Industry Day Roofing.pdf

ROOFING

PROJECTS

Roofing Systems

Current Conditions

• Past Life Expectancy \ Storm Related Issues

• Requires constant maintenance and related repair

• Deteriorated roofing systems lead to :

• Increased decking and substrate damage

• Damaged interior finishes and equipment

• Potential safety related issues

• Inherent mold growth and other indoor air quality issues.

Roofing Projects

Goals

• Replace Damaged and Failing Roof Systems

• New Technology

• Provide a safe environment that protects occupants as well contents.

• Uniformity throughout the United States

• Staff and Inmate Training

Training

• Projects to utilize inmate labor, where appropriate.

• Inmate work crews would be screened by BOP to ensure compatibility with this program.

• Staff Supervision will be provided at all times.

• Contractor will be required to train facility staff as well as inmate work crews to:

• Properly identify problem areas.

• Remove and properly handle construction debris.

• Preparing the existing deck and substrate to receive new systems.

• Installation of new systems and required flashing.

• Proper maintenance procedures to maintain longevity of the new system

• Provide a knowledgeable experienced "Factory" certified work force.

Project Implementation

• 31 Roofing projects will be funded and issued for bid proposal over the next 4 fiscal years.

• These projects are estimated at a total cost of approximately $61.2 m.

• Projects will be issued for bid by groups, based on type of work required and geographic locations.

• Projects to utilize inmate labor, where appropriate.

• Fiscal Responsibility to ensure "Best Value" to the Government.

Projects South Central Region

FCI Bastrop

FCI Bastrop

• FCI Bastrop was constructed in 1979 consists of 393,348 s.f. under roof and occupies 175 acres.

•Existing TPO on Housing Units (4) and asphalt built-up roofs over other areas are past life cycle.

• Housing Units – approx. 40,000 s.f.

• Remove existing TPO roof system and repair damaged Decking.

• Install new TPO roof system with insulation, parapet coping/cap and roof drain bodies

•Remaining Roof Area – approx. 58,000 s.f.

• Thoroughly clean the existing asphalt built-up roof

• Overlay new TPO roof system over existing

• Install new drain bodies, parapet coping and caps

FMC Carswell

FMC Carswell

• FMC Carswell was constructed in 1995, comprised of 20 buildings with 171,185 s.f. under roof.

• Existing roofing systems of various types installed and are past life cycle and beyond repair.

• Roof leaks have caused some damage to sections of the metal decking and associated supports.

• Deck types vary from concrete (approx. 63,000 s.f.) to metal (approx. 40,000 s.f.)

• Leaks have caused damage to interior finishes and suspected mold is present.

• New Work will consist of •Remove all damaged roof system ( approx. 103,000 s.f.) and repair all damaged decking/supports •Install new TPO roof system to include insulation, roof drain bodies, parapet coping/cap and flashing.

•Perform complete mold remediation in affected areas.

•Repair damaged interior finishes.

MDC Houston

MDC Houston

• MDC Houston was constructed in 1998 and consist of 300,000 s.f. and 11 floors.

• Existing asphalt built-up roof is past life cycle and despite regular maintenance continues to deteriorate.

• Evaluate existing roof area (approx. 30,000 s.f.) and repair damaged areas.

• Install new TPO roof system overlay with new drain bodies, parapet coping/cap and flashing.

• Possible difficulties:

• Working in congested street conditions.

• Roof areas on multiple floors and locations.

• Handling of material and construction debris.

FTC Oklahoma City

Western Region FTC Oklahoma City

• FTC Oklahoma City was constructed in 1995, consists of 5 buildings with approximately 585,000

• The main FTC building consists of 5 floors and approximately 100,000 s.f. of roof area. This area has a modified bitumen roof system that is exceeded it's life cycle and multiple areas are leaking, causing roof deck and interior finish damage.

• Remove existing roof system and repair damaged decking and supports.

• Install new TPO roof with insulation, drain bodies, parapet coping/cap and flashing.

• Possible difficulties:

• Working in close vicinity to an active airport operation

FCI Three Rivers

FCI Three Rivers

• FCI Three Rivers was constructed in 1990 and occupies approximately 300 acres.

• Existing roofs are approx. 110,000 s.f. and constructed of standing seam metal with skylights.

• Metal roofs are leaking throughout and have caused damaged to existing wood structure and decking.

• Replace all roofs with new standing seam metal roofing system to include new decking and insulation.

• Remove skylights and reframe the openings to allow proper tie-in to existing slopes.

• No suspected environmental issues are expected.

Southeast Region

FCC Yazoo City – FCI 1

FCC Yazoo – FCI 1

• FCC Yazoo was constructed in 1997, consists of 4 facilities and occupies approx. 1000 acres.

• FCI 1 has approximately 43,500 s.f. of asphalt built-up roofing that is past life cycle.

• Areas affected – Special Housing Unit, GP Housing Unit (1),,Administrative, Medical, Recreation Buildings

• Remove existing roofing system and repair damaged metal decking

• Install new TPO roofing system with insulation, roof drain bodies, parapet coping/cap and flashing.

FDC Miami

FDC Miami

• FDC Miami was constructed in 1999 consists of 550,965 s.f. and 13 floor levels

• Existing 44,000 s.f. asphalt built-up roof located on the 4th and 13th floor levels are is past life cycle and leaking.

• Remove existing roof system and repair metal decking and supports.

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• Possible difficulties:

• Working in congested street conditions.

• Roof areas on multiple floors and locations.

Northeast Region

FMC Devens

FMC Devens

• FMC Devens was originally constructed in 1960 and converted to BOP Facility in 1998

• Consists of 22 buildings and situated on approximately 222 acres

• Existing asphalt built-up roof approximately 120,000 s.f. is severely deteriorated and past life cycle.

• Remove existing roof system and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• No asbestos or environmental concerns are expected.

FCI Lewisburg

FCI Lewisburg

• FCI Lewisburg was constructed in 1932, consists 1,158,514 s.f. and situated on 950 acres.

• Existing asphalt built-up roof on the UNICOR Factory (approximately 105,000) s.f. is severely deteriorated and past life cycle.

• Remove existing roof system and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• No asbestos or environmental concerns are expected.

• Historical Preservation Concerns.

FCI Fort Dix

FCI Fort Dix

• FCI DIX was constructed in 1992 consists of 1,228,428 s.f. and occupies 210 acres.

• Existing roofing system is EPDM with gravel ballast and is past life cycle.

• Remove existing roof system (approx. 225,000 s.f.) and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• New gutters, scuppers and downspout.

• Mold Remediation Expected

• Repair/Replace damaged interior ceilings and finished.

• Minor brick repair and tuck pointing.

Mid-Atlantic Region

FCI Memphis

FCI Memphis

• FCI Memphis was constructed in 1977, consists 24 buildings totaling 304,000 s.f. and occupies 111 acres

• Existing roof is a mixture of TPO and EPDM roofing systems and are severely deteriorated.

• Remove existing roof systems (approx. 245,000 s.f.) and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation, drain bodies, parapet coping/cap and flashing.

USP Lee

USP Lee

• USP Lee was constructed in 2001, consists of 675,647 s.f. and occupies 265 acres.

• Existing EPDM roofing systems are past life cycle and severely deteriorated.

• Remove existing roof systems (approx. 128,000 s.f.) and repair existing metal roof deck and supports

• Repair existing lightning protection system to eliminate on-going ground fault issues.

North Central Region

FCI Waseca

North Central Region

FCI Waseca

• FCI Waseca was originally an Agricultural College for the University of Minnesota and converted to a BOP Facility in 1996.

• Consists of 675,647 s.f. and occupies 265 acres.

• Existing gravel ballast EPDM roofing systems are past life cycle and severely deteriorated.

• Concrete decking is present however roofs have significant ponding throughout.

• Remove existing roof systems on Special Housing Unit, Medical, Food Service and Recreation

• Buildings (approx. 250,000 s.f.).