare Par ts :

1. One (1) o i l f i l te r for each hydrau l ic power pack uni t .

115V A C

60ba r

70° C

0 ,5

Cy l i nde r :

max . l i f t i ng speed :

7 , 5m/ m in . 125mm /sec .

max . l owe r i ng speed :

4 , 5m/ m in . 75mm /sec .

R ake :

max . l i f t i ng speed :

15m/m in . 250mm /sec .

max . l owe r i ng speed :

9 , 00m/m in . 150mm/ sec .

24V D C 20W

Hydrau l i c C y l i nder No .1

70 / 35 x 130 E L504 S tandard

M 10031041

(S w ive l i n / ou t rake )

I n o r d e r t o a v o i d c o r r o s i o n a n d d a m a g e t o t h e s e a l s h y d r a u l i c u n i t s v a l v e s p u m p s a n d c y l i n d e r s m u s t b e m o v e d a y e a r

A x i a l p i s t o n p u m p s a n d p r o p o r t i o n a l v a l v e s m a y b e s t o r e d f o r a m a x i m u m o f y e a r s w i t h l o n g t e r m p r e s e r v a t i o n

I n s t o r a g e t h e f o l l o w i n g a m b i e n t c o n d i t i o n s a p p l y d r y e n v i r o n m e n t

C

C

01 .50 Cy l i nder 1 coun t e r ba l ance va l ve M BD A -LH N avo i ds uncon t ro l l ed movement

02 .60 Cy l i nder 2 coun t e r ba l ance va l ve M BD A -LH N avo i ds uncon t ro l l ed movement uppe r pos i t i on o i l sump 1.4301

0 0 .1 5

0 0 .1 4

PON: 22-180

lowe r pos i t i on

09.02.2023 vonBlatt

Hydrononic-T2-260-MCDD Portland

Bearb.

MO

522072.001 martin.omonskiDatum Datum

Änderung

76 8 93

09.02.2023 1

Name

480 /115 VAC 60HZ

1Seite

522072_Hydronic T2-260 MCDD_Portland

Geprüft von

Projektname

Zeichnungsnummer

Projektnummer

Ersteller aliakbar.shabani

Ur he be re ch tli ch g es ch üt zt

. D ie

W ei te rg ab e so w ie V er vi el fä lti gu ng d ie se s Do ku m en ts

, V er w er tu ng u nd

M itt ei lu ng s ei ne s In ha lts s in d ve rb ot en , s ow ei t n ich t a us dr üc kl ich g es ta tte t.

480 V/60HZ 115 V/60HZ

Motor Hydraulic Pump Oil Heater

NL1 PE

L1.1 L2.1 L3.1 PE.1

L1.2 N PE.1

U V W PE

6,0 hp/4,55 kw

1750 rpm 3 ph 480V

60 HZ

M

115V/2500W 1 ph

60 HZ

1 2 3 PE 4 5 PE

-X1 terminal box

31.03.2023 vonBlatt

Hydrononic-T2-260-MCDD Portland

Bearb.

MO

522072.001 martin.omonskiDatum Datum

Änderung

76 8 93

31.03.2023 2

Name

SIGNALS

2Seite

522072_Hydronic T2-260 MCDD_Portland

Geprüft von

Projektname

Zeichnungsnummer

Projektnummer

Ersteller aliakbar.shabani

Ur he be re ch tli ch g es ch üt zt

. D ie

W ei te rg ab e so w ie V er vi el fä lti gu ng d ie se s Do ku m en ts

, V er w er tu ng u nd

M itt ei lu ng s ei ne s In ha lts s in d ve rb ot en , s ow ei t n ich t a us dr üc kl ich g es ta tte t.

0V

AC

fr om e xt er na l p ow er s up pl y

0V

DC

va lv e sw iv el in va lv e sw iv el o ut va lv e lo w er va lv e re ise oi l l ev el fa ul t oi l t em pe ra tu re fa ul t

2 3 temperature te le sc op e lo w er p os iti on te le sc op e lo w er p os iti on te le sc op e up pe r p os iti on te le sc op e up pe r p os iti on

1 1 1 2 2 2 2 3 4 5 6 1

+HM

oil level

S1

+HM

all

70°C

-X2 terminal box

-Y1 valve swivel in

-Y2 valve swivel out

-Y3 valve swivel lower

-Y4 valve swivel unlock

-Y5 valve swivel reise

-B1 Motor M1

PTC

U

-B3

7 8 9 10 1 11 1 11

SECTION 2 – TRASH RAKE CATALOG DOCUMENT SHOP

DRAWINGS

JOB: PORTLAND, OR.

SO #: 22-180 PURPOSE:

EQUIPMENT: T2-260 HYDRONIC SCREEN

BY: CR

DATE:

Ite m No.

Copies No.

Pages Drawing or

Doc. # Rev. Description Mfgr. Model

1 16 OIL RESERVOIR R+L ABZBR-NG44

2 7 BALL VALVE REXROTH AB21-34/G1/2-64

3 6 OIL LEVEL GAUGE REXROTH AB31-21/127T

4 1 OIL HEATER R+L RH1000

5 10 AIR FILTER REXROTH ELFP3F10W1.X

6 2 FLOAT SWITCH ENGLER B4.170.01.01.170O

7 8 HYDRAULIC GEAR PUMP REXROTH AZPF-11-

008RCB20MB

8 4 COUPLING HUB REXROTH AB33-22/KD 24

9 1 MOTOR SIEMENS 1LE1023-1BB23-

5FB4-Z

10 6 BELL HOUSING R+L KPV250/120/441/D28

/D&

11 5 HY-CHECK VALVE REXROTH S6A1.0

12 8 RETURN FILTER REXROTH

10TEN0063-

H10XLA00-V2,2-M-

R3

13 3 PRESSURE GAUGE REXROTH ABZMM 63

14 5 PRESSURE RELIEF VALVE REXROTH DBDS 6 K1X/200

15 1 HYDRAULIC MONOBLOCK EUROFLUID

16 8 THROTTLE CHECK VALVE REXROTH Z2FS 6-2-4X/2QV

17 6 PRESSURE REDUCING VALVE REXROTH ZDR6DA2-4X/75Y

18 17 DIRECTIONAL SPOOL VALVE REXROTH 4WE 6

J6X/EG24N9K4

19 2 FLOW CONTROL VALVE SUN FDBA-LAN

20 4 SOLENOID COIL REXROTH

OD01570130OC00

S8.356HRL-24DC-

20W

21 4 MEASURE COUPLING REXROTH MCS20-SDS-E-G1/4-

ST3&

22 3 369B ADHESIVE ANCHORS HILTI HIT HY-200

23 1 GIL-91W-S WARRANTY LAKESIDE

DOCUMENT TRANSMITTAL LIST

February 16, 2023

Approval

Resubmit /Approval

Information

Alubehälter / Behälterzubehör Al-Reservoirs / Accessories

• Alubehälter NG3,5 – NG130

• Ölauffangdichtung NG30, 44, 70

• �Reinigungsdeckel, Ölstandsanzeiger, Einfüll- und Belüftungsfilter

• Elastische Deckeldurchführungen

• Niveauüberwachung, Serie LV

• Niveauschalter RL

• Einschraubheizstäbe für Hydrauliköl

• Tauchheizer

• Al-Reservoirs NG3.5 – NG130

• Oil drip-tray gasket NG30, 44, 70

• �Cleaning covers, Oil level gauges, Filler and

Breather filter

• Elastic bushings for lids

• Level indicator, series LV

• Level gauge RL

• Screw-in heating rods for hydraulic oil

• Plunger heater

HYDRAULIC COMPONENTS POWER TRANSMISSION OIL COOLERS

2rl-hydraulics.com

Typenbezeichnung Model type NG30 SF 1

Bohrungen für Anzeige Bores for oil level gauge ohne without – mit with SB

Nenngröße Nominal size

3.5

6.5

Bohrungen für Ölstandsanzeige Bores for oil level gauge

– ohne without

SF1 Ölstandsanzeige 76 mm Oil level gauge 76 mm

SF2 Ölstandsanzeige 127 mm Oil level gauge 127 mm

SF3 Ölstandsanzeige 254 mm Oil level gauge 254 mm

KL13 Ölauge G¼" Oil eye G¼"

A18 Ölauge G¾" Oil eye G¾"

KL33 Ölauge G1" Oil eye G1"

Behälterdeckel - Stahl Steel lid

Alu-Deckel auf Anfrage Al-lid on request

SD 30 / 200

Nenngröße Nominal size

3.5

6.5

Deckelmaterial Material reservoir lid

Stahl Steel SD

Pumpenträgerbohrung Bores for bellhousing

– ohne without

NG6.5

NG12/13

NG6.5

NG12/13

NG20

NG12/13

NG20

NG30

NG44

NG20

NG30

NG44

NG70

NG30

NG44

NG70

Technische Daten Technical data

* Abhängig von Umgebungsbedingungen * Depending on surrounding conditions

Behältergröße Size of reservoir

Nutzvolumen Effective volume

Spezifische Kühlleistung Specific cooling capacity

Kühlleistung* Cooling capacity*

Oberfläche mit Deckel Surface with reservoir lid

Gewicht Weight

V [I] VN [I] P/∆t [W/K] P [kW] ∆t = 40 K [m2] [kg]

NG3.5 3 4 0.16 0.15 1.4

NG6.5 6 9 0.36 0.25 1.7

NG8 6.5 11 0.44 0.3 2.5

NG12 10 15 0.6 0.35 2.3

NG13 11 15 0.6 0.4 2.8

NG20 17 18 0.72 0.5 4.3

NG30 27 23 0.92 0.75 5

NG44 40 26 1.04 1 7

NG70 63 29 1.16 1.3 10

NG130 123 52 2.10 1.93 25

SB

Alubehälter NG3,5 Al-Reservoir NG3.5 Stahldeckel SD3,5 Steel lid SD3.5

Zubehör

Flachdichtung

Verschlussschraube G¼“ mit Dichtung Ölstandsanzeiger KL33 G1“ oder SF1 Einfüll- und Belüftungsfilter E35 ES

Accessories

Flatgasket

Drain plug G¼“ with gasket Oil level gauge KL33 G1“ or SF1 Filler incl. breather filter E35 ES

Alubehälter NG6,5 Al-Reservoir NG6.5 Stahldeckel SD6,5 Steel lid SD6.5

Zubehör

Flachdichtung

Verschlussschraube G3 8“ mit Dichtung Ölstandsanzeiger KL33 G1“ oder SF1 Einfüll- und Belüftungsfilter E35 ES

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD6.5 — — — 1.4

SD6.5/140 20 40 97 1

SD6.5/160 10 30 112 0.9

Accessories

Flatgasket

Drain plug G3 8“ with gasket Oil level gauge KL33 G1“ or SF1 Filler incl. breather filter E35 ES

4rl-hydraulics.com

Alubehälter NG8 Al-Reservoir NG8

Alubehälter NG12 Al-Reservoir NG12 Stahldeckel SD12 Steel lid SD12

Zubehör

Flachdichtung

Gussfüße 75 mm hoch Verschlussschraube G3 8“ mit Dichtung Ölstandsanzeiger KL33 G1“, SF1 oder SF2 Einfüll- und Belüftungsfilter E35 ES

Accessories

Flatgasket

Cast feet 75 mm high Drain plug G3 8“ with gasket Oil level gauge KL33 G1“, SF1 or SF2 Filler incl. breather filter E35 ES

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD12 – – – 2.5

SD12/140 25 60 97 2.1

SD12/160 25 60 112 2

SD12/200 5 40 147 1.8

Stahldeckel SD8 Steel lid SD8

Zubehör

Flachdichtung

Verschlussschraube G3 8“ mit Dichtung Ölstandsanzeiger KL33 G1“ Dichtung D160 NBR für Pumpenträger

Accessories

Flatgasket

Drain plug G3 8“ with gasket Oil level gauge KL33 G1“ Gasket D160 NBR for bellhousing

Alubehälter NG13 Al-Reservoir NG13 Stahldeckel SD13 Steel lid SD13

Zubehör

Flachdichtung

Verschlussschraube G3 8" mit Dichtung Ölstandsanzeiger KL33, SF1oder SF2 Einfüll- und Belüftungsfilter E35 ES

Accessories

Flatgasket

Drain plug G3 8" with gasket Oil level gauge KL33, SF1 or SF2 Filler incl. breather filter E35 ES

Alubehälter NG20 Al-Reservoir NG20 Stahldeckel SD20 Steel lid SD20

Zubehör

Flachdichtung

Gussfüße 75 mm hoch Verschlussschraube G½" mit Dichtung Ölstandsanzeiger SF1 oder SF2 Einfüll- und Belüftungsfilter E35 ES

Accessories

Flatgasket

Cast feet 75 mm high Drain plug G½"with gasket Oil level gauge SF1 or SF2 Filler incl. breather filter E35 ES

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD13 – – – 2.5

SD13/140 25 60 97 2.1

SD13/160 25 60 112 2

SD13/200 5 40 147 1.8

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD20 – – – 3.6

SD20/160 45 85 112 3.1

SD20/200 25 65 147 3

SD20/250 – 40 192 2.2

6rl-hydraulics.com

Alubehälter NG30 Al-Reservoir NG30 Stahldeckel SD30 Steel lid SD30

Alubehälter NG44 Al-Reservoir NG44 Stahldeckel SD44 Steel lid SD44

Zubehör Ölauffangdichtung Rundschnurdichtung NBR 6 mm

Gussfüße 150 mm hoch Lenkrollen 150 mm hoch Verschlussschraube G½" mit Dichtung Ölstandsanzeiger SF1 oder SF2 Einfüll- und Belüftungsfilter E35 ES oder EB80-10

Accessories Oil drip-tray gasket Round section gasket NBR 6 mm

Cast feet 150 mm high Castors 150 mm high Drain plug G½" with gasket Oil level gauge SF1 or SF2 Filler incl. breather filter E35 ES or EB80-10

Zubehör Ölauffangdichtung Rundschnurdichtung NBR 6 mm

Gussfüße 150 mm hoch Lenkrollen 150 mm hoch Verschlussschraube G½" mit Dichtung Ölstandsanzeiger SF1 oder SF2 Einfüll- und Belüftungsfilter E35 ES oder EB80-10

Accessories Oil drip-tray gasket Round section gasket NBR 6 mm

Cast feet 150 mm high Castors 150 mm high Drain plug G½" with gasket Oil level gauge SF1 or SF2 Filler incl. breather filter E35 ES or EB80-10

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD30 – – – 6.4

SD30/200 90 140 147 5.7

SD30/250 65 115 192 4.9

SD30/300 – 90 236 4.8

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD44 – – – 8.5

SD44/200 90 140 147 7.8

SD44/250 65 115 192 7

SD44/300 0 90 236 6.5

Alubehälter NG70 Al-Reservoir NG70 Stahldeckel SD70 Steel lid SD70

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD44 – – – 8.5

SD44/200 90 140 147 7.8

SD44/250 65 115 192 7

SD44/300 0 90 236 6.5

Stahldeckel Steel lid

Maße [mm] Dimensions [mm]

Gewicht [kg] Weight [kg]

L1 L2 D1

SD70 – – – 10.5

SD70/250 80 150 192 9

SD70/300 55 125 236 8

Stahldeckel SD130 Steel lid SD130

Zubehör

Ölauffangdichtung Rundschnurdichtung NBR 6 mm

Gussfüße 150 mm hoch Lenkrollen 150 mm hoch Verschlussschraube G½" mit Dichtung Ölstandsanzeiger SF1, SF2 oder SF3 Einfüll- und Belüftungsfilter E35 ES oder EB80-10

Accessories

Oil drip-tray gasket Round section gasket NBR 6 mm

Cast feet 150 mm high Castors 150 mm high Drain plug G½" with gasket Oil level gauge SF1, SF2 or SF3 Filler incl. breather filter E35 ES or EB80-10

Zubehör

Rundschnurdichtung NBR 6 mm

Gussfüße 150 mm hoch Lenkrollen 150 mm hoch Verschlussschraube G½" mit Dichtung Ölstandsanzeiger SF1, SF2 oder SF3 Einfüll- und Belüftungsfilter E35 ES oder EB80-10 Schwallbleche längs (L) und quer (Q) einsteckbar Ölauffangwanne auf Anfrage

Accessories

Round section gasket NBR 6 mm

Cast feet 150 mm high Castors 150 mm high Drain plug G½" with gasket Oil level gauge SF1, SF2 or SF3 Filler incl. breather filter E35 ES or EB80-10 Baffles along (L) and across (Q) plugable Oil sump on request

Gewicht M = 21,5 kg Zusätzliche Bearbeitung auf Anfrage!

Weight M = 21.5 kg Additional machining on request!

Technische Daten

Behältergröße V = NG130 l Nutzvolumen VN = 123 l Spezifische Kühlleistung P/Δt = 52 W/K Kühlleistung* P = 2,1 kW (Δt = 40° K) Stapelbar Oberfläche mit Deckel A = 1,93 m2

Gewicht M = 25 kg

* Abhängig von Umgebungsbedingungen

L

M8x18

Ø 11

Q

277.5

G1/2"

M10x15

6.

Technical data

Size of reservoir V = NG130 l Effective volume VN = 123 l Specific cooling capacity P/Δt = 52 W/K Cooling capacity* P = 2.1 kW (Δt = 40° K) Stackable Surface with reservoir lid A = 1.93 m2

Weight M = 25 kg

* Depending on surrounding conditions

12 x Ø 9

277.5

6.

R21 6

NEU: Alubehälter NG130 NEW: Al-Reservoir NG130

8rl-hydraulics.com

Einfüll- und Belüftungsfilter Filler and Breather filter

Typ Type EB80-10

6 Langlöcher für Gewindeschrauben M5 x 12 mm, für Lochkreis Ø 70,5 - 73,5 mm.

6 slots for screws M5 x 12 mm, for pitch circle diameter Ø 70.5 - 73.5 mm

3 Löcher für Gewindeschrauben M5 x 12 mm.

3 holes for screws M5 x 12 mm.

Typ Type EB50-10 Ø 46

0°

Ø 41

Ø 52

Ø 80

8, ,5

Ø 50

1,5

Ø

,5

Ø 72 Ø 83 x

M

C B A

G

D E

F

B

D

C

E

F

G

Ø 28

Ø 5,5

Ø 46

0°

Ø 41

Ø 52

Ø 80

8, ,5

Ø 50

1,5

Ø

,5

Ø 72 Ø 83 x

M

C B A

G

D E

F

B

D

C

E

F

G

Ø 28

Ø 5,5

Typ Type E35 ES

Typ Type

Ausschnitt Deckel Recess reservoir lid

Filter Material Filter material

Maschenweite Mesh aperture

E35 ES ø 46 mm Kunststoff Plastic 45 Micron

EB50-10 ø 29 mm Metall Metal 10 Micron

EB80-10 ø 51 mm Metall Metal 10 Micron

Ø 46

0°

Ø 41

Ø 52

Ø 80

8, ,5

Ø 50

1,5

Ø

,5

Ø 72 Ø 83 x

M

C B A

G

D E

F

B

D

C

E

F

G

Ø 28

Ø 5,5

Zubehör Accessories

Ölstandsanzeiger Oil level gauges

SF1 – SF3

KL13, KL33, A18

Ø 46

0°

Ø 41

Ø 52

Ø 80

8, ,5

Ø 50

1,5

Ø

,5

Ø 72 Ø 83 x

M

C B A

G

D E

F

B

D

C

E

F

G

Ø 28

Ø 5,5

*A18 mit Mutter *A18 with nut

Typ Type

Abmessungen [mm] Dimensions [mm]

A B C D E F G

SF1 / SF1 Th 76 32 108 34 45 28 M12

SF2 / SF2 Th 127 76 159 34 45 28 M12

SF3 / SF3 Th 254 203 286 34 45 28 M12

KL13 – ø 9 ø 20 SW17 16 7 G¼"

A18* – ø 18 ø 35 SW32 18.5 8.5 G¾"

KL33 – ø 23 ø 42 SW34 24 11 G1"

Ölschaugläser Oil level windows Ø 46

0°

Ø 41

Ø 52

Ø 80

8, ,5

Ø 50

1,5

Ø

,5

Ø 72 Ø 83 x

M

C B A

G

D E

F

B

D

C

E

F G

Ø 28

Ø 5,5

Ölwannen für Albehälter Oil Sumps for Al-Reservoirs

Ölwanne Oil sump

Für Behälter For Reservoir

Ölwannen- Volumen [l] Oil sump volume [l]

Abmessungen [mm] Dimensions [mm]

L1 L2 L3 B1 B2 B3 B4 H1 H2 t1 t2 z D

BWA 30 NG30 33 550 326 300 400 75 176 150 160 153 3 5 8 12

BWA 44 NG44 45 600 341 – 500 75 241 – 160 153 3 5 4 12

BWA 70 NG70 64 730 422,5 – 580 75 282,5 – 160 153 3 5 4 12

BWA 130 NG130 128 800 557 – 700 70 397 – 250 100 3 3 4 18

Bitte beachten:

- Öldicht geschweißt, gemäß WHG19.

- WHG19-Zertifikat & Stempel gegen Aufpreis auf Anfrage!

- Pulver beschichtet RAL 9006 – Weißaluminium

Please note:

- Oil-tight welded, acc. to WHG19

- WHG19-certificate & stamp against extra charge on request!

- powder coated RAL 9006 – white aluminium

Art. Nr.:

Art. No.:

Behälter-Größe Size of reservoir

Maße [mm] Dimensions [mm] Theoretisches Ölvolumen [L]

Theoretic oil volume [l] A B C

DI0173 NG30 349 499 23 2.1

DI0172 NG44 432 533 23 2.6

DI0170 NG70 482 623 23 3.5

Ölauffangdichtung für Behältergrößen NG30, NG44 und NG70 Deutsches Gebrauchsmuster erteilt: Nr. 20 2006 001 703.8

Oil drip-tray gasket for reservoir sizes NG30, NG44 and NG70 German utility patent granted: No 20 2006 001 703.8

1 2 3

Vorteile:

• Lärmreduzierung

• �einfache Montage, problemlose Handhabung

• �keine zusätzliche Rundschnurdichtung erfor-derlich

• �Beständigkeit gegen alle gängigen Mineralöle

• ab Lager verfügbar

Advantages:

• Noise reduction

• �Simple assembly, smooth application

• �No additional round section gasket necessary

• �Resistance against all common mineral oils

• Available from stock

Zubehör Accessories

B t1

B

B

L2 L1

B2

L3

H

H 2 t2

B t1 B

B

L2 L1

B2

L3

H

H 2 t2

10rl-hydraulics.com

Reinigungsdeckel in Aluminiumguss Light alloy cleaning covers

D

Ø

D

ØØ

D

Ø12

D

Ø

D

Ø

Ø12Ø12

D Ø

D

Ø

D

ØØ

D

Ø12 18

Feld für Schriftzug 260 x 125 mm Area for logo 260 x 125 mm

Feld für Schriftzug 260 x 125 mm Area for logo 260 x 125 mm

*Reinigungsdeckel nach DIN 24 339 *Cleaning covers acc. to DIN 24 339

D

Ø

D

ØØ

D

Ø12

D

Ø

D

Ø

Ø12Ø12

D Ø

D

Ø

D

ØØ

D

Ø12 18

Feld für Schriftzug 270 x 130 mm* Area for logo 270 x 130 mm*

RD235 Feld für Schriftzug 115 x 30 mm RD235 Area for logo 115 x 30 mm

RD345 Feld für Schriftzug 220 x 58 mm RD345 Area for logo 220 x 58 mm

RD250-4 RD350-4/RD350-6 RD475-6

Behälterwand Reservoir wall

Deckel Cover

Schraube Screw

Dichtung Gasket

Kreuz Cross

O-Ring O-Ring

*RD560-6 (6-Loch) *RD560-6 (6-holes)

RD720-12 (12-Loch) RD720-12 (12-holes)

RD235 / RD345

Schraubenanzugsmoment max. 40 Nm Tightening torque of screws max. 40 Nm

Reinigungsdeckel-Typ Type of cleaning cover

Abmessungen [mm] Dimensions [mm]

Profildichtung 16 x 18 Profile gasket 16 x 18

D D1 D2 D3 Perbunan Viton

RD250-4 250 224 167 159 D168 NBR D168 FPM

RD350-V 324-4* 350 324 267 261 D268 NBR D268 FPM

RD350-V 324-6* 350 324 267 261 D268 NBR D268 FPM

RD475-V 449-6* 475 449 392 386 D393 NBR D393 FPM

Reinigungsdeckel-Typ Type of cleaning cover

Abmessungen [mm] Dimensions [mm]

Dichtung Gasket

Schraube Screw

O-Ring O-Ring

D D1 D2 Perbunan Viton RD235 235 200 202 22 x 16 x 1.5 M16 x 55 214 x 5 NBR 214 x 5 FPM RD345 345 306 308 28.7 x 21.5 x 2.5 M20 x 65 319 x 8.4 NBR 315 x 10 FPM

Reinigungsdeckel-Typ Type of cleaning cover

Abmessungen [mm] Dimensions [mm]

Profildichtung 16 x 18 Profile gasket 16 x 18

D D1 D2 D3 Perbunan Viton

RD560 560 530 470 460 D471 NBR –

RD620 620 580 520 512 D520 NBR –

RD720 720 680 620 608 D620 NBR –

Ronde n. im Lieferumfang enthalten Circular blank is not included in delivery

Schraubenanzugsmoment max. 10 Nm Tightening torque of screws max. 10 Nm

Schraubenanzugsmoment max. 10 Nm Tightening torque of screws max. 10 Nm

Schraubenanzugsmoment max. 10 Nm Tightening torque of screws max. 10 Nm

Schraubenanzugsmoment max. 10 Nm Tightening torque of screws max. 10 Nm

Feld für Schriftzug 170 x 80 mm Area for logo 170 x 80 mm

RD620-8 (8-Loch) RD620-8 (8-holes)

Niveauüberwachung, Serie LV Level indicator, series LV

Ölstandsanzeiger Oil level indicator Ohne Schalter, optische Anzeige Without switch, visual indicator E

Fester Schalter min. Pegel No variable switch possible min. level E1*

Fester Schalter1) min. und max. Pegel No variable switch possible min./max. level E2*

Rundthermometer Round thermometer TS

Stichmaße Anschlussschrauben Interaxis fastening screws

Standardlänge L Standard length L

76 127 254 381 508 635

Sonderlänge bis 4000 mm Special length up to 4000 mm xxxx

Anschlussschrauben Fastening screws

M12 Standardgewinde Standard thread

M10 Auf Wunsch On request

Zusätzliche elektromagnetische Schalter, variable erst ab 127 mm Optional electromagnetic switches, variable only starting from 127 mm

S1 S2 S3

Kontakte offen, mit Öl *** Contacts open, with oil ***

LV/E1- 254- M12- S1

*** �Standard/Einfach-Reed Sonderausführung auf Anfrage

*** �Standard version/Simple reed Special version on request

E1* = Kontakte geschlossen, ohne Öl E2* = Contacts closed, without oil E1* = Kontakte geschlossen, mit Öl E2* = Contacts closed, with oil

* �Kein variabler Schalter möglich

* No variable switch possible

Abmessungen Dimensions

• ��Optische und elektrische Überwachung des minimalen und maximalen Flüssigkeitsstandes

• Frei wählbare Schaltpunkte mit Alarm- oder Steuerungsfunktion

• �Erhältlich in den Standardlängen der herkömmlichen Ölstands-anzeigen und in Sonderlängen bis 4000 mm

• �Visual and electrical control of the minimum and maximum oil level

• Free selection of alarm and control point

• �Available in standard lengths of all conventional oil level indicators and special lengths up to 4000 mm

Typenbezeichnung Model type

Andere Spannungen und Schaltungen auf Anfrage

Material Spezifikation Material specification

Endkappen Nylon Glasfiber 35% End covers Nylon glass-fibre 35%

Schutzkörper Aluminium U-Profil Protection shield Aluminium U-profile

Schauglas Stoßfestes Acrylrohr Control glass Shock-resistant Acryl tube

Dichtungen NBR Gaskets NBR

Dichtungen in Verbindung mit Pyrexrohr Viton Gaskets in connection with Pyrex tube Viton

Befestigungsschrauben M12 (M10) Edelstahl Fastening screws M12 (M10) Stainless steel

Technische Daten Technical data

Schaltleistung D.C. 20 W Commutable power D.C. 20 W

Schaltleistung A.C. 20 VA Commutable power A.C. 20 VA

Max. Stromstärke D.C./A.C. 1 A Max. current D.C./A.C. 1 A

Betriebsspannung 200 V Operation voltage 200 V

Temperaturbereich Acrylrohr -20 bis +70 °C Temperature range Acryl tube -20 to +70 °C

Temperaturbereich Pyrexrohr -20 bis +100 °C Temperature range Pyrex tube -20 to +100 °C

Anschlussstecker DIN 40050; PG 7 Connector DIN 40050; PG 7

Schutzart IP 65 Protection class IP 65

Betriebsmedien Hydrauliköl, Petroleum, Wasser Suitable liquids Hydraulic oil, petrolium, water

Other voltages and performances on request

12rl-hydraulics.com

Niveauschalter RL Level gauge RL

RL/G2-

Ausführung Type

1 Schaltstange One-float type

RL/G1

2 Schaltstangen Two-float type

RL/G2

Seiteneinbau Single float side mounting

R1/G1-L

Standardausführung Standard version –

Verstärkte Ausf. (bewegte Flüssigkeiten) Heavy duty version (turbulent fluids) R

Befestigungsart Type of fastening

Flansch Flange Gewinde Thread

F2 2 Bohrungen M4 2 holes M4

T1 T2

G1“ G1 1/4“

F3 3 Bohrungen M4 3 holes M4 T3 NPT 1 1/4“

Schaltschema oberer Schwimmer 2 nur bei RL/G2, max. Niveau Wiring diagram upper float 2 only with RL/G2, max. level

Einfach-Reed Simple-Reed S1 Kontakte geschlossen, Schwimmer im Fluid.

Closed contacts, in presence of liquid

S1A Kontakte geschlossen, Schwimmer ohne Fluid.

Closed contacts, in absence of liquid.

Wechsel-Reed Alternate-Reed S2

Steuerstab A Schwimmer 1, min. Niveau Control rod A upper float 2, min. level

A – Standardlänge 500 mm Standard length 500 mm

A1000 Sonderlänge 1000 mm Optional length 1000 mm

A xxx Wunschlänge 100-1000 mm Spec. length 100-1000 mm

Steuerstab B Schwimmer 2, max. Niveau Control rod B upper float 2, max. level

B – Standardlänge 400 mm Standard length 400 mm

B900 Sonderlänge 900 mm Optional length 900 mm

B xxx Wunschlänge 30-900 mm Spec. length 30-900 mm

R- F3- S2- A650- B280S1-

Schaltschema Wiring diagrams Flansch-Befestigungen Flange fastenings

S1 (S1A) Einfach-Reed Simple-Reed

S2 Wechsel-Reed Alternate-Reed

• �Die intelligente Lösung zur Überwachung von Flüssigkeitspegeln

• �In wenigen Minuten individuell an alle Einbauverhältnisse anpassbar

• �Unempfindlich gegen schmutzige Flüssigkeiten

• �Auch für vertikalen und horizontalen Tankeinbau, da Reeds außer-halb des flüssigen Mediums angeordnet sind

Ø5

0.

Ø

M4

F2 F3

Ø5

0.

Ø

M4

F2 F3

are located outside the liquid

Typenbezeichnung Model type

Schaltschema unterer Schwimmer 1 oder bei RL/G1, min. Niveau Wiring diagram lower float 1 or with RL/G1, min. level

Einfach-Reed Simple-Reed S1 Kontakte geschlossen, Schwimmer im Fluid.

Closed contacts, in presence of liquid

S1A Kontakte geschlossen, Schwimmer ohne Fluid.

Closed contacts, in absence of liquid.

Wechsel-Reed Alternate-Reed S2

Maßtabelle für den Schnitt der Schwimmerstangen Table for the section of the connection rod

Schwimmerabmessungen in Abhängigkeit zum Flüssigkeitspegel

H = 60 (L = 120 – 500 mm) H = 90 (L = 501 – 1000 mm) H1 = 70 (L1 = 120 – 1000 mm) H1 = 33 (L1 = 85 mm) H2 ≥ 90 mm

Dimensions of float depending on fluid levels

H = 60 (L = 120 – 500 mm) H = 90 (L = 501 – 1000 mm) H1 = 70 (L1 = 120 – 1000 mm) H1 = 33 (L1 = 85 mm) H2 ≥ 90 mm

Ø 35

H

LA

L1

H

B

H

Flüssigkeits-niveau Fluid level

L1, L [mm]

Schnitt Rohr 1, unterer Schwimmer Cutting level rod 1, lower float A [mm]

Schnitt Rohr 2, oberer Schwimmer Cutting level rod 2, upper float B [mm]

120 116 116

140 137 137

160 158 158

180 179 179

200 200 200

220 221 221

240 242 242

260 263 263

280 284 284

300 305 305

320 326 326

340 347 347

360 368 368

380 389 389

400 410 410

420 431 431

440 452 452

460 473 473

480 494 494

500 515 515

520 511 536

540 532 557

560 553 578

580 574 599

600 595 620

620 616 641

640 637 662

660 658 683

680 679 704

700 700 725

720 721 746

740 742 767

760 763 788

780 784 809

800 805 830

820 826 851

840 847 872

860 868

880 889

900 910

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Einschraubheizstäbe für Hydrauliköl Screw-in heating rods for hydraulic oil

G2- 650- 074- 230 WS- IP 65

Grundtyp Basic type

Einschraubgewinde Screw-in thread

G1½

G2

Tauchlänge in mm Immersion length in mm

G1½ 400

G2

Heizleistung in kW Heating capacity in kW

G1½ 0.37 1.0 0.8

G2

0.74 1.6 2.0

1.08 2.3 3.0

Anschlussspannung Connected load

230 WS 230 V Wechselstrom 230 V Alternating current

400 DS

400 V Drehstrom 400 V Three-phase alternating current

400 WS 400 V Wechselstrom 400 V Alternating current

Schutzart Protection class

IP 65

Abmessungen Dimensions

Stahlmantel mit Winkelverschraubung Steel casing with angular screw joint

Schaltbilder Wiring diagrams

230/400 V DS

L3 PEL2L1

400 VWS

PEL2L…