Appendix E - HC1028R0067.pdf
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- HC102812R0067
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Defense Information Systems Agency
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DISA
Section 25 00 00 Page 1
SECTION 25 00 00
INTEGRATED AUTOMATION
03/10
PART 1 GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
B. Specifications throughout all Divisions of the Project Manual are directly applicable to this Section, and this Section is directly applicable to them.
1.2 SUMMARY
A. Section Includes:
1. Definitions
2. Quality Assurance.
3. Submittals
4. System Architecture
5. Delivery, Storage and Handling
B. Contractor shall furnish and install a direct digital control and building automation system (BAS). The new BAS shall utilize electronic sensing, microprocessor-based digital control, and electronic actuation of dampers and valves (except where noted otherwise) to perform control sequences and functions specified. The BAS for this Project will generally consist of monitoring and control of systems described herein. Reference shall also be made to control Drawings, Sequence of Operation, and points lists.
C. The systems being monitored and controlled are both mechanical and electrical. This Section defines the manner and method by which these controls function.
D. Upon acceptance of a solicitation, submittal or installation by the government all materials, documents, programs (software and all licenses required for operation), operating systems (including installation/restoral disks and licenses) and intelluctual property related to the specific project become property of the Defense Information Systems Agency (DISA). The "see above" items shall not be used for any purpose other than for the specified project without the written consent of the branch chief, facilities engineering.
1.3 REFERENCE STANDARDS
Section 25 00 00 Page 2
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 135 (2008; Addenda J,L,Q,R,S,V 2009; Errata 1 & 2
2009:INT 1 & 2 2009) BACnet—A Data Communication Protocol for Building Automation and Control Networks
TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA)
TIA-232-F (1997; R 2002) Interface Between Data
Terminal Equipment and Data Circuit- Terminating Equipment Employing Serial Binary Data Interchange
TIA-472D000-A (1993) Fiber Optic Communications Cable for
Outside Plant Use
TIA-485-A (1998; R 2003) Electrical Characteristics of
Generators and Receivers for Use in Balanced Digital Multipoint System
TIA-590-A (1997) Standard for Physical Location and
Protection of Below Ground Fiber Optic Cable Plant
UNDERWRITERS LABORATORIES (UL)
UL 916 (2007; Rev thru Nov 2009) Energy Management
Equipment
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 250 (2008) Enclosures for Electrical Equipment
(1000 Volts Maximum)
NEMA ICS 1 (2000; R 2005; R 2008) Standard for
Industrial Control and Systems General Requirements
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2008; AMD 1 2008) National Electrical Code -
2008 Edition
NFPA 90A (2008; Errata 2009) Standard for the
Installation of Air Conditioning and Ventilating Systems
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
Section 25 00 00 Page 3
IEEE Std 142 (2007) Recommended Practice for Grounding of
Industrial and Commercial Power Systems - IEEE Green Book (Color Book Series)
IEEE Std 519 (1992; Errata 2004) Recommended Practices and
Requirements for Harmonic Control in Electrical Power Systems
IEEE Std 802.3 (2008) LAN/MAN CSMA/CD (Ethernet) Access
Method
1.4 DEFINITIONS
A. Advanced Application Controller (AAC): A device with limited resources relative to the Building Controller (BC). It may support a level of programming and may also be intended for application specific applications.
B. Application Protocol Data Unit (APDU): A unit of data specified in an application protocol and consisting of application protocol control information and possible application user data (ISO 9545).
C. Application Specific Controller (ASC): A device with limited resources relative to the Advanced Application Controller (AAC). It may support a level of programming and may also be intended for application-specific applications.
D. BACnet/BACnet Standard: BACnet communication requirements as defined by ASHRAE/ANSI 135 and all current addenda and annexes.
E. BACnet Interoperability Building Blocks (BIBB): BIBB defines a small portion of BACnet functionality that is needed to perform a particular task.
BIBBS are combined to build the BACnet functional requirements for a device in a Specification.
F. Binding: In the general sense, binding refers to the associations or mappings of the sources network variable and their intended or required destinations.
G. Building Automation System (BAS): The entire integrated management, monitoring, and control system.
H. Building Controller (BC): A fully programmable device capable of carrying out a number of tasks including control and monitoring via direct digital control (DDC) of specific systems, acting as a communications router between the LAN backbone and sub-LANs, and data storage for trend information, time schedules, and alarm data.
I. Change of Value (COV): An event that occurs when a measured or calculated analog value changes by a predefined amount (ASHRAE/ANSI 135).
J. Client: A device that is the requestor of services from a server. A client device makes requests of and receives responses from a server device.
K. Continuous Monitoring: A sampling and recording of a variable based on time or change of state (e.g. trending an analog value, monitoring a binary change of state).
Section 25 00 00 Page 4
L. Controller or Control Unit (CU): Intelligent stand-alone control panel.
Controller is a generic reference and shall include BCs, AACs, and ASCs as appropriate.
M. Control Systems Server (CSS): This shall be a computer (or computers) that maintains the systems configuration and programming database. This may double as an operator workstation.
N. Direct Digital Control (DDC): Microprocessor-based control including Analog/Digital conversion and program logic.
O. Functional Profile: A collection of variables required to define key parameters for a standard application. For the HVAC industry, this would include applications like VAV terminal units, fan coil units, etc.
P. Gateway (GTWY): A device, which contains two or more dissimilar networks/protocols, permitting information exchange between them (ASHRAE/ANSI 135-2001).
Q. Hand Held Device (HHD): Manufacturer's microprocessor based device for direct connection to a Controller.
R. IT LAN: Reference to the facility's Information Technology network, used for normal business-related e-mail and Internet communication.
S. LAN Interface Device (LANID): Device or function used to facilitate communication and sharing of data throughout the BAS.
T. Local Area Network (LAN): General term for a network segment within the architecture. Various types and functions of LANs are defined herein.
U. Local Supervisory LAN: Ethernet-based LAN connecting Primary Controller LANs with each other and OWSs and CSSs and the LAN. See System Architecture herein.
V. Master-Slave/Token Passing (MS/TP): Data link protocol as defined by the BACnet standard (ASHRAE/ANSI 135).
W. Not Used
X. Open Database Connectivity (ODBC): An open standard application-programming interface (API) for accessing a database developed. ODBC compliant systems make it possible to access any data from any application, regardless of which database management system (DBMS) is handling the data.
Y. Operator Interface (OI): A device used by the operator to manage the BAS including OWSs, POTs, and HHDs.
Z. Operator Workstation (OWS): The user's interface with the BAS system. As the BAS network devices are stand-alone, the OWS is not required for communications to occur.
AA. Point-to-Point (PTP): Serial communication as defined in the BACnet standard.
Section 25 00 00 Page 5
BB. Portable Operators Terminal (POT): Laptop PC used both for direct connection to a controller and for remote dial up connection.
CC. Protocol Implementation Conformance Statement (PICS): A written document, created by the manufacturer of a device, which identifies the particular options specified by BACnet that are implemented in the device (ASHRAE/ANSI 135).
DD. Primary Controlling LAN: High speed, peer-to-peer controller LAN connecting BCs and optionally AACs and ASCs. Refer to System Architecture herein.
EE. Router: A device that connects two or more networks at the network layer.
FF. Secondary Controlling LAN: LAN connecting AACs and ASCs, generally lower speed and less reliable than the Primary Controlling LAN. Refer to System Architecture herein.
GG. Server: A device that is a provider of services to a client. A client device makes requests of and receives responses from a server device.
HH. SQL: Standardized Query Language, a standardized means for requesting information from a database.
II. Smart Device: A control I/O device such as a sensor or actuator that can directly communicate with the controller network to which it is connected.
This differs from an ASC in that it typically deals only with one variable.
JJ. XML (Extensible Markup Language): A specification developed by the World Wide Web Consortium. XML is a pared-down version of SGML, designed especially for Web documents. It allows designers to create their own customized tags, enabling the definition, transmission, validation, and interpretation of data between applications and between organizations.
1.5 QUALITY ASSURANCE
A. Product Line Demonstrated History: The product line being proposed for the Project must have an installed history of demonstrated satisfactory operation for a length of three (3) years since date of final completion in at least ten (10) (new and retrofit) installations of comparative size and complexity. Submittals shall document this requirement with references.
B. Installer's Qualifications: Firms specializing and experienced in control system installations for not less than 5 years. Firms with experience in DDC installation projects with point counts equal to this Project and systems of the same character as this Project. If installer is a Value Added Reseller (VAR) of a manufacturer's product, installer must demonstrate at least five years prior experience with that manufacturer's products. Experience starts with awarded Final Completion of previous projects. Submittals must document this experience with references.
C. Installer's Experience with Proposed Product Line: Firms shall have specialized in and be experienced with the installation of the proposed product line for not less than five years from date of final completion on at least five (5) new and five (5) retrofit projects of similar size and complexity. Submittals shall document this experience with references.
Section 25 00 00 Page 6
D. Installer's Field Coordinator and Sequence Programmer Qualifications:
Individual(s) shall specialize in and be experienced with control system installation for not less than five (5) years. Proposed field coordinator shall have experience with the installation of the proposed product line for not less than two (2) new projects and (5) retrofit projects of similar size and complexity. Installer shall submit the names of the proposed individual and at least one alternate for each duty. Submittals shall document this experience with references. Proposed individuals must show proof of the following training:
E. Product Line Training: Individuals overseeing the installation and configuration of the proposed product line must provide evidence of the most advanced training offered by the manufacturer on that product line for installation and configuration.
F. Programming Training: Individuals involved with programming the Site-specific sequences shall provide evidence of the most advanced programming training offered by the vendor of the programming application offered by the manufacturer.
G. Installer's Service Qualifications: The installer must be experienced in control system operation, maintenance and service. Installer must document a minimum five (5) year history of servicing installations of similar size and complexity. Installer must also document at least a one year history of servicing the proposed product line. The installer must document a minimum of three (3) technicians certifed at the manufacturers highest level of programming and troubleshooting.
H. Installer's Response Time and Proximity:
1. Installer must maintain a fully capable service facility within a 60 mile radius of the Project Site. Service facility shall manage emergency service dispatches and maintain inventory of spare parts.
2. Emergency response times are listed below in this Section. Installer must demonstrate ability to meet response times.
J. The BAS and components shall be listed by Underwriters Laboratories (UL
916) as an Energy Management System.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01G Preconstruction Submittals
Submittals which are required prior to a notice to proceed:
Certificates of insurance Surety bonds List of proposed subcontractors List of proposed products
Section 25 00 00 Page 7
Construction Progress Schedule Network Analysis Schedule (NAS) Schedule of prices Health and safety plan Work plan Quality control(QC) plan Qualifications: Manufacturer, Installer and Key personnel qualifications as indicated for the appropriate items.
Environmental protection plan
SD-02G Shop Drawings
Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.
Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project.
Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated.
Contract drawings are to include the following information at a minimum:
1. Index of included drawings
2. Symbols and Legend
3. Riser Diagrams
A. One-line diagram indicating schematic locations of all control units, workstations, LAN interface devices, gateways, etc. Indicate network number, device ID, address, device instance, MAC address, drawing reference number, and controller type for each control unit. Indicate media, protocol, baud rate, and type of each LAN. All optical isolators, repeaters, end-of-line resistors, junctions, ground locations etc. shall be located on the diagram.
B. Controller Riser Diagram showing controller with list of connected points
C. Wire Type/size of interconnections
D. Power connections required (UPS/Generator/Normal)
4. Point Lists
The point list shall include at a minimum the following information:
A. Unique Point ID
B. Associated Device (VAV1, AHU1, etc)
C. Network connection point (panel ID of where the point enters the main BAS network)
Section 25 00 00 Page 8
D. Point Type (analog, digital, 0-10V, etc)
E. Display Attributes (ON/OFF, YES/NO, NORMAL/ALARM, DIRTY/CLEAN, %SPEED, CFM, etc)
F. Report Type (Normal, Warning, Alarm, Override)
G. Alarm message
H. Warning message
I. Nominal Expected Value/Setpoint
J. Alarm Limits (high, low, differential, etc)
K. Trends
5. Floor Plans
A. Provide floor plans locating all control units, workstations, servers, LAN interface devices, gateways, etc. Include all WAN and LAN communication wiring routing, power wiring, power originating sources, and low voltage power wiring. Indicate network number, device ID, address, device instance, MAC address, drawing reference number, and controller type for each control unit. Indicate media, protocol, baud rate, and type of each LAN.
All optical isolators, repeaters, end-of-line resistors, junctions, ground locations etc. shall be located on the floor plans. Wiring routing as-built conditions shall be maintained accurately throughout the construction period and the drawing shall be updated to accurately reflect accurate, actual installed conditions.
6. Schematic Flow Diagrams
A. Schematic flow diagram of each air and water system showing fans, coils, dampers, valves, pumps, heat exchange equipment and control devices. Include written description of sequence of operation.
B. All physical points on the schematic flow diagram shall be indicated with names, descriptors, and point addresses identified as listed in the point summary table.
C. With each schematic, provide a point summary table listing building number and abbreviation, system type, equipment type, full point name, point description, Ethernet backbone network number, network number, device ID, object ID (object type, instance number). If this information is not available at the time of Shop Drawings submittals, furnish with O&M manual documentation for Owner review and approval. See Section 25 15 00 for additional requirements.
D. Label each input and output with the appropriate range.
E. Provide a Bill of Materials with each schematic. Indicate device identification to match schematic and actual field labeling, quantity, actual
Section 25 00 00 Page 9 product ordering number, manufacturer, description, size, voltage range, pressure range, temperature range, etc. as applicable.
F. With each schematic, provide valve and actuator information including size, Cv, design flow, design pressure drop, manufacturer, model number, close off rating, etc. Indicate normal positions of spring return valves and dampers.
G. Indicate all required electrical wiring. Electrical wiring diagrams shall include both ladder logic type diagram for motor starter, control, and safety circuits and detailed digital interface panel point termination diagrams with all wire numbers and terminal block numbers identified.
Provide panel termination Drawings on separate Drawings. Ladder diagrams shall appear on system schematic. Clearly differentiate between portions of wiring that is existing, factory-installed and portions to be field-installed.
H. Details of control panels, including controls, instruments, and labeling shown in plan or elevation indicating the installed locations.
I. Submit along with Shop Drawings but under separate cover calculated and guaranteed system response times of the most heavily loaded LAN in the system.
7. Sequence of Operations
A. Sequence of operations for all equipment controlled
8. Graphical user interface
A. Proposed background graphic screens
9. BACnet Protocol Information
A. BACnet object description, object ID, and device ID, for each I/O point.
B. Documentation for any non-standard BACnet objects, properties, or enumerations used detailing their structure, data types, and any associated lists of enumerated values.
C. Submit Protocol Implementation Conformance Statement (PICS) indicating the BACnet functionality and configuration of each controller.
10. Control Logic Documentation:
a. Submit control logic program listings (for graphical programming) and logic flow charts illustrating (for line type programs) to document the control software of all control units.
b. Control logic shall be annotated to describe how it accomplishes the sequence of operation. Annotations shall be sufficient to allow an operator to relate each program component (block or line) to corresponding portions of the specified Sequence of Operation.
c. Include written description of each control sequence.
Section 25 00 00 Page 10
d. Include control response, settings, setpoints, throttling ranges, gains, reset schedules, adjustable parameters and limits.
e. Sheets shall be consecutively numbered.
f. Each sheet shall have a title indicating the controller designations and the HVAC system controlled.
g. Submit one complete set of programming and operating manuals for all digital controllers concurrently with control logic documentation. This set will count toward the required number of Operation and Maintenance materials specified below and in Division 01.
11. Proposed Maintenance Schedule
Furnish a list of all equipment that is to be installed that requires periodic maintenance. For each piece of equipment furnish:
a. Equipment Name/Type (CP-1/control panel, TS-10/temperature sensor, etc)
b. Maintenance required (cleaning, calibration, battery replacement, sensor replacement, complete replacement, etc)
c. Special Equipment required for maintenance (NIST calibrated Thermometer, vacuum cleaner, remote hand held unit, etc)
d. Required maintenance interval
This list should include periodic cleaning of panels, scheduled battery replacement, periodic testing to ensure proper operation, etc.
SD-03G Product Data
Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.
Samples of warranty language when the contract requires extended product warranties.
SD-05G Design Data
1. Startup checklists and manufacturer's start up procedures for all equipment provided by the Contractor
2. BAS start-up test agenda and schedule
3. Training plan
SD-06G Test Reports
Final acceptance test and operational test procedure.
Section 25 00 00 Page 11
Final commissioning report indicating test completion of all sequence of operations
SD-08G Manufacturer's Instructions
Preprinted material describing installation of a product, system or material, including special notices and Material Safety Data sheets concerning impedances, hazards and safety precautions.
SD-10G Operation and Maintenance Data
A. Data that is furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer's help and product line documentation necessary to maintain and install equipment.
This data is needed by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.
B. Framed Control Drawings: Laminated control Drawings including system control schematics, Sequence of Operation and panel termination Drawings, shall be provided in panels and mounted in a suitable frame with a .125" Lexan polycarbonate cover for major pieces of equipment, such as air handling units, chillers, boilers, etc. Drawings should be of sufficient size to be easily read. Terminal unit Drawings shall be located in the central plant equipment panel or mechanical room panel.
C. Submit maintenance instructions and spare parts lists for each type of control device, control unit, and accessory.
D. Submit BAS User's Guides (Operating Manuals) for each controller type and for all workstation hardware and software and workstation peripherals.
E. Submit BAS advanced Programming Manuals for each controller type and for all workstation software.
F. Include all submittals (product data, Shop Drawings, control logic documentation, hardware manuals, software manuals, installation guides or manuals, maintenance instructions and spare parts lists) in maintenance manual; in accordance with requirements of Division 01.
G. Contractor shall provide Owner with all product line technical manuals and technical bulletins, to include new and upgraded products, by the same distribution channel as to dealers or branches. This service will be provided for five (5) years as part of the Contract price, and will be offered to Owner thereafter for the same price as to a dealer or branch.
H. Manufacturer's Certificates: For all listed and/or labeled products, provide certificate of conformance.
I. Product Warranty Certificates: Submit manufacturers product warranty certificates covering the hardware provided.
SD-11G Closeout Submittals
Section 25 00 00 Page 12
A. Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.
B. Special requirements necessary to properly close out a construction contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.
C. Record copies of product data and control Shop Drawings updated to reflect the final installed condition.
E. Record copies of approved control logic programming and database on paper and on CD's. Accurately record actual setpoints and settings of controls, final sequence of operation, including changes to programs made after submission and approval of Shop Drawings and including changes to programs made during specified testing.
F. Record copies of approved Project specific graphic software on CDs.
G. Provide as-built network architecture Drawings showing all nodes including a description field with specific controller identification, description and location information.
H. Record copies shall include individual floor plans with controller locations with all interconnecting wiring routing including space sensors, LAN wiring, power wiring, low voltage power wiring. Indicate device instance, MAC address and drawing reference number.
I. Provide record riser diagram showing the location of all controllers.
J. Maintain Project record documents throughout the Warranty Period and submit final documents at the end of the Warranty Period.
K. Updated required maintenance document to reflect any changes to the original document due to as-built conditions.
1.7 SYSTEM ARCHITECTURE
A. The system provided shall incorporate hardware resources sufficient to meet the functional requirements of these Specifications. Contractor shall include all items not specifically itemized in these Specifications that are necessary to implement, maintain, and operate the system in compliance with the functional intent of these Specifications.
B. The system shall be configured as a distributed processing network(s) capable of expansion as specified below.
1. Coordinate all requirements of the BAS network with the facility manager.
2. The network required for the BAS specified by Division 25 specifications or by the project construction documents shall be independent and isolated from the users LAN
Section 25 00 00 Page 13
3. Division 25 shall not configure, provide nor install any devices or network cables that would allow direct or indirect data connections to the DISA network infrastructure.
C. The system architecture shall consist of an Ethernet-based single Local Area Network (LAN) or multi-leveled LANs that support BCs, AACs, ASCs, Operator Workstations (OWS), Smart Devices (SD), and Remote Communication Devices (RCDs) as applicable. The following indicates a functional description of the BAS structure.
1. Local Supervisory LAN/Primary Controller LAN ('Primary LAN'): The Local Supervisory/Primary Controller LAN shall be an Ethernet-based, 10/100/1000base-T Ethernet LAN connecting Local Supervisory Controllers, Primary Control LANs, BCs, and OWSs. The LAN serves as the inter-BC gateway and OWS-to-BC gateway. Contractor shall utilize a dedicated LAN for the control system. The Local Supervisory LAN shall be installed in accordance with Division 27 Communication specifications, which is not governed by Division 25. The BAS network configuration shall be the following:
a. BACnet/IP as defined in the BACnet standard, and shall share a common network number for the Ethernet backbone, as defined in BACnet Standard. Point/Object naming conventions are specified in Section 25 15 00.
3. Secondary Controller LAN ('Secondary LAN'): Network used to connect AACs and ASCs. Acceptable communication protocols are BACnet over Ethernet (IEEE802.3), ARCNET (IEEE802.4), Master Slave/ Token Passing or polling as defined in the BACnet standard. Secondary LAN shall not directly connect to the facility LAN/WAN. Division 25 shall provide and install all components of the Secondary LAN as specified in Division 25. Network speed vs. the number of controllers on the LAN shall be dictated by the response time and trending requirements and other requirements of the Specifications. The BAS Secondary LAN shall not utilize Network Data cable trays without owner approval. BAS Secondary LAN utilizing Network Data cable trays shall comply with the with Division 27 Communication specifications.
D. Dynamic Data Access: Any data throughout any level of the network shall be available to and accessible by all other devices, Controllers and OWS, whether directly connected or connected remotely.
E. The communication speed between the controllers, LAN interface devices, CSS, and operator interface devices shall be sufficient to ensure fast system response time under any loading condition. Contractor shall submit guaranteed response times with Shop Drawings including calculations to support the guarantee. In no case shall delay times between an event, request, or command initiation and its completion be greater than those listed herein. Contractor shall modify their BAS control design as necessary to accomplish these performance requirements.
1. 5 seconds between a Level 1 (critical) alarm occurrence and enunciation at operator workstation.
2. 10 seconds between a Level 2 alarm occurrence and enunciation at operator workstation.
3. 20 seconds between a Level 3-5 alarm occurrence and enunciation at operator workstation.
Section 25 00 00 Page 14
4. 10 seconds between an operator command via the operator interface to change a setpoint and the subsequent change in the controller.
5. 5 seconds between an operator command via the operator interface to start/stop a device and the subsequent command to be received at the controller.
6. 5 seconds between a change of value or state of an input and it being updated on the operator interface.
7. 10 seconds between an operator selection of a graphic and it completely painting the screen and updating at least ten (10) points.
G. Control Systems Server (CSS): This shall be a computer (or computers) that maintain the systems configuration and programming database. It shall hold the backup files of the information downloaded into the individual controllers and as such support uploading and downloading that information directly to/from the controllers. It shall also act as a control information server to non-control system based programs. It shall allow secure multiple-access to the control information. Refer to Section 25 11 09 - BAS Operator Interfaces for CSS requirements.
H. The Operator Interface shall provide for overall system supervision, graphical user interface, management report generation, alarm annunciation, and remote monitoring. Refer to Section 25 11 09 - BAS Operator Interfaces.
I. The BCs, AACs, ASCs, and SDs shall monitor, control, and provide the field interface for all points specified. Each BC, AAC, or ASC shall be capable of performing all specified energy management functions, and all DDC functions, independent of other BCs, AACs, or ASCs and operator interface devices as more fully specified in Section 25 14 00 - BAS Field Panels.
J. Systems Configuration Database: The system architecture shall support maintaining the systems configuration database on a server or workstation on the Local Supervisory LAN. User tools provided to the Owner shall allow configuring, updating, maintaining, etc. current configurations and settings whether they are initiated at the server or the end device.
1. Database Schema shall be published and provided to the Owner to facilitate easy access to the data.
2. Database shall be ODBC compliant or a data access driver shall be provided to act as an ODBC or OLE DB data provider.
K. Interruptions or fault at any point on any Primary Controller LAN shall not interrupt communications between other BAS nodes on the network. If a LAN is severed, two (2) separate networks shall be formed and communications within each network shall continue uninterrupted.
L. Anytime any controller's database or program is changed in the field, the controller shall be capable of automatically uploading the new data to the
CSS.
1.8 DELIVERY, STORAGE AND HANDLING
Section 25 00 00 Page 15
A. Provide factory-shipping cartons for each piece of equipment and control device. Maintain cartons during shipping, storage and handling as required to prevent equipment damage, and to eliminate dirt and moisture from equipment. Store equipment and materials inside and protect from weather.
B. Items shipped directly to the facility must contain the following information on the exterior of the packaging:
1. Site Point of Contact
2. Contact Phone Number
3. Project Name
1.9 WARRANTY
A. Contractor shall warrant all products and labor for a period of 2 years after government acceptance.
B. The Owner reserves the right to make changes to the BAS during the Warranty Period. Such changes do not constitute a waiver of warranty.
Contractor shall warrant parts and installation work regardless of any such changes made by Owner, unless the Contractor provides clear and convincing evidence that a specific problem is the result of such changes to the BAS.
Any disagreement between Owner and Contractor on such matters shall be subject to resolution through the Contracting Officer (CO)
C. At no cost to the Owner, during the Warranty Period, Contractor shall provide maintenance services for software, firmware and hardware components as specified below:
1. Maintenance services shall be provided for all devices and hardware specified in the Contract Documents. Service all equipment per the manufacturer's recommendations.
2. Emergency Service: Any malfunction, failure, or defect in any hardware component or failure of any control programming that would result in property damage or loss of comfort control shall be corrected and repaired following telephonic notification by the Owner to the Contractor. Emergency service shall be provided 24 hours per day, 7 days per week, and 365 days per year with no exceptions and at no cost to the Owner.
a. Response by telephone to any request for service shall be provided within two (2) hours of the Owner's initial telephone request for service.
b. In the event that the malfunction, failure, or defect is not corrected through the telephonic communication, at least one (1) hardware and software technician, trained in the system to be serviced, shall be dispatched to the Owner's Site within four (4) hours of the Owner's initial telephone request for such services, as specified.
3. normal Service: Any malfunction, failure, or defect in any hardware component or failure of any control programming that would not result in property damage or loss of comfort control shall be corrected and repaired following telephonic notification by the Owner to the Contractor.
a. Response by telephone to any request for service shall be provided within eight (8) working hours (Contractor specified 40
Section 25 00 00 Page 16 hours per week normal working period) of the Owner's initial telephone request for service.
b. In the event that the malfunction, failure, or defect is not corrected through the telephonic communication, at least one (1) hardware and software technician, trained in the system to be serviced, shall be dispatched to the Owner's Site within three (3) working days of the Owner's initial telephone request for such services, as specified.
4. At any time during the Warranty Period that Contractor requires access to the Site for maintenance, emergency, or normal service, Contractor shall notify building facility manager/building security to coordinate access.
Contractor shall notify said personnel of all work anticipated being involved for the service work. In addition, no work affecting system operation shall commence until express permission is granted. After the work is completed a work order ticket describing in detail all work performed (i.e. hardware replaced or serviced, software or firmware modifications made, etc.), hours worked, follow-up work required, etc., must be signed by facility manager.
5. Owner's Telephonic Request for Service: Contractor shall specify a maximum of three telephone numbers for Owner to call in the event of a need for service. At least one of the lines shall be attended at any given time at all times. Alternatively, pagers can be used for technicians trained in system to be serviced. One of the three paged technicians shall respond to every call within 15 minutes.
6. Technical Support: Contractor shall provide technical support by telephone throughout the Warranty Period.
7. Preventive maintenance shall be provided throughout the Warranty Period in accordance with the hardware component manufacturer's requirements.
8. Six months before the end of the Warranty Period, all System software and controller firmware, software, drivers, etc. will be upgraded to the latest release (version).
PART 2 PRODUCTS
2.1 GENERAL
A. All materials shall meet or exceed all applicable referenced standards, federal, state and local requirements, and conform to codes and ordinances of authorities having jurisdiction.
2.2 MANUFACTURERS
A. The BAS and digital control and communications components installed as part of this Contract shall be an integrated distributed processing system capable of native BACnet communications. The equipment submitted should be capable of communicating with a native BACnet control and require no additional translators/gateways to perform protocol conversion.
Specific equipment that does not have the BACnet protocal availabe is allowed to use a translator/gateway to convert the devices native protocol to BACnet (each instance must be approved by the owner prior to installation.)
Section 25 00 00 Page 17
2.3 MATERIALS AND EQUIPMENT
A. Materials shall be new, the best of their respective kinds without imperfections or blemishes, and shall not be damaged in any way. Used equipment shall not be used in any way for the permanent installation except where Drawings or Specifications specifically allow existing materials to remain in place.
2.4 UNIFORMITY
A. To the extent practical, all equipment of the same type serving the same function shall be identical and from the same manufacturer
PART 3 EXECUTION
3.1 PREPARATION
A. Examine areas and conditions under which control systems are to be installed. Do not proceed with Work until unsatisfactory conditions have been corrected in manner acceptable to Installer.
3.2 INSTALLATION
A. Installation shall meet or exceed all applicable federal, state and local requirements, referenced standards and conform to codes and ordinances of authorities having jurisdiction.
B. All installation shall be in accordance with manufacturer's published recommendations.
C. Refer to additional requirements in other Sections of this Specification.
D. All wiring installed inside electrical and mechanical rooms/spaces shall be installed in EMT (flex is allowed for the final 3 feet of connection to the device).
3.3 DIGITAL CONTROL STATIONS, CONTROLLER QUANTITY AND LOCATION
A. Individual Digital Control Stations (DCS) are referenced to indicate allocation of points to each DCS and DCS location. Digital control stations shall consist of one or multiple controllers to meet requirements of this Specification.
B. Where a DCS is referenced, Contractor shall provide at least one (1) controller, and additional controllers as required, in sufficient quantity to meet the requirements of this Specification. Restrictions in applying controllers are specified in Section 25 14 00 - BAS Field Panels. Contractor shall extend power to the DCS from a power panel that has been coordinated with the facility manager/CD521. If the BAS provider wishes to further distribute panels to other locations, Contractor is responsible for extending power to that location also. Furthermore, Contractor is responsible for ensuring adequate locations for the panels that do not interfere with other requirements of the Project and maintain adequate clearance for maintenance access.
Section 25 00 00 Page 18
C. Contractor shall locate DCS's as referenced. It is the Contractor's responsibility to provide enough controllers to ensure a completely functioning system, according to the point list and sequence of operations.
D. Contractor shall provide a minimum of the following:
1. One DCS (including at least one controller) for each chilled water system
2. One DCS (including at least one controller) for each air handler located in applicable mechanical room
3. One DCS (including at least one controller) for each critical fan system
4. One DCS (including at least one controller) for each hot water system
5. One DCS (including at least one controller) for each steam pressure reducing station
6. One controller for each piece of terminal equipment located at the equipment.
3.4 SURGE PROTECTION
A. Contractor shall furnish and install any power supply surge protection, filters, etc. as necessary for proper operation and protection of all BCs, AAC/ASCS operator interfaces, printers, routers, gateways and other hardware and interface devices. All equipment shall be capable of handling voltage variations 10 percent above or below measured nominal value, with no affect on hardware, software, communications, and data storage.
3.5 CONTROL POWER SOURCE AND SUPPLY
It is preferable to have the Division 26 Contractor supply power to DCS locations and provide the appropriate level of power for all control system components as located by the approved drawings. For instance, it is good practice to supply emergency power (and uninterruptible power when available) at critical controllers, control system servers, routers, workstations etc. This Section, however, applies mainly to retrofits with no Division 26 Contractor.
A.BAS Provider shall extend all power source wiring required for operation of all equipment and devices provided under Division 25 and the Drawings.
B. General requirements for obtaining power include the following:
1. In the case where additional power is required, obtaining power from an existing available UPS circuit is preferrable. If an UPS circuit is not readily available, use a circuit from an available panel that is connected to generator power and furnish battery backup power of at least 5 minutes for the deivce.
2. Where control equipment is located inside a new equipment enclosure, coordinate with the equipment manufacturer and feed the control with the same source as the equipment. If the equipment's control transformer is large enough and is the correct voltage to supply the controls, it may be used. If the equipment's control transformer is not large enough or of the correct voltage to supply the controls, provide separate transformer. This applies
Section 25 00 00 Page 19 only to BAS equipment that is fully operational within 30 seconds after power is applied.
3.Where a controller controls multiple systems on varying levels of power reliability (normal, emergency, and/or interruptible), the controller shall be powered by the highest level of reliability served. Furthermore, the controller in that condition shall monitor each power type served to determine so logic can assess whether a failure is due to a power loss and respond appropriately. A three-phase monitor into a digital input shall suffice as power monitoring.
4. If a connection to the building UPS is unavailable, Provide an individual uninterruptible power supply (IUPS) system battery backup for each controller or DCS, as shown on the Drawings or specified except terminal equipment controllers. UPS shall protect against blackouts, brownouts, surges and noise. Include individual UPS maintenance and replacement requirements in the proposed maintenance schedule.
a. Individual UPS (IUPS) that are required shall be sized for a 7-minute full load runtime, 23-minute 1/2 load runtime, with a typical runtime of up to 60 minutes. Transfer time shall be 2-4 milliseconds.
b. IUPS shall provide a 480-joule suppression rating and current suppression protection for 36,000 amps and provide 90 percent recharge capability in 2-4 hours. Suppression response time shall be instantaneous. IUPS low voltage switching shall occur when supply voltage is less than 94 volts.
c. IUPS shall be monitored by the BAS system
5.Standalone Functionality: Refer to Section .
3.6 BAS START-UP, COMMISSIONING AND TRAINING
A. Refer to Section 25 08 00.
-- End of Section --
Section 25 08 00 Page 1
SECTION 25 08 00
BAS COMMISSIONING
PART 1 GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
B. Specifications throughout all Divisions of the Project Manual are directly applicable to this Section, and this Section is directly applicable to them.
1.2 SUMMARY
A. Section includes:
1. BAS and equipment testing and Start-up.
2. Validation of proper and thorough installation of BAS and equipment.
3. Functional testing of control systems.
4. Documentation of tests, procedures, and installations.
5. Coordination of BAS training.
6. Documentation of BAS Operation and Maintenance materials.
B. This Section defines responsibilities of the Contractor to commission the
BAS.
C. The term "Owner" shall include a representative from facility maintenance management but is not limited to represent the Owner exclusively. Coordinate all activities to include all of the Owner's representatives.
D. Commissioning is the process of ensuring that all building systems are installed and perform interactively according to the design intent, the systems are efficient and cost effective and meet the Owner's operational needs, the installation is adequately documented, and that the Operators are adequately trained. It serves as a tool to minimize post-occupancy operational problems. It establishes testing and communication protocols in an effort to advance the building systems from installation to full dynamic operation and optimization.
E. The Contractor shall direct, coordinate, and oversee the Commissioning process and witness functional performance testing.
F. The Contractor shall write the Owner approved sequence verification sheets for functional performance tests.
Section 25 08 00 Page 2
1.3 REFERENCE STANDARDS
A. The latest published edition of a reference shall be applicable to this Project unless identified by a specific edition date.
B. All reference amendments adopted prior to the effective date of this Contract shall be applicable to this Project.
C. All materials, installation and workmanship shall comply with the applicable requirements and standards addressed within references.
1.4 CONTRACTOR RESPONSIBILITIES
A. Completely install and thoroughly inspect, startup, test, adjust, balance, and document all systems and equipment.
B. Assist Owner in verification and functional performance testing. This will generally include the following:
1. Attend Commissioning progress and coordination meetings.
2. Prepare and submit required draft forms and systems information.
3. Establish trend logs of system operation as specified herein.
4. Demonstrate system operation.
5. Manipulate systems and equipment to facilitate testing.
6. Provide instrumentation necessary for verification and performance testing.
7. Manipulate control systems to facilitate verification and performance testing.
8. Train Owner as specified in this Section.
C. Provide a BAS Technician to work at the direction of Owner for software optimization assistance for a maximum of 80 hours. Refer to Part Three of this Section for a description of the software optimization.
D. Compensation for Retesting: Contractor shall compensate Owner for Site time necessitated by incompleteness of systems or equipment at time of functional performance testing. All testing failures, which require on-Site time for retesting, will be considered actual damages to the Owner. All parties under Contract with the Owner who are affected by the retesting shall be included in the Contract modification.
1.5 SUBMITTALS
A. The following list outlines the general sequence of events for submittals and commissioning:
1. Submit product data and Shop Drawings, and receive approval.
2. Submit BAS logic documentation, and receive approval.
Section 25 08 00 Page 3
3. Submit background graphic screens, and receive approval.
4. Submit Start-Up Checklists and manufacturer's start-up procedures for all equipment provided by the Contractor.
5. Install BAS.
6. Submit BAS Start-Up Test Agenda and Schedule for review.
7. Receive BAS Startup Test Agenda/schedule approval.
8. Submit Training Plan.
9. Simulate sequencing and debug program off-line to the extent practical.
10. Place systems under BAS control where applicable during a scheduled cutover coordinated with owner.
11. Perform BAS Startup where applicable during a scheduled cutover coordinated with owner.
12. Prepare and initiate trend log data storage and format trend graphs.
13. Submit completed BAS Start-Up Reports and initial draft of the Operating and Maintenance (O&M) Manuals.
14. Receive BAS Startup Report approval and approval to schedule Demonstrations and Commissioning.
15. Demonstrate systems to Owner.
16. Submit Trend Logs in format specified.
17. Receive demonstration approval and approval to schedule Acceptance Period.
18. Train Owner on BAS operation and maintenance.
19. Substantial Completion.
20. Begin Acceptance Phase.
21. Two-week Operational Test.
22. Perform Functional Performance Testing including point to point verification to graphical interface.
23. Receive Acceptance Period approval, which is Functional Completion for the BAS.
24. Train Owner on final sequences and modes of operation.
25. Install framed control Drawings.
26. Provide all passwords to the Owner.
Section 25 08 00 Page 4
27. Revise and re-submit as-built record Drawings and O&M Manuals.
28. Facility Manager sign-off required.
29. Final Acceptance.
30. Begin Warranty Phase.
31. Schedule and begin Opposite Season acceptance period.
32. Receive Opposite Season acceptance period approval.
33. Submit as-built record Drawings and O&M Manuals.
34.…
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