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Replace HVAC and Fire Suppression system Federal contract opportunity
Solicitation number
FA8601-09-B-0011
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Department of the Air Force Materiel Command Lifecycle Management Center Wright Patterson Air Force Base

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S P E C I F I C A T I O N

M A N U A L

B U I L D I N G 1 8 A A R E A B R E P L A C E H V A C S Y S T E M 1 0 0 % D e s i g n S u b m i t t a l

A P R I L , 2 0 0 8

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P R O J E C T – Z H T V 0 4 0 2 0 4 5 6 6 4 . 0 1

Building 18A Specification Manual Wright-Patterson AFB, Ohio April, 2009 i

655 Eden Park Drive Cincinnati, OH 45202

Table of Contents:

Specifications

Asbestos Inspection Report

WPAFB Building 18A HVAC Renovation 566401

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 01 00 SUMMARY (WPAFB)

01 01 50 PROJECT GENERAL REQUIREMENTS (WPAFB)

01 02 20 GENERAL ENVIRONMENTAL PROTECTION REQUIREMENTS (WPAFB)

DIVISION 02 - EXISTING CONDITIONS

02 08 10 REMOVAL AND DISPOSAL OF ASBESTOS CONTAINING MATERIALS

(WPAFB)

02 08 33 REMOVAL OF POLYCHLORINATED BIPHENYL FLUORESCENT LIGHT

BALLASTS (WPAFB)

02 08 34 REMOVAL OF MERCURY-CONTAINING LAMPS (WPAFB)

02 09 00 REMOVAL AND DISPOSAL OF PAINT CONTAINING LEAD MATERIAL

(OSHA COMPLIANCE) (WPAFB)

02 09 10 OZONE DEPLETING SUBSTANCE RECOVERY (WPAFB)

DIVISION 03 - CONCRETE

03 40 00.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE

CONSTRUCTION

DIVISION 05 - METALS

05 50 13 MISCELLANEOUS METAL FABRICATIONS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 20 00 FINISH CARPENTRY

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 92 00 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 STEEL DOORS AND FRAMES

08 14 00 WOOD DOORS

08 71 00 DOOR HARDWARE

DIVISION 09 - FINISHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 51 00 ACOUSTICAL CEILINGS

09 65 00 RESILIENT FLOORING

09 90 00 PAINTS AND COATINGS

DIVISION 21 - FIRE SUPPRESSION

21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION

DIVISION 22 - PLUMBING

22 00 00 PLUMBING, GENERAL PURPOSE

22 00 01 BACKFLOW PREVENTION DEVICES (WPAFB)

PROJECT TABLE OF CONTENTS Page 1

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 08 00.00 10 COMMISSIONING OF HVAC SYSTEMS

23 09 23 DIRECT DIGITAL CONTROL FOR HVAC AND OTHER LOCAL BUILDING

SYSTEMS (WPAFB)

23 21 13.00 20 LOW TEMPERATURE WATER [LTW] HEATING SYSTEM

23 22 13.35 STEAM TRAPS

23 22 23 STEAM CONDENSATE PUMPS

23 22 25 STEAM VALVES

23 22 26.00 20 STEAM SYSTEM AND TERMINAL UNITS

23 64 26 CHILLED WATER PIPING SYSTEMS

23 82 00.00 20 TERMINAL HEATING AND COOLING UNITS

DIVISION 26 - ELECTRICAL

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS

26 51 00 INTERIOR LIGHTING

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

DIVISION 31 - EARTHWORK

31 00 00 EARTHWORK

DIVISION 33 - UTILITIES

33 11 00 WATER DISTRIBUTION

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 2

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 19 PAGES

WPAFB Building 18A HVAC Renovation

01 01 50 SD-01 Preconstruction Submittals

1.3 GConstruction Progress Schedule

1.3 GSite Layout Plan

SD-11 Closeout Submittals

1.15 GAs-Built Drawings

1.15 GProject Closeout Certification

01 02 20 SD-01 Preconstruction Submittals

3.1 GContractor's Environmental

Coordinator

3.4 GStorm Water Pollution Prevention

Plan

3.4 GNotice of Intent

3.4 GPermit to Install

3.4 GPlans Approval

3.5 G'Notification of Demolition and

Renovation' GFuel Storage Tank Permit to

Install GRecycling and Solid Waste

Summary Report

3.8 GSite Specific Spill Plan

GHazardous Waste Storage Permit (WPAFB Form 1433)

GResource Conservation and Recovery Act (RCRA) Training Certificate

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01 02 20 GDelegated Authority Permit

3.11 GAffirmative Procurement

Materials Submittal and Certification

GRadioactive Source Authorization Request

03 40 00.00 10 SD-01 Preconstruction Submittals 1.5.2.2Quality Control Procedures

SD-02 Shop Drawings 1.4.1Standard Precast Units 1.4.2Custom-Made Precast Units

SD-03 Product Data 1.4.1Standard Precast Units 1.4.3Proprietary Precast Units 3.1.3Embedded Items 2.1.11Accessories

SD-05 Design Data 1.4.2Design Calculations 1.4.5.1Concrete Mix Proportions

SD-06 Test Reports 1.5.2.2Test Reports

SD-07 Certificates 1.5.2.2Quality Control Procedures

05 50 13 SD-02 Shop Drawings

2.3 GAccess doors and panels

SD-03 Product Data

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05 50 13 2.3Access doors and panels Pipe guard

06 20 00 SD-02 Shop Drawings 1.3Detail Drawings

SD-03 Product Data Wood

07 21 16 SD-03 Product Data

2.1 GBlanket insulation

2.2Pressure sensitive tape 2.3Accessories

SD-08 Manufacturer’s Instructions 3.2.1Insulation

07 92 00 SD-03 Product Data

2.1 GSealants

2.2Primers 2.3Bond breakers 2.4Backstops

SD-07 Certificates 3.3.6Sealant

08 11 13 SD-02 Shop Drawings

2.1 GDoors

2.1 GDoors

2.3 GFrames

2.3 GFrames

2.2Accessories

SD-03 Product Data

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08 11 13 2.1 GDoors

2.3 GFrames

2.2Accessories

08 14 00 SD-02 Shop Drawings

2.1 GDoors

SD-03 Product Data

2.1 GDoors

2.2Accessories

SD-04 Samples 2.1Doors

2.3.6.2 GDoor finish colors

08 71 00 SD-02 Shop Drawings

1.3 GHardware schedule

2.3.4Keying system

SD-03 Product Data

2.3 GHardware items

SD-08 Manufacturer’s Instructions 3.1Installation

SD-10 Operation and Maintenance Data

1.3 GHardware Schedule

09 22 00 SD-02 Shop Drawings

2.1 GMetal support systems

09 29 00 SD-03 Product Data

Cementitious backer units

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09 29 00 Glass Mat Water-Resistant Gypsum Tile Backing Board

Water-Resistant Gypsum Backing Board

Glass Mat Covered or Reinforced Gypsum Sheathing

Glass Mat Covered or Reinforced Gypsum Sheathing Sealant

Impact Resistant Gypsum Board 2.1.7Accessories

SD-07 Certificates

2.1 GAsbestos Free Materials

SD-08 Manufacturer’s Instructions 2.1Material Safety Data Sheets

SD-10 Operation and Maintenance Data

2.1Manufacturer maintenance instructions

3.8Waste Management 09 51 00 SD-02 Shop Drawings

1.3 GApproved Detail Drawings

SD-03 Product Data Acoustical Ceiling Systems

SD-04 Samples

2.1.1 GAcoustic Ceiling Tiles

SD-07 Certificates

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09 51 00 2.1Acoustical Units 2.1.1Acoustic Ceiling Tiles

09 65 00 SD-02 Shop Drawings GResilient Flooring and

Accessories SD-03 Product Data

GResilient Flooring and Accessories

2.4Adhesives Vinyl Composition Tile

2.1Sheet Vinyl Flooring Rubber Tile Rubber Sheet Flooring Solid Vinyl Tile Cement-Fiber Board

SD-04 Samples GResilient Flooring and

Accessories SD-08 Manufacturer’s Instructions

3.2Surface Preparation 3.1Installation

SD-10 Operation and Maintenance Data Resilient Flooring and Accessories

09 90 00 SD-02 Shop Drawings

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09 90 00 3.10Piping identification 3.10stencil

SD-03 Product Data

2.1 GCoating

2.1Manufacturer's Technical Data

Sheets SD-04 Samples

1.9 GColor

SD-07 Certificates

1.3Applicator's qualifications GQualification Testing

SD-08 Manufacturer’s Instructions 3.2.1Application instructions 3.6.2Mixing 1.6.2Manufacturer's Material Safety

Data Sheets SD-10 Operation and Maintenance Data

2.1 GCoatings:

21 13 13.00 10 SD-02 Shop Drawings

Shop Drawings; G As-Built Drawings; G

SD-03 Product Data 3.1Fire Protection Related

Submittals Sway Bracing; G

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 8 OF 19 PAGES

21 13 13.00 10 Materials and Equipment; G Hydraulic Calculations; G

1.11Spare Parts Preliminary Tests; G Final Acceptance Test; G On-site Training; G Fire Protection Specialist; G Sprinkler System Installer; G

SD-06 Test Reports Preliminary Test Report; G

3.11Final Acceptance Test Report SD-07 Certificates Inspection by Fire Protection Specialist; G

SD-10 Operation and Maintenance Data

3.12Operating and Maintenance Instructions

22 00 00 SD-03 Product Data Fixtures Backflow prevention assemblies

SD-06 Test Reports

3.4.1 GTest of Backflow Prevention

Assemblies SD-07 Certificates

1.3Materials and Equipment

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22 00 00 SD-10 Operation and Maintenance Data

GBackflow Prevention Assemblies 22 00 01 SD-03 Product Data

Catalog cuts Technical data AF Form 843, 844 or 845

23 00 00 SD-02 Shop Drawings

1.4.4 GDetail Drawings

SD-03 Product Data 2.1Standard Products 2.9.1.1Metallic Flexible Duct 2.9.1.2Insulated Nonmetallic Flexible

Duct Runouts 2.9.2.2Fire Dampers 2.9.4Sound Attenuation Equipment 2.9.4Acoustical Duct Liner 2.9.5.1Diffusers 2.9.5.3Registers and Grilles 2.9.6Louvers

Air Vents, Penthouses, and Goosenecks

2.10.1.1Centrifugal Fans

2.11 GAir Handling Units

2.12.1.1 GVariable Volume, Single Duct

Terminal Units

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23 00 00 Test Procedures 3.11Operation and Maintenance

Training SD-06 Test Reports

3.9 GPerformance Tests

3.11 GPerformance Tests

3.7 GDamper Acceptance Test

SD-08 Manufacturer’s Instructions 3.2Manufacturer's Installation

Instructions 3.11Operation and Maintenance

Training SD-10 Operation and Maintenance Data

3.11Operation and Maintenance Manuals

2.9.2.2 GFire Dampers

2.10.1.1 GCentrifugal Fans

2.11 GAir Handling Units

2.12.1.1 GVariable Volume, Single Duct

Terminal Units 23 05 93 SD-01 Preconstruction Submittals

1.3 GRecords of Existing Conditions

1.3.3 GRecords of Existing Conditions

1.5.3.1 GTAB Firm

1.2 GTAB team assistants

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23 05 93 1.2 GTAB team engineer

1.5.3.2 GTAB Specialist

1.2 GTAB team field leader

SD-02 Shop Drawings

1.3.3 GTAB Schematic Drawings and

Report Forms SD-03 Product Data

1.5.3.4 GTAB Related HVAC Submittals

1.5.2 GTAB Procedures

1.5.2 GCalibration

1.3.3 GSystems Readiness Check

1.5.4 GTAB Execution

GTAB Verification SD-06 Test Reports

1.3.3 GDesign review report

3.7 GDesign review report

SD-07 Certificates

1.5.1 GIndependent TAB agency and

personnel qualifications

1.5.3.1 GTAB Firm

1.3.3 GDesign review report

3.7 GDesign review report

GPre-field TAB engineering report 23 07 00 SD-03 Product Data

2.3Pipe Insulation Systems 3.2Pipe Insulation Systems

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23 07 00 3.3Duct Insulation Systems 3.4Equipment Insulation Systems

23 08 00.00 10 SD-02 Shop Drawings 1.5.2.2Commissioning Plan

SD-03 Product Data 3.2.1Pre-Functional Performance Test

Checklists 3.2.2Functional Performance Tests

SD-06 Test Reports 3.3Commissioning Report

SD-07 Certificates 1.5.1Commissioning Firm 1.5.2Commissioning Specialist

23 21 13.00 20 SD-03 Product Data 2.4.1Convectors 2.3.1Pumps 2.3.2Expansion tanks 2.3.3External air separation tanks

SD-06 Test Reports 3.3.1Hydrostatic test of piping system 3.3.2Auxiliary equipment and accessory tests SD-07 Certificates

1.5.2.2Welding procedures 1.5.2.3Welder's qualifications

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23 21 13.00 20 SD-10 Operation and Maintenance Data

2.4.1 GConvectors

2.4.2 GUnit Heaters

2.3.1 GPumps

23 22 13.35 SD-03 Product Data 1.2Manufacturer's Catalog Data

SD-02 Shop Drawings 1.2Installation Drawings

SD-07 Certificates 1.2Listing of Product Installation 2.1Steam Traps 2.1Trap Bodies and Components

23 22 23 SD-02 Shop Drawings 1.3Connection Diagrams 1.3Control Diagrams 1.3Fabrication Drawings 1.3Installation Drawings

SD-06 Test Reports 3.2Testing 1.3.1Pump Flow Capacity Tests 1.3.1Efficiency Tests 1.3.1Vibration Tests

SD-07 Certificates 2.1Condensate Return Pump Units 2.1Condensate Return Pump Units

SUBMITTAL REGISTER

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 14 OF 19 PAGES

23 22 25 SD-02 Shop Drawings Fabrication Drawings Valves Accessories

SD-07 Certificates 1.3Listing of Product Installation 2.2.1Gate Valves 2.2.2Globe and Angle Valves 2.2.3Check Valves 2.1.1Dial Cocks 2.1.2Diaphragm Control and

Instrument Valves 23 22 26.00 20 SD-03 Product Data

Convertors Strainers

SD-06 Test Reports Steam piping

2.1.6Valves 2.1Pipe and pipe system

Convertors SD-07 Certificates

1.4.1Welding procedure 1.4.2Welder's Performance

Qualification Record 1.4.2List of welders and welder's symbols

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 15 OF 19 PAGES

23 22 26.00 20 SD-08 Manufacturer’s Instructions Convertors

23 64 26 SD-06 Test Reports 3.1.1.3Piping welds NDE report

3.4.2 GPressure tests reports

SD-07 Certificates 3.1.1.2Welding Procedures and

Qualifications 23 82 00.00 20 SD-03 Product Data

2.1Unit heaters SD-10 Operation and Maintenance Data

2.1Unit heaters 26 20 00 SD-02 Shop Drawings

2.11 G CDPanelboards

SD-03 Product Data

2.10 GReceptacles

2.11.3 GCircuit breakers

2.8 GSwitches

2.13 GMotor controllers

GCombination motor controllers

2.14 GManual motor starters

GMotor Inverter Duty SD-06 Test Reports

3.3.2 G600-volt wiring test

3.3.3 GGrounding system test

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 16 OF 19 PAGES

26 20 00 2.12 GInverter Duty 26 29 23 SD-02 Shop Drawings

1.5.1 GSchematic diagrams

SD-03 Product Data

2.1 GVariable frequency drives

SD-06 Test Reports

3.2.2Performance Verification Tests SD-08 Manufacturer’s Instructions

1.5.5Installation instructions SD-10 Operation and Maintenance Data

2.1Variable frequency drives 26 51 00 SD-03 Product Data

2.1 G CDFluorescent lighting fixtures

1.6.1 G CDFluorescent electronic ballasts

2.1.2 G CDFluorescent lamps

2.4 G CDExit signs

28 31 76 SD-02 Shop Drawings Wiring Diagrams; G System Layout; G System Operation; G

2.23Notification Appliances Amplifiers; G As-Built Drawings; G

SD-03 Product Data

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 17 OF 19 PAGES

28 31 76 Technical Data And Computer Software; G

1.4.2Fire alarm control unit Fire Alarm And Mass Notification Control unit (FACU/FMCU); G

Manual stations; G Batteries; G Battery chargers; G Smoke sensors; G Thermal sensors; G

2.30Wiring Notification appliances; G Addressable interface devices; G Amplifiers; G Tone generators; G Digitalized voice generators; G Waterflow detectors; G Tamper switches; G Remote fire alarm control units; G

SD-05 Design Data System Operation; G Battery power; G

SD-06 Test Reports 3.7Field Quality Control

Testing Procedures; G 2.10.5Smoke sensor testing

SUBMITTAL REGISTER

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 18 OF 19 PAGES

28 31 76 SD-07 Certificates Installer; G

SD-09 Manufacturer’s Field Reports Mass Notification System; G

SD-10 Operation and Maintenance Data Operation and Maintenance (O&M) Instructions; G

3.8Instruction of Government Employees

31 00 00 SD-03 Product Data 3.6Utilization of Excavated Materials

SD-06 Test Reports 3.13Testing 2.1Borrow Site Testing

SD-07 Certificates 3.13Testing

33 11 00 SD-03 Product Data Piping Materials

2.2Water service line 2.1.1.1Indicator posts

Corporation stops Valve boxes

SD-05 Design Data

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 19 OF 19 PAGES

33 11 00 Design calculations of water piping

SD-07 Certificates 2.1Water distribution main 2.2Water service line lining SD-08 Manufacturer’s Instructions

3.1.1Installation

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SECTION 01 01 00

SUMMARY (WPAFB)

PART 1 - GENERAL

1.01 SCOPE OF WORK

A. The work covered by these specifications consists of furnishing all labor, equipment, appliances, devices and materials, and performing all operations necessary in connection with A-E DSN - Repair HVAC & Renovate Interior - Building 18A, Area B, Construction Project ZHTV 040204 including removals and miscellaneous work as herein specified and as shown, indicated, or noted on the drawings.

B. The work shall conform to the drawings listed in the following schedule.

SCHEDULE OF DRAWINGS

Number Designation

G001 COVER/INDEX SHEET

C100 SITE PLAN

LS100 LOWER LEVEL LIFE SAFETY PLAN

LS101 FIRST LEVEL LIFE SAFETY PLAN

LS102 SECOND LEVEL LIFE SAFETY PLAN

A001 ARCHITECTURAL ABBREVIATIONS

A002 ARCHITECTURAL SYMBOLS

AD00 LOWER LEVEL DEMOLITION PLAN

AD01 FIRST LEVEL DEMOLITION PLAN

AD02 SECOND LEVEL DEMOLITION PLAN

A100 LOWER LEVEL FLOOR PLAN

A101 FIRST LEVEL FLOOR PLAN

A102 SECOND LEVEL FLOOR PLAN

A110 LOWER LEVEL REFLECTED CEILING PLAN

A111 FIRST LEVEL REFLECTED CEILING PLAN

A112 SECOND LEVEL REFLECTED CEILING PLAN

A301 SECTIONS AND SYMBOLS

A501 ENLARGED PLANS AND WALL TYPES

M001 MECHANICAL ABBREVIATIONS

M002 MECHANICAL SYMBOLS

MD00 LOWER LEVEL HVAC DEMOLITION

MD01 FIRST LEVEL HVAC DEMOLITION

MD02 SECOND LEVEL HVAC DEMOLITION

M100 LOWER LEVEL HVAC PLAN

M101 FIRST LEVEL HVAC PLAN

SECTION 01 01 00 Page 1

M102 SECOND LEVEL HVAC PLAN

M103 LOWER LEVEL HVAC PIPING PLAN

M104 FIRST LEVEL HVAC PIPING PLAN

M105 SECOND LEVEL HVAC PIPING PLAN

M301 HVAC FLOW DIAGRAMS

M401 ENLARGED MECHANICAL ROOM PLAN

M501 HVAC DETAILS

M502 HVAC DETAILS

M503 HVAC DETAILS AND SECTIONS

M601 HVAC SCHEDULES

M602 HVAC SCHEDULES

M603 HVAC SCHEDULES AND GENERAL NOTES

M701 HVAC CONTROL DIAGRAMS

M702 HVAC CONTROL DIAGRAMS

M703 HVAC CONTROL DIAGRAMS

FP001 FIRE PROTECTION NOTES AND LEGEND

FP100 LOWER LEVEL SPRINKLER PLAN

FP101 FIRST LEVEL SPRINKLER PLAN

FP102 SECOND LEVEL SPRINKLER PLAN

FP501 FIRE PROTECTION DETAILS

FA100 LOWER LEVEL FIRE ALARM DEMOLITION PLAN

FA101 FIRST LEVEL FIRE ALARM DEMOLITION PLAN

FA102 SECOND LEVEL FIRE ALARM DEMOLITION PLAN

FA200 LOWER LEVEL FIRE ALARM / MNS

FA201 FIRST LEVEL FIRE ALARM / MNS

FA202 SECOND LEVEL FIRE ALARM / MNS

ED00 LOWER LEVEL ELECTRICAL DEMOLITION PLAN

ED01 FIRST LEVEL ELECTRICAL DEMOLITION PLAN

ED02 SECOND LEVEL ELECTRICAL DEMOLITION PLAN

E100 LOWER LEVEL LIGHTING PLAN

E101 FIRST LEVEL LIGHTING PLAN

E102 SECOND FLOOR LIGHTING PLAN

E200 LOWER LEVEL POWER AND SYSTEMS PLAN

E201 FIRST LEVEL POWER AND SYSTEMS PLAN

E202 SECOND LEVEL POWER AND SYSTEMS PLAN

E301 LIGHITNG FIXTURE & MECH/ELEC SCHEDULES

E401 ELECTRICAL SINGLE LINE DIAGRAM

E402 ELECTRICAL SINGLE LINE DIAGRAM

E403 ELECTRICAL PANEL SCHEDULE

1.02 LOCATION

A. The site of the work is Building 18AWright-Patterson Air Force Base, Ohio.

SECTION 01 01 00 Page 2

1.03 GOVERNMENT FURNISHED PROPERTY

A. No Government furnished property will be included as part of this project.

1.04 REMOVALS AND SALVAGE

A. Remove and dismantle all items which are shown to be removed or which must be removed to complete the work.

B. All materials, equipment, and debris resulting from this work and not designated for reuse in new work nor designated to be salvaged for the Government, will become the property of the contractor and shall be removed from the work site as it accumulates.

C. The contractor shall properly dispose of removed materials outside Wright-Patterson Air Force Base.

1.05 INSTRUCTIONS TO THE CONTRACTOR

A. The superintendent in charge of this work shall personally contact the Engineering Division, [PR, DELETE INAPPROPRIATE OFFICE: "Engineering Support Branch, Building 11, Area C, 88 ABW/CECM"; "Patterson Field Team, Building 11, Area C, 88 ABW/CECP"; "Wright Field Team, Area C, 88 ABW/CECW"] and Contracting Officer, 88 ABW/PKE, 257-6571, a minimum of 72 hours before starting site operations of the contract, before resumption of seasonal work, before restarting work after a lengthy delay, and prior to moving men and equipment from one site of work to another.

B. Work areas to remain occupied by Government personnel are shown on the plans.

C. The display of signs of a commercial nature within the boundaries of the installation will not be permitted. In no event will the contractor be permitted to use the government installation for the resale of surplus, structures, other improvements, or related equipment.

END OF SECTION

SECTION 01 01 00 Page 3

SECTION 01 01 50

PROJECT GENERAL REQUIREMENTS (WPAFB)

PART 1 GENERAL

1.1 SECTION INCLUDES

A. Submittals (1.2)

B. Coordination and scheduling requirements (1.3)

C. Protection of personnel and Government property (1.4)

D. Requirements for fire protection, welding and cutting (1.5)

E. Construction facilities and job site standards (1.6)

F. Utilities (1.7)

G. Temporary construction controls (1.8)

H. Definitions (1.9)

I. Acronyms and Abbreviations (1.10)

J. Applicable Publications (1.11)

K. Materials and Equipment (1.12)

L. Testing (1.13)

M. Cleaning Requirements (1.14)

N. Project Close-out (1.15)

O. Safety Requirements (1.16)

P. Warranty service (1.17)

Q. The requirements of this section apply to the entire project including all addenda or change orders which may be issued to modify the contract documents.

R. Due to the general nature of this section, paragraphs may exist which are not applicable to any required work. In general, every provision of this section applies to all of the work that the provision could conceivably relate.

1.2 SUBMITTALS

The following shall be submitted in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Construction Progress Schedule; G

SECTION 01 01 50 Page 1

Site Layout Plan; G

SD-11 Closeout Submittals

As-Built Drawings; G

Project Closeout Certification; G

1.3 COORDINATION AND SCHEDULING REQUIREMENTS

A. The Contractor shall visit the site to thoroughly familiarize himself with all details of the work and working conditions, to check and verify all dimensions in the field, and shall advise the Contracting Officer of any discrepancies before performing any work. The Contractor shall be specifically responsible for the coordination and proper relation of all work for the entire project and for the work of all trades, and for the neat appearance, correct fitting, required quantities, etc., of all work in this project.

B. Coordinate all construction activities with:

1. Project Inspector

2. Contracting Officer

3. Base Fire Department, 257-4075

4. Security Police, 257-6516

C. The Civil Engineering Directorate, 88 ABW/CE, Wright-Patterson Air Force Base, (Building 11, Area C) Ohio, is hereby designated as the representative of the Contracting Officer and responsibilities include but are not necessarily limited to the following:

1. Technical review of shop drawings, catalog cuts, and technical data for all material and equipment requiring approval.

2. Periodic inspection and final acceptance of the work under the contract.

3. Verifying progress is maintained in accordance with the contractor's approved progress schedule.

4. Verifying that contractor is accomplishing work in conformance with contract requirements.

D. Prior to the start of any construction operations, a schedule of work or operations in proper sequence shall be submitted by the contractor for approval by the Fire Protection Branch, Security Police, Safety Office, and the Contracting Officer so as to cause a minimum amount of disruption to the normal flow of traffic on streets, pedestrian travel, base security, and facility operations.

1. Submit to the Contracting Officer, who will submit to 88 ABW/CECM or CECP or CECW for approval, a construction progress schedule detailing on a weekly basis when work is to begin for each work area and what work is to be accomplished (including quantities), etc. While factors not under the contractor's control may cause the contractor to fall behind the schedule, the intent of the schedule is to inform base personnel of planned orderly progression of the work in proper sequence. Once the construction progress schedule is approved, do not deviate from the

SECTION 01 01 50 Page 2 sequence without prior approval.

2. The Government retains the right to limit the number and location of all material storage, construction and office trailers, temporary structures of any kind and open storage and staging areas requested by the contractor to support this project. The contractor shall be responsible to submit a site layout plan identifying number, purpose, proposed location and certification of compliance with section 01015, 1.6.B of any and all material storage, office and construction trailers and temporary structures required for accomplishment of this project. The plan shall also identify any and all required open storage and staging areas.

This plan must be submitted to 88 ABW/CEC for review and approval a minimum of two weeks prior to mobilization

E. Before starting any work where traffic will be impeded or hindered, especially fire trucks and security police vehicles, call and notify the Fire Protection Branch (extension 257-4075) and the Security Forces (257-6959, 257-3801, or cell 313-8446) 72 hours prior to placing barricades or starting any work. Under no circumstances place any barricades or start work until after the Fire Protection Branch and Security Police have been notified and have approved the barricading of work areas.

F. Furnish flagmen, barricades, and other warning devices as required to safely route traffic through the construction areas. Selected streets may be closed to traffic when necessary during the construction operations, upon prior approval of the Contracting Officer. When roads are closed, establish and mark safe detours for vehicles to follow. Detours, road closures and lane closures shall be marked and signed in accordance with "Work Zone Traffic Control-Standards and Guidelines" (US Department of Transportation; Federal Highway Administration) or with the Ohio Department of Transportation, Ohio Manual of Uniform Traffic Control Devices (MUTCD).

Furnish the Contracting Officer with the names, addresses and telephone numbers of two employees who will be responsible for warning light and barricade maintenance.

G. On site working hours for the contractor will be Monday through Friday between the hours of 7:30 a.m. and 5:00 p.m. unless otherwise noted. No on site work shall be performed on Saturdays, Sundays, and Federal holidays unless otherwise stated or shown. If the contractor wishes to work during periods other than above, permission must be requested from the contracting officer at least 48 hours in advance of his desire to work during these periods.

H. Perform all demolition operations on base between the hours of 8:30 a.m. and 4:00 p.m., Monday through Friday, except holidays. Movement of heavy or slow equipment within the base or work area before 8:30 a.m. and after 4:00 p.m. is prohibited.

1.4 PROTECTION OF PERSONNEL AND GOVERNMENT PROPERTY

A. Areas requiring protection shall include the following:

1. Actual Construction Site - Area or areas within the work limits.

2. Storage Areas - Area or areas used for the storage of materials, devices, appliances and equipment to be used in the work.

3. Office and Shed Areas - Area or areas for placing or setting of temporary field office, tool sheds or storage sheds.

SECTION 01 01 50 Page 3

4. Transportation Areas - Streets, roads, driveways, parking areas, etc., paved and unpaved, and grass areas used for transportation purposes.

5. Areas surrounding the construction site.

B. The contractor shall conduct his work so that all property to remain and all personnel, shall be protected at all times from damage of any nature and from injury resulting from this work until completion of the contract.

C. The contractor shall furnish and spread dropcloths in the work areas as necessary to protect surfaces.

D. In the event of damages of any nature caused by this work due to improper protection, precaution or safety measures, such damages shall be repaired or such property shall be replaced by the contractor at no cost to the Government. In the event the contractor does not satisfactorily repair or replace such damage caused by the work of this contract, the Government will make the necessary corrections and the contractor shall reimburse the Government for inconveniences, labor, and materials, involved.

E. The contractor shall furnish, place and maintain all required barricades as specified and as directed by the Safety Office and the Contracting Officer. Access drives and doors shall remain clear at all times.

F. Provide temporary, insulated enclosures of openings in exterior surfaces of interior spaces to provide acceptable working conditions and protection of materials and property, to allow for temporary space conditioning, and to prevent entry of unauthorized persons. Maintain all existing exits unless shown otherwise.

G. Erect and maintain dustproof partitions as required to prevent the spread of dust and dirt to parts of the building near work areas. On completion, remove partitions and repair damaged surfaces to match adjacent surfaces.

H. Contractor shall be responsible for proper application of weather sensitive materials and shall not apply any such materials when weather conditions fall below the minimum recommended by the material manufacturer.

I. Contractor shall maintain 50 degrees F minimum temperatures throughout unoccupied interior portions of buildings under construction.

Contractor shall maintain 65 degrees F minimum temperatures throughout occupied portions of buildings undergoing construction or alteration. This requirement shall apply also in the event that available heating supplied by the building heating system is rendered inadequate during the course of construction to maintain the above temperature. All costs incurred by the Government resulting from the Contractors failure to maintain the above temperatures shall be reimbursed by the Contractor to the Government.

J. It shall be the responsibility of the Contractor with assistance from base personnel to locate all existing utility lines in the field before starting excavation of any kind. Contractor shall process an AF Form 103, Base Civil Engineering Work Clearance Request. Contractor shall notify the inspector a minimum of 2 weeks prior to the expected start of work to schedule and complete an on-site work clearance.

SECTION 01 01 50 Page 4

K. In order to prevent damage, all digging around utilities shall be done by hand. The distance to stay clear from the utilities with power excavating equipment shall be as follows:

Minimum Clearance Type of Utility From Outside Face

Storm and Sanitary 15" size 1'-6" and larger

Storm and Sanitary less than 2'-0" 15" size

Gas, Electric, Water, Steam and 2'-0" Air, all sizes

Fuels, Communications, Cable TV, 5'-0" all sizes

These clearances shall not be measured from the centerline of the utility but from each outside face or limit of the utility in both the horizontal and vertical directions. It shall be the Contractor's responsibility to determine the clearances and layout or stake the distance around the utilities to be excavated by hand.

L. Damages of any nature caused by this work shall be repaired or damaged property replaced at no expense to the Government. If the Contractor does not satisfactorily repair or replace the damaged property, the Government reserves the right to make the necessary corrections. The Contractor shall reimburse the Government for consequential damages and for all materials and labor used for the corrections.

M. The contractor shall protect and preserve the existing vegetation (grass, flowers, shrubs, trees, etc.) and shall be liable for any damage to same.

N. Where temporary removal of plants is required to perform the work, each plant shall be removed, adequately balled, stored, watered, and replanted. The contractor shall be responsible for the replacement of plants which die within six months of replanting, at the contractors expense.

1.5 FIRE PROTECTION, WELDING AND CUTTING REQUIREMENTS

A. First Aid Fire Protection

1. Portable fire extinguishers shall be provided where needed and inspected and maintained in accordance with NFPA 10, Portable Fire Extinguishers.

2. Fire extinguishers shall be suitably placed, distinctly marked, readily accessible, and maintained in a fully charged and operable condition.

3. Fire barrels and buckets shall be painted red and marked "For Fire Only". Barrels shall be kept filled at all times. Anti-freeze protection shall be provided when necessary. Each barrel shall be provided with at least two fire buckets.

SECTION 01 01 50 Page 5

4. Approved fire blankets shall be provided and kept in conspicuous and accessible locations as warranted by the operations involved.

5. A fire extinguisher rated not less than 2-A:10-B:C, shall be provided for each 3,000 square feet of the protected building area, or major fraction thereof. Travel distance from any point of the protected area to the nearest fire extinguisher shall not exceed 75 feet.

6. One or more fire extinguishers, rated not less than 2-A:10-B:C, shall be provided on each floor. In multistory buildings, at least one fire extinguisher shall be located adjacent to each stairway.

7. A fire extinguisher, rated not less 10B shall be provided within 50 feet of wherever more than 5 gallons of flammable or combustible liquids or 5 pounds of flammable gas are being used on the worksite. This requirement does not apply to the integral fuel tanks of motor vehicles.

8. At least one portable fire extinguisher having a rating of not less than 20-B units shall be located outside of but not more than 10 feet from the door opening into any room used for storage of more than 60 gallons of flammable or combustible liquids.

9. At least one portable fire extinguisher having a rating of not less than 20-B units shall be located not less than 25 feet, nor more than 50 feet from any flammable liquid storage area located outside.

10. At least one portable fire extinguisher not less than 20-B:C units shall be provided on all tank trucks or other vehicles used for transporting and/or dispensing flammable or combustible liquids.

11. Each service or fueling area shall be provided with at least one fire extinguisher having a rating of not less than 20-B:C located so that an extinguisher will be within 50 feet of each pump, dispenser, underground fill pipe opening, and lubrication or service area.

12. Fire extinguisher equipment shall be provided in storage areas according to the hazard present.

13. Fire extinguisher or equivalent protection shall be provided at the head and tail pulleys of underground belt conveyors and at 300 foot intervals along the belt.

14. Fire extinguishers listed or approved by a nationally recognized testing laboratory shall be used.

15. No fire shall be fought where there is imminent danger of contact with explosives. All persons shall be removed to a safe area and the fire area guarded against intruders.

16. A fire extinguisher rated not less than 2-A:10-B:C shall be provided where melting pots, torches, or open flames are in use.

17. A 1/2-inch diameter garden hose line, not to exceed 100 feet in length and equipped with a nozzle, may be substituted for a 2-A rated fire extinguisher, provided it is capable of discharging a minimum of 5 gallons per minute with minimum hose stream range of 30 feet horizontally. The garden hose lines shall be mounted on conventional racks or reels. The number and location of hose racks or reels shall be such that at least one hose stream can be supplied to all points in the area.

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18. Each bulldozer, scraper, dragline, crane, motor grader, front-end loader, mechanical shovel, backhoe, and other similar equipment shall be equipped with at least one dry chemical or carbon-dioxide fire extinguisher, having a minimum UL rating of 5-B:C.

B. Fire Patrols

1. When watchmen or guards are provided, they shall make frequent rounds through buildings and storage areas when work is suspended.

2. In any instance where combustible materials have been exposed to fire hazards, such as welding operations, hot metals, or open flame, a watcher shall be assigned to remain at the location for at least one hour after the exposure has ended.

C. Water Supply and Distribution

1. Where a water distribution system is required for the protection of buildings or other structures, water mains and hydrants shall be installed prior to or concurrently with the construction of the facilities.

2. Vehicles, equipment, materials, and supplies shall not be placed so that access to fire hydrants and other fire fighting equipment is obstructed.

3. If the facility being constructed includes the installation of automatic sprinkler protection, the installation shall closely follow the construction and be placed in service as soon as laws permit following completion of each story.

4. For demolition or alterations, existing automatic sprinkler installations shall be retained in service as long as reasonable. The operation of sprinkler control valves shall be permitted only when approved by the Contracting Officer. Modification of sprinkler systems to permit alterations or additional demolition should be expedited so that the automatic protection may be returned to service as quickly as possible.

Sprinkler control valves shall be checked daily at close of work to ascertain that the protection is in service.

5. In all structures in which standpipes are required, or where standpipes exist in structures being altered, they shall be brought up as soon as construction permits, and shall be maintained as construction progresses so that they are always ready for fire protection use. The standpipes shall be provided with conspicuously marked fire department connections on the outside of the structure at the street level. There shall be at least one standard hose outlet at each floor.

D. Fire Alarm Devices

1. An alarm system shall be established by the contractor whereby workers on the site and the local fire department will be alerted in the event of an emergency.

2. The alarm code and reporting instructions shall be conspicuously posted at phones and at worker entrances.

E. Welding and Cutting General

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1. All welding and cutting equipment and operations shall be in accordance with standards and recommended practices of the American Welding Society, Safety in Welding and Cutting, ANSI 749.1, OSHA 1910.253 Oxygen-fuel gas welding and cutting and NFPA 51B Standard for Fire Protection During Welding, Cutting, and Other Hot Work.

2. Transformer-type electric welding apparatus shall be installed, maintained and operated in accordance with the National Electrical Code.

3. Gas, welding and cutting equipment shall be listed by Underwriters' Laboratories, Inc. Chicago, Illinois or by Factory Mutual Laboratories, Boston, Mass.

4. All welding equipment shall be inspected daily. Defective equipment shall be removed from service, replaced, or repaired and reinspected before again being placed in service.

5. Each welding or cutting unit shall be equipped with a compatible fire extinguisher.

6. Two 2-A:10-B:C fire extinguishers shall be provided in the immediate vicinity of the welding or torch operation whenever combustible material is exposed.

7. Objects to be welded, cut or heated shall be moved to a safe location or, if they cannot be moved, all movable fire hazards in the vicinity shall be taken to a safe place or the combustible material and construction shall be protected from the heat, sparks, and slag of welding.

8. Workers and the public shall be shielded from welding rays, flashes, sparks, molten metal, and slag.

9. Cable, hoses, and other equipment shall be kept clear of passageways, ladders, and stairways.

10. All hollow spaces, cavities, or containers shall be vented to permit the escape of air or gases before preheating, cutting, or welding.

Department of Transportation, Office of Pipeline Safety, 49 CFR Part 192, Minimum Federal Standards for Gas Pipelines, shall apply when welding, cutting, and heating on steel pipelines containing natural gas. Pipelines containing gases or flammable liquids or conduits containing electrical conductors shall not be used as a ground return.

11. When welding or cutting must be done an AF Form 592 USAF Welding, Cutting and Brazing Permit shall be obtained. Contact the WPAFB Fire Prevention Office at (937) 257-4075 at least 24 hours in advance to request a permit. Weekend Permits can only be authorized by the Contracting Officer who shall notify the Fire Prevention Office that work is authorized, Notification must be accomplished before Friday morning for permits to be issued for weekend work. The location shall be checked for latent fires after the work is completed.

12. Cylinders shall be kept beyond the range of sparks, hot slag, or flame and properly secured in a valve upright position. Backflash devices shall be installed on all tanks at the regulator location.

13. Positive mechanical and/or personal protective measures shall be taken when welding, cutting, or heating metals of toxic significance in enclosed spaces.

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14. Oxygen shall not be used for ventilation, comfort cooling, blowing dust from clothing, or for cleaning the work area.

15. Before welding, cutting, or heating is commenced on any surface covered by a preservation coating whose flammability is not known, a test shall be made to determine its flammability. Preservation coatings shall be considered to be highly flammable when scrapings burn with extreme rapidity.

16. Precautions shall be taken to prevent ignition of highly flammable hardened preservation coatings. When coatings are determined to be highly flammable, they shall be stripped from the area to be heated to prevent ignition.

17. In enclosed spaces, all surfaces covered with toxic preservatives shall be stripped of all toxic coatings for a distance of at least 4 inches from the area of heat application or the employees…

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