08-20018 NBOC-II MLV Electrical Schematic package.pdf

CUI (Controlled Unclassified Information) DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 1 OF 28

DOCUMENT NUMBER 08-20018-DOC-01 EFFECTIVE DATE:

3/31/2025

1 of 28 10015-15-01 Rev

Revision: B Effective Date: 3/31/2025 Supersedes: A

Reviewed by: Released by:

X Electrical Engineer

Approved by:

X Configuration Management

Approved by:

X GNC/EE Engineering Manager Signed by: Scott Sterling

X Safety and QA Manager Signed by: Dean, Christopher L

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DOCUMENT NUMBER 08-20018-DOC-01 EFFECTIVE DATE:

3/31/2025

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Table of Contents

1 Purpose & Scope

2 Description

3 Genset Interfaces

3.1 Power Panel (PP1)

3.2 Control Panel (CP1)

4 Power Panel (PP1) Interfaces

4.1 Control Panel (CP1)

4.2 Hydraulic Power Unit (HPU)

4.3 Launch Deck Lift (LDL)

4.4 MLV Auxiliary Receptacles

5 Control Panel (CP1) Interfaces

5.1 MLV Sensors

5.2 HPU

5.3 Genset

5.4 MLV Lighting

6 Controls

6.1 BODAS Controller

6.2 Software

6.3 RC Unit

6.4 Emergency Stop Control

6.5 Pilot Devices

A1 Appendix A - Change Log

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Table of Figures

Figure 1: MLV Top Level Block Diagram Figure 2: MLV PP1 Schedule Diagram Figure 3: MLV Auxiliary Receptacle Placement Figure 4: MLV Lighting Placement Figure 5: Remote Box Control Block Diagram Figure 6: MLV Auxiliary Block Diagram Figure 7: RF Unit Components Figure 8: ESTOP Chain

List of Tables

Table 1: MLV Electrical Interfaces Table 2: J1/P1 Interface Table 3: MLV Power Cable and Conduits Table 4: System Power Requirements *Total allowable for all circuits Table 5: MLV and HPU Sensor List Table 6:MLV Control Cables and Conduit Table 7: Sensor Interface (Part 1) Table 8: Sensor Interface (Part 2) Table 9: Hydraulic Control Interface Table 10: Genset Interface Table 11: BODAS Controller (RC27-18/40) K Interface Table 12: BODAS Controller (RC27-18/40) A Interface Table 13: Hetronic Transceiver (RX ES-CAN-HL) Table 14: MLV Emergency Stop Devices Table 15: MLV Pilot Devices

Reference Schematics

08-20018-SCH-01

08-20018-SCH-02

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Abbreviations and Acronyms

MLV Mobile Launch Vehicle RF Radio Frequency OCP Over-Current Protection Device LOTO Lockout Tag-out LDL Launch Deck Lift RC Remote Control CP Control Panel PP Power Panel ICD Interface Control Document GSE Ground Support Equipment GUI Graphical User Interface UMBI Umbilical ESTOP Emergency Stop EX Extension EL Elevation ENC Encoder C/D Control/Data LIM Limit LSW Limit Switch SW Switch DN Down HPU Hydraulic Power Unit REC Receptacle LHT Light MCC Motor Control Circuit Comms Communication FLA Full Load Amperes MAWP Maximum Allowable Working

Pressure GPM Gallons Per Minute HP Horsepower psi Pounds Per Square Inch in Inches 3ph Three Phase 1ph Single Phase

AWG American Wire Gauge VAC Alternating Current Voltage VDC Direct Current Voltage TX Transmit RX Receive C Conductors A Amperes W Watts DI Discrete Input AI Analog Input DO Discrete Output AO Analog Output AOV Analog Output (Setpoint mV) MULTI Multi-Conductor AIV Analog Input Voltage AID Analog Input (Discrete) AIC Analog Input Current RI Resistance Input FI Frequency Input SENT SAE J2716 Input PO Proportional Output POD Proportional Output (Digital) POC Prop. Out (Current Controlled) XMTR Transmitter/Transceiver SOL Solenoid CMD Command N/O Normally Open N/C Normally Closed COM Common NC Not Connected

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1 Purpose & Scope The purpose of this Interface Control Document (ICD) is to define the electrical interfaces between the MLV Power and Control system.

2 Description The MLV Power and Control system is primarily comprised of a Power Panel (PP1), Control Panel

(CP1), an RF connection to a Remote Control (RC1), and the hydraulic system. For the purposes of this document the mechanical structure/chassis along with will be referred to as the “MLV” and the drives and instrumentation will be referred to as being part of the hydraulic system. The interface connections between all these systems are illustrated in the top-level block diagram below in Figure 1 and further enumerated in Table 1.

Figure 1: MLV Top Level Block Diagram

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Table 1: MLV Electrical Interfaces

Connection Type

Genset PP1 Power CP1 Control/Data

PP1

CP1 Power HPU Power LDL Power

MLV Auxiliary Receptacles Power

CP1

MLV Sensors Control/Data HPU Control/Data

Genset Control/Data MLV Lighting Power

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3 Genset Interfaces The electrical power to the MLV is supplied by an onboard 30kW, 120-240VAC, 60Hz generator located at the on the removable power plant section of the chassis.

3.1 Power Panel (PP1)

MLV auxiliary power from the genset is distributed through a NEMA 4X 90A, 120-240VAC, four-wire, 60Hz power distribution panel. This panel contains the OCPs for the various 240V and 120V circuits and is the main point for LOTO. PP1 is also connectorized using five (5) contact twist lock sleeve connectors so that the genset can be removed for maintenance independently of the rest of the electrical system (see Table 2). A basic panel schedule for the MLV is illustrated in Figure 2 with the cable and conduit requirements defined in Table 3.

Table 2: J1/P1 Interface

Pin Allocation

1 240VAC, 3ɸ, Phase A 2 240VAC, 3ɸ, Phase B 3 240VAC, 3ɸ, Phase C 4 Neutral 5 Ground

3.2 Control Panel (CP1)

The Genset provides statuses and receives commands from the control panel via CAN Bus communication. The CAN Bus communication from the genset provides oil pressure and temperature

Figure 2: MLV PP1 Schedule Diagram

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4 Power Panel (PP1) Interfaces The MLV’s electrical power for the hydraulic and control system is distributed through PP1. This is a 200A 120-240VAC, three phase, panel with a bonded 100% rated neutral and installed surge suppression. PP1 provides power to the hydraulic power unit (HPU), control panel, area lighting, and auxiliary receptacles for tooling. It is capable of providing 240VAC 3ph, 120VAC 1ph, and 208VAC 1ph power. See Figure 2, Table 2 and Table 4 for further electrical details.

Table 3: MLV Power Cable and Conduits

Cable To From Signal Type Min.

Conduit

PP1 PP1 Genset 240VAC, 3ɸ, 60HZ 5C, 3/0

AWG 1”

HPU1 PP1 P2 240VAC, 3ɸ, 60HZ 5C, 3AWG 1”

HPU2 J2 Starter 240VAC, 3ɸ, 60HZ 5C, 3AWG 1”

HPU3 Starter Hyd. Power Unit 240VAC, 3ɸ, 60HZ 5C, 4AWG 1”

LDL1 LDL PP1 240VAC, 3ɸ, 60HZ 5C, 12AWG 1”

REC1 Receptacle Circuit #1 PP1 120VAC, 1ɸ, 60Hz 3C, 12AWG 1”

REC2 Receptacle Circuit #2 PP1 120VAC, 1ɸ, 60Hz 3C, 12AWG 1”

REC3 Receptacle Circuit #3 PP1 120VAC, 1ɸ, 60Hz 3C, 12AWG 1”

LHT1 Lighting Circuit #1 CP1 24VDC 2C, 16AWG ½”

LHT2 Lighting Circuit #2 CP1 24VDC 2C, 16AWG ½”

CP1 CP1 PP1 120VAC, 1ɸ, 60Hz 3C, 12AWG 1”

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System Name Voltage Freq. Phase Connection Load

Power Panel 1 240VAC 60Hz 3ɸ 4 Wire N/A Control Panel 1 120VAC 60Hz 1 ɸ 3 Wire 5FLA

Hydraulic Power Unit 240VAC 60Hz 3ɸ 3 Wire 48FLA Launch Deck Lift 240VAC 60Hz 3ɸ 3 Wire 4FLA

Receptacles* 120VAC 60Hz 1 ɸ 3 Wire 20A Lighting* 24VDC N/A DC 2 Wire 10A

Jump Seat 120VAC 60Hz 1 ɸ 3 Wire 3A Table 4: System Power Requirements

*Total allowable for all circuits

4.1 Control Panel (CP1)

PP1 provides 120VAC to CP1. CP1 has a separate 15A circuit for isolating the panel during installation and maintenance.

4.2 Hydraulic Power Unit (HPU)

The HPU is the primary mover for the MLV and is responsible for boom movement, operating the outriggers, and actuating the various lockout pins; this includes the Deadman (EL) lockout pins. It consists of a Hydraulic Pump, Electric Motor and an MCC. The hydraulic system is primed and pressurized using a pump with a 33GPM, 1000psi MAWP and an 20HP electric motor.

4.3 Launch Deck Lift (LDL)

This section of the MLV consists of a self-contained hydraulic scissor lift platform that is used by the Launch Team to interface with the payload while it is hoisted by the boom. The lift has a 1HP motor that requires 240VAC, 3ph power and is controlled by an onboard control pendant.

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4.4 MLV Auxiliary Receptacles

PP1 feeds three GFCI equipped convenience receptacle circuits with in-use rated covers for all-weather use by the Launch Team for additional powered tooling. There is one set of single gang duplexes outlets along with a double gang set on the chassis deck. There is one final double gang outlet on the very front of the chassis. The single gang sets are placed on the forward and aft sections of the chassis: one set near the LDL and the other place aft by the boom pedestals. The chassis deck circuits are on a single 15A breaker with an expected load of 5A each. The double gangs are on separate 15A breakers with a load not to exceed 12A each, for higher load equipment.

Figure 3: MLV Auxiliary Receptacle Placement

Single Gang

Double Gang

CP1

PP1

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5 Control Panel (CP1) Interfaces CP1 is the base station for the remote control (RC) system that operates the MLV hydraulics. Sensors on the genset, MLV chassis, and the HPU provide data to the controller for processing.

5.1 MLV Sensors

The MLV has limit switches for the lockout pins as well as two analog position sensors for boom travel.

The lockout pin switches provide a set/reset status to the controller to prevent the boom from moving in a direction where the pins are set. The two position sensors provide angle and linear measurement the controller so height of the launch head above grade can be determined. See Table 5 for sensor details and Table 6 for cabling.

Sensor Description Type Signal Location Ref.

Des.

EL PIN 1 SW Boom EL Lockout Pin 1 Switch DI 24VDC Boom P106 EL PIN 2 SW Boom EL Lockout Pin 2 Switch DI 24VDC Boom P107 EX PIN 1 SW Boom EXT Lockout Pin 1 Switch DI 24VDC Boom P108 EX PIN 2 SW Boom EXT Lockout Pin 2 Switch DI 24VDC Boom P109

EL ENC Boom EL Analog Angle Encoder DI 4-20mA Boom P104

EX ENC Boom EXT Analog Linear Position Encoder DI 4-20mA Boom P101

HPU PT Hydraulic System Pressure Transducer AI 4-20mA HPU P102

HPU TEMP Hydraulic System Temperature Transducer AI 4-20mA HPU P103

HPU LLSW Hydraulic Oil Low-Level Switch DI 24VDC HPU P105

Table 5: MLV and HPU Sensor List

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5.2 HPU

The HPU has three sensors for providing a general status of the hydraulics to the controller. There is a hydraulic pressure sensor on the outlet of the HPU, a temperature sensor and low-level switch sensor for the hydraulic oil reservoir. See Table 7/8 for sensor details and Table 6 for cabling. CP1 actuates the hydraulics in the HPU via electrical connections on the Control Block. The Control Block is a set of electrohydraulic valves that actuate the cylinders for the various components of the hydraulic system.

See Table 9 for details and Table 6 cabling.

Cable To From Signal Type Min.

Cond uit

ELENC EL Encoder CP1 4-20mA 6C, 20AWG, TW, SH ¾” EXENC EX Encoder CP1 4-20mA 6C, 20AWG, TW, SH ¾” EXPIN1 Boom EX Lockout Pin SW 1 CP1 24VDC 4C, 20AWG, TW, SH ¾” EXPIN2 Boom EX Lockout Pin SW 1 CP1 24VDC 4C, 20AWG, TW, SH ¾” ELPIN1 Boom EL Lockout Pin SW 1 CP1 24VDC 4C, 20AWG, TW, SH ¾” ELPIN2 Boom EL Lockout Pin SW 2 CP1 24VDC 4C, 20AWG, TW, SH ¾”

GENC CP1 GENSET CAN 4C, 20AWG, TW, SH ¾”

HPUMTR Hyd. Motor & Starter Hyd.

Motor 24VDC 8C, 20AWG, TW, SH ¾”

HPULLSW Hyd. Level Transmitter CP1 4-20mA 6C, 20AWG, TW, SH ¾” HPUPT Hyd. Pres. Transducer CP1 4-20mA 2C, 20AWG, TW, SH ¾”

HPUTMP Hyd. Temp. Sensor CP1 4-20mA 2C, 20AWG, TW, SH ¾” HPUCTRL Hyd. Control Block CP1 24VDC 16C, 20AWG, TW, SH 1”

Table 6:MLV Control Cables and Conduit

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Device Pin Description Ref.

Des.

Mating Connector Wire Type Cable Signal

EL

P

IN

S W

1 PIN SET (N/C)

J106 DT06-4S 20 SH, MULTI ELPIN1 24 VDC

2 COMMON (+24VDC)

3 PIN RESET (N/O)

4 COMMON (NC) (+24VDC)

EL

P

IN

S W

1 PIN SET (N/C)

J107 DT06-4S 20 SH, MULTI ELPIN2 24 VDC

2 COMMON (+24VDC)

3 PIN RESET (N/O)

4 COMMON (NC) (+24VDC)

EX

P

IN

S W

1 PIN SET (N/C)

J108 DT06-4S 20 SH, MULTI EXPIN1 24 VDC

2 COMMON (+24VDC)

3 PIN RESET (N/O)

4 COMMON (NC) (+24VDC)

EX

P

IN

S W

1 PIN SET (N/C)

J109 DT06-4S 20 SH, MULTI EXPIN2 24 VDC

2 COMMON (+24VDC)

3 PIN RESET (N/O)

4 COMMON (NC) (+24VDC)

2 COMMON (+24VDC)

3 PIN RESET (N/O)

4 COMMON (NC) (+24VDC)

Table 7: Sensor Interface (Part 1)

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Device Pin Description Ref.

Des. Connector Wire Type Cable Signal

EL

E

NC

1 +UB

M12, 4P Male 22 SH, MULTI ELENC 4-20mA

2 NOT CONNECTED

3 0V J104

4 SIGNAL

5 NOT CONNECTED

EX

1 +V

RK 4.4T-2 22 SH, MULTI EXENC 4-20mA

2 NOT CONNECTED

3 SIGNAL J101

4 NOT CONNECTED

HP

U

PT

1 SIGNAL +

J102 M12, 5P Male 22 SH, MULTI HPUPT 4-20mA

2 NOT CONNECTED

3 SIGNAL -

4 NOT CONNECTED

HP

U

LL

SW

1 +24VDC

M12, 5P Male 22 SH, MULTI HPULLSW 4-20mA

2 SIGNAL 1

3 GND (0V) J105

4 SIGNAL 2

5 GND

HP

U

TE

M

P 1 SIGNAL +

DT06-3S 20 SH, MULTI HPUTMP 4-20mA2 SIGNAL - J103

3 NOT CONNECTED

Table 8: Sensor Interface (Part 2)

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5.3 Genset

Status information from the Genset is passed to CP1 through an interface module which can provide remote operation and monitoring. The Genset can be interfaced with using common J1939 CAN Bus protocol through the MFG provided interface connector (mating connector HDP26-24-31PT). The only connections that will be used from this interface are the CAN Bus connections. See Table 10 below for details.

Pin Description Ref.

Des. Wire Type Cable Signal

6 +5VDC J301 16 MULTI GENSET SENSOR SUPPLY

1 +BATT VOLTS J301 16 MULTI GENSET +BATT VOLTS (5A)

Device Pin Description Ref.

Des.

Mating Connector Wire Type Cable Signal

BM

R

ET

SO

L 1 +24VDC

J114 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

BM

XT

SO

L 1 +24VDC

J115 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

BM

E

L

DN

S O

L 1 +24VDC

J116 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

BM

E

L

UP

S O

L 1 +24VDC

J117 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

HP

U

W

AR

M

UP

1 +24VDC

J118 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

BM

E

X

PI

N

SO

L 1 +24VDC

J119 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

BM

E

L

PI

N

SO

L 1 +24VDC

J120 DT06-2S 20 SH, MULTI HPUCTRL 24 VDC

2 RETURN

Table 9: Hydraulic Control Interface

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Pin Description Ref.

Des. Wire Type Cable Signal

10 GROUND J301 16 SH, MULTI GENSET GROUND

24 +CAN J301 16 SH, MULTI GENSET CAN BUS

29 -CAN J301 16 SH, MULTI GENSET CAN BUS

25 +RS485 (B) J301 16 MULTI GENSET MODBUS

23 -RS485 (A) J301 16 MULTI GENSET MODBUS

22 RS485 COMMON J301 16 MULTI GENSET MODBUS

27 SENSOR INPUT 10 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-750Ω 11 SENSOR INPUT 1 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-7500Ω 30 SENSOR INPUT 2 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-7500Ω 5 SENSOR INPUT 3 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-750Ω

13 SENSOR INPUT 4 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-750Ω 26 SENSOR INPUT 5 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-7500Ω 18 SENSOR INPUT 9 J301 16 MULTI GENSET 4-20mA, 0-5V DC, 0-750Ω

2 SWITCH OUTPUT 6 J301 16 MULTI GENSET +BATT VOLTS (1A)

28 SWITCHED INPUT 1 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

16 SWITCHED INPUT 10 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

17 SWITCHED INPUT 11 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

20 SWITCHED INPUT 12 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

31 SWITCHED INPUT 3 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

3 SWITCHED INPUT 4 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

21 SWITCHED INPUT 5 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

14 SWITCHED INPUT 7 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

15 SWITCHED INPUT 9 J301 16 MULTI GENSET +BATT VOLTS, GROUND, OPEN

12 SWITCHED OUTPUT 10 J301 16 MULTI GENSET +BATT VOLTS (500mA)

7 SWITCHED OUTPUT 4 J301 16 MULTI GENSET +BATT VOLTS (1A)

19 SWITCHED OUTPUT 5 J301 16 MULTI GENSET +BATT VOLTS (1A)

4 SWITCHED OUTPUT 7 J301 16 MULTI GENSET +BATT VOLTS (1A)

8 SWITCHED OUTPUT 8 J301 16 MULTI GENSET +BATT VOLTS (1A)

9 SWITCHED OUTPUT 9 J301 16 MULTI GENSET +BATT VOLTS (500mA)

Table 10: Genset Interface

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5.4 MLV Lighting

PP1 feeds several convenience receptacle circuits for launch operations and two (2) 24VDC LED lighting circuits via CP1. Both of the two switch-controlled LED lighting circuits are located on the boom. The first, is a circuit of eight (8) lights along the boom’s underside to illuminate the chassis walkways and work areas. Then the second, is a circuit of two (2) lights facing down and aft to illuminate where the MLV mates with the CAT966M loader. These lighting circuits contain 3500W all-weather LEDs that are rated for adverse outdoor environments. MLV Lighting Placement

6 Controls The MLV is with the RC Unit allows for wireless remote control of the boom travel and the boom extension and Deadman lockout pins. The controller is comprised of a BODAS controller, Hetronic transceiver, and a Hetronic RC Belly Pack. The system works with the onboard sensors and has various ESTOP devices and pilot controls for operating the hydraulic system of the MLV.

6.1 BODAS Controller

The MLV sensors, HPU and Pilot Devices will interface with a RC27-18/40 BODAS controller through two

(2) mating connectors wired to terminal blocks located in CP1. The interface on the BODAS controller is a 154-way (154P-V EMS) connector that is separated into two sections: A (60-way) and K (94-way). See Tables 11 and Table 12 for details.

Area Lighting

Figure 4: MLV Lighting Placement

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Table 11: BODAS Controller (RC27-18/40) K Interface

Pin Description Ref.

Des. Wire Type Assignment Signal

K01 +24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K03 +24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K05 +24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K24 RESET/ON PLC-K 20 MULTI RESET/ON

SWITCH 24VDC

K02 -24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K04 -24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K06 -24VDC PLC-K 20 MULTI POWER SUPPLY 24VDC

K22 INHIBIT INPUT 1 PLC-K 20 MULTI ESTOP CHAIN 24VDC

K21 INHIBIT INPUT 2 PLC-K 20 MULTI ESTOP CHAIN 24VDC

K71 VSS1 150mA @ 5V PLC-K 20 MULTI K72 VSS1 150mA @ 5V PLC-K 20 MULTI K93 VSS2 150mA @ 5V PLC-K 20 MULTI

K94 VSS2 150mA @ 5V PLC-K 20 MULTI

K70 VSS3 300mA @ 5V PLC-K 20 MULTI SENSOR POWER 24VDC

K20 VSS4 500mA @ 10V PLC-K 20 MULTI SENSOR POWER 24VDC

K43 INPUT DEVICE 1: DI, AIV, RI PLC-K 20 MULTI

K38 INPUT DEVICE 1: DI, AIV, AIC, RI PLC-K 20 MULTI

K39 INPUT DEVICE 1: DI, AIV, AIC, RI PLC-K 20 MULTI

K40 INPUT DEVICE 1: DI, AIV, AIC, RI PLC-K 20 MULTI

K41 INPUT DEVICE 1: DI, AIV, AIC, RI PLC-K 20 MULTI

K42 INPUT DEVICE 1: DI, AIV, AIC, RI PLC-K 20 MULTI

K52 INPUT DEVICE 1: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K53 INPUT DEVICE 1: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K59 INPUT DEVICE 1: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K60 INPUT DEVICE 1: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K54 INPUT DEVICE 1: DI, AIV, AIC, FI, DSM1/DST1 PLC-K 20 MULTI

K55 INPUT DEVICE 1: DI, AIV, AIC, FI, DSM1/DST1 PLC-K 20 MULTI

K62 INPUT DEVICE 2: DI, AIV, AOV PLC-K 20 MULTI

K44 INPUT DEVICE 2: DI, AIV, AIC, RI PLC-K 20 MULTI EL ENC 4-

20mA

K45 INPUT DEVICE 2: DI, AIV, AIC, RI PLC-K 20 MULTI EX ENC 4-

20mA

K63 INPUT DEVICE 2: DI, AIV, AIC, RI PLC-K 20 MULTI HPU PT 4-

20mA

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Des. Wire Type Assignment Signal

K64 INPUT DEVICE 2: DI, AIV, AIC, RI PLC-K 20 MULTI HPU TEMP 4-

20mA

K65 INPUT DEVICE 2: DI, AIV, AIC, RI PLC-K 20 MULTI

K36 INPUT DEVICE 2: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K56 INPUT DEVICE 2: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K57 INPUT DEVICE 2: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K58 INPUT DEVICE 2: DI, AIV, AIC, SENT, FI, RI PLC-K 20 MULTI

K37 INPUT DEVICE 2: DI, AIV, AIC, FI, DSM1/DST1 PLC-K 20 MULTI

K61 INPUT DEVICE 2: DI, AIV, AIC, FI, DSM1/DST1 PLC-K 20 MULTI

K32 INPUT DEVICE 3: DI, AIV, RI PLC-K 20 MULTI

K33 INPUT DEVICE 3: DI, AIV, RI PLC-K 20 MULTI

K30 INPUT DEVICE 3: DI, AIV, AIC, FI, DSM1/DST1 PLC-K 20 MULTI

K10 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EL PIN 1 SW SET 24VDC

K31 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EL PIN 1 SW RET 24VDC

K34 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EL PIN 2 SW SET 24VDC

K74 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EL PIN 2 SW RET 24VDC

K75 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EX PIN 1 SW SET 24VDC

K76 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EX PIN 1 SW RET 24VDC

K77 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EX PIN 2 SW SET 24VDC

K78 IO GROUP 4: AI, AID, AIV PLC-K 20 MULTI EX PIN 2 SW RET 24VDC

K11 IO GROUP 6: AI, AID, AIV PLC-K 20 MULTI

K35 IO GROUP 6: AI, AID, AIV PLC-K 20 MULTI

K18 SIGNAL GROUND PLC-K 20 MULTI

K19 SIGNAL GROUND PLC-K 20 MULTI

K23 SIGNAL GROUND PLC-K 20 MULTI

K46 SIGNAL GROUND PLC-K 20 MULTI

K47 SIGNAL GROUND PLC-K 20 MULTI

K79 SIGNAL GROUND PLC-K 20 MULTI

K07 OUTPUT CLUSTER 1: Hi-SIDE 4A PO, POC, POD PLC-K 20 MULTI BM EXT SOL PWM K08 OUTPUT CLUSTER 1: Hi-SIDE 4A PO, POC, POD PLC-K 20 MULTI BM RET SOL PWM K09 OUTPUT CLUSTER 1: Hi-SIDE 4A PO, POC, POD PLC-K 20 MULTI K29 OUTPUT CLUSTER 1: Hi-SIDE 4A PO, POC, POD PLC-K 20 MULTI K73 OUTPUT CLUSTER 1: Hi-SIDE 4A PO, POC, POD PLC-K 20 MULTI K17 OUTPUT CLUSTER 1: Hi-SIDE 3A PO, POC, POD PLC-K 20 MULTI K14 OUTPUT CLUSTER 1: Lo-SIDE 4A PO, POC, POD PLC-K 20 MULTI K15 OUTPUT CLUSTER 1: Lo-SIDE 4A PO, POC, POD PLC-K 20 MULTI

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 20 OF 28

20 of 28 10015-15-01 Rev C

Des. Wire Type Assignment Signal

K16 OUTPUT CLUSTER 1: Lo-SIDE 4A PO, POC, POD PLC-K 20 MULTI

K12 OUTPUT CLUSTER 1: PWM, PO, POD PLC-K 20 MULTI BM EXT SOL RTN PWM

K51 OUTPUT CLUSTER 1: PWM, PO, POD PLC-K 20 MULTI BM RET SOL RTN PWM

K13 OUTPUT CLUSTER 1: Lo-SIDE 4A DO PLC-K 20 MULTI K80 Lo-SIDE PO, POD, PWM PLC-K 20 MULTI K81 Lo-SIDE PO, POD, PWM PLC-K 20 MULTI K82 Lo-SIDE PO, POD, PWM PLC-K 20 MULTI K83 Lo-SIDE PO, POD, PWM PLC-K 20 MULTI K84 Lo-SIDE DO PLC-K 20 MULTI K85 Lo-SIDE DO PLC-K 20 MULTI K86 Lo-SIDE DO PLC-K 20 MULTI K87 Lo-SIDE DO PLC-K 20 MULTI

K25 PWM ANALOG, AOV PLC-K 20 MULTI

K92 LIN INTERFACE PLC-K 20 MULTI

K88 CAN1 HIGH, (NON-SELECTIVE) PLC-K 20 MULTI HETRONIC XMTR CAN

K66 CAN1 LOW (NON-SELECTIVE) PLC-K 20 MULTI HETRONIC XMTR CAN

K89 CAN2 HIGH (PROGRAMMING) PLC-K 20 MULTI PROGRAMMING CAN

K67 CAN2 LOW (PROGRAMMING) PLC-K 20 MULTI PROGRAMMING CAN

K90 CAN3 HIGH (ISOBUS) PLC-K 20 MULTI

K68 CAN3 LOW (ISOBUS) PLC-K 20 MULTI

K91 CAN4 HIGH (SELECTIVE) PLC-K 20 MULTI GENSET J1939

K69 CAN4 HIGH (SELECTIVE) PLC-K 20 MULTI GENSET J1939

K27 ETHERNET+ PLC-K 20 MULTI

K28 ETHERNET- PLC-K 20 MULTI

K26 NOT CONNECTED PLC-K 20 MULTI

K48 NOT CONNECTED PLC-K 20 MULTI

K49 NOT CONNECTED PLC-K 20 MULTI

K50 NOT CONNECTED PLC-K 20 MULTI

Table 12: BODAS Controller (RC27-18/40) A Interface

Pin Description Ref.

Des. Wire Type Assignment Signal

A45 +24VDC PLC-A 20 MULTI POWER SUPPLY 24VDC

A60 +24VDC PLC-A 20 MULTI POWER SUPPLY 24VDC

A15 -24VDC PLC-A 20 MULTI POWER SUPPLY 24VDC

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 21 OF 28

21 of 28 10015-15-01 Rev C

Des. Wire Type Assignment Signal

A30 -24VDC PLC-A 20 MULTI POWER SUPPLY 24VDC

A13 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI

A25 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI

A26 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI

A27 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI

A40 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI HPU MOTOR ON 24VDC

A41 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI STARTER FAULT 24VDC

A42 IO GROUP 5: AI, AID, AIV PLC-A 20 MULTI

A14 IO GROUP 6: AI, AID, AIV PLC-A 20 MULTI ESTOP RESET 24VDC

A28 IO GROUP 6: AI, AID, AIV PLC-A 20 MULTI HPU LLSW 24VDC

A29 IO GROUP 6: AI, AID, AIV PLC-A 20 MULTI HETRONIC RELAY K3 24VDC

A57 IO GROUP 6: AI, AID, AIV PLC-A 20 MULTI HETRONIC RELAY K4 24VDC

A58 OUTPUT CLUSTER 1: Hi-SIDE 5A DO PLC-A 20 MULTI

A11 OUTPUT CLUSTER 1: Lo-SIDE 3A DO PLC-A 20 MULTI A56 OUTPUT CLUSTER 1: Lo-SIDE 3A DO PLC-A 20 MULTI A31 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI HPU WARM-UP SOL 24VDC A32 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI HPU RUN CMD 24VDC A33 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI EX PIN SOL 24VDC A46 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI EL PIN SOL 24VDC A47 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI A48 OUTPUT CLUSTER 2: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI A49 OUTPUT CLUSTER 2: Hi-SIDE 5A DO PLC-A 20 MULTI A05 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI EX PIN SOL RTN 24VDC A19 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI EL PIN SOL RTN 24VDC A20 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI HPU CMD RTN 24VDC

A03 OUTPUT CLUSTER 2: PWM, PO, POD PLC-A 20 MULTI HPU WARM-UP SOL

RTN 24VDC

A18 OUTPUT CLUSTER 2: PWM, PO, POD PLC-A 20 MULTI HPU FAULT RESET 24VDC

A04 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI A01 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI A55 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI A34 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI BM UP SOL PWM A35 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI BM DN SOL PWM A51 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI A52 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI A53 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 22 OF 28

22 of 28 10015-15-01 Rev C

Des. Wire Type Assignment Signal

A54 OUTPUT CLUSTER 3: Hi-SIDE 3A PO, POC, POD PLC-A 20 MULTI A50 OUTPUT CLUSTER 3: Hi-SIDE 5A DO PLC-A 20 MULTI A02 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI A09 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI A17 OUTPUT CLUSTER 2: Lo-SIDE 4A PO, POC, POD PLC-A 20 MULTI

A07 OUTPUT CLUSTER 2: PWM, PO, POD PLC-A 20 MULTI BM UP SOL RTN PWM

A08 OUTPUT CLUSTER 2: PWM, PO, POD PLC-A 20 MULTI BM DN SOL RTN PWM

A10 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI A06 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI A16 OUTPUT CLUSTER 2: Lo-SIDE 3A DO PLC-A 20 MULTI

A36 INPUT DEVICE 3: DI, AI, AID, AIV PLC-A 20 MULTI

A37 INPUT DEVICE 3: DI, AI, AID, AIV PLC-A 20 MULTI

A38 INPUT DEVICE 3: DI, AI, AID, AIV PLC-A 20 MULTI

A39 INPUT DEVICE 3: DI, AI, AID, AIV PLC-A 20 MULTI

A21 INPUT DEVICE 3: DI, AID, AIV, FI PLC-A 20 MULTI

A22 INPUT DEVICE 3: DI, AID, AIV, FI PLC-A 20 MULTI

A23 INPUT DEVICE 3: DI, AID, AIV, FI PLC-A 20 MULTI

A24 INPUT DEVICE 3: DI, AID, AIV, FI PLC-A 20 MULTI

A43 INPUT DEVICE 3: DI, AIV, AIC, FI, DSM1/DST1 PLC-A 20 MULTI

A44 INPUT DEVICE 3: FI (INDUCTIVE) PLC-A 20 MULTI

A59 INPUT DEVICE 3: FI (INDUCTIVE) PLC-A 20 MULTI

A12 PWM ANALOG, AOV PLC-A 20 MULTI

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 23 OF 28

23 of 28 10015-15-01 Rev C

6.2 Software

Protocols in the controller firmware use this data to prevent the hydraulic power unit from operating in an unsafe condition while disseminating it to the RC Unit using Hetronic transceivers for display. The user can view the status of the entire system while operating it remotely. See Figure 5 and Figure 6 for details.

Figure 5: Remote Box Control Block Diagram

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 24 OF 28

24 of 28 10015-15-01 Rev C

UP Limit Indicator

DOWN Limit Indicator

IN Limit Indicator

OUT Limit Indicator

UP Limit DN Limit IN Limit OUT Limit

Elevation Display

Extension ELength Display

STOP

Yes

Yes Yes Yes

Elevation Encoder

Extension Encoder/

Pot

ADC

REMOTE

Hydraulic Temp.

Hydraulic Pressure.

Hydraulic Temp.

Display

ADC ADC

Hydraulic Pressure Display

STOP

Temp. HI

Temp. LO

Press. HI

Press. LO

Yes

Yes

Yes

Yes

OPERATING

CONDITIONSHydraulic

Fluid Level

Level LO Yes

Boom Height Above- Grade

Trig.

Hyd.

Warm-Up

Cycle

Hyd.

Warm-Up

Cycle

Gen.

Oil Temp.

Display

Gen.

Oil Press.

Display

Gen.

Bat. Chg.

Display

Genset

REMOTE

Hydraulic Motor

Hyd. ON Switch

Boom Rotation

Pin 1

Boom Rotation

Pin 2

Boom Extension

Pin 1

Boom Extension

Pin 2

Yes

Yes Yes Yes

Boom Rot.

Pin 1

Indicator

Boom Rot.

Pin 2

Indicator

Boom Ext.

Pin 1

Indicator

Boom Ext.

Pin 2

Indicator

MLV Chassis

ALARM

WARM UP

INHIBIT

Warm Up Cycle On

Figure 6: MLV Auxiliary Block Diagram

6.3 RC Unit

The MLV controller comes with a yellow Hetronic RC Belly Pack that can control various parts of the hydraulic system remotely through an RF link to CP1’s transceiver (RX ES-CAN-HL). See Table 13 for details.

Figure 7: RF Unit Components

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 25 OF 28

25 of 28 10015-15-01 Rev C

Table 13: Hetronic Transceiver (RX ES-CAN-HL)

Pin Description Ref. Des. Wire Type Assignment Signal

1 XMTR 20 MULTI

2 XMTR 20 MULTI

3 XMTR 20 MULTI

4 XMTR 20 MULTI

5 XMTR 20 MULTI

6 XMTR 20 MULTI

7 XMTR 20 MULTI

8 XMTR 20 MULTI

9 XMTR 20 MULTI

10 XMTR 20 MULTI

11 CAN- XMTR 20 MULTI PLC COMM CAN

12 CAN GND XMTR 20 MULTI PLC COMM CAN

13 CAN+ XMTR 20 MULTI PLC COMM CAN

14 XMTR 20 MULTI

15 K3 - RELAY 1 IN XMTR 20 MULTI XMTR STATUS 24VDC

16 K4 - RELAY 2 IN XMTR 20 MULTI XMTR STATUS 24VDC

17 XMTR 20 MULTI

18 XMTR 20 MULTI

19 MC2 IN XMTR 20 MULTI XMTR FAULT 24VDC

20 MC2 OUT XMTR 20 MULTI XMTR FAULT 24VDC

21 +24VDC XMTR 20 MULTI POWER SUPPLY 24VDC

22 -24VDC XMTR 20 MULTI POWER SUPPLY 24VDC

23 XMTR 20 MULTI

24 K3 - RELAY 1 N/O XMTR 20 MULTI

25 K3 - RELAY 1 N/C XMTR 20 MULTI

26 K4 - RELAY 2 N/C XMTR 20 MULTI

27 K4 - RELAY 2 N/O XMTR 20 MULTI

28 XMTR 20 MULTI

29 MC1 IN XMTR 20 MULTI XMTR FAULT 24VDC

30 MC1 OUT XMTR 20 MULTI XMTR FAULT 24VDC

6.4 Emergency Stop Control

There are three (3) emergency stop buttons on the MLV control system. Further detail on their action and location is below in Table 14. The ESTOP chain consists of fault contacts on the transceiver, DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 26 OF 28

26 of 28 10015-15-01 Rev C programmed overtravel limits in the software and ultimately the emergency stop buttons. See Figure 8 for details.

Type Action Location

Red, Mushroom Pull-To-Reset RC Unit Red, Mushroom Twist-To-Reset CP1 Red, Mushroom Twist-To-Reset HPU Starter

K1

K2

ESTOP

ESTOP 1

HETRONIC

XMTR

FAULT

RELAYS

EMERGENC

STOP

LOCATED ON

CP1

CONTROLLER

FAULT

SOFTWARE

LIMITS

+24VDC

SOFT START

FAULT

RC1: ESTOP 3

PUSHBUTTON

ESTOP 2

EMERGENC

STOP

LOCATED ON

HPU STARTER

+24VDC

Figure 8: ESTOP Chain

6.5 Pilot Devices

There are various pilot devices that control or provide indication for certain functionalities across the control system such as ETOP, motion joysticks and device switches. See Table 15 for pilot device details.

Table 14: MLV Emergency Stop Devices

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 27 OF 28

DOCUMENT NUMBER 08-20018-DOC-01 EFFECTIVE DATE:

3/31/2025

27 of 28 10015-15-01 Rev C

Device Type Label Function Location

Red, Mushroom

Button Control ESTOP 1 Emergency Stop CP1

Black, Button Control RESET/ON Emergency Stop Reset CP1 Red, Mushroom Button

Control ESTOP 3 Remote Emergency Stop RC1

Elevation Joystick Control EL Boom Elevation Up, Down RC1

Extension Joystick Control EXT Boom Extension, In, Out RC1

Warm-Up Switch Control WARM-UP Warm-Up Circuit Start RC1

Elevation Pins Switch Control EL PINS Reset/Set Elevation Lockout Pins RC1

Extension Pins Switch Control EXT PINS Reset/Set Extension Lockout

Pins RC1

Black, Button Control RESET Soft Start Fault Reset HPU Starter Black, Selector Control HOA HPU In-Hand, Off, Auto Selector HPU Starter

Red, Mushroom

Button Control ESTOP 2 Emergency Stop HPU Starter

Rotary, Lever Power HPU ON/OFF Mechanical Disconnect Switch, Rotary, Starter HPU Starter

Table 15: MLV Pilot Devices

DOCUMENT TITLE NBOC MLV Power and Control ICD REV. B PAGE: 28 OF 28

DOCUMENT NUMBER 08-20018-DOC-01 EFFECTIVE DATE:

3/31/2025

28 of 28 10015-15-01 Rev C

A1 Appendix A - Change Log

Date Ver. Change (All changes must be made in accordance with ADM-001) By Whom 09/19/2024 - Establish Baseline AA 02/19/2025 A Per CR 2816: Updated sections 4, 5, and 6 to start with subsection 1. KWS 3/31/2025 B Updated header to show document number throughout entire document CLT

D D

C C

B B

A A

SIGNATURE PANEL

Page #Description

AUX. POWER THREELINE

20018

DWG #

RECEPTACLE CIRCUITS 3

08-20018-SCH-01

08-20018-SCH-01

THIS DRAWING IS THE PROPERTY OF THE NASA BALLOON PROGRAM AND MAY NOT BE USED, COPIED, OR DISTRIBUTED (OUTSIDE OF AUTHORIZED CONTRACTORS) FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR) NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE PURVIEW OF THE EXPORT ADMINISTRATION REGULATIONS (EAR), 15 CFR §73 -774, AND IS EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE, EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS AND NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN, SYRIA AND CRIMEA A REGION OF UKRAINE, UNLESS AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF INDUSTRY AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE REGULATIONS ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

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01. NBOC II MLV - AUX. POWER SYSTEM - TITLE AND SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 BA 1 3

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Originating Facility: QA Stamp:

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of

01. NBOC II MLV - AUX. POWER SYSTEM - TITLE AND SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 BA 1 3

Engineered By:

Reviewed By:

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QA Approver:

Originating Facility: QA Stamp:

Page Description:

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of

01. NBOC II MLV - AUX. POWER SYSTEM - TITLE AND SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 BA 1 3

D D

C C

B B

A A

PHASE A

PHASE B (HI-LEG)

PHASE C

NUET.

GND

100A 15A 15A 15A 15A

120V, 60Hz 10A

CONTROLLER

15A

120V, 60Hz 12A

REC. CIRC. #1 REC. CIRC. #2

120V, 60Hz

5A

15A

120V, 60Hz 5A

REC. CIRC. #3

15A 15A

CP1

12AWG

2C w/GND

3/4" COND

REC1

12AWG

2C w/GND

3/4" COND

REC2

12AWG

2C w/GND

3/4" COND

REC3

12AWG

2C w/GND

3/4" COND

PP1, 200A, 120-240VAC, 3PH, 4W, 60Hz, 100% NEUT.

LDL1

12AWG

3C w/GND

3/4" COND

200A

MFG. JUMPER

DATE REV DESCRIPTION ENG

AA- INITIAL RELEASE9/13/2024

PENTALIFT UNIT

Ref. Des.

CB1

CB2 thru CB9

GEN1

J2

P2

PP1

S1

SPD1

SS1

MB1

RESET SW

HOA SW

ESTOP

CP1,

REC1 Thru REC3

PP1

HPU1, HPU2

HPU3

LDL1

Description

Circuit Breaker, QO, 100A, 3 Pole, 120/240VAC, 22kA, plug-in mount

GFI Circuit Breaker, QO, 15A, 1 Pole, 120VAC, 10kA, plug-in mount

38kW, 3Ph, 240VAC, 60Hz Genset

100A, Weather Proof, Sleeve Connector Recpt.

100A, Weather Proof, Sleeve Connector Plug

200A, 30 Space, 208Y/120/240V AC, 25kA

100A, 230VAC 3Ph, 100kAIC Starter, Disconnect Capable w/ Handle Operating Mechanism

AC Surge Protector, 120/208/240 Vac 3-Phase Delta (Hi Leg)

72A, 230VAC, 50-60Hz, 20kW Soft Starter

Circuit Breaker, QO, 200A, 3 Pole, 120/240VAC, 22kA, plug-in mount

Momentary Pushbutton, 250VAC, 50VDC, 5A

3POS, Selector Switch, 1NO, 250VAC 5A

ESTOP Pushbutton, Twist to Reset

12AWG, 2C W/ GND, 600V TRAY CABLE

3/0AWG, 4C W/ GND, 600V TRAY CABLE

3AWG, 3C W/ GND, 600V TRAY CABLE

4AWG, 3C W/ GND, 600V TRAY CABLE

12AWG, 3C W/ GND, 600V TRAY CABLE

Qty.

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

350'

50'

50'

50'

THIS DRAWING IS THE PROPERTY OF THE NASA BALLOON PROGRAM AND MAY NOT BE USED, COPIED, OR DISTRIBUTED (OUTSIDE OF AUTHORIZED CONTRACTORS) FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR) NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE PURVIEW OF THE EXPORT ADMINISTRATION REGULATIONS (EAR), 15 CFR §73 -774, AND IS EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE, EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS AND NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN, SYRIA AND CRIMEA A REGION OF UKRAINE, UNLESS AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF INDUSTRY AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE REGULATIONS ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

REFERENCE MECHANICAL DRAWING 08-20001 THRU 08-

20003 FOR ALL LENGTHS, ROUTING, AND LOCATIONS

PHASES TO BE LABLED WITH COLORED

ELECTRICAL TAPE AT LUGS

TO BE INSTALLED IN ACCORDANCE WITH THE NEC

AND BEST STANDARDS AND PRACTICES

NOTES

HPU STARTER

HPU3

4AWG

3C w/GND

3/4" COND

HPU1

3AWG

3C w/GND

3/4" COND

3AWG

3C w/GND

3/4" COND

HPU2

3AWG

3C w/GND

3/4" COND

ON

OFF

RESET

ESTOP

UP

ON

OFF

DOWN

HAND

OFF

AUTO

PP1

3/0 4C w/GND

1" COND

PART OF ENCLOSED COMBINATION SOFT STARTER

EATON P/N: ECS95V2CAG-C34P7S3 OR EQUIVALENT4

A3/10/2025 MBCR 2826

Engineered By:

Reviewed By:

CM Approver:

QA Approver:

Originating Facility: QA Stamp:

Page Description:

Sch Created:

Page Created:

Page Modified:

Document Number: Rev: Drawing Size: Sheet:

of

02. NBOC II MLV - AUXILIARY POWER SYSTEM - THREELINE POWER

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-01 CustomA 2 3

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Originating Facility: QA Stamp:

Page Description:

Sch Created:

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Document Number: Rev: Drawing Size: Sheet:

of

02. NBOC II MLV - AUXILIARY POWER SYSTEM - THREELINE POWER

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-01 CustomA 2 3

Engineered By:

Reviewed By:

CM Approver:

QA Approver:

Originating Facility: QA Stamp:

Page Description:

Sch Created:

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02. NBOC II MLV - AUXILIARY POWER SYSTEM - THREELINE POWER

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-01 CustomA 2 3

OL

S1

NON-REVERSING

SIZE 3

60 OVL

100 FLA

TM

J2

CB2

CB4

CB6

LAUNCH DECK LIFT

1HP

4.2FLA

3ph240VAC 60Hz

L1 L2 L3 G N

D

OL OL

CB1

MB1

CB9

SS1

SOFT START

70FLA

L1 L2 L3

T1 T2 T3

HYD. PUMP MOTOR

20HP

48.2FLA

3ph240VAC 60Hz

L1 L2 L3 G N

D

CB8

SPD1

A0T-701-314 1phBK (Hi) 2phOR

3phBK2

NEUT.WH

GNDGR

CB7

CB3

TM

CB5

OL

P2

TM

GEN1

38kW, 3Ph, 240VAC, 60Hz

2 3

5 67 8

OL OL

D D

C C

B B

A A

FROM PP1

REC. CIRCUIT

#1

FROM PP1

REC. CIRCUIT

#3

MLV LAUNCHER CHASSIS - PP1

MLV LAUNCHER CHASSIS

REC1

12AWG

2C w/GND

1" COND

REC3

12AWG

2C w/GND

1" COND

REC2

12AWG

2C w/GND

1" COND

FROM PP1

REC. CIRCUIT

#2

ENG

9/13/2024

REV

AAINITIAL RELEASE

DESCRIPTIONDATE

NOTES

TO BE ENCASED IN AN "IN-USE" WEATHERPROOF

GANGBOX WITH SEALS AND GLANDS

Description

125VAC, US Outlet

Qty.

Ref. Des.

O1 Thru O8

TO BE LABELED "GFCI EQUIPED"

3 REFERENCE MECHANICAL DRAWING 08-20001 THRU

08-20003 FOR LENGTHS, ROUTING, AND LOCATIONS

THIS DRAWING IS THE PROPERTY OF THE NASA BALLOON PROGRAM AND MAY NOT BE USED, COPIED, OR DISTRIBUTED (OUTSIDE OF AUTHORIZED CONTRACTORS) FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR) NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE PURVIEW OF THE EXPORT ADMINISTRATION REGULATIONS (EAR), 15 CFR §73 -774, AND IS EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE, EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS AND NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN, SYRIA AND CRIMEA A REGION OF UKRAINE, UNLESS AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF INDUSTRY AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE REGULATIONS ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

CR 2826A MB3/10/2025

H N G H N GH N G

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03. NBOC II MLV - AUXILIARY POWER SYSTEM - RECEPTACLE CIRCUITS

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 CustomA 3 3

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03. NBOC II MLV - AUXILIARY POWER SYSTEM - RECEPTACLE CIRCUITS

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 CustomA 3 3

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03. NBOC II MLV - AUXILIARY POWER SYSTEM - RECEPTACLE CIRCUITS

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-01 CustomA 3 3

D1B

DUAL GANG OUTLET

H1N1

G1

N2

G2

H2

O2

AC WALL OUTLET

H1 N1

G1

N2

G2

H2

O3

AC WALL OUTLET

H1 N1

G1

N2

G2

H2

O1

AC WALL OUTLET

H1 N1

G1

N2

G2

H2

D1A

DUAL GANG OUTLET

H1 N1

G1

N2

G2

H2

D D

C C

B B

A A

SIGNATURE PANEL

Page

Description

SENSOR WIRING DIAGRAMS

20018

2, 3

DWG #

08-20018-SCH-02

THIS DRAWING IS THE PROPERTY OF THE NASA BALLOON PROGRAM AND MAY NOT BE USED, COPIED, OR DISTRIBUTED (OUTSIDE OF AUTHORIZED CONTRACTORS) FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR) NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE PURVIEW OF THE EXPORT ADMINISTRATION REGULATIONS (EAR), 15 CFR §73 -774, AND IS EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE, EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS AND NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN, SYRIA AND CRIMEA A REGION OF UKRAINE, UNLESS AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF INDUSTRY AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE REGULATIONS ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

HPU CONTROL WIRING 408-20018-SCH-02

08-20018-SCH-02 CONTROLLER WIRING 5 Thru 9

10XMTR & GENSET WIRING08-20018-SCH-02

11HPU SOFT START WIRING08-20018-SCH-02

08-20018-SCH-02 12CONTROL POWER WIRING

CP1 PANEL LAYOUT08-20018-SCH-02 13

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01. NBOC II MLV - CONTROL SYSTEM - TITLE/SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-02 BA 1 13

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01. NBOC II MLV - CONTROL SYSTEM - TITLE/SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-02 BA 1 13

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01. NBOC II MLV - CONTROL SYSTEM - TITLE/SIGNATURE PANEL

Tuesday, August 06, 2024 Tuesday, March 19, 2024 Monday, March 10, 2025

08-20018-SCH-02 BA 1 13

D D

C C

B B

A A

ENG

9/16/2024

REV

AAINITIAL RELEASE

DESCRIPTIONDATE

B/S: 1011-231-0305

SEAL: 114017

ALT: 1095839

SEE MECHANICAL DWG 08-20001 THRU 08-20003

FOR APPROX. LENGTHS , ROUTING, AND

LOCATIONS ON MLV ASSEMBLY

UNTERMINATED WIRES SHALL BE COILED AND

STOWED

SPLICES TO BE A MINIMUM OF 6IN FROM

CONDUIT ENTRY AT THE SENSOR

NOTES

Ref. Des.

J101

J102

J103

J103

J103

J104

J105

J101 thru J105

Qty.

300'

Description

M12 CONNECTOR PIG TAIL FROM MFG.

M12 4P, CONNECTOR, FEMALE

DT06-3S CON w/16-20AWG CONTACTS

DEUTSCH RCPT. 3POS BACKSHELL

SEAL PLUG

MFG. CONNECTOR PIG TAIL

M12 5P, CONNECTOR, FEMALE

4PR TWISTED SHIELDED, 300V TRAY CABLE

EXENC

20AWG

TW/SH/PR

HPUPT

20AWG

TW/SH/PR

HPUTMP

20AWG

TW/SH/PR

ELENC

20AWG

TW/SH/PR

HPULLSW

20AWG

TW/SH/PR

4 UTILIZE TERMINAL BLOCKS INSTALLED IN CP1

WHERE FEASIBLE

DW8000-135-116-7ASALWL-H1151

8466-A-2000-000

EX ENC

HPU PT

828K-A-012-011

HPU TEMP

EL ENC

1236-C01-360L-P01-V106-M01-S2PD-000

HPU LLSW

LLE G 0024U A110 1 A 70

Sensor Reference Table Ref. Des.

P106

P107

P108

P109

P110

P111

P112

P113

P104

P101

P102

P103

P105

Qty.

P/N

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

TR 330-11Y-1903

1236-C01-360L-P01-

V106-M01-S2PD-000

DW8000-135-116-

7ASALWL-H1151

8466-A-2000-000

828K-A-012-011

LLE G 0024U A110

1 A 70

Description

Boom EL Lockout Pin 1 Switch

Boom EL Lockout Pin 2 Switch

Boom EXT Lockout Pin 1 Switch

Boom EXT Lockout Pin 2 Switch

Boom UP EL Overtravel Limit Switch

Boom DN EL Overtravel Limit Switch

Boom EXT IN Overtravel Limit Switch

Boom EXT OUT Overtravel Limit Switch

Boom EL Analog Angle Encoder

Boom EXT Analog Linear Position Encoder

Hydraulic System Pressure Transducer

Hydraulic System Temperature Transducer

Hydraulic Oil Low-Level Switch

Bill Of Materials

Name

EL PIN 1 SW

EL PIN 2 SW

EX PIN 1 SW

EX PIN 2 SW

EL UP LSW

EL DN LSW

EX IN LSW

EX OUT LSW

EL ENC

EX ENC

HPU PT

HPU TEMP

HPU LLSW

APPROX. 45' ± 5'

THIS DRAWING IS THE PROPERTY OF THE NASA

BALLOON PROGRAM AND MAY NOT BE USED, COPIED,

OR DISTRIBUTED (OUTSIDE OF AUTHORIZED

CONTRACTORS) FOR ANY PURPOSE OTHER THAN THAT

FOR

WHICH IT IS SUPPLIED WITHOUT THE EXPRESS

WRITTEN AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR)

NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE

PURVIEW OF THE EXPORT ADMINISTRATION

REGULATIONS (EAR), 15 CFR §73 -774, AND IS

EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE,

EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS

AND NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN,

SYRIA AND CRIMEA A REGION OF UKRAINE, UNLESS

AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF

INDUSTRY AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE

REGULATIONS ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

Reference CR# 28243/10/2025 EKA

TS1(16A) (PAGE 5)

NOT-CONNECTED

TS1(16B) (PAGE 5)

TS1(34A) (PAGE 7)

TS1(17A) (PAGE 5)

TS1(34B) (PAGE 7)

TS1(17B) (PAGE 5)

TS1(24B) (PAGE 6)

TS1(95B) (PAGE 12)

TS1(50A) (PAGE 7)

TS1(65B) (PAGE 8)

TS1(96A) (PAGE 12)

TS1(25A) (PAGE 6)

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

NOT-CONNECTED

Engineered By:

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Originating Facility: QA Stamp:

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02. NBOC II MLV - CONTROL SYSTEM - SENSOR WIRING - PAGE 1

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-02 BA 2 13

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02. NBOC II MLV - CONTROL SYSTEM - SENSOR WIRING - PAGE 1

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-02 BA 2 13

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02. NBOC II MLV - CONTROL SYSTEM - SENSOR WIRING - PAGE 1

Tuesday, August 06, 2024 Sunday, November 26, 2023 Monday, March 10, 2025

08-20018-SCH-02 BA 2 13

J101

RK 4.4T-2

V+3

SIG2

N/C4 N/C

J105

M12 5P, FEMALE

+24VDC2

SIG13

GND (0V)4

SIG25

GND

J102

M12 4P, FEMALE

SIG+3

SIG-2

NC4

NC

J103

DT06-3S w/ 16-20AWG CONTACTS

SIG+2

SIG-3

NC

J104

HAT 6006792

+Ub2

NC3

0V4

SIG5

D D

C C

B B

A A

ENG

9/16/2024

REV

AAINITIAL RELEASE

DESCRIPTIONDATE

SEE MECHANICAL DWG 08-20001 THRU 08-20003

FOR APPROX. LENGTHS , ROUTING, AND

LOCATIONS MLV ON ASSEMBLY

2 UNTERMINATED WIRES SHALL BE COILED AND

STOWED

NOTES

B/S: 1011-235-0405

SEAL: 114017 SEAL: 114017

B/S: 1011-237-0405

B/S: 1011-237-0405

SEAL: 114017SEAL: 114017

B/S: 1011-235-0405

B/S: 1011-237-0405

SEAL: 114017SEAL: 114017

B/S: 1011-235-0405

SEAL: 114017 SEAL: 114017

B/S: 1011-235-0405 B/S: 1011-237-0405

BOOM ASSEMBLYELPIN1

20AWG

TW/SH/PR

ELPIN2

20AWG

TW/SH/PR

EXPIN1

20AWG

TW/SH/PR

EXPIN2

20AWG

TW/SH/PR

20AWG

TW/SH/PR

20AWG

TW/SH/PR

20AWG

TW/SH/PR

20AWG

TW/SH/PR

3 NO-CONNECT TO BE WIRED, CAPPED AND STOWED

IN DEVICE AS SPARE CONDUCTOR

6"

4 UTILIZE TERMINAL BLOCKS INSTALLED IN CP1

WHERE FEASIBLE

APPROX. 45' ± 5'

THIS DRAWING IS THE PROPERTY OF THE NASA BALLOON PROGRAM

AND MAY NOT BE USED, COPIED,

OR DISTRIBUTED (OUTSIDE OF AUTHORIZED CONTRACTORS) FOR

ANY PURPOSE OTHER THAN THAT FOR

WHICH IT IS SUPPLIED WITHOUT THE EXPRESS WRITTEN

AUTHORITY OF THE NASA BALLON PROGRAM.

EAR ECCN: EAR99

- EXPORT ADMINISTRATION REGULATIONS (EAR) NOTICE -

THIS DOCUMENT CONTAINS INFORMATION WITHIN THE PURVIEW OF

THE EXPORT ADMINISTRATION

REGULATIONS (EAR), 15 CFR §73 -774, AND IS

EXPORT-CONTROLLED. IT IS PROHIBITED FOR SALE,

EXPORT, RE-EXPORT OR TRANSFER TO ORGANIZATIONS AND

NATIONALS OF EMBARGOED

COUNTRIES: CUBA, SUDAN, NORTH KOREA, IRAN, SYRIA AND

CRIMEA A REGION OF UKRAINE, UNLESS

AN EXPORT LICENSE OBTAINED FROM THE BUREAU OF INDUSTRY

AND SECURITY, UNITED STATES

DEPARTMENT OF COMMERCE. VIOLATIONS OF THESE REGULATIONS

ARE PUNISHABLE BY FINE,

IMPRISONMENT, OR BOTH

Qty.

250'

Bill Of Materials Ref. Des.

J106 THRU J113

J106 THRU J113

P106 THRU P113

P106 THRU P113

ALL CONNECTORS

Description

DT06-4S w/ 16-20AWG CONTACTS

DEUTSCH 4POS RCPT BACKSHELL

DT04-4P w/ 16-20AWG CONTACTS

DEUTSCH 4POS PLUG BACKSHELL

SEAL PLUG

20AWG, 4PR, TW/SH, 300V TRAY CABLE

Reference CR# 28243/10/2025 EKA

TS1(5B) (PAGE 5)

TS1(87B) (PAGE 12)

TS1(18A) (PAGE 6)

NOT-CONNECTED

TS1(19B) (PAGE 6)

TS1(88A) (PAGE 12)

TS1(39B) (PAGE 7)

NOT-CONNECTED

TS1(40A) (PAGE 7)

TS1(88B) (PAGE 12)

TS1(40B) (PAGE 7)

NOT-CONNECTED

TS1(41A) (PAGE 7)

TS1(89A) (PAGE 12)

TS1(41B) (PAGE 7)

NOT-CONNECTED

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03. NBOC II MLV - CONTROL SYSTEM - SENSOR WIRING - PAGE 2

Tuesday, August 06, 2024 Monday, August 12, 2024 Monday, March 10, 2025

08-20018-SCH-02 BA 3 13

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03. NBOC II MLV - CONTROL SYSTEM - SENSOR WIRING - PAGE 2

Tuesday, August 06, 2024 Monday, August 12, 2024 Monday, March 10, 2025

08-20018-SCH-02 BA 3 13

Engineered By:

Reviewed By:

CM…