JDTRGR22_DRAFT REVIEW PART-2 ATTACHMENTS.pdf

Solicitation W9127N23R0003

John Day Lock and Dam, Rufus, OR

JOHN DAY DAM TURBINE REPLACEMENT AND

GENERATOR REWIND

Project Manual

PART-2 ATTACHMENTS

DRAFT R

EVIEW

A12: Instrument List

A13: Cable and Conduit Removal and Install

A14: Commissioning Plan

A15: Tolerance Sheet

A16: Anchor Detail

A1A1: Submittal Register

A2: Transmittal Form

A3: Construction Project Identification Sign

A4: Spill Emergency - Initial Report Form

A5: Oil Accountability Form

A6: Adjustable-Blade Flow Chart

A7: Fixed-Blade Flow Chart

A8: Figure 1, Tables 1-6

A9: Blade Angle Definition

A10: Tables 1-4

A11: Tables 1-5

JOHN DAY DAM TURBINE REPLACEMENT AND GENERATOR REWIND

TABLE OF CONTENTS

ATTACHMENTS:

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 38 PAGES

John Day Turbine Replacement and Generator Rehabilitation Project

01 10 10.00 25 SD-01 Preconstruction Submittals

1.4 GSchedule for Construction

1.29Utility Outage Request

1.29Utility Connection Request

1.33 GAccess Agreements

1.34 GSecurity Procedures

1.36 GSecurity Training

1.40.1 GContractor's Planned Equipment

Methods

1.40.3 GLoading Diagram

1.43.1Gas, Vapor, Fume, Dust, and

Mist Control Program

1.43.1Gas, Vapor, Fume, Dust, and

Mist Control Program

1.28 GNotification Of Equipment Outage

To BPA

1.27Notification Of Equipment Outage

1.9Equipment List

1.40.2Plant And Equipment List

1.13Pre-Work Survey

1.16Air Purity Control Program

SD-07 Certificates

1.18Project Manager

1.18Potential Project Manager

Substitutes

1.19Installation Supervisor

SUBMITTAL REGISTER

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A1-1

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 38 PAGES

01 10 10.00 25 1.20Potential Superintendent

Substitutes

1.20Project Superintendent

1.19Potential Installation Substitutes

1.21Key Personnel Substitution

SD-11 Closeout Submittals

1.8Government Issued Items

1.13Post-Work Survey

01 32 01.00 25 SD-01 Preconstruction Submittals

1.8.1 GECCCInitial Schedule

01 33 00 SD-01 Preconstruction Submittals

1.5 GSubmittal Register

SD-07 Certificates

1.10.2Authorized Shop Drawing

Approvers

01 33 16.10 26 SD-05 Design Data

3.1.2 I HDCHydraulic Design Pre-Work

Meeting Minutes

3.1.1 I HDCHydraulic Design Planning Report

3.1.4 G HDCCFD Analysis Demonstration

Meeting Minutes

3.1.6 I HDCIn-Progress Meeting Minutes

3.1.3 I HDCCompilation of Bi-Weekly

Presentations and Meeting

Minutes

01 33 16.11 26 SD-02 Shop Drawings

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A1-2

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 38 PAGES

01 33 16.11 26 1.4.1 G HDCPrototype Conceptual Drawings

SD-05 Design Data

1.4.3 G HDCPrototype Neat Line Drawings

and Blade Shape Files

1.8.6 G HDCCavitation Guarantee Table

1.10 G HDCDischarge Ring Diameter

Preliminary Analyses

01 33 16.12 26 SD-05 Design Data

1.4.3 G HDCCAD and CFD Model Data

SD-09 Manufacturer’s Field

Reports

2.1.2 G HDCDraft CFD Planning Report

2.1.3 G HDCCFD Planning Report

2.2.1Draft Existing Turbine CFD

Analysis Report

2.2.1Existing Turbine CFD Analysis

Report

2.2.2CFD Analysis Report for

Preliminary Designs

2.2.3 G HDCDraft CFD Analysis Report for

Iteration Designs

2.2.3 G HDCCFD Analysis Report for Iteration

Designs

01 33 16.13 26 SD-02 Shop Drawings

1.7 G HDCModel Drawings

SD-05 Design Data

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 4 OF 38 PAGES

01 33 16.13 26 1.8 G HDCMeasurements of Model

Components

2.5.2 G HDCGovernor 3-D Cam Data

SD-06 Test Reports

3.13 G HDCPre-test Information

3.14 G HDCIteration Testing Plan

2.3.2 G HDCModel Test Report for Preliminary

Designs

2.4.2Draft Model Test Report for

Iteration Designs

2.4.2 G HDCModel Test Report for Iteration

Designs

2.5.2 G HDCModel Test Report for Final

Design

01 33 16.14 26 SD-02 Shop Drawings

1.4 G ERDCModel Component Drawings/Data

SD-03 Product Data

1.3.2 G ERDCData For Observational Model

Testing Condition Set-Up

01 33 16.15 26 SD-05 Design Data

1.5 G HDCDesign Package

SD-07 Certificates

1.4 G HDCDesigner Of Record

01 35 26.00 25 SD-01 Preconstruction Submittals

1.6.1.3 GCrane Operators

1.7.3 GTraining Plan

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A1-4

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 5 OF 38 PAGES

01 35 26.00 25 1.7.4 GHazardous Energy Control Plan and HEC Procedures Training

Certification

1.8 GAccident Prevention Plan (APP)

1.8.2 GFall Prevention and Protection

Plan

1.8.2 GFatigue Management Plan (FMP)

1.9 GActivity Hazard Analysis (AHA)

1.17 GInclement Weather and

Heat/Cold Stress Management

Plans

3.3 GScaffolding

3.5.3 GArc Flash Hazard (AFH) Program

SD-06 Test Reports

1.4Regulatory Citations, Violations, and Corrective Action

1.5Drug and Alcohol Use Prevention

Program

1.14.2Accident or Mishap Reports

1.14.3Crane Testing Reports

SD-07 Certificates

1.7.6Arc Flash Hazard (AFH) Training

Certificate

1.10Confined Space Entry Permit

1.10Hot Work Permit

1.14.4Certificate of Compliance

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A1-5

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 6 OF 38 PAGES

01 45 00.00 25 SD-01 Preconstruction Submittals

3.2 GContractor Quality Control Plan

3.4.4Construction Quality

Management for Contractors

01 57 19.00 25 SD-01 Preconstruction Submittals

1.7.1Preconstruction Survey

1.8 GEnvironmental Protection Plan

SD-11 Closeout Submittals

1.9 GEnvironmental Records Binder

01 78 23.00 25 SD-01 Preconstruction Submittals

1.2 GO&M Manual Execution Plan

SD-10 Operation and Maintenance

Data

1.3 GOperation and Maintenance

Manual

01 78 39.00 25 SD-01 Preconstruction Submittals

1.4 GRecord Drawings Execution Plan

1.5Working As-Built Drawings

SD-11 Closeout Submittals

1.8 GPreliminary Record Drawings

1.8.2.2Preliminary CAD Drawings

1.8.2.3Final Working As-Built Drawings

1.9 GFinal Record Drawings

02 41 00.00 25 SD-01 Preconstruction Submittals

1.2.1 GDemolition and Disposal Plan

SD-07 Certificates

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 7 OF 38 PAGES

02 41 00.00 25 1.5 GNotification

SD-11 Closeout Submittals

3.4.2.1 G ECCOil Accountability Form

02 82 14.00 25 SD-01 Preconstruction Submittals

1.7 GECDGWritten Qualifications and

Organization Report

1.8 GECDGAsbestos Sampling Plan

3.2 GECDGAsbestos Survey Report

1.9 GECDGAsbestos Hazard Abatement Plan

SD-06 Test Reports

1.15.1 GDaily Narrative Log

3.7Personnel and Area Air

Monitoring

SD-07 Certificates

1.14 GPermits and Notifications

1.12Local Exhaust System

1.13Medical Surveillance

Requirements

3.10 GECDGWaste Shipment Record (WSR)

02 83 13.00 25 SD-01 Preconstruction Submittals

1.5.2.3 G ECDGOccupational and Environmental

Assessment Data Report

1.3.1 G ECDGLead Compliance Plan

1.5.2.2 G ECDGLead Compliance Plan

3.3.2 G ECDGLead Compliance Plan

1.5.1.1 GCompetent Person

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A1-7

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 8 OF 38 PAGES

02 83 13.00 25 1.5.1.2 GTraining Certification

1.5.2.8 G ECDGLead Waste Management Plan

3.5.2.1 GTSD Facility Certification

1.5.2.4 GMedical Examinations

SD-06 Test Reports

1.5.2.3 G ECDGSampling Results

SD-07 Certificates

1.5.1.3 GTesting Laboratory

SD-11 Closeout Submittals

3.5.2.1 GHazardous waste manifest

3.5.2.1 GWaste turn-in documents or

weight tickets

03 31 26.10 25 SD-01 Preconstruction Submittals

1.3.1 G HDCQualifications

1.3.2 G HDCPlacement Plan

SD-05 Design Data

1.3.3 G HDCMaterials and Mix Design

SD-06 Test Reports

3.7.1 G HDCTest Results

03 37 13.00 25 SD-01 Preconstruction Submittals

3.7 I HDCCuring Plan

3.4.1 I HDCPlacement Plan

SD-06 Test Reports

2.2 G HDCMixture Proportions

2.1.2 I HDCAggregates

2.1.4 G HDCAccelerator Compatibility

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 9 OF 38 PAGES

03 37 13.00 25 1.5.3 G HDCPreconstruction Test Panels

3.8 I HDCTESTS

SD-07 Certificates

2.1.1.1 I HDCPortland Cement

2.1.1.2 I HDCPozzolans

2.1.1.3 I HDCSilica Fume

2.1.4 I HDCAccelerating Admixtures

2.1.5 I HDCCuring Materials

2.1.6.1 I HDCSteel Fiber Reinforcement

1.5.1 G HDCQualifications

1.5.2 G HDCShotcrete Inspector

03 40 00.00 25 SD-01 Preconstruction Submittals

1.7 G HDCErection, Handling, and Storage

Plan

1.9 G HDCConcrete Mixture Proportions

SD-02 Shop Drawings

1.8 G HDCPre-Cast Floor Fill

03 50 00.00 26 SD-01 Preconstruction Submittals

1.4 G HDCEmbedment Plan

SD-02 Shop Drawings

1.6 G HDCInstallation Drawings

SD-03 Product Data

2.1 G HDCProduct Data

1.5.1 G HDCRegistered Professional Engineer

SD-05 Design Data

1.5.1 G HDCEngineering Calculations

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 10 OF 38 PAGES

03 50 00.00 26 SD-06 Test Reports

1.7.1 G HDCInspection Reports

03 60 00.00 26 SD-01 Preconstruction Submittals

3.4.2 G HDCConcrete Removal and Disposal

Plan

3.4.14 G HDCRepair Procedure of Concrete

Surfaces

3.4.5 G HDCCore Drilling Procedure

3.4.5 G HDCConcrete Imaging Report

05 05 19.00 25 SD-01 Preconstruction Submittals

1.4.1 G HCDFabricator Qualifications

1.4.2 G HDCSInstaller Qualifications

1.4.3 G HDCGround Penetrating Radar

Qualifications

3.1 G HDCWork Plan

1.5 G HDCMeasurement And Layout Plan

3.10 G HDCOptional Construction Joints

3.5 G HDCUnder Cut Anchor

SD-03 Product Data

2.1.1 G HDCSteel Couplers

2.1.3 G HDCUndercut Flush Mount Anchors

2.1.6 I HDCReinforcing steel

2.1.8 I HDCWelded wire fabric

3.8 G HDCReinforcement

3.12 G HDCAbandoned Holes

3.8.2 I STSplicing

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 11 OF 38 PAGES

05 50 03.01 26 SD-01 Preconstruction Submittals

3.2.6.1 G EC-CProcedure Qualification Record

(PQR)

3.3.2.3 G EC-CWritten NDT Practices

3.2.6.1 G EC-CWelding Procedure Specifications

(WPS)

SD-03 Product Data

3.2.3 G EC-CFiller Metal

SD-05 Design Data

3.3.2.6 G EC-CWelding Repair Plan

SD-06 Test Reports

3.3.2.4 G EC-CWeld Inspection Reports

3.3.2.2 G EC-CWeld Inspection Log

SD-07 Certificates

3.3.2.1 G EC-CCertified Welding Inspector

3.3.2.1 G EC-CNDT Inspector Certification

3.2.4 G HDCWelder Performance Qualification

Record (WPQR)

05 50 03.02 26 SD-01 Preconstruction Submittals

3.3.2.4 GNDE Written Practice

SD-03 Product Data

3.3.2.4NDE Test Equipment Calibration

Record

3.3.2.7 G HDCWeld Repair Plan

3.2.3Filler Metal Product Data

SD-06 Test Reports

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 12 OF 38 PAGES

05 50 03.02 26 3.3.2.5 G HDCWeld Inspection Reports

SD-07 Certificates

3.2.4Qualification of Welders and

Welding Operators

3.2.5.1.1 G HDCWPS Schedule

3.3.2.2 G HDCWeld Tracking

3.2.5.1 G HDCWelding Procedure Specifications

3.2.5.1Procedure Qualification Records

(PQR)

3.3.2.1 GCertified Weld Inspector's

Certification

3.3.2.4 GInspection Agency Qualifications

05 50 03.20 26 SD-01 Preconstruction Submittals

1.5 ITemporary work platform

submittals

SD-02 Shop Drawings

1.4.2 G HDCDetailed Drawings

2.1.1 G HDCShop Drawings and Materials

SD-05 Design Data

1.4.2 G HDCDesign Calculations

SD-06 Test Reports

1.7 G HDCInspection and Test Reports

SD-07 Certificates

1.4.2 G HDCRegistered Structural

Professional Engineer

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 13 OF 38 PAGES

05 50 03.20 26 3.2.3 G HDCFilling of Depressions and Holes

Procedure

3.4.1 G HDCCleaning Corrosion Resisting

Steel

09 97 02.23 26 SD-01 Preconstruction Submittals

1.3.1 I CSafety Plan

1.3.1 I CVentilation Assessment Plan

1.3.1.7 I SORespiratory Protection Plan

1.3.2 I SOMedical Surveillance Plan

1.3.2.1 I ECCAir Monitoring Test Plan

1.3.2.1 I ECCAirborne Sampling Plan

1.3.2.2 I SOMedical Status Report

1.3.2.3 I SOChange In Medical Status Report

1.3.3.1 I ECCWaste Classification, Handling, And Disposal Plan

1.3.3.2 I ECCContainment Plan

1.3.3.3 I ECCVisible Emissions Monitoring Plan

1.3 I SOInterpretation Of Safety, Health, And Environmental Requirements

1.3.1.6 I SOConfined Spaces Plan

1.3.3 I ECCEnvironmental Protection Plan

SD-03 Product Data

1.6 G HDCProduct Data Sheet

SD-04 Samples

1.6 G HDCProduct Samples

SD-06 Test Reports

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 14 OF 38 PAGES

09 97 02.23 26 3.4 G HDCInspection and Operations Report

1.3.2.1 I ECCAir Monitoring Test Report

1.3.2.2 I SOMedical Status Report

1.3.2.2 I SOMedical Status Report

1.3.2.3 I SOChange In Medical Status Report

SD-07 Certificates

1.5.1 G HDCPainting Contractor Certification

1.5.2 G HDCPaint Applicator Certification Test

Records

1.5.2 G HDCThird Party Test Agency

Certification

13 48 00.00 26 SD-02 Shop Drawings

1.5 G HDCDetail Drawings

1.6 G HDCDetail Drawings

SD-03 Product Data

3.4 G HDCConcrete Anchors

1.4.4 G HDCSeismic Equipment Certification

3.1 G HDCSeismic Sway Bracing

SD-05 Design Data

1.5 G HDCStructural Design Calculations for

Seismic Restraints

1.6 G HDCStructural Design Calculations for

Seismic Restraints

SD-06 Test Reports

3.5.2.1 G HDCConcrete Anchor Test Reports

3.5.1 G HDCContractor Qualification Testing

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 15 OF 38 PAGES

26 05 00.00 26 SD-01 Preconstruction Submittals

2.6 G HDCHeater Size Calculations

3.1.1.1 G HDCDisassembly Plan

3.1.1.3 G HDCDisassembly Plan

3.1.1.3 G HDCDisassembly Plan

3.1.1.3 G HDCDisassembly Plan

3.1.1.9 G HDCInstallation Plan

3.1.2.1 G HDCInstallation Plan

3.1.2.4 G HDCInstallation Plan

SD-02 Shop Drawings

3.1.2.1 G HDCShop Drawings

3.1.2.7 G HDCRTD Installation Drawings

3.1.2.1 G HDCGenerator and Turbine Gauge

Panel Auxiliary Enclosure

Drawings

1.7.2 G HDCInstallation Drawings

1.7.2 G HDCElectrical Wiring Diagrams

1.7.2 G HDCElectrical Control Diagrams and

Schematics

SD-03 Product Data

2.9 G HDCMotor Starters (Contactors) for

High Lift Pumps

2.8 G HDC4160 VAC Motor Starters

(Contactors) for Governor Oil

Pumps

1.7.1 G HDCConduit and Raceways

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 16 OF 38 PAGES

26 05 00.00 26 1.7.1 G HDCBoxes And Enclosures

2.4 G HDCReceptacles

2.11.3 G HDCControl, Instrument, and Selector

Switches

2.5 G HDCMolded Case Circuit Breakers

2.11.2 G HDCTerminal Blocks

2.13.3 G HDCIndicating Lamp Assemblies

2.12 G HDCEscutcheons and Nameplates

2.13 G HDCIndicating Instruments

2.13 G HDCIndicating Instruments

3.1.2.6 G HDCPressure Transmitters

1.7.1 G HDCLevel Monitoring Equipment and

Sensors

2.11.7.2 G HDCControl Relays

3.1.2.1 G HDCInstrumentation Components

1.7.1 G HDCControl, Monitoring, Detection, Power Systems, and Accessories

2.6 GGenerator Heaters

SD-06 Test Reports

3.8.3 G HDCTesting Plan

3.8.3.2 G HDCTesting Plan

3.8.1Certified Test Reports

3.8.1Certified Test Reports

3.8.3 G HDCField Testing Reports

3.8.3.2 G HDCField Testing Reports

3.8.3.2 G HDCField Testing Reports

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 17 OF 38 PAGES

26 05 00.00 26 3.1.1.3 G HDCLarge Cable PreRemoval Test

Results

SD-08 Manufacturer’s Instructions

2.15 G HDCSpare Parts

3.1.2.1 G HDCCalibration and Setpoint Plan

3.1.2.5 G HDCCalibration and Setpoint Plan

3.8.4 G POTraining Manual

SD-10 Operation and Maintenance

Data

3.9 G POOperations And Maintenance

Data

SD-11 Closeout Submittals

1.7.3 G HDCAs-Built Record Drawings

26 05 19.00 26 SD-03 Product Data

2.1 G HDCInsulated Wire and Cable

2.3.3 G HDCSignal and Communications

Cable

3.1.8 G HDCCable Supports

2.3.1 G HDCControl Panel Shop Wiring

2.3.2 G HDCSwitchboard Wire

2.3.4Ground Conductors

3.1.11Wire Marking

2.4Terminations

SD-06 Test Reports

1.5.1 G HDCInspection and Tests

3.2.1 G HDCInsulation Resistance Test

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 18 OF 38 PAGES

26 05 19.00 26 3.2.1 G HDCShield Resistance Test

40 05 13.00 26 SD-02 Shop Drawings

1.5.2 G HDCShop Drawings

1.5.2 G HDCPiping Layout Drawings

SD-03 Product Data

1.5.3 G HDCDescriptive Literature

SD-05 Design Data

1.5.4 G HDCPipe Schedule

1.5.5 G HDCValve and Operator Schedule

SD-06 Test Reports

3.12.5 G HDCPressure Testing Report

3.9.3List of Eroded Piping

SD-08 Manufacturer’s Instructions

3.12.4 G HDCPressure Testing Plan

40 05 13.96 26 SD-01 Preconstruction Submittals

1.6.1 G HDCWelding Procedure Specifications

1.6.1 G HDCWelding Procedure Specifications

1.6.1 G HDCProcedure Qualification Test

Records

1.6.1 G HDCProcedure Qualification Test

Records

1.6.3.2 G HDCWritten Practice Manual

SD-03 Product Data

1.6.1 G HDCElectrode and Filler Metal

SD-06 Test Reports

3.2.3 G HDCNDE Testing Reports

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 19 OF 38 PAGES

40 05 13.96 26 SD-07 Certificates

1.6.2 G HDCWelder Certification

1.6.3.1 G HDCCertified Welding Inspectors

1.6.3.2 G HDCNDE Personnel

42 13 19.00 26 SD-02 Shop Drawings

1.4.3 G HDCShop Drawings

1.6 G HDCShop Drawings

SD-03 Product Data

1.4.3 G HDCDescriptive Literature and

Specifications

1.4.3 GProduct Data

1.4.3 GProduct Data

1.4.4 GProduct Data

SD-05 Design Data

1.4.2 G HDCSurface Air Cooler Design

Calculations

SD-06 Test Reports

3.6.2 G HDCShop Pressure Test Report

3.7.2 G HDCField Pressure Test Report

3.8 G HDCOperational Test Report

SD-07 Certificates

2.1.3 G HDCFinned Tube Supplier

Qualifications

3.6 I HDCShop Pressure Test Notification

SD-08 Manufacturer’s Instructions

3.6.1 G HDCShop Pressure Test Plan

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 20 OF 38 PAGES

42 13 19.00 26 3.7.1 G HDCField Pressure Test Plan

42 13 19.01 26 SD-02 Shop Drawings

1.4.4 G HDCDrawings

SD-03 Product Data

1.4.3 G HDCDescriptive Literature and

Specifications

SD-05 Design Data

1.4.2 G HDCThrust Bearing Oil Cooler Design

Calculations

2.4.1 G HDCDesign Data

SD-06 Test Reports

3.5.2 G HDCShop Pressure Test Report

3.6.2 G HDCField Pressure Test Report

3.7 G HDCOperational Test Report

SD-07 Certificates

2.1.3 G HDCFinned Tube Supplier

Qualifications

3.5 I HDCShop Pressure Test Notification

SD-08 Manufacturer’s Instructions

3.5.1 G HDCShop Pressure Test Plan

3.6.1 G HDCField Pressure Test Plan

48 13 13.01 26 SD-02 Shop Drawings

3.2.1 G HDCDrawings, Data, and Calculations

3.2.1 G HDCAdditional Drawings, Design

Data, and Calculations

SD-05 Design Data

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 21 OF 38 PAGES

48 13 13.01 26 2.1 G HDCDeviations in Material

Specifications

3.12 G HDCBottom Ring Evaluation Report

SD-06 Test Reports

1.6.4 G HDCStress Analysis Reports

1.7 G HDCRotating Parts Analysis Reports

1.8 G HDCThrust Bearing Structural

Analysis Reports

1.9 G HDCPrototype Blade Operating

Mechanism Analysis Report

1.10 G HDCPrototype Wicket Gate Operating

Mechanism Analysis Reports

2.1 G HDCContractor's Internal Quality, NDT, and Dimensional Inspection

Reports

3.5.13 G HDCPreliminary Runner Inspection

Report

3.5.13 G HDCFinal Runner Shop Inspection

Report

3.3 G HDCComponent Final Inspection

Reports

2.2.5 G HDCPreliminary Casting Inspection

Report

2.2.5 G HDCFinal Casting Inspection Reports

2.3.3 G HDCFinal Forging Inspection Report

SD-07 Certificates

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 22 OF 38 PAGES

48 13 13.01 26 2.2.4 G HDCMajor Defect Notifications

2.9.1 G HDCSelf-Lubricating Bearing

Certification

2.2.5 I HDCNotification of Final Casting

Inspection

2.3.3 I HDCNotification of Final Forging

Inspection

2.2.5 I HDCNotification of Repeat Final

Casting NDT Inspection

3.5.13 I HDCNotice of Finished Runner

Inspection

SD-08 Manufacturer’s Instructions

1.11.1 G HDCMethod and Procedure for

Determining the Volume of

Cavitation Damage

1.11.2 G HDCCavitation Repair Plan

1.12.3 G HDCHomology Checking Procedure

2.2.4 G HDCMaterial Defect Repair

Procedures

3.2.2 G HDCInstallation Instructions/Drawings

3.5.14 G HDCRunner Assembly

Instructions/Drawings

3.2.3 G HDCManufacturing Plan and Schedule

48 13 13.02 26 SD-01 Preconstruction Submittals

3.3.1 G HDCPre-Disassembly Operational

Testing Plan

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 23 OF 38 PAGES

48 13 13.02 26 3.2 G HDCLaydown Plan

3.4.3.5 G HDCPre-Disassembly

Measurement/Inspection Report

3.9.18 G HDCReassembly

Measurement/Inspection Report

3.5.2 G HDCDisassembly Procedure

3.4.1 G HDCPre-Disassembly Measurement

Procedure

3.9.2 G HDCReassembly Procedure

3.10.2.1 G HDCFixed Blade Unit Commissioning

Plan

3.10.2.1 G HDCAdjustable Blade Unit

Commissioning Plan

3.9.2Unit Alignment Procedure

3.6.4In-Place Machining Procedure

SD-05 Design Data

3.1 INotification of Damaged or

Unserviceable Item

SD-06 Test Reports

3.3.6 G HDCPre-Disassembly Watered

Operational Testing Report

3.4.3.3 G HDCStationary Alignment Report and

Recommendations

3.6.2 G HDCAs-Found Inspection And Repair

Recommendations Report

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 24 OF 38 PAGES

48 13 13.02 26 3.10.4.4 G HDCMechanical Equipment and

Systems Test Report

3.10.5 G HDCPost-Refurbishment Operational

Testing Report

SD-08 Manufacturer’s Instructions

3.6.3 G HDCProcedures for Repair of Defects

3.5.1 G HDCRequest and Procedure to Apply

Heat

48 13 13.03 26 SD-01 Preconstruction Submittals

3.3.1 GField Installation Procedure

3.3.2 GSystem Cleaning and Flushing

Procedures

1.4.1 GDesign

SD-02 Shop Drawings

1.4.1 GDrawings and Schematics

3.1 GDrawings and Schematics

SD-03 Product Data

1.5 GManufacturer's Data

SD-06 Test Reports

3.5.1 GField Testing Procedure

3.5.1 GNotice of Field Testing

3.5.1 GField Test Report

3.5.3 GField Test Report

3.6Operational Release and

Compliance Notice;

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 25 OF 38 PAGES

48 13 13.03 26 SD-10 Operation and Maintenance

Data

1.6 GOperation and Maintenance

Manual

48 13 13.04 26 SD-01 Preconstruction Submittals

3.5.1 I HDCRefurbishment Procedure and

Schedule

SD-02 Shop Drawings

3.1 G HDCComponent, Shop, Detail, Assembly, Sectional, Etc.

Drawings

3.1 G HDCAdditional Drawings, Design

Data, and Calculations

SD-04 Samples

2.1 G HDCSamples of Materials

SD-05 Design Data

3.19.2.2 G HDCSelf-Lubricating Bearing

Calculations and Certificate

3.21.8 G HDCShear Pin Calculations and

Testing Results

SD-06 Test Reports

3.4.3 G HDCAs-Found Inspection And Repair

Recommendations Report

3.5.3 G HDCFinished Component Inspection

Report

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 26 OF 38 PAGES

48 13 13.04 26 3.10.5 G HDCStay Vane Component

Positioning Report

3.22.2 G HDCWicket Gate Bushing Bore

Inspection Report

3.10.5Stay Ring and Vanes As-Found

Measurement Report

SD-07 Certificates

3.5.2 G HDCNotice of Final Inspection

SD-08 Manufacturer’s Instructions

3.4 G HDCExisting Component

Inspection/Measurement Sheets

3.4.4 G HDCProcedures for Repair of Defects

3.9 G HDCThermal Repair/Refurbishment

Procedure

48 13 13.06 26 SD-01 Preconstruction Submittals

3.6.1Schedule for Thrust Runner

Refurbishment

3.7.2Schedule for Thrust Collar

Refurbishment

3.8.5Schedule for Thrust Bearing

Shoes Refurbishment

SD-02 Shop Drawings

3.6.2Thrust Runner Scaled Drawing(s)

3.7.1Thrust Collar Scaled Drawing(s)

3.8.5Thrust Bearing Shoes Scaled

Drawing(s)

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 27 OF 38 PAGES

48 13 13.06 26 SD-03 Product Data

2.1Chemical Analysis of the Babbitt

And Tin

3.9.2NDT Personnel/Laboratory

Qualifications

3.9.2NDT Personnel/Laboratory

Qualifications

SD-04 Samples

2.2Samples of Materials

SD-06 Test Reports

3.6.2 G HDCThrust Runner As-Found

Inspection Report

3.6.8 G HDCThrust Runner Finished

Inspection Report

3.7.1 G HDCThrust Collar As-Found

Inspection Report

3.7.3 G HDCThrust Collar Finished Inspection

Report

3.8.4 G HDCThrust Bearing Shoes As-Found

Inspection Report

3.8.9 G HDCThrust Bearing Shoes Finished

Inspection Report

SD-07 Certificates

3.6.2Notice of Thrust Runner

As-Found Inspection

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 28 OF 38 PAGES

48 13 13.06 26 3.6.8Notice of Thrust Runner Finished

Inspection

3.7.1Notice of Thrust Collar As-Found

Inspection

3.7.3Notice of Thrust Collar Finished

Inspections

3.8.2Notice of Thrust Bearing Shoes

As-Found Inspection

3.8.9Notice of Thrust Bearing Shoes

Finished Inspection

3.10.2Notice of Welding Repair

SD-08 Manufacturer’s Instructions

3.6.1 G HDCThrust Runner Refurbishment

Procedure

3.7.2 G HDCThrust Collar Refurbishment

Procedure

3.8.1 G HDCThrust Bearing Shoes As-Found

Inspection Procedure

3.8.5 G HDCThrust Bearing Shoes

Refurbishment Procedure

SD-09 Manufacturer’s Field

Reports

3.2.4 G HDCPhase 1 Inspection Report

3.3.3 G HDCThrust Runner and Thrust Collar

Phase 2 Inspection Report

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 29 OF 38 PAGES

48 13 13.06 26 3.3.3 G HDCThrust Shoes Phase 2 Inspection

Report

3.5.1 G HDCPre-Shipping Damage Inspection

Report

48 13 13.07 26 SD-01 Preconstruction Submittals

3.4.2Schedule for Turbine Bearing

Refurbishment

3.6.1Schedule for Generator Guide

Bearing Refurbishment

SD-03 Product Data

2.1Certified Chemical Analysis of

Babbitt and Tin

3.7.2.1NDT Personnel/Laboratory

Qualifications

SD-04 Samples

2.2Samples of Materials

SD-07 Certificates

3.1.1Notice of Site Inspection

3.4.4Notice of Turbine Guide Bearing

Finished Inspection

3.6.6Notice of Generator Guide

Bearing Finished Inspection

3.8.2Notification of Welding Repair

SD-08 Manufacturer’s Instructions

3.1.1Guide Bearing Site Inspection

Procedures

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 30 OF 38 PAGES

48 13 13.07 26 3.4.1 G HDCTurbine Guide Bearing

Refurbishment Procedure

3.4.3 G HDCProcedure for Repair of Turbine

Bearing Split Faces

3.4.3 G HDCProcedure for Repair of Turbine

Bearing OD Spigot Fit Diameters

3.6.1 G HDCGenerator Guide Bearing

Refurbishment Procedure

SD-09 Manufacturer’s Field

Reports

3.1.3 G HDCTurbine Guide Bearing Site

Inspection Report

3.1.5 G HDCGenerator Guide Bearing Site

Inspection Reports

3.4.4 G HDCTurbine Guide Bearing Finished

Inspection Report

3.6.6 G HDCGenerator Guide Bearing

Finished Inspection Report

48 13 13.08 26 SD-05 Design Data

3.2.1 G HDCVolume Estimate(s)

3.2.1 G HDCAdditional areas for deeper

excavation

3.2.4 G HDCCavitation Repair Thickness

Report

SD-06 Test Reports

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 31 OF 38 PAGES

48 13 13.08 26 3.4 G HDCSurface Contour/Profile

Inspection Report

3.5.2 G HDCWeld Overlay Excavation Report

3.5.9 G HDCFinished Discharge Ring

Inspection Report

SD-08 Manufacturer’s Instructions

3.2.1 G HDCProcedure for Determining the

Excavated Volume

48 13 13.24 26 SD-01 Preconstruction Submittals

3.2Inspection Notifications

SD-02 Shop Drawings

1.3.3 G HDCShop Drawings

SD-03 Product Data

1.3.2 G HDCDescriptive Literature and

Specifications

SD-05 Design Data

3.3.2 G HDCBrake/Jack Cylinder

Refurbishment Plan

3.3.7.2 G HDCBrake/Jack Cylinder Shop

Testing Plan

SD-06 Test Reports

3.3.3Existing Pressure Data

3.3.5 G HDCBrake/Jack Cylinder Inspection

Report

3.3.7.5 G HDCBrake/Jack Cylinder Shop

Testing Report

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 32 OF 38 PAGES

48 13 16.00 26 SD-01 Preconstruction Submittals

1.5 I HDCStator Winding Warranty Details

2.5.1 G HDCStator Bar Manufacturing Facility

3.3.2 G HDCStator Bar Voltage Endurance

Test Facility

3.5.1 G HDCThermal Cycling Testing Facility

2.12.1 G HDCLamination Manufacturing Facility

3.1 IStator Design Review Meeting

SD-02 Shop Drawings

2.5.1 G HDCCross-Sectional View of Stator

Bars

2.5.1 G HDCExterior Dimensions of Stator

Bars

2.5.1 G HDCWinding Diagram

2.8.1 G HDCConnection Details

2.8.1 G HDCWinding Bracing Configuration

2.8.1 G HDCCircuit Ring Configuration and

Dimensions

2.9 G HDCSurge Rings

2.10 G HDCMain and Neutral Lead Details

2.10 G HDCMain And Neutral Lead

Arrangement

2.12.1 G HDCStator Core

2.12.3 I HDCLamination Die

2.4 G HDCNameplate

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 33 OF 38 PAGES

48 13 16.00 26 2.13.2 G HDCSurge arrester drawing and catalog cut

2.15.2 G HDCRotor Pole Assembly and Details

2.15.3 G HDCRotor Pole Connections

Assembly and Details

2.14 G HDCBrushes and Brush Holders

Drawings

SD-03 Product Data

2.5.1 G HDCStator Bar Insulation System

2.13.1 G HDCCurrent Transformer Catalog Cut

2.13.2 GDesign information on Surge

Arresters

2.11 G HDCPDA System

2.6 G HDCRTDs and RTD Extension Cable

Catalog Cuts

2.7.2 G HDCStator Assembly Materials and

Dimensions

2.10 G HDCSpring Type Washers Loading

2.15.2 G HDCData Sheets

2.14 G HDCBrush and Brush Holder Product

Data

SD-05 Design Data

2.7.8 G HDCWedging System Deflection

Characteristics

2.5.1 G HDCDC I²R Copper Losses Design

Calculations

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48 13 16.00 26 2.5.1 G HDCStray Load Losses Design

Calculations

2.5.1 G HDCMaximum (Hot Spot)

Temperature Rise

2.5.1 G HDCTemperature Rise Calculations

2.12.2 G HDCCore Losses Design Calculations

2.14 G HDCBrush Current Density

Calculations

SD-06 Test Reports

2.5.6 G HDCBar Test Record

3.3.2 G HDCPrototype Bar Voltage Endurance

Test Report

3.3.3 G HDCProduction Run Bar Voltage

Endurance Test Report

3.3.2 G HDCDissection and Examination

Report of Prototype Bars

3.4 G HDCDissection and Examination

Report of Prototype Bars

3.4 G HDCDissection and Examination

Report of Production Bars

3.5.1 G HDCPrototype Bar Thermal Cycling

Test Report

3.6.2 G HDCBar Factory Test Report

3.8 G HDCSpring Type Filler Material Test

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3.9 I HDCRTD Test Report

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48 13 16.00 26 3.22.4 G HDCPDA Test Report

3.10 G HDCLamination Test Report

3.27.3 G HDCField Winding Final Test Report

3.28.7 G HDCField Winding Final Test Report

3.23.2.1 G HDCCurrent Transformer Factory Test

Report

3.18.2 G HDCStator Frame Inspection Report

3.18.6 G HDCStator Core Final Check Report

3.25.1 G HDCSurge arrester conformance and

design test report

3.26.1 G HDCCollector Ring Assembly

Inspection Report

3.28.4 G HDCRotor Pole Factory Test Report

SD-08 Manufacturer’s Instructions

3.3.1 G HDCVoltage Endurance Test Methods

3.5.1 G HDCThermal Cycling Test Methods

3.6.2 G HDCBar Factory Test Procedure

3.19.2 G HDCStator Winding Installation

Procedure

3.14.2 G HDCInterlaminar Insulation Test

Procedure

3.31 G HDCInitial Acceptance Test

Procedures

3.34 G HDCFinal Acceptance Test

Procedures

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48 13 16.00 26 3.35.1 G HDCGenerator Special Field Tests

Procedure

3.13.1 G HDCStator Core Cleaning and

Inspection Procedure

3.13.1 G HDCStator Core Cleaning and

Inspection Procedure

3.13.2 G HDCStator Core Repair Procedure

2.12.4 G HDCStator Core Keybars Installation

Procedure

3.10 G HDCLamination Test Procedure

3.26.2 G HDCCollector Ring Refurbishment

Procedure

3.26.2.1 G HDCBrush and Brush Holder

Replacement Procedure

3.29 G HDCField Leads Reinsulation

Procedure

3.28.2 G HDCRotor Pole Removal and

Reinstallation Procedure

3.28.2 G HDCPole Transportation Procedure

3.28.3 G HDCField Coil Reinsulation Procedure

and Materials

SD-09 Manufacturer’s Field

Reports

3.13.1 G HDCStator Core Inspection Report

3.14.1 G HDCInterlaminar Insulation Test

Report

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 37 OF 38 PAGES

48 13 16.00 26 3.18.7 G HDCInterlaminar Insulation Test

Report

3.19.11 G HDCStator Winding Final Inspection

Report

3.20 G HDCWinding Installation Test Report

3.27.2 G HDCRotor Inspection Report

3.31 G HDCInitial Acceptance Test Report

3.34 G HDCFinal Acceptance Test Report

3.35.1 G HDCGenerator Special Field Test

Report

3.23.2.2 G HDCCurrent Transformer Field Test

Report

3.19.6 I HDCInitial Deflection of Spring-Type

Filler Material Record

SD-10 Operation and Maintenance

Data

2.13.2 G HDCSurge arrester maintenance and

testing manual

2.16.1 I HDCSpare Parts List

2.17 G HDCGenerator Operations and

Maintenance Manual

48 13 16.02 26 SD-03 Product Data

1.5.2 G HDCMachine Condition Monitoring

System Product Data

1.5.3 G HDCMachine Condition Monitoring

System Drawings

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48 13 16.02 26 2.3 G HDCMachine Condition Monitoring

System Drawings

48 70 01.00 26 SD-05 Design Data

3.1 G HDCModel Validation Test Procedures

3.2 G HDCPersonnel Qualifications for

Model Validation Testing

SD-06 Test Reports

3.4 G HDCModel Validation Test Report

3.4 G HDCRaw Test Data

3.4 G HDCDynamic Data File

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T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P

A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

A1-38

EVIEW

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR

MANUFACTURER'S CERTIFICATES OF COMPLIANCE

For use of this form, see ER 415-1-10; the proponent agency is CECW-CE.

DATE TRANSMITTAL NO.

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)

TO:

PROJECT TITLE AND LOCATIONSPECIFICATION SEC. NO. (Cover only one section with each transmittal)

FROM: CONTRACT NO. CHECK ONE:

THIS TRANSMITTAL IS FOR: (Check one)

THIS IS A NEW TRANSMITTAL

THIS IS A RESUBMITTAL OF

TRANSMITTAL

FIO GA DA CR DA/CR…