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76 CMXG- AFATS Test Stand
Solicitation number
FA813222Q0053
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File Type Posted
Post Award Synopsis.pdf PDF
Amendment 05 SAM Posting.pdf PDF
Amendment 04 CSS FA813222Q0053.pdf PDF
Q A SOLICITATION FA813222Q0053 AFATS Test Stand.docx DOCX document
Amendment 03 CSS FA813222Q0053.pdf PDF
6J10-3-136-3 Testing.pdf PDF
6J10-4-34-28-2 Testing.pdf PDF
OM Manual 1TL32-6757-4 v1.03.pdf PDF
D3936-Full Set.pdf PDF
OM Manual 1TL32-6757-1 v2.0.pdf PDF
6J10-4-34-28-1 Testing.pdf PDF
33D4-6-755-4.pdf PDF
6J10-4-93-3 Testing.pdf PDF
33D4-6-755-1.pdf PDF
Attch 11 Q and A.xlsx XLSX spreadsheet
Amendment 02 CSS FA813222Q0053.pdf PDF
Amendment 01 CSS FA813222Q0053.pdf PDF
SOW_AFATS 02-03 Upgrade_07Jun22.pdf PDF
Appendix La DID_DI_TMSS_81723.pdf PDF
Appendix J-RCM and Vib Sev Chart.pdf PDF
Attch 10 Q and A doc.xlsx XLSX spreadsheet
Appendix Ka DID_DI_IPSC_81488.pdf PDF
Appendix K - CDRL001.pdf PDF
Appendix I-Calibratable Items.pdf PDF
CSS CIP-H3TC02 Test Stand.pdf PDF
Appendix C-Safety Specification.pdf PDF
Appendix D-Glossary and Definitions.pdf PDF
Appendix E-Environmental Language.pdf PDF
Appendix A-76 CMXG Design Guideline.pdf PDF
Appendix H-Certification Test Plan.pdf PDF
Appendix L - CDRL002.pdf PDF
Appendix G-Unit Under Test.pdf PDF
Appendix F-List of Osoletete Parts.pdf PDF
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Sheet1

Requirement: CIP H3TC02 AFATS Test Stands

SOW Paragraph, Synopsis/Solicitation, or Attachment ReferencePage NumberContractor QuestionGovernment Response
Request copies of the photos taken from the industry day site surveyThe photos have been posted with this set of Q&A.
Request Level 3 drawings of the existing test stands, test fixtures that are utilized with UUT testings, drive controls external to the test standThe USG does not have Level 3 drawings. We have provided drawings in the technical orders of the existing test stand and UUT.
Request drawings and BOMs of the existing test stands, test fixtures that are utilized with UUT testings, drive controls external to the test standThe USG has provided the test stand technical orders and test sections of the UUT.
Request an additional site survey with the installation contractor prior to firm fixed quote submittalYes, per the this question, a second site visit has been scheduled for 05 Jan 2023
Request oppurtunity to provide additional quesitons that may come up during additional site survey with installation contractorYes, additional questions will be allowed after the 2nd site visit
Can you confirm that retrofit or upgrade of existing equipment/piping/instrumentation, tubing, facility feeds outside of the test stand shall be Tinker responsibityYes, the existing equipment/piping/instrumentation, tubing, facility feeds outside of the test stand is Tinker responsibility.
SOW 1.13It is our understanding that the training will be required only for the equipment that is replaced as part of this upgrade.Yes
SOW 1.24Could you please provide copies of AFATS Test Stand 02-03 Part Number 8230001-0503-OC level 3 drawingsThe USG does not have Level 3 drawings, drawings from the technical orders of the existing test stand have been proivided via DoD SAFE.
SOW 3.17"Communication between test stand and Central Computer shall be maintained" Where is the central computer and what is its purpose? What type of communication should be maintained?The central computer is located in Room 106. It is used for remote maintenance as well as historical data gathering.
SOW 3.17Can you confirm that the rusted drain pan should be cleaned and not replaced. An insert may be used for the smaller/lower section where the pan connects to the drain line.
New text maybe to address Modify/repair as nessessary to improve drainageYes, the rusted drain pan shall be cleaned and modified/repaired as nessessary to improve drainage.
SOW 3.17Existing naitive files of IPB's shall be providedThe IBP technical order has been provided.
SOW 3.17"No major upgrades to UUT fixtures" Are there any UUT fixture upgrades needed?There is no UUT fixture upgrades needed.
SOW 3.17Clarification required on what is required for "safety and code compliance reports are required". How does this relate to ASME B31.3 process piping code? Existing test stand is not designed to ASME B31.3 process piping codeThe equipment that is replaced as part of this upgrade shall meet ASME B31.3 process piping code.

Existing test stand is designed to ASME B31.3 process piping code.

SOW 3.17"All source code shall be provided" Please confirm that source code will be provided for data created for this project.Source code written in ADA for OS MicroVMS is available.
SOW 3.17"All provided items will have unlimited data rights for the government" Can you confirm that data will only be used as it pertains to this projectYes. Data rights will only be used for maintaining product.
SOW 3.18Can you please provide complete drawings for AFATS TS 01-03?Yes, we can provide complete drawings for AFATS TS 01-03.
SOW 3.18"Work on the test stand shall be coordinated with production with no impact on production" How long can the test stand be down for the upgrade?The test stand can be down 5 months for the upgrade.
SOW 3.5.112Refernces Appendix K for Test Stand 01-03 General Configuration. Appendix K is a CDRL item. Can you please provide Test Stand 01-03 General Configuration?Yes, we can provide Technical Manual for Test Stand 01-03.
SOW 3.5.513"Data acquisition system shall be functionally equivalent to the data acquisition system of the AFATS Test Stand 01-03." Can you please provide information for 01-03's Data Acquisition System?Yes, we can provide Technical Manual for Test Stand 01-03.
SOW 3.717Warranty will only be applicable for equipment replaced as part of this moificationYes
SOW 4.922"All Licenses (Developer and Runtiime licenses) (Appendix L). Appendix L refers to the O&M manual, not licensesAppendix L also refers All Licenses on Section 4.9, page 22.
SOW 5.523"The Contractor shall provide new commercial manuals for whole test stand (not just upgraded part) (Appendix L)." Can you please provide current manuals for Test Stand 02-03 including O&M manual and IPB manualCurrent manuals for Test Stand 02-03 are available via DoD Safe
SOW 10.8.133Will each UUT be provided for test stand checkout use as Shared Property?No, the Government will run each UUT. The contractor shall be present and responsilble for resolving any discrepancies.
Has the gov't considered purchasing a new test stand vs upgrading this stand?Please send us a free ROM for a new test stand for future purchase.

SOW 3.1 8 SOW 3.1 Q&A asked “What type of communication should be maintained?” regarding the central computer. The answer was “It is used for remote maintenance as well as historical data gathering.” – This is insufficient information to base a proposed new solution on. Can the government provide a description of the maintenance functions performed on the central computer, what data elements are transferred between the test stand and central computer, and what software communication protocol is used for this communication? The test stand must be connected to the 3902 SQL server via the fiber network already located at the test stand but not currently used.

The SQL data base stores Test Stand calibration data, Calibration Cart calibration data and End item test results.

SOW 3.18Questions on bullet points in SOW 3.1:
“New Test Program Sets (TPS)” – Is this meant to state “New Test Program Sets (TPS) shall be provided for the four (4) fuel pumps listed in SOW paragraph 1.2.”?Yes, New Test Program Sets Shall be provided for the four (4) listed in SOW. These sets are software only as the original hardware sets will be maintained.
SOW 3.18“200-8000 RPM ±2 RPM 100ft/lbs constant torque drive/VFD” – Are we correct in understanding that this is not a requirement of the upgrade, but rather a description of what is currently in the test stand?Yes, this is currently what is in the test stand and will be maintained. However, the upgrade will need to communicate, monitor and control the drive for speed, direction of rotation, acceleration, deacceleration, temperature and vibration. A means to measure torque must be added, operating in a Class I Division 1 environment with a range of 20-150 ft-lbs, accurate to ±1 ft-lbs.
SOW 3.18“Correlation testing is required between upgraded stand, and “master” stand.” (also SOW 4.8 & Appendix H) – It appears that the government will run each of the four (4) pump, five (5) times on an existing stand and five (5) times on the upgraded stand with the contractor present to resolve any issues. How long does the government anticipate this correlation exercise taking (in days)?The Government estimates the correlation runs for the four (4) pumps on the upgraded test stand to take 5 days total. This assumes all pumps have been functionally tested and all issues, if any, have been resolved.

File details come from the government source that posted it. Updated .