Industry Day MEP.pdf

MECHANICAL, ELECTRICAL

AND

PLUMBING PROJECTS

MEP SYSTEMS

Current Conditions

• Outdated Equipment and Technology

• Past Life Expectancy

• Increasing Operational and Maintenance Cost

• Unreliable Systems

• Lack of Redundancy

Goals

• Replace Outdated and Failing Equipment

• New Technology

• Reliability

• Redundant Systems

• Increase Operational Efficiency

• Staff and Inmate Training

Project Implementation

• 207 MEP projects will be funded and issued for bid proposal over the next 4 fiscal years.

• These projects are estimated at a total cost of approximately $660 m.

• Projects will be issued for bid by groups, based on type of work required and geographic locations.

• Projects to utilize inmate labor, where appropriate.

• Fiscal Responsibility to ensure "Best Value" to the Government.

Projects South Central Region

FCI La Tuna

FCI La Tuna

• FCI La Tuna was constructed in 1932 consists of 25 buildings and approximately 80,185 s.f. under roof.

• Currently does not have a chilled water system.

• Install a complete Chilled Water System: Chillers, Cooling Tower, Pumping Systems and associated piping.

• Install new HVAC system: Roof Top Units, Make-Up Air Units Automated Environmental Controls, Exhaust Systems and all associated ductwork/piping.

• Upgrade the existing Electrical Systems to accommodate new power demand.

• A/E to provide full construction documents and specifications.

FCI Seagoville

FCI Seagoville

• FCI Seagoville was constructed in 1937, comprised of 38 building with 500,314 s.f. under roof.

• Inmate housing units 5, 7, 10 & 12 (57,746 sq ft) currently have heating and ventilation systems only.

• Heating is accomplished with steam-fired radiators located throughout each building with steam delivered by boilers located in the Powerhouse.

• Currently there are no chillers located within the Powerhouse.

• Provide a complete HVAC system for the 4 buildings to include: Chiller(s), Air Handling Units, Automated Control System, ductwork, piping and pumping systems.

• Historic Preservation concerns.

FCI Three Rivers

FCI Three Rivers

• FCI Three Rivers was constructed in 1990 and occupies approximately 300 acres.

• Replace two existing 450 kw generators, associated transfer switches and cabling located within the equipment room.

• Replace underground high voltage cabling in feed loop "B".

• Replace leaking high voltage transformers.

• Replace main switch gear and distribution panels in the Food Service Buildings at FCI and Camp.

FCC Beaumont

FCC Beaumont

• FCC Beaumont was constructed from 1996 to 1998 , consists of one USP, Two FCIs and one Satellite Prison Camp totaling 1,641,623 s.f. and situated on 960 acres.

• Existing complex sewer lift station is in a low-lying area subject to ground infiltration.

• Install new sewer lift station with proper elevations to ensure compliant operation.

• Existing underground domestic and fire water piping, all associated valves and pumping systems are severely corroded due to the corrosive environment and past flooding/storms

• Replace all underground piping system to include isolation valves.

• Replace all damaged piping in the Remote Utility Buildings (3) to include fire/domestic water systems and associated controls.

FMC Fort Worth

FMC Fort Worth

• FMC Fort Worth was constructed in 1934 consists of 31 buildings and occupies approximately 38 acres.

• Construct one domestic water storage tank to hold one million gallons of water.

• Addition of this tank will allow for 10 days of water to be used during emergency events.

Water Storage Tanks Projects

• Northeast Region – FCI Berlin, USP Allenwood, USP Lewisburg

• Mid-Atlantic Region – FCI Ashland, FCI Petersburg, FCI Morgantown, FCI Cumberland

• North Central Region – USP Terre Haute, FCI Cumberland

• South Central Region – FCI La Tuna, FCC Beaumont, FCC Oakdale, FCI Texarkana, FCI Carswell

• Western Region – FCI Safford, USP Lompoc

Western Region

FCI Herlong

FCI Herlong

• FCI Herlong was constructed in 2005, consists of 23 building with approximately 560,000 s.f. under roof.

• Replace existing heating hot water distribution loop due to excessive leaks.

• Current loop extends from Central Utility Plant to multiple building entries throughout the complex.

FCC Victorville - FCI-2

FCI Victorville

• FCC Victorville was constructed in 2000, consists of one USP, Two Medium FCIs and one Satellite Prison Camp totaling 1,732,420 s.f. and situated on 960 acres.

• The work will be isolated to FCI – 2.

• Replace two centrifugal Chillers and two Cooling Towers and associated piping located with-in the Central Utility Plant.

• Install a heat recovery system to capture rejected heat and utilize it to supplement the hot water boilers.

MCC San Diego

MCC San Diego

• MCC San Diego was constructed in 1974, consists of 23 stories and approximately 225,000 sf.

• Replace all domestic water lines throughout the building with selection demolition required.

• Access to some piping will be require demolition of various existing building components to replace.

• Building repair to current conditions will be required.

Northeast Region

FCI Berlin

FCI Berlin

• FCI Berlin was constructed in 2010 consists of 689,909 s.f. and situated on approximately 707 acres

• Replace existing pre-insulated heating hot water distribution loop due significant leaks.

• Current loop extends from Central Utility Plant to multiple building entries throughout the complex.

FCI Schuylkill

FCI Schuylkill

• FCI Schuylkill was constructed in 1991 consists of 516,397 s.f. and situated on approximately 600 acres

• Replace existing pre-insulated heating hot water distribution loop due to significant leaks.

• Current loop extends from Central Utility Plant to multiple building entries throughout the complex.

Southeast Region

FCC Coleman

USP 1 / USP 2 Coleman

• FCC Coleman was constructed in 1993, consists of two USPs, Two FCIs and one Prison Camp totaling 2,434,578 s.f. and situated on 1,746 acres.

• Replace two centrifugal Chillers and associated pumping systems located with-in the Central Utility Plant at USP-2.

• Replace Automated Controls Systems and Repair/Replace Boilers and associated pumping systems at USP-1.

FCI Atlanta

FCI Atlanta

• FCI Atlanta was constructed in 1902 consists of 47 buildings totaling approximately 1.6 million sq.ft.

• Currently the vast majority of the electrical distribution system is in need of major repair or replacement.

• Repair existing basement and subsurface drainage system to eliminate heavy water intrusion.

• Generator #3, all paralleling switchgear and automatic transfer switches are in need of replacement.

• Upgrade all existing electrical switchgear, distribution panels and transformers throughout the institutional grounds.

• Replace all High Mast Light Poles.

Mid-Atlantic Region

FCI Morgantown

FCI Morgantown

• FCI Morgantown was constructed in 1968, consists 22 buildings totaling 369,000 s.f. and occupies 400 acres.

• Currently the institution has no means of supplying emergency power in the event of commercial outage.

• Existing main electrical switch gear and distribution panels are overloaded and/or in need or replacement

• Install two new generators with switchgear, fuel tanks, emergency panels and all underground cabling required to adequately provide reliable power during times of emergency or inclement weather conditions.

• Upgrade all existing electrical switchgear, distribution panels and transformers throughout the institutional grounds.

FMC Lexington

FMC Lexington

• FMC Lexington was constructed in 1931 is comprised of 34 buildings with a total of 1,051,096 square feet.

• Currently the institution has no means of supplying emergency power in the event of commercial outage.

• Existing main electrical switch gear and distribution panels are overloaded and/or in need or replacement.

• Install two new generators with switchgear, fuel tanks, emergency panels and all underground cabling required to adequately provide reliable power during times of emergency or inclement weather conditions.

• Upgrade all existing electrical switchgear, distribution panels and transformers throughout the institutional grounds.

FCI Ashland

FCI Ashland

• FCI Ashland was constructed in 1940 is comprised of approximately 500,000 and encompasses 143 acres.

• Currently the institution domestic water needs are being service a 5" bronze water main located within the utility tunnel. Main and all laterals have signs of significant deterioration.

• Current pipe sizing is not adequate to meet the demands.

• Replace the entire domestic water system located throughout the institution grounds to include piping, valves and backflow prevention devices.

North Central Region

FCI Englewood

FCI Englewood

• FCI Englewood was constructed in 1938 is comprised of 15 buildings with a total of 263,000 square feet

• Existing electrical infrastructure is up to 35 years old and past it’s serviceable life cycle.

• 13.2KV switchgear located in the Powerhouse ( frequent operational failures)

• Main and feeder relays(existing GE 750 relays obsolete, upgrade to digital relays)

• Replace main motor control center in Powerhouse ( reliability and overheating issues)

• Replace underground feeder throughout the institution ( installed in 1938, loss of integrity, undersized )

• Upgrade medium voltage, distribution panels and transformers throughout the institutional grounds.

FCI Marion

FCI Marion

• FCI Marion was constructed in 1963 is comprised of 15 buildings and occupies 935 acres

• Existing electrical infrastructure is up to 50 years old and past it’s serviceable life cycle.

• Replace six medium voltage pad mount transformers.

• Replace electrical substations located within five different transformer vaults.

• Replace current grounding system ( electronic equipment and staff safety issues.)

• Replace high voltage underground feeders throughout the FCI

• Replace substation and distribution feeders and panel at FPC