Attachment 3 - Equipment User Manual.pdf
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About this file
This document is a user manual for the Liebert FPC power conditioning system, manufactured by Vertiv, covering models ranging from 15kVA to 300kVA with three-phase input at 50 and 60Hz.
The manual provides comprehensive installation, operation, and maintenance guidance for the Liebert FPC system. Installation instructions cover unpacking, handling, unit preparation, location considerations, and floor pedestal installation, with detailed specifications for cabinet dimensions and weights for both 23-inch and 47-inch models. Power and control wiring sections address input power connections with suggested minimum wire sizes based on system capacity and voltage, junction box installation procedures, system grounding requirements, and output power connections. The manual specifies that units with transformers require 3-phase, 3-wire plus ground input, while transformerless units require 3-phase, 4-wire plus ground. Control wiring connections support remote Emergency Power Off (REPO) stations and include provisions for manual or auto restart functionality through field-selectable adapter board switches. The document includes detailed equipment inspection and startup checklists, operating procedures for various monitoring systems (Basic Monitor Panel, Power Monitor Panel with Velocity Protocol, Liebert Current Plus Monitoring, and Distribution Monitoring), and maintenance schedules. Key monitoring thresholds are factory-set but adjustable via DB-9 setup ports, detecting conditions such as output overvoltage, undervoltage, overcurrent, neutral/ground overcurrent, voltage distortion, frequency deviation, and transformer overtemperature. The system supports communication through multiple IntelliSlot cards for SNMP/WEB, Modbus 485, Modbus IP, and other protocols. Torque specifications are provided for electrical connections, ranging from 40 to 480 lb-in depending on bolt size and application.
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Text version
Liebert® FPC™ With VPMP
User Manual—15kVA - 300kVA, Three-Phase, 50 & 60Hz
The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document.
The products covered by this instruction manual are manufactured and/or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv.
Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.VertivCo.com/en-us/support/ for additional assistance.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
1.0 INSTALLATION INSTRUCTIONS
1.1 Unpacking and Installation
1.1.1 Unpacking and Preliminary Inspection
1.1.2 Handling Considerations
1.1.3 Unit Preparation
1.1.4 Location Considerations
1.1.5 Floor Pedestal Installation
1.2 Additional Distribution Mounting and Wiring
1.2.1 Liebert FDC Distribution Mounting
1.2.2 Distribution Cabinet Electrical Connections
1.3 Power and Control Wiring
1.3.1 Input Power Connections
1.3.2 Junction Box Installation
1.3.3 System Grounding
1.3.4 Grounding Electrode Conductor for Liebert FPC’s with Transformer
1.3.5 Output Power Connections
1.3.6 Control Wiring Connections
1.3.7 Adapter Board
2.0 EQUIPMENT INSPECTION AND STARTUP
2.1 Internal Inspection
2.2 Startup
3.0 INSPECTION AND STARTUP CHECKLIST
3.1 Inspection
3.2 Startup
3.3 Monitoring System Checklist
3.4 Equipment Connection Check-Out of Units with Distribution Cables
3.5 Complete the Startup and Inspection Form
4.0 OPERATING INSTRUCTIONS
4.1 Startup Procedures
4.1.1 Emergency Shutdown—If Emergency Power Off Switch is Supplied
4.1.2 Normal System Shutdown
4.1.3 Normal System Startup
4.1.4 Manual Restart
4.1.5 Auto Restart
4.2 Basic Monitor Panel
4.3 Power Monitor Panel
4.4 Liebert Current Plus Monitoring (If Supplied)
4.5 Liebert Distribution Monitoring (If Supplied)
5.0 MAINTENANCE
5.1 Repair
5.2 Inspection and Cleaning
5.2.1 Inspection Schedule
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | i
FIGURES
Figure 1 Typical cabinet and floor planning dimensions, 23" (584mm) cabinet, 15-125 kVA . . . 3 Figure 2 Typical cabinet and floor planning dimensions, 47" (1194mm) cabinet 50-300kVA . . 4 Figure 3 Recommended minimum service and ventilation clearances Figure 4 Floor pedestal details Figure 5 Electrical connection location for 23" (584mm) cabinet Figure 6 Electrical connection location for 47" (1194mm) cabinet Figure 7 Electrical connection location for 47" cabinet with Square-D® I-Line™ panelboard . 12 Figure 8 Low-voltage control junction box connections, typical Figure 9 Main input junction box connections, typical Figure 10 Typical grounding arrangements Figure 11 Typical Liebert FPC equipment arrangement Figure 12 Simplified shutdown circuit Figure 13 Typical low-voltage junction box (if used) control wiring for units without monitoring
Figure 14 Typical low-voltage junction box (if used) control wiring for units with monitoring .24 Figure 15 Control wiring for units without low-voltage control box
TABLES
Table 1 23-inch cabinet weight Table 2 47-inch cabinet weight Table 3 Liebert FPC heat output Table 4 Suggested minimum input wire size data Table 5 Main input circuit breaker interrupting rating Table 6 Main input junction box electrical connections (4 wire) Table 7 Main input junction box without transformer electrical connections (5 wire) Table 8 Low-voltage (control) junction box dimensions, typical Table 9 Main input (power) junction box dimensions, typical Table 10 Minimum grounding electrode conductor size (AWG) Table 11 Torque specifications, panelboard main circuit breaker Table 12 Torque specifications, branch circuit breaker Table 13 Torque specifications, terminal block compression lug Table 14 Torque specifications, general Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | ii
IMPORTANT SAFETY INSTRUCTIONS
Read the entire manual before installing or operating the system.
ELECTROMAGNETIC COMPATIBILITY—The Liebert FPC complies with the limits for a Class A digital device, pursuant to Part 15 of FCC rules.
Operation is subject to the following conditions:
• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may cause undesired operation.
Operating this device in a residential area is likely to cause harmful interference that users must correct at their own expense.
The Liebert FPC complies with the requirements of EMC Directive 2014/30/EU and the published technical standards. Continued compliance requires installation in accordance with these instructions and use of accessories approved by Vertiv.
WARNING
Risk of cutting metal bands under tension. Can cause injury and death.
The shipping bands may be under tension. Use appropriate eye, face and hand protection to safeguard against injury from band backlash.
WARNING
Risk of electric shock and arc flash. Can cause equipment damage, injury and death.
Verify that all incoming line voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or making connections, whether in the junction box or in the unit.
Equipment inspection and startup should be performed only by trained personnel wearing appropriate safety headgear, gloves, shoes and glasses. Lethal voltages are present during startup procedures. Electrical safety precautions must be followed throughout inspection and startup.
Only properly trained and qualified service personnel wearing appropriate safety headgear, gloves, shoes and glasses should perform maintenance on the Liebert FPC system. All voltage sources to the unit must be disconnected before inspecting or cleaning within the cabinet.
Lethal voltages exist within the equipment during operation. Observe all warnings and cautions in this manual. Failure to comply may result in serious injury or death. Obtain qualified service for this equipment as instructed.
The monitoring system contains a lithium battery for memory backup. There is a danger of explosion if battery is incorrectly replaced. Replace only with same or equivalent type.
Dispose of used batteries according to the manufacturer’s instructions.
NOTE
The unit should not be loosened from the shipping pallet until all handling by fork lift or pallet jack is completed.
All power and control wiring should be installed by licensed electricians and must comply with the NEC and applicable codes.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 1
1.0 INSTALLATION INSTRUCTIONS
1.1 Unpacking and Installation
1.1.1 Unpacking and Preliminary Inspection
A quality installation begins on the receiving dock.
1. Inspect the shipment for damage or signs of mishandling before unpacking the unit(s). Check the ShockWatch™ indicator.
2. If the Liebert FPC was shipped in an export crate, open the shipping crate carefully.
Use care to avoid puncturing the container with sharp objects that would damage the contents.
3. Remove the packing and vapor barriers and inspect the equipment for any obvious shipping damages.
4. If any damage is observed, immediately file a damage claim with the shipping agency and forward a copy to:
Vertiv Corporation 1050 Dearborn Drive P.O. Box 29186 Columbus, Ohio 43229 USA
1.1.2 Handling Considerations
The Liebert FPC is bolted to a wooden pallet to allow handling by forklift equipment.
The Liebert FPC is furnished with casters to allow the unit to be rolled into place after it has been unbolted from the pallet. The unit should be kept on the shipping pallet until it has been moved by forklift as close as practical to its installation location.
Refer to the cabinet drawings furnished with the Liebert FPC for the unit’s size and weight.
Typical cabinet dimensions and weights are shown in Figures 1 and 2.
The route to the Liebert FPC’s installation area should be planned to ensure that all passages, including doorways, elevators, ramps and hallways, are large enough to accommodate the unit and that the floors are strong enough to support the weight. Determine whether any corners or offsets would cause problems in maneuvering the unit.
Vertiv recommends removing the exterior side panels, if supplied, before the unit is moved. This will prevent scratches, dents and other damage to the panels.
NOTE
Read the entire manual before installing and operating the system. Upon receipt of a Liebert FPC, the installer should perform the following steps to ensure a quality installation.
NOTE
The units should not be loosened from the shipping pallet until all handling by forklift or pallet jack is completed. Complete internal inspection should be accomplished only after equipment positioning and prior to electrical hookup.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 2
Figure 1 Typical cabinet and floor planning dimensions, 23" (584mm) cabinet, 15-125 kVA
Table 1 23-inch cabinet weight
Unit kVa
Weight, lb (kg)
60Hz 50Hz Without
Transformer
15 1010 (458) 1060 (480) 750 (340)
30 1090 (494) 1140 (517) 750 (340)
50 1250 (568) 1235 (560) 750 (340)
75 1515 (688) 1450 (658) 800 (363)
100 1585 (720) 1665 (755) 800 (363)
125 1790 (814) 1775 (805) 800 (363)
Overall Dimension 39-1/2" (1003mm) Including hinge and bezel projection
Overhead clearance of 18" (457mm) recommended for cooling airflow.
Shaded areas indicate recommended clearance of 42" (1067mm) at front and rear for service access.
For units with bottom cable access, clearance of 6" (152mm) below unit is recommended for cooling airflow and cable entry/exit.
Dia. location 3/4" (19mm) typical
Floor Pedestals available from 6" (152mm) to 18" (457mm)
9/16" (14mm) diameter; 4 holes typical
6" (152mm) 6" (152mm)
23-1/2" (597mm)
36.4"
(925mm)
Unit Base Outline
Unit Base Outline
OPTIONAL FLOOR PEDESTALS
Shaded area indicates cable access and cooling airflow.
Footprint and Floor Cutout Dimensions
36.4" (925mm)
78-1/2" (1995mm)
Front
Front
23-1/2" (597mm)
1.2" (30mm)
1.2" (30mm)
Overall Dimension 25.2" (640mm) including side panels
34" (864mm)
6" (152mm)
11-1/2" (292mm) 6" (152mm)
3.2" (81mm)
8.3" (211mm)
CABINET DIMENSIONS
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 3
Figure 2 Typical cabinet and floor planning dimensions, 47" (1194mm) cabinet 50-300kVA
Table 2 47-inch cabinet weight
Unit kVA
Weight, lb (kg)
60Hz 50Hz Without
Transformer 50 1900 (864) 1966 (892) 1335 (606) 75 2050 (932) 2095 (950) 1335 (606)
100 2200 (1000) 2316 (1051) 1335 (606) 125 2350 (1068) 2423 (1099) 1360 (617) 150 2500 (1135) 2640 (1198) 1360 (617) 200 2770 (1259) 2810 (1275) 1360 (617)
Shaded areas indicate a recommended clearance of 42" (1067mm) at front and rear for service access.
CABINET DIMENSIONS
Unit Base Outline
Unit Base Outline
78.5" (1995mm)
A clearance of 18" (457mm) above unit is recommended for cooling air flow.
Overall Dimension 48.6" (1235mm) including side panels
Overall Dimension 39.5" (1003mm) including hinge and bezel projection
47" (1194mm) 36.4" (925mm)
For units with bottom cable entry/exit, a clearance of 6" (152mm) below unit is recommended for cooling air flow and cable entry/exit.
45.3" (1151mm)
Dia. Location .75" (19mm) typical
FOOTPRINT AND FLOOR
CUTOUT DIMENSIONS
Shaded area indicates cable entry/exit and cooling air flow.
Front
Front
35" (889mm) 6.0" (152mm)
6.0" (152mm)
9/16" (14mm) dia.
4 Holes Typ.
6.0" (152mm)
6.0" (152mm) 33.8" (859mm)
1.3" (33mm)
1.3" (33mm)
OPTIONAL FLOOR PEDESTALS36.4" (925mm) 47" (1194mm)
Floor Pedestals available from 6" (152mm) to 18" (457mm)
32.9"
(835mm)
2.3" (58mm)
1.5" (38mm) Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 4
1.1.3 Unit Preparation
The Liebert FPC may be removed from the shipping pallet and installed by customer personnel. A typical procedure is:
1. Set the palletized assembly in a level area where there is enough room to roll the Liebert FPC off the pallet onto the floor.
2. Cut the shipping bands.
3. Remove the factory-provided ramp from its shipping position.
One ramp is provided for every five units.
4. Place the ramp adjacent to the pallet to provide a smooth path from pallet to floor.
5. Remove side panels from the Liebert FPC, if supplied. An Allen wrench for the side panels is furnished in the installation packet.
6. Remove the bolts and two mounting brackets holding the unit to the shipping pallet.
Mounting brackets are located on either side of the unit.
7. Roll the unit off the pallet onto the floor.
8. Roll the Liebert FPC to the installation area. For units to be placed on a raised floor, use care when positioning unit over the floor cutout to prevent the casters from falling through the cutout.
1.1.4 Location Considerations
The Liebert FPC should be placed near the load(s) it will supply, preferably within the data center.
Equipment location should employ the shortest output distribution cable runs consistent with logical equipment arrangement and allowance for expansion.
The Liebert FPC is intended for indoor installation in an area with ambient temperatures of 32°F to 104°F (0°C to 40°C) with a relative humidity of 0% to 95% (non-condensing).
Bottom clearance is required for units with bottom entry/exit of cables. This clearance may be provided by a raised floor at least 6" (150mm) high. Figures 1 and 2 show the typical raised-floor cutout dimensions for cables and cooling airflow.
When units are not installed on a raised floor, or if the raised floor will not support the unit, optional floor pedestals may be used. (CSA regulations require Liebert FPC arrangements employing a raised floor. Non-raised floor applications are not CSA approved.) Units with top cable exit provisions do not require bottom clearance.
225 3040 (1381) 3000 (1361) 1390 (631) 300 3190 (1450) 3045 (1381) 1390 (631)
WARNING
Risk of cutting metal bands under tension. Can cause injury and death.
The shipping bands may be under tension. Use appropriate eye, face and hand protection to safeguard against injury from band backlash.
NOTE
Before maneuvering the unit into its final position, read and follow all advisories in 1.1.4 - Location Considerations
Table 2 47-inch cabinet weight
Unit kVA
Weight, lb (kg)
60Hz 50Hz Without
Transformer Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 5
Recommended minimum service clearances are shown in Figure 3. The National Electrical Code (NEC) requires the indicated front and rear clearances for service access. Clearance above the unit is required for cooling airflow (exhaust).
As do all electrical devices, the Liebert FPC produces heat under normal operation. (See Table 3.)
This heat must be accounted for when calculating the environmental conditions of the room.
Figure 3 Recommended minimum service and ventilation clearances
NOTE
1. Service access is required at the front and rear.
2. Service access clearance dimensions: 36" (914mm) for units up to 150V to ground.
42" (1067mm) for units over 150V to ground.
Table 3 Liebert FPC heat output
Unit kVA Full Load Heat Output
BTU/Hr (kW)
15 1915 (0.56)
30 2995 (0.88)
50 4360 (1.28)
75 6140 (1.80)
100 7680 (2.25)
125 9460 (2.77)
150 10,660 (3.13)
200 13,930 (4.08)
225 15,350 (4.45)
300 19,400 (5.69)
S Minimum clearance of 6" (152mm) below unit is recommended for cable entry and exit
Minimum clearance of 18" (457mm) above unit is recommended for cooling airflow
Front and rear access is required.
See Notes 1 and 2.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 6
1.1.5 Floor Pedestal Installation
Floor pedestals are optional equipment that provide clearance for bottom cable entry or exit for Liebert FPC units not installed on raised flooring. The pedestals are adjustable over approximately 3-1/2" (89mm) to allow leveling the Liebert FPC and minor adjustments in the unit’s installed height.
1. Insert the pedestal threaded shaft into the pedestal holes in the cabinet base as shown in Figures 1 and 2.
2. Adjust the pedestal height by turning the welded nut/shaft assembly into or out of the pedestal base as required.
3. Lock the height by tightening the jam nut against the pedestal base.
The pedestal may be anchored to the floor by means of the four holes in the base. Locations of floor pedestals are shown in Figures 1 and 2.
NOTE
Floor pedestals may be reverse-assembled for shipping. Before installation, the pedestals should be reassembled as shown in Figure 4. When the pedestal is properly assembled, the washer on top of the welded nut provides a bearing surface for the unit’s weight.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 7
Figure 4 Floor pedestal details
1.2 Additional Distribution Mounting and Wiring
For Liebert FPCs with more than four panelboards, the additional panelboards are furnished in Liebert FDC™ enclosures, which are shipped separately from the Liebert FPC.
1.2.1 Liebert FDC Distribution Mounting
The Liebert FDC distribution cabinet has the same base dimensions as a 23" (584mm) Liebert FPC cabinet (23-1/2" wide x 38" deep [597 x 965mm]) and may be mounted on either the left or right side of the Liebert FPC.
6" (152mm) square
2-1/4" (57mm)
2-1/4" (57mm)
2-1/4" (57mm)
2-1/4" (57mm)
9/16" (14mm) diameter mounting holes
Pedestal Base
Jam Nut
Welded Nut
Washer
Threaded Shaft
3" (76mm) Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 8
1. Provide a floor cutout for exit of output cables, as shown in Figure 1.
2. Remove the side panel, internal panel and the lower panel bracket from the Liebert FPC.
3. Remove the Liebert FDC side panel and internal panel, if supplied, and align the Liebert FDC with the
Liebert FPC and bolt the units’ frames together (hardware provided by others).
If floor pedestals are used for the Liebert FPC, two additional floor pedestals are required for the outside corners of the Liebert FDC. See Figure 1.
4. Install the lower panel bracket on the opposite side of the Liebert FDC cabinet.
5. Make electrical connections. For details, see the Electrical Field Connections drawings supplied with the unit.
6. Install the Liebert FPC side panel on the Liebert FDC cabinet.
1.2.2 Distribution Cabinet Electrical Connections
Five field-supplied conductors (3-phase conductors, neutral and ground) are needed to connect the Liebert FDC cabinet to the Liebert FPC cabinet in the field.
For Liebert FPCs with transformers, the distribution cabinet phase conductors are connected directly to the transformer terminals:
• Phase A to X1
• Phase B to X2
• Phase C to X3
The Liebert FDC’s neutral and ground conductors are connected to the Liebert FPC’s neutral busbar and main ground busbar (see unit wiring diagram for location).
For Liebert FPCs without transformers, the distribution cabinet phase and neutral conductors are connected to the corresponding output power distribution terminal blocks inside the Liebert FPC. The distribution cabinet ground conductor is connected to the main ground busbar.
For Liebert FPCs with VPMP monitoring, route each distribution cabinet conductor through the appropriate current transformer (CT) in the Liebert FPC.
NOTE
Distribution cabinet conductors must pass through the current transformers in the same direction as the Liebert FPC panelboard conductors. Use the existing Liebert FPC panelboard wiring for reference.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 9
1.3 Power and Control Wiring
Power and control wiring should be installed by licensed electricians. All power and control wiring must comply with the NEC and applicable local codes.
1.3.1 Input Power Connections
If the Liebert FPC is furnished with a main input junction box, input power connections are made as detailed in 1.3.2 - Junction Box Installation.
If a junction box is not furnished, the input power feeder is connected to the main input circuit breaker located inside the Liebert FPC. (See Figures 5 through 7.)
To minimize electrical disturbances from other loads in the building, the 3-phase power input to the Liebert FPC should be supplied directly from the service entrance or other power source (a dedicated power feeder).
The input feeder circuit should be sized in accordance with the NEC and any local building codes to ensure the feeder’s ability to safely carry the system’s full load current, including losses.
Input feeder conductors should be sized for no more than 2% voltage drop. If operation at undervoltage conditions for extended periods of time is desired, the input feeders must be oversized.
Typical conductor size data is shown in Table 4. All connections must comply with the NEC and all other applicable codes.
For units with a transformer, the main input feeder should consist of 3-phase conductors and one (safety) ground conductor (3W + G).
For units without a transformer, the main input feeder must consist of 3-phase conductors, one neutral and one (safety) ground conductor (4W + G).
WARNING
Risk of electric shock and arc flash. Can cause injury and death.
Verify that all incoming line voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or making connections, whether in the junction box or in the Liebert FPC.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 10
Figure 5 Electrical connection location for 23" (584mm) cabinet
42-Pole Distribution Panelboards
Ground Ct
Safety Ground Connection Customer connection of input safety ground conductor for units without main junction box.
Distribution Cable Conduit Connection Cable tray 7/8 (22.2mm) holes for 1/2" conduit fittings provided for securing optional distribution cables.
Ground Connections Distribution cable grounds connected to distribution panelboard ground busbar.
Distribution Cable Conduit Connection Cable tray 7/8" (22.2mm) holes for 1/2" conduit fittings provided for securing optional distribution cables.
Neutral Connections Distribution cables neutrals connected to distribution panelboard neutral busbar.
Accuvar Spike Suppression (optional)
Main Input Power Connection For units without main input junction box, hardware, for lugs With 3/8" dia hole, is provided at line side terminals of main input circuit breaker for customer connection of 3-phase power.
Panelboard Main Circuit Breaker factory-wired
Front View Without Doors and Accent Panel
Rear View Without Doors and
Accents Panel
Subfeed Circuit Breaker (optional) Subfeed output power connections.
lug accepts 6AWG-350kcmil, provided for customer connection of 3-phase power conductors
Ground Electrode Conductor Connection Customer connection of continuous ground electrode conductor. (not needed on systems without transformer.)
Subfeed Option Output Neutral And Ground Connections Customer connects subfeed neutral and ground directly to main neutral and ground busbars Main Input Neutral Connection.
For units without isolation transformer and without main input junction box, customer connects main input neutral directly to neutral busbar.
FPC15206
Rev. 0 Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 11
Figure 6 Electrical connection location for 47" (1194mm) cabinet
FPC15200
Rev. 0
REAR VIEW
WITHOUT DOORS AND
ACCENTS PANELS
FRONT VIEW
WITHOUT DOORS
AND ACCENT PANEL
Subfeed Circuit Breaker (Optional) Subfeed Output Power Connections 100-250A lug accepts 6AWG-350kcmil cable, 300-400A two-hole lugs accepts 3/0-250kcmil cable provided for customer connection of 3-phase power conductors.
Accuvar Spike Suppression (Optional)
Main Input Power Connection For units without main input junction box, hardware, for lugs with 3/8" dia hole, is provided at line side terminals of main input circuit breaker for customer connection of 3-phase power.
Subfeed Option Output Neutral and Ground Connections Customer connects subfeed neutral and ground directly to main neutral and ground busbars.
Main Input Neutral Connection For units without isolation transformer and without main input junction box, customer connects main input neutral directly to neutral busbar.
Safety Ground Connection Customer connection of input safety ground conductor for units without main junction
Ground Electrode Conductor Connection Customer connection of continuous ground electrode conductor. (not needed on systems without transformer.)
Neutral Connections.
Distribution cables neutrals connected to distribution panelboard neutral busbar.
Distribution Cable Conduit Connection Cable tray 7/8" (22.2mm) holes for 1/2" conduit fittings provided for securing optional distribution cables.
Panelboard Main Circuit Breaker Factory-wired
42-pole Distribution Panelboards
Ground Connections Distribution cable grounds connected to distribution panelboard ground busbar.
Distribution Cable Conduit Connection.
Cable tray 7/8" (22.2mm) holes for 1/2" conduit fittings provided for securing optional distribution cables.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 12
Figure 7 Electrical connection location for 47" cabinet with Square-D® I-Line™ panelboard
27.7" (703mm) 1.75"
(44.4mm)
2.06" (52.3mm) 2.06"
(52.3mm) Typical
4" (102mm)
Ø 0.56" (14.2mm) Typical, 22 PlacesDETAIL B
Output Ground Busbar Approximately 1/4" Thick
3.28" (83.3mm)0.88" (22.4mm)
1.75" (44.4mm)
2.06" (52.3mm)
2.06" (52.3mm) Typical
4" (102mm)
Ø 0.56" (14.2mm) Typical, 22 PlacesDETAIL A
Output Neutral Busbar Approximately 1/4" Thick
3.28" (83.3mm)0.88" (22.4mm)
Liebert FPC with I-Line™ Panelboard and LDMF monitoring is bottom-exit standard;
top-exit model available by special request.
LDMF Interface Board (if supplied)
Square D® I-Line Panelboard
NEUTRAL CONNECTIONS
Distribution cable neutrals connect to the distribution panelboard neutral busbar (see Detail A).
GROUND CONNECTIONS
Distribution cable grounds connect to the distribution panelboard ground busbar (see Detail B).
MAIN INPUT POWER CONNECTION
For units without main input junction box, busbars with two 0.56" (14.2mm) diameter holes on 1.75" (44.4mm) centers are provided on the main input circuit breaker for customer connection of 3-phase power.
MAIN INPUT NEUTRAL CONNECTION
For units without isolation transformer and without main input junction box, customer connects main input neutral directly to neutral busbar (see Detail C).
SUBFEED OPTION OUTPUT NEUTRAL
AND GROUND CONNECTIONS
Customer connects subfeed neutral and ground directly to main neutral and ground busbars (see Detail C).
SUBFEED CIRCUIT BREAKER (OPTIONAL)
Subfeed Output Power Connections 100-250A mechanical lug accepts 6AWG-350kcmil cable, 300-400A two-hole mechanical lugs accept 3/0-250kcmil cable provided for customer connection of 3-phase power conductors.
SAFETY GROUND CONNECTION
Customer connection of input safety ground conductor for units without main junction box.
GROUND ELECTRODE CONDUCTOR
CONNECTION
Customer connection of continuous ground electrode conductor; not needed on systems without transformer (see Detail D).
28.4" (721mm)
REAR VIEW
Doors and Accent Panels
Not Shown
FRONT VIEW
Doors and Accent Panel
Not Shown
Accuvar Spike Suppression, Optional
FPC15202
Rev. 3 Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 13
Table 4 Suggested minimum input wire size data kVA Input
Voltage
Units with Transformers Transformerless Units
Input
FLA
Input
OPD
Suggested Feeder Wire Size (AWG)
Full Load Amps
MIB Trip Amps
Suggested Feeder Wire Size (AWG)
208 43 60 #6 AWG 42 60 #6 AWG
240 38 50 #8 AWG — — —
380 24 30 #10 AWG 23 30 #10 AWG
400 23 30 #10 AWG 22 30 #10 AWG
415 22 30 #10 AWG 21 30 #10 AWG
480 19 25 #10 AWG — — —
600 15 20 #12 AWG — — —
208 87 110 #2 AWG 83 110 #2 AWG
240 75 100 #2 AWG — — —
380 48 60 #6 AWG 46 60 #6 AWG
400 45 60 #6 AWG 43 60 #6 AWG
415 44 60 #6 AWG 42 60 #6 AWG
480 38 50 #8 AWG — — —
600 30 40 #8 AWG — — —
208 145 200 #3/0 AWG 139 175 #2/0 AWG
240 125 175 #2/0 AWG — — —
380 79 100 #2 AWG 76 100 #2 AWG
400 75 100 #2 AWG 72 90 #2 AWG
415 72 90 #2 AWG 70 90 #2 AWG
480 63 80 #4 AWG — — —
600 50 70 #4 AWG — — —
208 215 300 350 kcmil 208 300 350 kcmil 240 186 250 250 kcmil — — —
380 118 150 #1/0 AWG 114 150 #1/0 AWG
400 112 150 #1/0 AWG 108 150 #1/0 AWG
415 108 150 #1/0 AWG 104 150 #1/0 AWG
480 93 125 #1 AWG — — —
600 74 100 #2 AWG — — —
208 286 400 (2) #3/0 AWG * 278 350 (2) #2/0 AWG *
240 248 350 (2) #2/0 AWG * — — —
380 157 200 #3/0 AWG 152 200 #3/0 AWG
400 149 200 #3/0 AWG 144 200 #3/0 AWG
415 143 200 #3/0 AWG 139 175 #2/0 AWG
480 124 175 #2/0 AWG — — —
600 99 125 #1 AWG — — —
208 358 450 (2) #4/0 AWG * 347 450 (2) #4/0 AWG *
240 310 400 (2) #3/0 AWG * — — —
380 196 250 250 kcmil 190 250 250 kcmil 400 186 250 250 kcmil 180 225 #4/0 AWG
415 179 225 #4/0 AWG 174 225 #4/0 AWG
480 155 200 #3/0 AWG — — —
600 124 175 #2/0 AWG — — —
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 14
208 427 600 (2) 350 kcmil * 416 600 (2) 350 kcmil * 240 370 500 (2) 250 kcmil * — — — 380 234 300 350 kcmil 228 300 350 kcmil 400 223 300 350 kcmil 217 300 350 kcmil 415 215 300 350 kcmil 209 300 350 kcmil 480 185 250 250 kcmil — — —
600 148 200 #3/0 AWG — — —
380 312 400 (2) #3/0 AWG * 304 400 (2) #3/0 AWG *
400 297 400 (2) #3/0 AWG * 289 400 (2) #3/0 AWG *
415 286 400 (2) #3/0 AWG * 278 350 (2) #2/0 AWG *
480 247 350 (2) #2/0 AWG * — — —
600 197 250 250 kcmil — — —
380 352 450 (2) #4/0 AWG * 342 450 (2) #4/0 AWG *
400 334 450 (2) #4/0 AWG * 325 450 (2) #4/0 AWG *
415 322 450 (2) #4/0 AWG * 313 400 (2) #3/0 AWG *
480 278 350 (2) #2/0 AWG * — — —
600 222 300 350 kcmil — — —
380 469 600 (2) 350 kcmil * 456 600 (2) 350 kcmil * 400 446 600 (2) 350 kcmil * 433 600 (2) 350 kcmil * 415 430 600 (2) 350 kcmil * 417 600 (2) 350 kcmil * 480 372 500 (2) 250 kcmil * — — —
600 297 400 (2) #3/0 AWG * — — —
* Parallel feeders per NEC 300-20 and 310-4 FLA = Full Load Amps of Power Center OPD = Overcurrent Protection Device inside the Liebert FPC Wire sizes based on NEC Table 310-16, using 75°C copper conductor
1. Main input power feeder should be a dedicated feeder direct from service entrance or other power source possible
2. Ground conductors recommended to be insulated conductors run with power conductors for increased system performance. Ground conductor minimum size per NEC Table 250-66. Input power feeder conduit may be used as the safety ground conductor. When conduit is used, adequate electrical continuity must be maintained at conduit connections to enclosures and throughout conduit run.
3. Input feeder wire size listed in this table is the minimum feeder size recommended. Larger wire size may be required because of voltage drop or supply overcurrent protection device.
4. For transformerless units with 3-phase 4W + G input feeder larger wire size may be required because of excessive neutral current (see NEC Table 310-15 note 4: For best performance, the unit should be located as close to load as practical.
Table 5 Main input circuit breaker interrupting rating Standard interrupting rating*
208V 480V 380-415V 600V
100 kA 35 kA (<125kVA) 65 kA (≥125kVA)
35 kA 25 kA
* Refer to unit specification sheet for units equipped with non-standard main input breakers.
Table 4 Suggested minimum input wire size data (continued) kVA Input
Voltage
Units with Transformers Transformerless Units
Input
FLA
Input
OPD
Suggested Feeder Wire Size (AWG)
Full Load Amps
MIB Trip Amps
Suggested Feeder Wire Size (AWG) Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 15
1.3.2 Junction Box Installation
Main input (power) and low-voltage (control) junction boxes are available for the Liebert FPC to simplify customer connections.
The junction boxes, if used, can either be shipped with the system or can be advance-shipped for installation during the roughing-in stage of new construction.
Liebert supplies flexible, 10-foot-long (3m) conduit with cables for connecting the junction boxes to the unit. The junction boxes should be installed a maximum of 8 ft. (2.4m) from the feeder entrance of the unit.
Liebert recommends centering the junction boxes under a floor tile that is easily removed.
Junction box connections must be installed in compliance with the NEC and all other applicable codes.
Typical junction box connections are shown in Figure 14 and described in 1.3 - Power and Control Wiring.
WARNING
Risk of electric shock and arc flash. Can cause injury and death.
Verify that incoming line voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or making any connections in the junction box.
Table 6 Main input junction box electrical connections (4 wire) Junction Box
Size Inches (mm) Electrical Connections
27 x 14 x 6 (686 x 356 x
152)
400A 3 pole power block with 1/2 -13 studs on 1-3/4" (44mm) centers 750A ground busbar with two sets of 3/8 - 16 studs on 1.75” centers
35 x 22 x 6 (889 x 559 x
152)
750A phase busbars with 1/2 -13 studs on 1-3/4" (44mm) centers 750A ground busbar with two sets of 3/8 - 16 studs on 1-3/4" (44mm) centers
Table 7 Main input junction box without transformer electrical connections (5 wire) Junction Box
Size Inches (mm) Electrical Connections
27 x 14 x 6 (686 x 356 x
152)
400A 3 pole power block with 1/2 -13 studs on 1-3/4" (44mm) centers 750A neutral busbar with two sets of 1/2 - 13 studs on 1-3/4" (44mm) centers 750A ground busbar with two sets of 3/8 - 16 studs on 1-3/4" (44mm) centers
35 x 22 x 6 (889 x 559 x
152)
750A phase busbars with 1/2 -13 studs on 1.75” centers 1500A neutral busbar with two sets of 1/2 - 13 studs on 1-3/4" (44mm) centers 750A ground busbar with two sets of 3/8 - 16 studs on 1-3/4" (44mm) centers Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 16
Dimensions are given on the drawings furnished with the unit. Typical dimensions of the junction boxes are as follows:
Figure 8 Low-voltage control junction box connections, typical
Table 8 Low-voltage (control) junction box dimensions, typical Width 8" (203mm)
Length 10" (254mm)
Height 4" (102mm)
Table 9 Main input (power) junction box dimensions, typical
Unit kVA
Dimensions, , L x W x H, inches (mm)
Input Voltage
208-240V 380-415V 480-600V
15-100 27 x 14 x 6 (686 x 356 x (152)
125-150 35 x 22 x 6 (889 x 559 x
152) 27 x 14 x 6 (686 x 356 x (152)
200 N/A 27 x 14 x 6 (686 x 356 x (152)
225 N/A 35 x 22 x 6 (889 x 559 x 152)
27 x 14 x 6 (686 x 356 x (152)
300 N/A 35 x 22 x 6 (889 x 559 x 152)
1 2 3 4 5 6 10 11 127 8 9 13 14 15 16 17 18 19 20 21
Building Interface
Relay
Factory-supplied low-voltage control cable Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 17
Figure 9 Main input junction box connections, typical
1.3.3 System Grounding
The performance and safety of any power conditioning system depend on proper grounding.
Figure 10 shows the typical grounding arrangements for the Liebert FPC.
Equipment Grounding Equipment grounding is primarily for safety. Correct implementation of grounding also enhances equipment performance. All power feeders must include equipment grounding means as required by the NEC and local codes.
An insulated ground conductor is recommended to be run in each feeder conduit. Ground conductors must be at least the minimum size per NEC Table 250-66. Larger wire sizes may be used for increased system performance.
If the input power feeder conduit is used as a grounding conductor, adequate electrical continuity must be maintained at all conduit connections.
Signal Reference Grid If the unit is used to supply power to a computer room or area that is equipped with a signal reference grid or a grounded raised-floor stringer system, a grounding conductor should be connected from the system ground bus to the grid or floor system. This conductor should be stranded or braided #8 AWG or larger, and as short as practical. Less than 3 ft. (1m) is recommended.
! WARNING
Risk of electric shock. Can cause equipment damage, improper operation, injury and death.
Isolating bushings must not be used in a metal conduit run. These busings might prevent the system from being properly grounded.
A
B
C
N
G
Customer input power connection 3-phase, 3-wire + GND for units with transformer 3-phase, 4-wire + GND for units without transformer
Factory-supplied input power cable assemby
NOTE: Parallel cables are used on units with higher-ampacity
Neutral busbar and wire furnished on units without transformer Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 18
1.3.4 Grounding Electrode Conductor for Liebert FPC’s with Transformer Required by code—The Liebert FPC with transformer must be grounded according to the safety practices of NEC 250-26. A local grounding electrode conductor is recommended in addition to the equipment safety ground which is normally run with the input power conductors. (See Figures 5 through 7.)
As shown in Figure 10, the grounding electrode conductor is run from the unit to the nearest effectively grounded location (listed in order of preference):
• Building steel
• Metal water pipe
• Other made grounding electrode
The grounding electrode conductor’s size is based on the secondary circuit conductors. Table 10 shows the minimum recommended grounding electrode conductor according to the NEC (Table 250-66).
Recommended methods for running the grounding electrode conductor (arranged by preference for system performance; as acceptable by local and other applicable codes):
• Outside of conduit (where not subject to damage)
• Inside non-metallic conduit
• Inside non-ferrous conduit
• Inside ferrous conduit, bonded to the ferrous conduit at both ends, as acceptable by local and other applicable codes
Table 10 Minimum grounding electrode conductor size (AWG) kVA
Output Voltage
208V 380V 415V
15 8 8 8
30 8 8 8
50 4 8 8
75 2 6 6
100 0 4 4
125 0 2 2
150 00 2 2
200 00 0 0
225 00 0 0
300 00 0 0 AWG wire size based on 75°C copper conductors Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 19
Figure 10 Typical grounding arrangements
Service Entrance
Input J-box
(if used)
Liebert FPC (with transformer)
N N
G G G
Service entrance grounding electrode system
Local grounding electrode conductor per
NEC 250-28
Typical Liebert FPC with transformer grounding arrangement
Signal reference grid (if used)
O ut pu t
Service Entrance
Input J-box
(if used)
Liebert FPC (without transformer )
N
G G
Service entrance grounding electrode system Typical Liebert FPC without transformer grounding arrangement
Signal reference grid (if used)
O ut pu t
N
G
N
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 20
1.3.5 Output Power Connections
Output circuit breaker(s) and/or panelboards with ground and neutral provisions are provided inside the unit for connecting load(s) as required. (See Figures 5 through 7.)
Flexible output distribution cables for use in data processing areas under a raised floor are optional and may be factory-supplied. Cable lengths and layout should be well-planned:
• Cable access—Cable routes should follow aisles between equipment. This will ease access to cables for installation, routine inspection and alterations.
• Cable length—Measure the distance to the load equipment following right-angle paths, rather than diagonally or directly. Always measure to the extreme far side of the equipment with respect to the unit to ensure adequate cable length.
• Air circulation—Prevent restriction of airflow under the raised floor by running the flexible conduits flat on the subfloor, in parallel paths.
For best performance, the Liebert FPC should be installed as close as practical to the load.
Initial system output loading should be between 50% and 75% of rated capacity. This allows the addition of loads without immediately investing in another power conditioner. The high partial-load efficiency of the Liebert FPC permits such sizing without imposing an energy-use penalty during initial operation.
Balancing of loads is good design practice on any 3-phase system. Accordingly, each distribution panel is load-balanced at the factory, based on output branch circuit breaker sizes. All additions to the system should be arranged so as to preserve this balance.
Code Compliance—All output cables and connections must comply with the NEC and all other applicable codes.
Padlock-Off Provisions—All output cables without receptacles that are hard-wired to the load equipment must be equipped with a padlock-off accessory for the output circuit breaker. The padlock-off accessory is to be used to lock-out and tag the circuit breaker when service is performed on the hard-wired load equipment in accordance with OSHA safety rules.
WARNING
Risk of electric shock and arc flash. Can cause injury and death.
Verify that all incoming line voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or output breakers or making connections, whether in the junction box or in the unit.
Verify that incoming line voltage circuits are de-energized and locked out before installing output breakers and cables.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 21
Figure 11 Typical Liebert FPC equipment arrangement
Liebert FPC Remote Emergency Power Off Switch (REPO)
Ground electrode conductor (not by Liebert ) required per NEC for units with transformer
3-phase , 3-wire plus ground for units with transformer
3-phase , 4-wire plus ground for units without transformer
Main input power to unit (field-supplied)
* Transient suppression plate
Main input junction box and cable
* Flexible distribution cables per customer specifications
* Optional devices : Refer to the specification sheet for options supplied
Low voltage junction box and cable
Building interface and alarm connections (field-supplied) Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 22
1.3.6 Control Wiring Connections
Liebert power conditioning systems have provisions for external shutdown control from Remote Emergency Power Off (REPO) stations. Figure 12 is a simplified diagram of the shutdown circuitry of the Liebert FPC.
Low-Voltage Control Circuit Control wiring connections must comply with the NEC and all other applicable codes.
As shown in Figure 12, the control circuit operates on 24VDC. The shutdown device (represented by the REPO switch) activates a low-current, 24VDC relay that in turn operates the shunt-trip mechanism. The shunt-trip solenoid opens the Main Input Breaker, which de-energizes the power center.
Multiple-Unit Shutdown When more than one power center is installed by the user, a typical requirement is that actuation of a single device (REPO for example) must shut down all power centers. The low-voltage control circuits of all standard Liebert FPC systems are designed to meet this requirement.
External Control Wiring Connections External control wiring connections for remote shutdown, alarm, and/or monitoring are made to the low-voltage junction box (if used) or to the adapter board terminal strip located inside the unit.
Control wiring connections vary with the type of monitoring system furnished with the unit.
Typical control wiring configurations are shown in Figures 12 through 15.
WARNING
Risk of electric shock and arc flash. Can cause injury and death.
Verify that all incoming high-voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or making connections, whether in the junction box or in the unit.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 23
Figure 12 Simplified shutdown circuit
K5
K6 6
N.O. REPO
Overtemp Switch N.C. REPO
R1
B 9 6 3
7 4 1A
Main Input Breaker Shunt Trip
K5 K6
+24VDC
Unit EPO
Remote Shutdown
Devices
Building Interface
Relay
24VDC
Source
Liebert FPC Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 24
Figure 13 Typical low-voltage junction box (if used) control wiring for units without monitoring
1Fa ct or y- S up pl ie d
W iri ng
R
24VDC W204
Summary Alarm N.O. W208 Summary Alarm N.C. W207
N.O. REPO W205
Summary Alarm Com. W206
REPO Com. W203
N.C. REPO W202
24VDC W201
Building Interface Relay
Summary Alarm Output
S
N.O. REPO
N.C. REPO
Remove jumper when Normally Closed (N.C.)
REPO is used
GRN
BLK
WHT
Low Voltage Terminal Strip
7A
B 9 6
NOTES
1. All switching devices are to be suitable for switching low current 24VDC. Minimum recommended wire size is 18AWG stranded copper with 300V insulation.
All wiring and devices are field-supplied except where noted. See installation manual for detailed installation procedures.
2. Low-voltage terminal strip located in the low-voltage control junction box.
3. The total load on the 24VDC supply (both N.O. and N.C. REPO circuits) must be limited to 1A.
4. Multiple Normally Open (N.O.) REPO switches may be paralleled.
Multiple Normally Closed (N.C.) REPO switches may be connected in series. all lamps (if used) are Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 25
Figure 14 Typical low-voltage junction box (if used) control wiring for units with monitoring
S
BLK
WHT
GRN
R
A
B
Fa ct or y-
S up pl ie d W iri ng
LOW VOLTAGE TERMINAL STRIP
Building Interface Relay
5TH Customer Alarm W214 4TH Customer Alarm W213 3RD Customer Alarm W212 2ND Customer Alarm W211 1ST Customer Alarm W210 Customer Alarm W209 Summary Alarm N.O. W208 Summary Alarm N.C. W207 Summary Alarm COM. W206
N.O. REPO W205
+24 VDC W204
REPO COM. W203
N.C. REPO W202
+24 VDC W201
Remove jumper when 5th cutomer alarm is used
COMM Cable + (RED) COMM Cable - (BLACK) To Liebert SiteScan System
Optional Cutomer Alarm Inputs
Summary Alarm Output
N o
M on ito rin g
V P
M P
N.O. REPO
N.C. REPO
Remove jumper when normally closed (N.C.)
REPO is used.
FPC15550
Rev. 1
NOTES
1. All switching devices are to be suitable for switching low current 24VDC. Minimum recommended wire size is 18AWG stranded copper with 300V insulation.
All wiring and devices are field-supplied except where noted. See installation manual for detailed installation procedures.
2. Low-voltage terminal located in the low-voltage control junction box.
3. The total load on the 24VDC supply (both N.O. and N.C. REPO circuits) must be limited to 1A.
4. Multiple Normally Open (N.O.) REPO switches may be paralleled.
Multiple Normally Closed (N.C.) REPO switches may be connected in series. All lamps (if used) are connected in parallel.
5. The summary alarm contacts are rated for 0 to 30VAC or VDC, 0.5A, 10W maximum.
6. Customer Alarms 1 through 4 are Normally Open (indicates alarm on contact closure). Customer Alarm 5 Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 26
Figure 15 Control wiring for units without low-voltage control box
Building Interface Relay Remove jumper when 5th customer alarm is used
Remove jumper when Normally Closed (N.C.) REPO is used
Green
TB
Summary Alarm NO
N.C.
REPO
Summary Alarm NC
Summary Alarm Common
W200
Customer Alarm Common
Customer Alarm #1 (N.O.)
Customer Alarm #2 (N.O.)
Customer Alarm #3 (N.O.)
Customer Alarm #4 (N.O.)
Customer Alarm #5 (N.C.)
To Liebert SiteScan System
N.O. REPO
Black
White
C us to m er A la rm s S um m ar y
A la rm
Auto-Manual Restart Switch
A ut o
M an ua l
#1 NO
#2 NO
#3 NO
#4 NO
#5 NC
R S
-4
E P
O R em ot e
Common
NO
NC
NO
REPO
COM
REPO
COM
NC
REPO
24VDC
24VDC
P
K
TB
K
P
P
P
-2 4+
J1 J2
J3 J3
E
J1
TB
P
P1 TO INTELLISLOT ONLY
S
9 7
6 4
BA
LDM13009
Rev. 1
NOTES
1. All switching devices are to be suitable for switching low current 24VDC. Minimum recommended wire size is 18AWG stranded copper with 300V insulation.
All wiring and devices are field-supplied except where noted. See installation manual for detailed installation procedures.
2. The total load on the 24VDC supply (both N.O. and N.C. REPO circuits) must be limited to 1A.
3. Multiple Normally Open (N.O.) REPO switches may be paralleled.
Multiple Normally Closed (N.C.) REPO switches may be connected in series. All lamps (if used) are connected in parallel.
4. The summary alarm contacts are rated for 0 to 30VAC or VDC, 0.5A, 10W maximum.
5. Customer Alarms 1 through 4 are normally open (indicates alarm on contact closure). Customer Alarm 5 Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 27
1.3.7 Adapter Board
The Adapter Board (AB) provides customer interface to the Liebert FPC monitoring systems for units without Low-Voltage Junction Box. Connections are made to terminal strip TB1 for Remote Emergency Power Off (REPO) switches, summary alarm contacts and customer alarms (VPMP monitoring). The AB is mounted on top of the monitoring enclosure inside the top right corner of the unit.
A field-selectable switch (S1) on the AB allows the VPMP to be set up for either Manual or Auto restart. The factory default setting is Manual.
• Manual Restart allows for an orderly supervised startup after power failure. The control circuit automatically energizes the shunt trip mechanism of the main input breaker upon sensing output voltage failure.
• Auto Restart deactivates the Manual Restart function. In Auto Restart mode, the main input breaker does not trip due to power failure and the unit will restart when power is restored.
If two Liebert LDMF systems are provided, the summary alarm contacts from each Liebert LDMF are tied to the Customer Summary Alarm on the adapter board.
Vertiv | Liebert® FPC™ 15kVA-300kVA User Manual | 28
2.0 EQUIPMENT INSPECTION AND STARTUP
2.1 Internal Inspection
A detailed internal inspection should be performed after the unit is in place and before it is energized, to ensure trouble-free startup. The same internal inspection should be carried out when performing preventive maintenance.
Open the unit - Gain access to the internal components of the Liebert FPC unit by removing the exterior panels and internal accent panels.
Visual inspection—Be sure wiring and components are not damaged.
Check power connections—Check all power connections for tightness. Refer to Tables 11 through 14 for torque requirements of all electrical connections.
Perform formal detailed inspection—Follow the procedures described in 3.0 - INSPECTION AND STARTUP CHECKLIST when performing detailed inspection.
2.2 Startup
Checklists Follow the detailed step-by-step checklist (3.0 - INSPECTION AND STARTUP CHECKLIST) when installing and starting up the Liebert FPC.
Initial System Startup A qualified electrician must be employed to perform the equipment inspection and startup.
Liebert system startup may be arranged by calling your local Vertiv sales representative or Vertiv.
In the United States, call 800-543-2378.
Warranty A copy of the appropriate checklist (furnished with the equipment)…
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