SPECIFICATION_20APR_2017_FOR_ANACAPA_WPB_110B_DD_17R1.pdf

USCGC ANACAPA (WPB 1335)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Thomas J Bondurant

(Rev-1, 20 April 2017)

USCGC ANACAPA (WPB-110B) DRYDOCK AVAILABILITY FY2017

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 2: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 3: Hull Plating (U/W Body), Inspect WORK ITEM 4: Tanks (Potable Water), Clean and Inspect WORK ITEM 5: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 6: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 7: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 8: Propellers; Remove, Inspect, and Reinstall WORK ITEM 9: Exhaust Piping System, Inspect WORK ITEM 10: Sw Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 11: Speed Doppler, Remove, Inspect, and Reinstall - Doppler Valve, Overhaul WORK ITEM 12: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 13: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 14: Fuel Manifold Valves, Overhaul WORK ITEM 15: Steering Gear (General), Overhaul WORK ITEM 16: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 17: Fin Stabilizers (General), Overhaul WORK ITEM 18: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 19: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 20: Grey Water Piping, Clean and Flush WORK ITEM 21: Sewage Piping, Clean And Flush WORK ITEM 22: U/W Body, Preserve (“100%”) Used with Side Scan) WORK ITEM 23: Hull Plating Freeboard, Preserve “100%” WORK ITEM 24: Cathodic Protection System (Bilge and Sea Chest), Renew WORK ITEM 25: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 26: Drydock WORK ITEM 27: Temporary Services, Provide - Cutter WORK ITEM 28: Sea Trial Performance, Support, Provide WORK ITEM 29: Hull Plating (Freeboard), Ultrasonic Testing WORK ITEM 30: Propulsion Shaft Bearings (External), Renew WORK ITEM 31: Propulsion Shaft, Stern Tube Forward Bearing, Renew WORK ITEM 32: Fathometer Transducer, Renew WORK ITEM 33: Fathometer Transducer, General Maintenance WORK ITEM 34: Through-Deck Packing Glands, Renew WORK ITEM 35: Anchor Windlass, Renew WORK ITEM 36: Electro-Hydraulic Crane, Renew WORK ITEM 37: Aft Steering Compartment, Preserve and Insulate WORK ITEM 38: Bilges (Machinery Space), Preserve (Partial) WORK ITEM 39: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 40: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 41: Impressed Current Cathodic Protection System Reference Cells, Renew iii (Rev-1)

WORK ITEM 42: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 43: Deck Covering, Carpeting, Renew WORK ITEM 44: Deck Covering, Wet/ Dry, Seal WORK ITEM 45: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 46: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 47: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 48: Chain Locker, Preserve 100% WORK ITEM 49: Superstructure, Preserve “100%” WORK ITEM 50: Renew Floating Deck System in Aft Berthing WORK ITEM 51: Magazine Sprinkler Valves, Overhaul,Renew WORK ITEM 52: Handrails and Stanchions, Renew WORK ITEM 53: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 54: Forward Peak Compartment, Preserve WORK ITEM 55: Data Service, Provide WORK ITEM 56: Ventilation Systems, Commercial Clean WORK ITEM 57: Aft Head, Shower Stall, Renew (CSMP 2017007) WORK ITEM 58: Deck Covering, Messdeck Manhole Coverplates, Renew (CSMP 2017001) WORK ITEM 59: Hatch, Auxiliary Space, Renew (CSMP 2017010) WORK ITEM 60: Hull, Structural Closure, Renew (CSMP 2017002) WORK ITEM 61: Main Mast, D-Ring, Renew (CSMP 2017006) WORK ITEM 62: Manhole, Aluminum Cover Plate, Forward Crew’s Head, Renew (CSMP 2017001-

009) WORK ITEM 63: Piping, Sewage, Renew (CSMP 2017005) WORK ITEM 64: Structural Plating, Bridge Wing, Repair (CSMP 2017011) WORK ITEM 65: Table Top, Messdeck, Renew (CSMP 2017003) WORK ITEM 66: Main Mast, Preserve, 100% iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-WPB 111-001)

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail

Coast Guard Drawing 110 WPB 151-008, Rev -, Superstructure Details

Coast Guard Drawing 110 WPB 167-002, Rev B, Manhole Details

Coast Guard Drawing 110 WPB 167-003, Rev B -, Flush Hatch Details

Coast Guard Drawing 110 WPB 171-002, Rev G, Mast Details

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details

Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details

Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets

Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets)

Coast Guard Drawing 110 WPB 601-020, Rev_, Manhole & Hatch Key Plan

Coast Guard Drawing 110B WPB 085-001, Rev A, Tank Capacity Curves

Coast Guard Drawing 110B WPB 085-010, Rev -, Docking Plan (SUPERCEDES 110B-WPB-085-2)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Drawings (Supercedes 110B-

WPB 085-007)

http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-1)

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion (SUPERCEDES 110B-WPB-111-1)

Coast Guard Drawing 110B WPB 113-001, Rev K, Inner Bottom Plating

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (Frames 0 thru 4)

Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads

Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details

Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation

Coast Guard Drawing 110B WPB 161-003, Rev C, Intermediate Shaft Strut Manufacturing Details

Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation

Coast Guard Drawing 110B WPB 163-002, Rev C, Aux Sea Chest Details

Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device

Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment

Coast Guard Drawing 110B WPB 256-001, Rev G, Main Engine Salt Water Cooling System

Arrangement & Details

Coast Guard Drawing 110B WPB 256-003, Rev -, Auxiliary Seawater Cooling Arrangement and Details

(Supersedes 110B-WPB 0256-002)

Coast Guard Drawing 110B WPB 256-004, Rev -, Modification to SW Cooling Incidental to Install of

Charge Air Cooler Diverter Valve

Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System

Coast Guard Drawing 110B WPB 259-002, Rev D, Genset Exhaust Piping System

Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics

Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t & Details

Coast Guard Drawing 110B WPB 526-001, Rev M; Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details

Coast Guard Drawing 110B WPB 529-001, Rev G, Bilge Piping Arrg’t. and Details

Coast Guard Drawing 110B WPB 541-001, Rev D, Fuel Oil Transfer Piping Arrangement and Details

Coast Guard Drawing 110B WPB 561-001, Rev A, Steering System Details

Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping

Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Details - Piping

Coast Guard Drawing 110B WPB 601-027, Rev F, Outboard Profile and Weather Decks

Coast Guard Drawing 110B WPB 604-001, Rev B, Door and Hatch Key Plan & Lock Layout

Coast Guard Drawing 110B WPB 633-001, Rev A, Cathodic Protection Plan and Details

Coast Guard Drawing 110B WPB 633-002, Rev C, Cathodic Protection Installation, Schematic, & Layout

Coast Guard Drawing 110B WPB 636-001, Rev C, Noise Damping Details

Coast Guard Drawing 110B WPB 651-002, Rev -, Galley Equip Details

Coast Guard Drawing 110B-WPB 633-1, Rev A, Cathodic Protection Plan & Detail

Coast Guard Drawing 110B-WPB 633-2, Rev C, Cathodic Protection Install Schematic & Layout

Coast Guard Drawing 110B-WPB-167-002, Rev B, Manhole Details

Coast Guard Drawing 110B-WPB-602-2, Rev D, Visual Identification

Coast Guard Drawing 110C WPB 167-013, Rev A, 24"X 24", Alum, 4 Dog, Quick Acting, Flush Mount, Weather Tight Hatch

Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) vii (Rev-1)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System (Struct Locs & Dets)

Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details

Coast Guard Drawing 110C WPB 601-026, Rev -, Aft Qtrs Bulkheads Layout

Coast Guard Drawing 110C WPB 621-005, Rev F, Joiner Work Details

Coast Guard Drawing 110C WPB 635-001, Rev D, Linings & Insulation, Plan & Details

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Yard Drawing 110B WPB 514-001, Rev F, Air Condition/Heating System (Schematic)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP) 2930, Jun 2009, Doppler Speed Log – Model SRD-331 –

Operation, Service & Installation Manuals

Coast Guard Technical Publication (TP) 2937, Feb 2007, SWBS 581, ½” Anchor Windlass

Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal

System

Coast Guard Technical Publication (TP) 3906, Oct 2008, Ship's Steering Gear System

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System

Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System

Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System

Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System

Delete SFLC Std Spec 0740, if UT measurement paragraph 3.3 is not retained

NAVSEA Drawing 7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight &

Airtight Quick Acting or Individually Dogged Personnel Doors

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install New

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Requirements for Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures viii (Rev-1)

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for

Nondestructive Testing Personnel Qualification and Certification

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) B209, 2004, Standard Specification for Aluminum and Aluminum-Alloy

Sheet and Plate

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging

Commercial Item Description (CID) A-A-59316, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec), MMM-A-121, Oct 1999, Adhesive Bonding Vulcanized Synthetic

Rubber to Steel

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Furuno Operators Manual RDP-139/148/149 ix (Rev-1)

International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

MIL-S-8660C(2), Silicone Compound, NATO Code # S-736

MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and

Repairs

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) 4348, Core, 1995, Honeycomb, Aluminum Alloy, Corrosion Inhibited for Sandwich Construction 5052, 350 (177)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) A 25463, 1999, Adhesive, Film Form, Metallic Structural Sandwich Construction

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) J2360, Nov 1998, Lubricating Oil, Gear Multipurpose (Metric)

Military Use

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye

Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters x (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

6 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

6 N *Oil Injection

Equipment Kit

N/A 1 set 6,000.00

7 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

7 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

7 N Emergency Shaft

Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

8 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00

8 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00

9 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00

9 N **Starboard spray ring

NSN: 2990-01-475-9620 1 ea. 1,584.00

9 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

9 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

9 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45

9 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52

9 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24

9 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01

9 N Expansion bellows and flower pot to bellows

NSN 5330-01-394-8528 6 ea 96.84

9 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37

11 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

13 Y **Kraissl 2 ½”

Duplex strainer

NSN: 4730-01-394-9731 4 ea. 3,900.00

13 Y **Kraissl 4” duplex strainer

NSN: 4730-01-173-1413 2 ea. 4,700.00

13 Y **Kraissl 1 ½”

Duplex strainer for

RO

PN:72-38F 1 ea. 600.00

14 N ** 2” Butterfly

Wafer Valve 150#

ACN: 4820-01-629-1166 11 96.79

xi (Rev-1)

(Iron)

14 N ** 3” Butterfly

Wafer Valve 150#

(Iron)

ACN: 4820-01-F12-2859 1 112.50

16 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00

16 N **Lower Rudder

Bearing

NSN 3120-01-477-8696 2 ea. 1,364.00

17 N Spherical Roller

Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

17 N Spherical Roller

Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

17 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

17 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44

17 N Tiller Spacer Flange

Bush

NSN: 5365-99-807-4040 4 ea. 163.73

17 N Trunnion Spacer

Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

17 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76

17 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44

17 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87

17 N Fin Rod Eye

Bearings (Assy)

NSN: 3120-01-377-1940 4 ea. 1,190.95

17 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76

17 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86

17 Y **Fin Stabilizer assembly

NSN: 2040-99-726-4768 2 ea. 19,987.00

17 N **Fin Stabilizer

Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

17 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71

17 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 ea. 499.80

19 N **Transmitter, Liquid Quantity

NSN: 6680-01-233-9518 1 ea. 1,458.91

19 N Non-Return Flapper

Valve

NSN: 4820-01-217-8241 1 ea. 40.54

26 Y *Transducer Cover

Plate

N/A 1 ea. 50.00

30 N Main Shaft Strut

Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

30 N Intermediate Shaft

Strut Bearing, Bronze

NSN: 3120-01-222-3927 2 ea. 200.00 xii (Rev-1) and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

31 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

32 Y ***V850 Color Echo

Sounder

NSN: 5845-01-518-7245 1 ea. 1,423.41

33 N ***V850 Color Echo

Sounder

NSN: 5845-01-518-7245 1 ea. 1,423.41

35 N Anchor Windlass

Model X-1927

NIIN: 01-206-2616 1 ea.

36 Y Appleton 1750#

Crane

NSN:3810-01-465-3334 1 ea 44,360.00

36 Y Hydraulic Pump

Assy.

NSN:4320-01-224-6029 1 ea 784.79

36 Y Motor, Electric NSN:6105-01-220-5963 1 ea 837.00

36 N Coupling NSN:3010-01-117-0886 1 ea 153.31

36 N Filter Element NSN:4330-01-278-3850 1 ea 29.21

36 N **Swivel NSN:4030-01-499-2951 1 ea 452.93

36 N **Hook NSN:4030-01-467-0978 1 ea 4,182.30

37 N Sound Damping

Tiles

NSN: 9330-01-249-8427 4 boxes 446.00

40 N «AnodeDescr» Siemens Water

Technologies W3T105296

(Electrocatalytic 50825)

NSN:5340-01-206-2354

2 ea. 5,511.96

40 N Shell, mounting PN: Siemens Water

Technologies W2T98554

(Electrocatalytic 74226)

1 ea. 264.50

40 N Mat, neoprene Siemens Water

Technologies W2T98553

(Electrocatalytic 74225)

NSN: 5330-01-540-9556

1 ea. 35.26

40 N Nut/washer, molded PN: Siemens Water

Technologies W3T106648

(Electrocatalytic 73547)

6 ea. 35.14

41 N «RefCellDescr» NSN: 5977-01-203-7800 2 ea. 3,647.23

43 N Anode NSN 5340-01-206-2354 1ea. 4163.00

48 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

61 N 4 Dog, Quick Acting, Weathertight, 24”x24”, Aluminum, Flush Mount Hatch

NSN: 2040-01-298-5741 1 ea. $2,274.56

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

6 Propulsion Shafting, Remove, Inspect, and Reinstall

8 Propellers; Remove, Inspect, and Reinstall

13 Sea Strainers - Duplex (All Sizes), Overhaul

16 Rudder Assembly, Remove, Inspect and Reinstall

17 Fin Stabilizers (General), Overhaul

22 U/W Body, Preserve (“100%”) Used with Side Scan)

25 Impressed Current Cathodic Protection System, Inspect and Maintain

37 Aft Steering Compartment, Preserve and Insulate

38 Bilges (Machinery Space), Preserve (Partial)

44 Deck Covering, Carpeting, Renew

46 Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect

47 Tanks (MP Fuel Service), Clean and Inspect

51 Renew Floating Deck System in Aft Berthing

54 Deck Covering (Interior Wet/Dry), Renew

55 Forward Peak Compartment, Preserve

Structural Plating, Bridge Wing, Repair

(CSMP 2017011)

xiv (Rev-1)

PRINCIPAL CHARACTERISTICS

110’ WPB (B-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present

Length between perpendiculars 104' 1/2"

Depth 10' 1/2"

Beam, molded 21' 3"

Depth, molded N/A

Full load draft 6' 5-3/4"

Height of highest projection 55'

Full load displacement 165 long tons

Anchor 150 lb Danforth with 450 ft. 3" nylon rope

Shore tie voltage requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel

Main weatherdeck & superstructure 5086 Aluminum Alloy

Frame spacing Various

Bulkheads Seven watertight transverse

Fin stabilizers Frame 22-1/2

MACHINERY

Main propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500

RPM (max)

Reduction gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of propellers 2

Number of blades 5

Diameter of propeller 49.6"

Pitch 61.4"

Rpm N/A

Shaft AQUAMET 17

Shaft diameter 4"

Shaft seal Johnson Duramax split face seal

Shaft bearings Rubber Cutless or Thordon

Rudders Twin underslung type, 5 sq ft each

Ship's service generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK

Fuel oil (95%) 9,306 gal.

Fresh water (100%) 940 gal.

Lubricating oil (95%) 109 gal.

1 (Rev-1)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment during regular working hours . If contractor needs CG provided fire watch, as much notice as possible will be given to the COR and the Lead Inspector, and will be limited to two Coast guard Fire watch personnel. The

Contractor shall provide all necessary equipment. Additionally, the contractor shall refer to 3.3.1.1 (Fire watch requirements) of SFLC Std Spec 0000.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3..1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation; National Pollutant Discharge Elimination

System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3 (Rev-1)

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-

STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line

Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE

WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats

4 (Rev-1) have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC

Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME

BATCH

INDUCTION

TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT, ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,

ROLLED)

AVERAGE DFT

11 (Rev-1)

10000_ENV_0415_110WPB

WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform a 3D laser scan of the cutter’s exterior hull shell, deck and dock floor locations/deformations and provide results in 3D CAD format.

1.2 Government-furnished property.

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 110B WPB 085-010, Rev C, Docking Plan (Supercedes 110B-

WPB 085-002)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Drawings

(Supercedes 110B-WPB 085-007)

Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-

WPB 111-001)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

12 (Rev-1)

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences).

NOTE

The USCG conducts structural analysis efforts requiring accurate measurement of the hull shape including both global and local deformations. Measurements of hull global and local deformations are evaluated relative to the design hull lines is a key part of this hull strength analysis and implications on shafting alignment .

3.2 Three dimensional laser scan. The Contractor shall perform a 3D laser scan of the cutter’s hull (sides, bottom and transom) deck, shaft struts (and shafting if in place) and the dock floor to obtain the 3D point cloud and provide a registered, reduced point cloud data set. Provide the services of qualified personnel with the experience and knowledge to conduct a three-dimensional laser scan model identifying hull and deck deformations in 3D CAD format.

3.2.1 The 3D laser scan point cloud accuracy shall be within +/- 2 mm local scans and 5mm global scan alignment for the hull and deck surfaces. A point cloud reduction process shall be conducted to determine the shell plating deformations including an average of the deck nonskid covering to show the underlying plate deformations by averaging points over a 20mm grid on the hull. The point cloud of hull appendages shall be reduced over a 1mm grid.

3.2.1.1 The Contractor shall convert the 3D laser scan (3D Point cloud) to a point cloud format that can be used in Rhino 3D version 5.0. The Contractor shall digitally remove staging interferences located around the hull of the Cutter.

3.2.1.2 The Contractor shall compare the measured 3D point cloud and meshed surfaces to the hull lines based NURBS surface developed by US Coast Guard SFLC to determine dimensional deviations from the lines based NURBS surface. The dimensional deviations shall be rendered in the Rhino 3D in 1mm increments and colors to show the dimensional gradients. The Contractor shall position the hull relative to the 3D hull surface in coordination with the US Coast Guard.

3.3 Report. The Contractor shall provide a neatly organized model using layers and color contour images of the surface comparisons. The Contractor shall provide the 3D point cloud in

Rhino 3D 5.0 format files and deliver them in electronic format by ftp or mailed CDs to the COR within 2 weeks after conducting the 3D Laser Scan.

3.3.1 The report shall include all photographs, illustrations, charts, graphs, tables, calculations, text, analyses, algorithms, conclusions and recommendation deliverables developed as a part of this project. The Coast Guard will review the report, and may provide feedback or conduct discussions with the Contractor prior to acceptance.

13 (Rev-1)

3.3.2 The report shall be delivered to USCG with a document cover letter to the following address:

Commanding Officer (SFLC-ESD-NAME)

USCG Surface Forces Logistics Center (Mail Stop 25)

2401 Hawkins Point Road

Baltimore, MD 21226-5000

Attn: Mr. Karl Stambaugh

3.4.3 Data rights. All data regardless of form or medium shall be the sole property of the US

Coast Guard and shall not be released without the written consent of the US Coast Guard.

4. NOTES

This section is not applicable to this work item.

14 (Rev-1)

11000_Sidescan_ENV_0812_110WPB

REC_11000_Side_Scan_110_110B’ WPB - ALL (0614)

WORK ITEM 2: Hull Plating (Side Scan), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating and freeboard up to the data couple by ultrasonic side scan method.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion (SUPERCEDES

110B-WPB-111-1)

Coast Guard Drawing 110B WPB 085-010, Rev C, Docking Plan (SUPERCEDES 110B-

WPB-085-2)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

American Society for…