Attachment_1_-_MELLON_DD_FY15_Specification.pdf

USCGC MELLON (WHEC 717)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2015

Developed By: Justin M Ryan

(Rev-0, 02 SEP 2014)

USCGC MELLON (WHEC-378W) DRYDOCK AVAILABILITY FY2015

TABLE OF CONTENTS

Revisions Record ................................................................................................................................................ iv Consolidated List of References ........................................................................................................................... v Consolidated List of Government-furnished Property ......................................................................................... xv Consolidated List of Critical Inspection Items ................................................................................................... xvi Principal Characteristics .................................................................................................................................. xvii General Requirements WORK ITEM 1: Drydocking WORK ITEM 2: Temporary Services, Provide - Cutter WORK ITEM 3: Hull Plating (U/W Body), Inspect WORK ITEM 4: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 5: U/W Body, Preserve (Partial - Condition A) OPTIONAL WORK ITEM 6: U/W Body, Preserve (100%) (Optional) WORK ITEM 7: Appendages (U/W), Leak Test WORK ITEM 8: Appendages (U/W) - Internal, Preserve WORK ITEM 9: Propulsion Shaft Fairwaters and Rope Guards Inspect and Repair WORK ITEM 10: Chain Lockers, Clean and Inspect WORK ITEM 11: Tanks (Ballast), Clean and Inspect OPTIONAL WORK ITEM 12: Forward Peak Compartment, Preserve WORK ITEM 13: Voids (Non-Accessible), Leak Test WORK ITEM 14: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 15: Propulsion Shaft Coating Inspect And Test (Shafts In) OPTIONAL WORK ITEM 16: Propulsion Shaft Coating, Renew WORK ITEM 17: Chain Locker, Preserve Partial WORK ITEM 18: Propulsion Shaft Seals (Mechanical) Inspect And Clean OPTIONAL WORK ITEM 19: Propulsion Shaft Seals Mechanical Overhaul & Inflatable Seal Renewal OPTIONAL WORK ITEM 20: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 21: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 22: Hubs General Maintenance WORK ITEM 23: Controlable Pitch Propeller System Maintenance, (Liaaen) WORK ITEM 24: Propulsion Shafting Drift and Hub Renewal (Liaaen) OPTIONAL WORK ITEM 25: Propulsion Stern Tube Shaft Sleeves, Skim Cut OPTIONAL WORK ITEM 26: Propulsion Tailshaft Sleeve, Skim Cut OPTIONAL WORK ITEM 27: Propulsion Shaft Bearing (Aft Strut) Stave, Renew OPTIONAL WORK ITEM 28: Propulsion Shaft Bearing (Fwd Strut And Stern Tube) Stave, Renewal OPTIONAL WORK ITEM 29: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 30: Fathometer Transducer, General Maintenance WORK ITEM 31: Seawater Strainers (All Sizes), Minor Service and Inspect WORK ITEM 32: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 33: Rudder Stock Bearing (Lower), Renew Both Port & Stbd WORK ITEM 34: Propulsion Shaft Alignment (Drydock), Check WORK ITEM 35: Thruster Unit, Overhaul and Repairs WORK ITEM 36: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 37: Cathodic Protection/Zincs, Renew WORK ITEM 38: Sea Valve (2.5 Inches And Smaller) Renewal WORK ITEM 39: Sea Valve (Larger Than 2.5 Inches) Overhaul WORK ITEM 40: Tanks (Mp Fuel Stowage), Clean And Inspect WORK ITEM 41: Tank (Dirty Oil), Clean and Inspect OPTIONAL WORK ITEM 42: Tank (Dirty Oil) , Preserve “Partial” ii (Rev-0)

OPTIONAL WORK ITEM 43: Tank (Dirty Oil), Preserve “100%” WORK ITEM 44: Tanks (Lube Oil), Clean and Inspect WORK ITEM 45: Tanks (Potable Water), Clean and Inspect OPTIONAL WORK ITEM 46: Tanks (Potable Water), Preserve “100%” WORK ITEM 47: Oily Waste Tank Striker Plate Pit Repair OPTIONAL WORK ITEM 48: Hull, Structural And Deck Plating - Steel Plate, Repair OPTIONAL WORK ITEM 49: Plating And Structural, Ultrasonic Testing WORK ITEM 50: Engine Room Bilge Preservation Local Areas WORK ITEM 51: Bilge Preservation, Forward Pump Room WORK ITEM 52: Bow Thruster Compartment, Bulkhead and Bilge Preservation WORK ITEM 53: Hull Plating Freeboard, Preserve -“100%” WORK ITEM 54: Superstructure, Preserve “100%” WORK ITEM 55: Bilges (DC Stores) Preserve Partial and Stringer Renewal WORK ITEM 56: Elex Stiffener Renewal WORK ITEM 57: Chaffing Bar Renewal OPTIONAL WORK ITEM 58: BPU Fairing Repair (Optional) WORK ITEM 59: Vent Plenum Preservation WORK ITEM 60: Deck Drain Piping Repair WORK ITEM 61: Chilled Water System Flush WORK ITEM 62: Fan Room 2-32-1-Q Duct Renewal and Preservation WORK ITEM 63: Incinerator Special Maintenance and Refractory Renewal WORK ITEM 64: Bilges (Commissary Stores), Preserve WORK ITEM 65: Sea Trial Performance, Provide Support iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 378 FRAM-W 085-001, Rev C, Docking Plan CGC MELLON Coast Guard Drawing 378 FRAM-W 085-008, Rev C, Docking Plan CGC MELLON Coast Guard Drawing 378 FRAM W 111-001, Rev -; Shell Expansion Forward Coast Guard Drawing 378 FRAM W 111-002, Rev -; Shell Expansion Aft Coast Guard Drawing 378 FRAM-W 114-001, Rev -, Bilge Keels Coast Guard Drawing 378 FRAM-W 114-002, Rev A, Skeg Coast Guard Drawing 378-FRAM-W 117-5, Rev -, Web Frames 213, 218-1/4, 223-1/2, 228-7/16 Coast Guard Drawing 378-FRAM-W 122-6, Rev A, After Peak Bulkheads & Transom Coast Guard Drawing 378-FRAM-W 122-7, Rev A, Miscellaneous Structural Bulkheads 3rd Deck Coast Guard Drawing 378-FRAM-E 123-3, Rev -, Misc Struct Encl Coast Guard Drawing 378-FRAM-W 131-1, Rev -, Main Deck Plating & Framing FORWARD Coast Guard Drawing 378-FRAM-W 131-2, Rev -, Main Deck Plating & Framing Aft Coast Guard Drawing 378-FRAM-W 131-3, Rev A, After Peak Decks & Longitudinals Coast Guard Drawing 378-FRAM-W 132-1, Rev A, 2nd Deck Plating & Framing FORWARD Coast Guard Drawing 378-FRAM-W 151-1, Rev D, Deckhouse Frame 96 FORWARD Coast Guard Drawing 378-FRAM-W 152-1, Rev B, 01 Deck Plating & Framing Coast Guard Drawing 378-FRAM-W 154-1, Coast Guard Drawing 378 FRAM-W 161-002, Rev -, Shaft Struts Coast Guard Drawing 378 FRAM-W 162-3, Rev -, Stack v (Rev-0) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace

Coast Guard Drawing 378 FRAM-W 162-5, Rev -, Stack Coast Guard Drawing 378 FRAM-W 162-6, Rev -, Stack Coast Guard Drawing 378-FRAM-W 163-1, Rev -, Machinery Spaces Sea Chests Coast Guard Drawing 378-FRAM-W 163-3, Rev -; Sea Chest & Ovbd Disch Loc & Valve List Coast Guard Drawing 378-FRAM-W 167-1, Rev H, Structural Door List Coast Guard Drawing 378-FRAM-W 167-23, Rev -, Hatch WT with Scuttle 15PSI Arrg Coast Guard Drawing 378-FRAM-W 185-5, Rev -, Machinery Space Foundations-Retained Coast Guard Drawing 378-FRAM-W 201-2, Rev -, Machinery Arrangement Coast Guard Drawing 378-FRAM-E 243-1, Rev B, Tail Shaft Rigging Attachment Plate Coast Guard Drawing 378-FRAM-E 243-5, Rev B, Coupling Inbd & Outbd Coast Guard Drawing 378-FRAM-E 243-6, Rev -, Shafting & Oil Tube Assembly (Hub-Tail & Stern

Tube Shaft) Coast Guard Drawing 378-FRAM-W 234-46, Rev A, Gas Turbine Enclosure a&D Coast Guard Drawing 378 FRAM W 243-012, Rev -, Tail Shaft Rigging Attachment Plate Coast Guard Drawing 378-FRAM-W 243-16, Rev -; Rope Guard Det & Instal Coast Guard Drawing 378-FRAM-W 243-17, Rev A; Rope Guard Det & Instal Coast Guard Drawing 378-FRAM-W 243-18, Rev C; Shafting Arrangements Coast Guard Drawing 378-FRAM-W 243-20, Rev A; Shafting Details (Superseded by 378-FRAM-W-

243-27) Coast Guard Drawing 378-FRAM-W 243-21, Rev -; Stern Tube Fairwater Upper Half P&S Coast Guard Drawing 378-FRAM-W 243-22, Rev A; Fairwaters Coast Guard Drawing 378 FRAM W 243-027, Rev C, Shafting Details Coast Guard Drawing 378 FRAM-W 244-001, Rev-; Strn tub & strut brng, rop gd, strut farwtr instl Coast Guard Drawing 378-FRAM-W 244-002, Rev A, Strn Tub & Strut Brng Coast Guard Drawing 378-FRAM-E 244-4, Rev -, Oil Tubing Arrangement Hub to Stern Tube Shaft Coast Guard Drawing 378 FRAM E 245-2, Rev F, Propulsion Hydraulic Oil System L/M and Pipe List Coast Guard Drawing 378 FRAM E 245-4, Rev A, Propeller Blades R & L Hand Rotation (PSI) (715, 716, 718) Coast Guard Drawing 378 FRAM E 245-7, Rev-, Special Tools For Hand Prop Hub Coast Guard Drawing 378 FRAM E 245-8, Rev-, Cooler Oil Coast Guard Drawing 378 FRAM E 245-9, Rev B, Duplex Pressure Liquid Filter Coast Guard Drawing 378-FRAM-W 245-10, Rev -, Propeller Hub Assembly Cross Section Model

D125/4 Coast Guard Drawing 378 FRAM-W 245-14, Rev D, Propeller Design (Escher Wyss) Coast Guard Drawing 378-FRAM-W 245-68, Rev -, Sects to Act'g (Servo Box) (Supercedes 245-032) Coast Guard Drawing 378-FRAM-W 245-70, Rev -, CP Propeller Hub, Hub Diameter 48.425 Coast Guard Drawing 378-FRAM-W 259-1, Rev D, Emergency Gas Turbine Exhaust System Diagram Coast Guard Drawing 378-FRAM-W 259-2, Rev D, Gas Turb Emerg Gen Exh Sys a&D Coast Guard Drawing 378 FRAM-W 259-12, Rev 6, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378 FRAM-W 259-13, Rev 4, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378 FRAM-W 259-14, Rev -, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Dets Coast Guard Drawing 378 FRAM-W 259-4, Rev B, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Arr vi (Rev-0)

Coast Guard Drawing 378 FRAM-W 256-001, Rev J, Aux Salt Water Circulating System Coast Guard Drawing 378 FRAM-W 256-009, Rev -, Main Propulsion Diesel Engine SW Cooling

System Coast Guard Drawing 378-FRAM-W 259-1, Rev D, Emergency Gas Turbine Exhaust System Diagram Coast Guard Drawing 378-FRAM-W 259-2, Rev D, Gas Turb Emerg Gen Exh Sys a&D Coast Guard Drawing 378-FRAM-W 259-4, Rev B, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Arr Coast Guard Drawing 378 FRAM-W 259-12, Rev 6, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378 FRAM-W 259-13, Rev 4, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378 FRAM-W 259-14, Rev -, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Dets Coast Guard Drawing 378-FRAM-W 264-2, Rev D; Diagram Lube Oil Transfer & Purifying Coast Guard Drawing 378-FRAM-W 264-3, Rev G; Lube Oil Transfer and Purifying Piping a & D Coast Guard Drawing 378-FRAM-W 320-62, Rev D, Waste Handling Sys Interconnecting Wiring

Diagram for Incinerator & Sludge Tank Coast Guard Drawing 378-FRAM-W 475-3, Rev -, Degaussing System Isometric Wiring Diagram Coast Guard Drawing 378-FRAM-W 475-4, Rev -, Degaussing System Isometric Wiring Diagram Coast Guard Drawing 378 FRAM E 500-2, Rev D, List of Relief Valves Coast Guard Drawing 378-FRAM-W 506-4, Rev G, Vents, Snd Tub & Overflows Fr 144-192 Coast Guard Drawing 378-FRAM-W 507-1, Rev M; LABEL PLATES, HULL PIPING Coast Guard Drawing 378-FRAM-W 507-2, Rev H; LABEL PLATES, MACHINERY ROOM PIPING Coast Guard Drawing 378-FRAM-W 508-1, Rev -, Insulation Schedule Coast Guard Drawing 378-FRAM-W 512-1, Rev K, HVAC LINE Diagram Coast Guard Drawing 378-FRAM-W 512-10, Rev F, HVAC Instal & Construction Dets Coast Guard Drawing 378-FRAM-W 512-11, Rev K, HVAC a&D Forward Frame 72 Coast Guard Drawing 378-FRAM-W 512-12, Rev L, HVAC a&D FR72-120 Blw Mn Dk Coast Guard Drawing 378-FRAM-W 512-16, Rev F, HVAC a&D Frame 72-120 Above Main Deck Coast Guard Drawing 378-FRAM-W 512-17, Rev L, HVAC a&D FR 120-176 Above Main Deck Coast Guard Drawing 378-FRAM-W 512-18, Rev J, HVAC a&D FR 176-234 Above Main Deck Coast Guard Drawing 378-FRAM-W 512-19, Rev G, HVAC a&D Aft FR 234 Above Main Deck Coast Guard Drawing 378-FRAM-W 512-20, Rev E; HVAC a&D Engine Room & Control Booth Coast Guard Drawing 378-FRAM-W 512-23, Rev A, Duct Hanger Details Deck Coast Guard Drawing 378 FRAM-W 512-55, Louvers Forward End of Stack Coast Guard Drawing 378-FRAM-W 514-1, Rev D, Hot & Chilled Water System Diagram Coast Guard Drawing 378-FRAM-W 521-2, Rev C, Diagram Countermeasure Washdown Coast Guard Drawing 378-FRAM-W 528-1, Rev E, Diagram Plumbing & Interior Deck Drains Coast Guard Drawing 378 FRAM-W 533-001, Rev F, Potable and Freshwater Service System Diagram Coast Guard Drawing 378 FRAM-W 533-002, Rev H, Potable Water System in Machinery Space Coast Guard Drawing 378 FRAM-W 534-001, Rev E, Steam and Condensate System Diagram Coast Guard Drawing 378-FRAM-W 533-5, Rev F, Potable Water System Aft FR 192 Arr and Dets Coast Guard Drawing 378-FRAM-W 533-7, Rev H, Potable Water System Fwd FR 192 Mn Dk & Abv a&D vii (Rev-0)

Coast Guard Drawing 378-FRAM-W 535-1, Rev -, Steam Condensate System Outside Machinery Space A&D

Coast Guard Drawing 378-FRAM-W 541-1, Rev -, Diagram Fuel Oil Transfer & Ballast System Coast Guard Drawing 378-FRAM-W 541-4, Rev -, F. O. Xfer & Ballast Sys in Machy Space a&D Coast Guard Drawing 378-FRAM-W 541-5, Rev F, F. O. Xfer & Ballast Sys Fwd FR 192 a&D Coast Guard Drawing 378 FRAM-W 551-001, Rev K, LP Service Compressed Air System Coast Guard Drawing 378-FRAM-W 551-4, Rev F, Diag High Pressure & Starting Compressed Air Sys Coast Guard Drawing 378-FRAM-W 551-6, Rev E, Starting Compressed Air System Coast Guard Drawing 378 FRAM-W 551-013, Rev -, Ship Service Air Receiver Coast Guard Drawing 378 FRAM-W 551-014, Rev -, Ship Service Air Receiver Coast Guard Drawing 378 FRAM-W 551-015, Rev -, Ship Service Air Receiver Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Coast Guard Drawing 378 FRAM-W 562-002, Rev -, Rudder Coast Guard Drawing 378 FRAM-W 562-008, Rev -, Rudder Stock Bearing Assembly and Detail Coast Guard Drawing 378 FRAM-W 562-009, Rev D, Rudder Support System Coast Guard Drawing 378 FRAM-W 568-005, Rev -, Bow Thruster Hyd Sys Coast Guard Drawing 378 FRAM-W 568-008, Rev -, Bow Thruster Arrangement and Details Coast Guard Drawing 378-FRAM-W 572-2, Rev F, Commissary Hoist Control System Wiring Diagram Coast Guard Drawing 378-FRAM-W 572-3, Rev A, Commissary Hoist Arrangement & Details Coast Guard Drawing 378-FRAM-W 572-4, Rev -, Outline Commissary Hoist Coast Guard Drawing 378 FRAM-W 581-001, Rev -, Anchor Handling Arrangements Coast Guard Drawing 378-FRAM-W 581-2, Rev -, Anchor Handling Fitting & Foundations Coast Guard Drawing 378-FRAM-W 581-6, Rev -, CAPSTAN - Windlass Assy Coast Guard Drawing 378-FRAM-W 582-3, Rev -, Anchor Handling Fitting & Foundations Coast Guard Drawing 378-FRAM-W 582-14, Rev -, Warping CAPSTAN Assembly Coast Guard Drawing 378-FRAM-W 583-38, Rev G, Over the Horizon Boat Installation FRAM-W Coast Guard Drawing 378-FRAM-W 588-1, Rev F, Helo Hangar Installation and Helo Facilities Coast Guard Drawing 378 FRAM-W 593-001, Rev C; Diagram Sewage & Transfer Coast Guard Drawing 378-FRAM-W 593-4, Rev -, Incinerator Exhaust Coast Guard Drawing 378-FRAM-W 593-5, Rev A, Cntrl Box Assy Oily Watr Sep Heli-Sepmod

10000B Coast Guard Drawing 378-FRAM-W 593-6, Rev -, Incinerator Exhaust Coast Guard Drawing 378-FRAM-W 593-26, Rev D, Waste Handling System Room Arrangement Coast Guard Drawing 378-FRAM-W 612-3, Rev L, Details of Exterior Rails Coast Guard Drawing 378-FRAM-W 621-2, Rev E, Bulkhead Joiner Details Coast Guard Drawing 378-FRAM-W 621-10, Rev H, Joiner Bulkheads & Linings 02 Level and Above Coast Guard Drawing 378-FRAM-W 622-2, Rev F, Miscellaneous Floor Plates Coast Guard Drawing 378-FRAM-W 624-1, Rev L, Joiner Doors Coast Guard Drawing 378-FRAM-W 625-2, Rev E, Casings, Airport Coast Guard Drawing 378-FRAM-W 625-3, Rev C, Casings, Window Coast Guard Drawing 378-FRAM-W 625-4, Rev A, Window Casings - Pilot House Schedule & Details viii (Rev-0)

Coast Guard Drawing 378-FRAM-W 625-5, Rev A, Fixed Light & Window List Coast Guard Drawing 378-FRAM-W 634-1, Rev G, Deck Covering Coast Guard Drawing 378-FRAM-W 635-1, Rev M; Insulation A&D Coast Guard Drawing 378-FRAM-W 640-17, Rev A, Furniture List (Reinstalled 717) Coast Guard Drawing 378-FRAM-W 641-3, Rev F, Off Staterm Wr Mess & Lng Mn Dk Arr FR 101-146

3/4 Coast Guard Drawing 378 FRAM-W 712-001, Rev B; 76MM Ammo Hoist Arrangement & Details Coast Guard Drawing 378 FRAM-W 801-001, Ref G, Booklet of General Plans Coast Guard Drawing 378-FRAM-W 835-1, Rev -, Shafting Calculations & Alignment Procedure Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Links (Supercedes Fl-1204-2) Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Coast Guard Drawing FL 6713-022, Rev F, Leveling Ring and Mount of AN/UQN-1 Transducer Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

TCTO WHEC-378-TB2000

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2012, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6341, Jan 2009, Install New

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec) , 2012, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses Coast Guard Commandant Instruction (COMDTINST) M10360.3, (Series), Coatings and Colors Manual Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual Coast Guard Technical Publication (TP) 3254A, Manufacturer's Instruction Book, SWBS Group(s) 233 Coast Guard Technical Publication (TP) 3254B, Manufacturer's Instruction Book, SWBS Group(s) 233 ix (Rev-0)

Coast Guard Technical Publication (TP) 3258, Feb 1998, SWBS Group 243A, Shafting and Propellers (Liaaen)

Coast Guard Technical Publication (TP) 3258, May 1997, Manufacturers Instruction Book, SWBS Group(s) 243-244, for Mechanical Stern Tube Seal, Type MA

Coast Guard Technical Publication (TP) 3258, May 1997, Manufacturers Instruction Book, SWBS Group(s) 243-244, 378’ WHEC Class Cutters, SWBS Group 243, Section B, Controllable Pitch Propeller System (Escher Wyss)

Coast Guard Technical Publication (TP) 3259, Feb 2009, Manufactures Instruction Book, SWBS Group(s) 245, 378’WHEC Class Cutters, Propulsors (Means Propellers)

Coast Guard Technical Publication (TP) 3259, May 1997, Chapter 245, Machinery Plant Propulsors Coast Guard Technical Publication (TP) 3266, Manufacturers Instruction Book, SWBS Group(s) 324-421 Coast Guard Technical Publication (TP) 3279A; Manufacturers Instruction Book, SWBS Group(s) 568 Coast Guard Technical Publication (TP) 3280A, Manufacturers Instruction Book, SWBS Group(s) 572-

Coast Guard Technical Publication (TP) 3280A, Feb 2007, Manufacturers Instruction Book, SWBS

Group(s) 572-582, 378’ WHEC Class Cutters

Coast Guard Technical Publication (TP) 3281B, Manufacturers Instruction Book, SWBS Group(s) 593 Coast Guard Technical Publication (TP) 3282B, Manufacturer's Instruction Book, SWBS Group(s) 712 TODD Shipyards Seattle Division, 378 FRAM West Project (Test Proc.) 23811-3-001, Bow Propulsion

Unit Operational Test Procedure

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standard (ANSI/AGMA) 9005-E02, 2002, Industrial Gear Lubrication American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) x (Rev-0)

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

American Society for Testing and Materials (ASTM) F1138, 98(2007); Standard Specification for Spray Shields for Mechanical Joints

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination.

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum DOD-G-24508, Rev A(4); Grease, High Performance, Multi-Purpose, 9/23/1998 Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Federal Specification (Fed Spec) RR-C-271, Nov 1995, Chain and Attachments, Welded and Weldless Federal Specification (Fed Spec) QQ-L-171, Mar 1988, Lead Pig Federal Specification QQ-N-281, Rev Rev D, Amend 2; Nickel-Copper-Aluminum Alloy, Wrought

(UNS) N05500

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement HH-P-151, Notice 1, Rev F; Synthetic Rubber Cloth Insertion, 3/27/1991 International Standard Organization (ISO) 4406, Rev -, 7/13/2004; Hydraulic Fluid Power -- Fluids --

Method for Coding the Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic Vibration-Damping Tile MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component xi (Rev-0) http://www.assistdocs.com/search/document_details.cfm?ident_number=50916&StartRow=1&PaginatorPageNumber=1&doc%5Fid=QQ%2DN%2D281&search%5Fmethod=BASIC http://www.assistdocs.com/search/document_details.cfm?ident_number=50916&StartRow=1&PaginatorPageNumber=1&doc%5Fid=QQ%2DN%2D281&search%5Fmethod=BASIC

MIL-D-23134, Jul 1999, Deck Underlay and Covering, Insulating, Magnesia Aggregate Mixture MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-DTL-15024F, Rev F; Detail Specification Plates, Tags and Bands for Identification of Equipment, General Specification for – (THIS MIL SUPERSEDES MIL-P-15024E DATED 01/29/1993), 11/28/1997

MIL-DTL-23549, Feb 2007, Grease, General Purpose MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements MIL-DTL-2845E, 18 Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, And Associated Repair Parts; Preservation, Packaging, And Storage of

MIL-F-24702, Rev -, 28 April 1998; Filter Elements, Hydraulic Disposable MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber MIL-I-23128, Apr 1982, Insulation Blanket, Thermal, Refractory Fiber, Flexible MIL-PRF-2818, Oct 2007, Insulation Blanket, Thermal, Fibrous Mineral (Intended for Insulating Hot

Machinery Surfaces for Termperatures Up to 1,000 Deg F) MIL-STD-769, Oct 1990, Thermal Insulation Requirements for Machinery and Piping MIL-STD-2199, Rev -, Chg Not 1; Glass Reinforced Plastic Coverings for Propeller Shafting (Metric) MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting Military Specification MIL-DTL-23549, Feb 2007, Grease, General Purpose MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173E, Sept 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-17672, May 1995, Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-23827, Aug 1983, Grease, Aircraft and Instrument, Gear and Actuator Screw, NATO Code

Number G-354 MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-R-21252, Rev B Not 1; Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2035, Rev A, 5/15/1995; Nondestructive Testing Acceptance Criteria MIL-STD-769(SH), Rev J; Thermal Insulation Requirements for Machinery and Piping, 10/9/1990 MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior

Finish Materials and Furnishings MIL-STD-2003-1, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Cable) MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations) MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass NAVAIR ENGCEN Bulletin 1, Rev J; Air Capable Ship Aviation Facilities ResumeNAVSEA Drawing

804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details xii (Rev-0) http://www.assistdocs.com/search/document_details.cfm?ident_number=70880&StartRow=1&PaginatorPageNumber=1&doc%5Fid=MIL%2DSTD%2D2199&search%5Fmethod=BASIC http://www.assistdocs.com/search/document_details.cfm?ident_number=2849&StartRow=1&PaginatorPageNumber=1&doc%5Fid=MIL%2DPRF%2D1149&search%5Fmethod=BASIC http://www.assistdocs.com/search/document_details.cfm?ident_number=14621&StartRow=1&PaginatorPageNumber=1&doc%5Fid=MIL%2DR%2D21252&search%5Fmethod=BASIC

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) 362-2345, Circuit Breaker Navy Type AQB- A101 & NQB- A101

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components NAVSEA Drawing 803-1340709, Rev B, Installation of Floor Plating & Grating in Machinery Spaces NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems NAVSEA Dwg 803-1916300, Mar 1990, Aircraf Securing and Engine Run-Up Fittings NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSHIPS 0967-444-6010, June 1973, AN/UQN-1H Technical Manual NAVSEA 0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems NAVSEA T9074-AS-GIB-010/271, Feb 1999, Requirements for Non-Destructive Testing Methods Naval Ship’s Technical Manual (NSTM) Chapter 243, Propulsion Shafting, Rev 1 Naval Ship's Technical Manual (NSTM) Chapter 244, May 2006; Propulsion Bearings and Seals Naval Ship’s Technical Manual (NSTM) Chapter 505, Piping Systems, Rev 3 Naval Ships’ Technical Manual, Chapter 635, Thermal, Fire and Acoustic Insulation Naval Ship's Technical Manual (NSTM) Chapter 572, Jul 2004, Shipboard Stores and Provision Handling QQ-N-281 , Rev D(2); Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings. and Structural and Special Shaped Sections, 10/23/1985 The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

SAE-AMS-M-7866, "Molybdenum Disulfide, Technical, Lubrication Grade."

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) AMSC6183, 7/1/1998; Cork and Rubber Composition Sheet; For

Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning xiii (Rev-0)

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Nov 2004; Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2004, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker xiv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 Y *Transducer Cover Plate N/A 4 ea. 50.00 9 N Fairwater Strut Fwd 2040-01-396-4047 1 ea 7,000.00

18 N 378' WHEC Minor (Face Change out) Overhaul Kit 01-527-0772 2 ea. 11,541.00

19 N 378' WHEC Major Overhaul Kit 01-527-0781 2 ea. 35,035.00

19 N **378' WHEC Seat (Split) H70160-02-6 01-572-8268 2 ea. 13,343.00

22 Y **Blade, Propeller Ship (LH-PSI) 2010-01-133-7612 1 ea. 90,000.00 22 Y **Blade, Propeller Ship (RH-PSI) 2010-01-139-1063 1 ea. 90,000.00 22 N **Blade Bolts 01-141-0923 4 ea. 377.00

23 Y **PRPLN #1 CPP System Power Take-Off Pump, CCW 4320-01-549-7762 2 ea. 12,300.23

23 Y **PRPLN #2 CPP System Power Take-Off Pump, CW 4320-01-549-8787 2 ea. 12,300.23

24 Y Propeller STBD (WHEC), LH HUB 2010-01-268-5698 1 ea. 135,000.00

24 Y Propeller PORT (WHEC), RH HUB 2010-01-268-5697 1 ea. 135,000.00

24 Y *Coupling Bolts 5306-01-507-3163 5 ea. 10,250.00 24 N Packing, Preformed, PSI HUB 5330-01-335-3396 8 ea. 1,025.53 30 N ***Fathometer Transducer 5845-01-518-7245 1 ea 33 Y **Rudder and Rudder Stock 2040-01-459-4101 1 Set 33 N **Lower Rudder Bearing 2 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

4 Hull Plating (U/W Body), Ultrasonic Testing

3 Para 3.2.7, Inspection Results

6 (Optional WI) Post-surface preparation cleaning and inspection

7 Leak test particulars and appendage air test

12 (Optional WI)Substrate inspection

13 Voids (Non-Accessible), Leak Test

15 Para 3.5 Shaft Test

9 Towing Bitts, Chocks and Fairleads, Inspect and Test

19 Initial visual inspection; Seal face wear inspection (Optional WI)

20 Propulsion Shaft Bearings (External), Check Clearances

21 Initial Operational Test

22 Blade inspections; Propeller hub and shaft inspections; Actuating unit inspections; CPP cooler tube sheet inspection. Para 3.2.5& 3.2.6

23 Thrust Bearing Readings. Para 3.2.1

25 Inspection Results

27 Clearance Readings

(Afloat Pre-Drydock) Shaft Alignment Readings. (Drydocked (Pre-Work) Strain Gauge Measurements.

30 Inspections

44 1st 1000 Underwater hull UT measurements xvi (Rev-0)

PC_378W_WHEC_717_1109

PRINCIPAL CHARACTERISTICS

378W WHEC (MELLON)

PHYSICAL CHARACTERISTICS

Length Overall 378' 3"

Length between Perpendiculars 350' 0"

Maximum Beam (@ 13' 6" DWL) 42' 0"

Beam @ Main Deck 42' 0"

Depth 26' 3/8"

Main Deck Camber 6" in 21' 0"

Minimum Berth Depth 20' 0"

Height of highest projection 115' 3/4"

Draft, Fwd @ Full Load 14.78'

Draft, Aft @ Full Load 15.61'

Draft, Fwd @ Minimum Operating 14.63'

Draft, Aft @ Minimum Operating 15.33'

Full Load Displacement 3171 long tons

Minimum Operating Displacement 2760 long tons

Light Ship Displacement 2422 long tons

HULL CHARACTERISTICS

Frame Spacing 1' 0"

Material

Deckhouse, fwd of Fram 96 HY-100 Steel

Main Deck Frames 183 to 242-1/2 and fwd of FR 96 HY-80 Steel

01 Level Frames 183 to 316 HY-80 Steel xvii (Rev-0)

Lower hull around bow thruster, port and starboard Strakes A-3 and A-4, Frames 56 to 96 HY-80 Steel

Masts and superstructure above the 01 Deck Type 3456 Aluminum

Remaining ASTM A-131

MACHINERY CHARACTERISTICS

Type of Propulsion CODOG

Two Diesel Engines Fairbanks More 12-cylinder opposed piston 38-TD-8-1/8; 7000 SHP total

Two Gas Turbines Pratt and Whitney FT4A-2; 36,000 SHP total

Two Controllable Pitch Propellers Liaaen 4 blade, 13' 0" diameter; 149 RPM max on Diesel engines; 235 RPM max on Gas turbines

Two Reduction Gears Western Gear

Electrical Characteristics Two 550KW-AC Type, 450V, 60 Hz, 3 Phase, 720 RPM GM 8-645 diesel driven ship's service generators (located in the Engine Room)

One 500KW-AC Type, 450V, 60 Hz, 3 Phase, Solar Model 101506-2001 gas turbine driven emergency service generator

Two 25 KVA (PF = 0.8), 120V, 400 Hz, 3 Phase Electronic Specialty motor generators

Two 10 KVA (PF = 0.8), 120V, 400 Hz, 3 Phase Electronic Specialty motor generators

TANK CAPACITIES

Diesel Oil 198,092 gal (95%)

Fresh Water 17,794 gal (100%)

JP-5 Fuel 25,717 gal (95%) xviii (Rev-0)

00000_0314_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

1 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• The cutter will provide extinguishers for all Coast Guard fire watches. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to six Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

2 (Rev-0)

3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection:

Add paragraph A2.2.5.3.3, as follows:

“A2.2.5.3.3 Additional requirements during abatement of lead-based paint (LBP) and asbestos-containing coatings. Abide by the following additional requirements, during work that involves disturbance or abatement LBP and asbestos-containing material (ACM)/vermiculite coatings:

A2.2.5.3.3.1 Certification documentation. At the Arrival Conference, submit documentation to the COR that all primary and sub contractors fulfilling abatement requirements related to the preceding disclosure paragraph possess all Local, State, and Federal certification licenses and applicable permits, for fulfilling those abatement requirements.

A2.2.5.3.3.2 Advance notification. Notify the COR 24 hours prior to any planned abatement actions.

Additionally, notify the Quarterdeck and COR, prior to starting any abatement task, to ensure a timely announcement to Coast Guard personnel to vacate the affected area.

3 (Rev-0)

NOTE

Be aware that Coast Guard personnel are not permitted to be in the location of abated spaces while abatement is being performed.

A2.2.5.3.3.3 Additional protective measures.

A2.2.5.3.3.3.1 Take the following additional safety precautions:

• Separate work area from other non-affected areas.

• Do not permit non-essential personnel in the work area.

• Work in one compartment/space at a time.

• Prevent dust from migrating to other areas, as follows:

o Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).

o Maintain work area under negative pressure in relation to adjacent areas.

• Take, at a minimum, the following measures, to protect de-contamination workers:

o Use a HEPA (high-efficiency particulate air) vacuum.

o Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters (the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the OSHA Respirator Standard, 29 CFR 1910.134).

o Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).

o Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.

o Eating, drinking and smoking are prohibited in work areas.

o Workers must wash hands and face before eating, drinking or smoking.

o Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.

o Workers must shower and wash hair as soon as possible after leaving the work area.

o Non-disposable work clothes must be washed separately from other clothes.

NOTES

1. Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and/or asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.

2. A HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.

3. Use of compressed air, conventional vacuum, and dry-sweeping is not permissible, during abatement.

A2.2.5.3.3.3.2 Remove and dispose of all protective covers, upon completion of work.

A2.2.5.3.3.4 Abatement task particulars.

4 (Rev-0)

A2.2.5.3.3.4.1 Coating removal and surface preparation.

A2.2.5.3.3.4.1.1 ACM. Remove existing ACM by a suitable means such as chipping or scraping.