TM_9-6115-641-24P_(5kW_Parts_Manual).pdf

ARMY *TM 9-6115-641-24P

AIR FORCE TO 35C2-3-456-14

HEADQUARTERS, DEPARTMENTS

OF THE ARMY AND AIR FORCE

30 NOVEMBER 2012

TECHNICAL MANUAL

FIELD AND SUSTAINMENT MAINTENANCE MANUAL

REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

GENERATOR SET, SKID MOUNTED,

TACTICAL QUIET, 5 KW, 50/60 HZ,

MEP-802A (60 Hz) (NSN 6115-01-274-7387) (EIC VG2)

GENERATOR SET, SKID MOUNTED,

TACTICAL QUIET, 5 KW, 400 HZ,

MEP-812A (400 Hz) (NSN 6115-01-274-7391) (EIC VN2)

*SUPERSEDURE NOTICE: This manual supersedes TM 9-6115-641-24P and TO 35C2-3-456-14 dated 30 October 1996, including all changes.

DISTRIBUTION STATEMENT C. Distribution authorized to U.S. Government agencies and their contractors for administrative or operational use as determined on 15 April 2012. Other requests for this document shall be referred to Commander, U.S. Army Com-munications-Electronics Command, 6001 Combat Drive, ATTN: AMSEL-LCL-ECM, Aberdeen Proving Ground, MD 21005-1846.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

TM 9-6115-641-24P

A/B blank USA

LIST OF EFFECTIVE PAGES / WORK PACKAGES

NOTE: SUPERSEDURE NOTICE: This manual supersedes TM 9-6115-641-24P and TO 35C2-3-456-14 dated

30 October 1996, including all changes. Zero in the "Change No." column indicates an original page or work package.

Date of issue for the original manual is:

Original 30 November 2012

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL

NUMBER OF WORK PACKAGES IS 30, CONSISTING OF THE FOLLOWING:

Page / WP No. Change No. Page / WP No. Change No.

Front cover 0 Blank 0 i - ii 0 Chp 1 title page 0 Chp 1 index 0 WP 0001 (10 pgs) 0 WP 0002 (4 pgs) 0 WP 0003 (4 pgs) 0 WP 0004 (4 pgs) 0 WP 0005 (6 pgs) 0 WP 0006 (6 pgs) 0 WP 0007 (4 pgs) 0 WP 0008 (4 pgs) 0 WP 0009 (6 pgs) 0 WP 0010 (14 pgs) 0 WP 0011 (6 pgs) 0 WP 0012 (4 pgs) 0 WP 0013 (6 pgs) 0 WP 0014 (4 pgs) 0 WP 0015 (4 pgs) 0 WP 0016 (4 pgs) 0 WP 0017 (4 pgs) 0 WP 0018 (6 pgs) 0 WP 0019 (4 pgs) 0 WP 0020 (4 pgs) 0 WP 0021 (4 pgs) 0 WP 0022 (4 pgs) 0 WP 0023 (4 pgs) 0 WP 0024 (4 pgs) 0 WP 0025 (6 pgs) 0 WP 0026 (6 pgs) 0 WP 0027 (4 pgs) 0 WP 0028 (2 pgs) 0 WP 0029 (8 pgs) 0 WP 0030 (10 pgs) 0 Index-1 - Index-2 0 Inside back cover 0 Back cover 0

ARMY *TM 9-6115-641-24P

AIR FORCE TO 35C2-3-456-14

i

HEADQUARTERS, DEPARTMENTS OF THE ARMY AND AIR FORCE

Washington, D.C., 30 NOVEMBER 2012

TECHNICAL MANUAL

FIELD AND SUSTAINMENT MAINTENANCE MANUAL

REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

GENERATOR SET, SKID MOUNTED, TACTICAL QUIET, 5 KW, 50/60 HZ,

MEP-802A (60 Hz) (NSN 6115-01-274-7387) (EIC VG2)

GENERATOR SET, SKID MOUNTED, TACTICAL QUIET, 5 KW, 400 HZ,

MEP-812A (400 Hz) (NSN 6115-01-274-7391) (EIC VN2)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Reports, as applicable by the requiring Service, should be submitted as follows:

(a) (A) Army - Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) located in the back of this manual, directly to: Commander, U.S. Army Communications-Electronics Com-mand, 6001 Combat Drive, ATTN: AMSEL-LCL-ECM, Aberdeen Proving Ground, MD 21005-1846. You may also send in your recommended changes via electronic mail or by fax. Our fax number is 443-861-5521, DSN 848-5521. Our e-mail address is MONM-AMSELLEOPUBSCHG@conus.army.mil. Our online web address for entering and submitting DA Form 2028s is http://edm.apg.army.mil/pubs/2028.html.

(b) (F) Air Force - By Air Force AFTO Form 22 (Technical Manual (TM) change Recommendation and Reply) in accordance with paragraph 6-5, Section VI, TO 00-5-1 directly to prime ALC/MST.

A reply will be furnished to you.

*SUPERSEDURE NOTICE: This manual supersedes TM 9-6115-641-24P and TO 35C2-3-456-14 dated 30 October 1996, including all changes.

DISTRIBUTION STATEMENT C. Distribution authorized to U.S. Government agencies and their contractors for administrative or operational use as determined on 15 April 2012. Other requests for this document shall be referred to Commander, U.S. Army Communications-Electron-ics Command, 6001 Combat Drive, ATTN: AMSEL-LCL-ECM, Aberdeen Proving Ground, MD 21005-1846.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

ii

TABLE OF CONTENTS

Page No.

WP Sequence No.

INTRODUCTION........................................................................................................................... WP 0001 Table 1. SMR Code Explanation......................................................................................... WP 0001-2

GROUP 01 DC ELECTRICAL SET: BATTERIES AND CABLES.................................. WP 0002

GROUP 01 DC ELECTRICAL SYSTEM: SLAVE RECEPTACLE AND CABLES.......... WP 0003

GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR INSTALLATION .................... WP 0004 GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR ASSEMBLY .......................... WP 0005 GROUP 02 HOUSING: ACCESS DOORS AND COVERS........................................... WP 0006 GROUP 02 HOUSING: FRONT HOUSING PANEL...................................................... WP 0007 GROUP 02 HOUSING: REAR HOUSING PANELS...................................................... WP 0008 GROUP 03 CONTROL BOX ASSEMBLY..................................................................... WP 0009 GROUP 03 CONTROL BOX ASSEMBLY: CONTROL BOX HARNESS....................... WP 0010

GROUP 03 CONTROL BOX ASSEMBLY: CONTROL PANEL AND BOX ASSEMBLY WP 0011

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX ASSEMBLY INSTALLATION . WP 0012

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX ENGINE HARNESS ASSEM-

BLY

WP 0013

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX COMPONENTS.................... WP 0014

GROUP 05 AIR INTAKE AND EXHAUST SYSTEM: MUFFLER ASSEMBLY.............. WP 0015

GROUP 05 AIR INTAKE AND EXHAUST SYSTEM: AIR CLEANER ASSEMBLY........ WP 0016

GROUP 06 COOLANT SYSTEM: RADIATOR AND HOSES ........................................ WP 0017 GROUP 07 FUEL SYSTEM: FUEL TANK, PUMPS, AND LINES................................. WP 0018 GROUP 08 LUBRICATION SYSTEM: OIL DRAIN LINE .............................................. WP 0019 GROUP 09 ENGINE ACCESSORIES: FREQUENCY ADJUST CABLE...................... WP 0020 GROUP 09 ENGINE ACCESSORIES........................................................................... WP 0021 GROUP 10 SKID BASE................................................................................................. WP 0022 GROUP 11 LOAD TERMINAL BOARD......................................................................... WP 0023 GROUP 12 GENERATOR ASSEMBLY ......................................................................... WP 0024 GROUP 12 GENERATOR ASSEMBLY, 60 HZ ............................................................. WP 0025 GROUP 12 GENERATOR ASSEMBLY, 400 HZ ........................................................... WP 0026 GROUP 13 ENGINE ASSEMBLY.................................................................................. WP 0027 GROUP 14 BULK........................................................................................................... WP 0028 NSN Index..................................................................................................................................... WP 0029 P/N Index...................................................................................................................................... WP 0030

Index

CHAPTER 1

FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

5 kW 50/60 Hz AND 400 Hz GENERATOR

SET, SKID MOUNTED, TACTICAL QUIET

CHAPTER 1

FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST

WORK PACKAGE INDEX

Title WP Sequence No.

INTRODUCTION

GROUP 01 DC ELECTRICAL SET: BATTERIES AND CABLES

GROUP 01 DC ELECTRICAL SYSTEM: SLAVE RECEPTACLE AND CABLES

GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR INSTALLATION

GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR ASSEMBLY

GROUP 02 HOUSING: ACCESS DOORS AND COVERS

GROUP 02 HOUSING: FRONT HOUSING PANEL

GROUP 02 HOUSING: REAR HOUSING PANELS

GROUP 03 CONTROL BOX ASSEMBLY

GROUP 03 CONTROL BOX ASSEMBLY: CONTROL BOX HARNESS

GROUP 03 CONTROL BOX ASSEMBLY: CONTROL PANEL AND BOX ASSEMBLY

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX ASSEMBLY INSTALLATION

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX ENGINE HARNESS ASSEMBLY

GROUP 04 OUTPUT BOX ASSEMBLY: OUTPUT BOX COMPONENTS

GROUP 05 AIR INTAKE AND EXHAUST SYSTEM: MUFFLER ASSEMBLY

GROUP 05 AIR INTAKE AND EXHAUST SYSTEM: AIR CLEANER ASSEMBLY

GROUP 06 COOLANT SYSTEM: RADIATOR AND HOSES

GROUP 07 FUEL SYSTEM: FUEL TANK, PUMPS AND LINES

GROUP 08 LUBRICATION SYSTEM: OIL DRAIN LINE

GROUP 09 ENGINE ACCESSORIES: FREQUENCY ADJUST CABLE

GROUP 09 ENGINE ACCESSORIES

GROUP 10 SKID BASE ASSEMBLY

GROUP 11 LOAD TERMINAL BOARD

GROUP 12 GENERATOR ASSEMBLY

GROUP 12 GENERATOR ASSEMBLY, 60 HZ

GROUP 12 GENERATOR ASSEMBLY, 400 HZ

GROUP 13 ENGINE ASSEMBLY

GROUP 14 BULK

NSN INDEX

P/N INDEX

TM 9-6115-641-24P 0001

0001-1

FIELD AND SUSTAINMENT MAINTENANCE

INTRODUCTION

INTRODUCTION

Scope

This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Field maintenance of the 5 kW, 50/60 Hz (MEP-802A) and 400 Hz (MEP-812A), Tactical Quiet Generator (TQG) Sets. It authorizes the requi-sitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes.

General

In addition to the Introduction work package, this RPSTL is divided into the following work packages.

1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item num-ber sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in Group 14 BULK at the end of the work packages. Repair parts kits are listed separately in their own functional group and work package. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations.

2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and spe-cial support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed.

3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number.

Explanation of Columns in the Repair Parts List and Special Tools List Work Packages

ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level autho-rization criteria, and disposition instruction, as shown in the following breakout. This entry may be subdivided into 4 subentries, one for each service.

INTRODUCTION – CONTINUED

0001-2

Table 1. SMR Code Explanation.

SOURCE CODE MAINTENANCE CODE RECOVER-

ABILITY CODE

XX XX X

1st two positions:

How to get an item.

3rd position:

Who can install, replace, or use the item.

4th position:

Who can do complete repair* on the item

5th position:

Who determines disposi-tion action on unservice-able items.

* Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item.

Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follow:

0001-3

SOURCE CODE APPLICATION/EXPLANATION

PA

PB

PC

PD

PE

PF

PG

PH

PR

PZ

NOTE

Items coded PC are subject to deterioration.

Stock items; use the applicable NSN to requisi-tion/request items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

KD

KF

KB

Items with these codes are not to be requested/req-uisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code. The complete kit must be requisitioned and applied.

MF-Made at field

MH-Made at below depot/sustainment level

ML-Made at SRA

MD-Made at depot

MG-Navy only

Items with these codes are not to be requisi-tioned/requested individually. They must be made from bulk material which is identified by the part num-ber in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at higher level, order the item from the higher level of maintenance.

AF-Assembled by field

AH-Assembled by below depot sustainment level

AL-Assembled by SRA

AD-Assembled by depot

AG-Navy only

Items with these codes are not to be requested/req-uisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indi-cated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

XA Do not requisition an "XA" coded item. Order the next higher assembly.(Refer to NOTE below.)

XB If an item is not available from salvage, order it using the CAGEC and part number.

XC Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturer's part number.

XD Item is not stocked. Order an XD-coded item through local purchase or normal supply channels using the CAGEC and part number given, if no NSN is available.

0001-4

NOTE

Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those items source coded "XA" or those air-craft support items restricted by requirements of AR 750-1.

Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:

Third Position. The maintenance code entered in the third position tells you the lowest maintenance level autho-rized to remove, replace, and use an item. The maintenance code entered in the third position will indicate autho-rization to the following levels of maintenance:

MAINTENANCE CODE APPLICATION/EXPLANATION

C Crew.

F Field maintenance can remove, replace, and use the item.

H Below Depot Sustainment maintenance can remove, replace, and use the item.

L Specialized repair activity can remove, replace, and use the item.

G Afloat and ashore intermediate maintenance can remove, replace, and use the item (Navy only)

K Contractor facility can remove, replace, and use the item

Z Item is not authorized to be removed, replace, or used at any maintenance level

D Depot can remove, replace, and use the item

NOTE

Army will use C in the third position. However, for joint service publications, other services may use O.

Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all autho-rized repair functions).

NOTE

Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.

0001-5

MAINTENANCE CODE APPLICATION/EXPLANATION

C Crew (Operator) is the lowest class that can do com-plete repair.

F Field is the lowest level that can do complete repair of the item.

H Below Depot Sustainment is the lowest level that can do complete repair of the item.

L Specialized repair activity (enter specialized repair activity or TASMG designator) is the lowest level that can do complete repair of the item.

D Depot is the lowest level that can do complete repair of the item.

G Both afloat and ashore intermediate levels are capable of complete repair of item. (Navy only)

K Complete repair is done at contractor facility

Z Nonreparable. No repair is authorized.

B No repair is authorized. No parts or special tools are authorized for maintenance of "B" coded item. How-ever, the item may be reconditioned by adjusting, lubri-cating, etc., at the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unservice-able items. The recoverability code is shown in the fifth position of the SMR code as follows:

0001-6

RECOVERABILITY CODE APPLICATION/EXPLANATION

Z Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code.

F Reparable item. When uneconomically reparable, con-demn and dispose of the item at the field level.

H Reparable item. When uneconomically reparable, con-demn and dispose of the item at the below depot sus-tainment level.

D Reparable item. When beyond lower level repair capa-bility, return to depot. Condemnation and disposal of item are not authorized below depot level.

L Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity (SRA).

A Item requires special handling or condemnation pro-cedures because of specific reasons (such as pre-cious metal content, high dollar value, critical mater-ial, or hazardous material). Refer to appropriate manu-als/directives for specific instructions.

NSN (Column (3)). The NSN for the item is listed in this column.

CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

NOTE

When you use an NSN to requisition an item, the item you receive may have a different part number from the number listed.

DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:

1. The federal item name, and when required, a minimum description to identify the item.

2. Part numbers of any bulk materials required if the item is to be locally manufactured or fabricated.

3. Hardness Critical Item (HCI). Items that require special handling or procedures to ensure protection against electromagnetic pulse (EMP) damage are marked with the letters 'HCI.'

4. The statement END OF FIGURE appears below the last item description in column (6) for each Figure in the repair parts list, special tools repair parts, kits, bulk items, and special tools list work packages.

QTY (Column (7)). The QTY (quantity per Figure) column indicates the quantity of the item used in the breakout shown on the illustration/Figure. A "V" appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application.

0001-7

Explanation of Cross-Reference Indexes Work Packages Format and Columns

1. National Stock Number (NSN) Index Work Package. NSN's in this index are listed in National Item Identifica-tion Number (NIIN) sequence.

STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the first four digits of the NSN.

However, the complete NSN should be used when ordering items by stock number.

For example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages.

ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.

column. This item is also identified by the NSN listed on the same line.

2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).

PART NUMBER Column. Indicates the part number assigned to the item.

FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages.

ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column.

Special Information

UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as "UOC:..." in the Description Column (justified left) on the first line under the applicable item/nomenclature.

Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are:

CODE USED ON

YMQ 5 kW, 50/60 Hz, TQG Set, Model MEP-802A

YMP 5 kW, 400 Hz, TQG Set, Model MEP-812A

Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in (enter applicable TM number).

Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the NSN / Part Number (P/N) Index work packages and the bulk material list in the repair parts list work package.

0001-8

Illustrations List. The illustrations in this RPSTL contain field authorized items. Illustrations published in (enter applicable TM number for the higher maintenance level RPSTL, e.g., for field, below depot sustainment, etc.) that contain field authorized items also appear in this RPSTL. The tabular list in the repair parts list work package con-tains only those parts coded "F" in the third position of the SMR code, therefore, there may be a break in the item number sequence.

Associated Publications. The publication(s) listed below pertain to the 10 kW TQG Set, Model MEP-803A and MEP-813A, and its components.

Publication Short Title

LO 9-6115-641-12 Lubrication Order, 5kW TQG Set, MEP-802A and MEP-812A

TM 9-2815-252-24 Maintenance Manual, Diesel Engine, Model No. DN2M

TM 9-2815-252-24P RPSTL, Diesel Engine, Model No. DN2M

TM 9-6115-641-10 Operator's Manual, 5kW TQG Set, MEP-802A and MEP-812A

TM 9-6115-641-24 Maintenance Manual, 5kW TQG Set, MEP-802A and MEP-812A

How to Locate Repair Parts

1. When NSNs or Part Numbers Are Not Known

First. Using the table of contents, determine the assembly group to which the item belongs. This is nec-essary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups.

Second. Find the figure covering the functional group or the subfunctional group to which the item belongs.

Third. Identify the item on the figure and note the number(s).

Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers.

2. When NSN Is Known

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.

Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for.

3. When Part Number Is Known

First. If you have the part number and not the NSN, look in the PART NUMBER column of the part num-ber index work package. Identify the figure and item number.

Second. Look up the item on the figure in the applicable repair parts list work package.

0001-9/10 blank

Abbreviations

Abbreviation Explanation

AVIM Aviation Intermediate Maintenance

AVUM Aviation Unit Maintenance

BOI Basis of Issue

CAGEC Commercial and Government Entity Code

DS Direct Support

GS General Support

MAC Maintenance Allocation Chart

NIIN National Item Identification Number (consists of the last 9-digits of the NSN)

RPSTL Repair Parts and Special Tools List

SMR Source, Maintenance and Recoverability Code

SRA Specialized Repair Activity

TMDE Test, Measurement and Diagnostic Equipment

UOC Usable on Code

END OF WORK PACKAGE

TM 9-6115-641-24P 0002

0002-1

FIELD AND SUSTAINMENT MAINTENANCE

GROUP 01 DC ELECTRICAL SET: BATTERIES AND CABLES

0002-2

Figure 1. Batteries and Cables.

0002-3/4 blank

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 01 DC ELECTRICAL SET: BAT-

TERIES AND CABLES

FIGURE 1 BATTERIES AND CABLES

1 PAFZZ PAOZZ 6150-01-465-4825 30554 88-20312 . CABLE ASSEMBLY, BAT (NOT SHOWN) . 1

2 PAFZZ PAOZZ 30554 88-22119-5 . . TERMINAL, LUG

3 PAFZZ PAOZZ 5940-00-606-4969 30554 72-5098 . . TERMINAL, LUG NEGATIVE

4 MFFZZ MOOZZ 5970-01-593-2826 30554 88-20541-18 . . INSULATION, SLEEVING MAKE 2.5

INCHES REQUIRED

5 MFFZZ MOOZZ 6145-01-422-4370 81343 SAE J1127 . . WIRE, ELECTRICAL, TYPE SGR, MAKE

34 INCHES REQUIRED

6 AFFFF AOOOO 30554 88-20314 . CABLE ASSEMBLY, BATTERY (NOT

SHOWN)

7 PAFZZ PAOZZ 5940-00-549-6581 30554 72-5099 . . TERMINAL, LUG POSITIVE

8 MFFZZ MOOZZ 30554 88-20541-28 . . INSULATION, SLEEVING MAKE 2.5

INCHES REQUIRED

9 MFFZZ MOOZZ 6145-01-422-4370 81343 SAE J1127 . . WIRE, ELECTRICAL, TYPE SGR, MAKE

30 INCHES REQUIRED

10 AFFFF AOOOO 30554 88-20315 . CABLE ASSEMBLY, BAT (NOT SHOWN) . 1

11 PAFZZ PAOZZ 5940-00-686-6880 30554 88-20298-1 . . TERMINAL, LUG

12 MFFZZ MOOZZ 6145-01-422-4370 81343 SAE J1127 . . WIRE, ELECTRICAL MAKE 19 INCHES

REQUIRED

13 PAFZZ PAOZZ 5999-01-382-8223 30554 88-20188 . COVER, BATTERY TERMI

14 PAFZZ PAOZZ 6160-01-422-2218 30554 88-20522 . COVER, BATTERY

15 PAFZZ PAOZZ 5310-00-250-9477 97403 13218E0320-291 . NUT, SELF-LOCKING, HEX

16 PAFZZ PAOZZ 5310-00-809-4058 30554 88-20564-2 . WASHER, FLAT

17 PAFZZ PAOZZ 5306-01-367-7777 30554 88-20060 . BOLT, HOOK

18 XDFZZ XBOZZ 6160-01-476-4365 30554 88-20055 . BRACKET, BATTERY HO

19 PAFZZ PAOZZ 6140-01-378-8232 30554 88-20525 . BATTERY, STORAGE

19 PAFZZ PAOZZ 6140-01-457-4339 30554 88-22800 . BATTERY, STORAGE

20 XDFZZ XBOZZ 6160-01-431-4546 30554 88-20516 . TRAY, BATTERY

21 PAFZZ PAOZZ 5310-01-531-9966 30554 88-20556-16 . WASHER, LOCK

END OF FIGURE

TM 9-6115-641-24P 0003

0003-1

GROUP 01 DC ELECTRICAL SYSTEM: SLAVE RECEPTACLE AND CABLES

0003-2

Figure 2. Slave Receptacle and Cables.

0003-3/4 blank

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 01 DC ELECTRICAL SYSTEM:

SLAVE RECEPTACLE AND CABLES

FIGURE 2 SLAVE RECEPTACLE AND

CABLES

1 PAFZZ PAOZZ 5305-00-269-3233 80204 B1821BH038F063N . SCREW, CAP, HEXAGON HEAD

2 PAFZZ PAOZZ 30554 88-20556-18 . WASHER, LOCK

3 AFFFF AOOOO 30554 88-20313 . CABLE ASSEMBLY, BAT (NOT SHOWN) . 1

4 PAFZZ PAOZZ 5940-00-113-9831 30554 88-22119-5 . . TERMINAL, LUG

5 PAFZZ PAOZZ 5940-00-113-8191 30554 88-22119-4 . . TERMINAL, LUG

6 MFFZZ MOOZZ 5970-01-593-2826 30554 88-20541-18 . . INSULATION, SLEEVING MAKE 2.5

INCHES REQUIRED

7 MFFZZ MOOZZ 6145-01-422-4370 81343 SAE J1127 . . WIRE, ELECTRICAL, TYPE SGR, MAKE

15 INCHES REQUIRED

8 AFFFF AOOOO 30554 88-20316 . CABLE ASSEMBLY, BAT (NOT SHOWN) . 1

9 PAFZZ PAOZZ 5940-00-113-8191 30554 88-22119-4 . . TERMINAL, LUG

10 PAFZZ PAOZZ 5940-00-686-6880 30554 88-20298-1 . . TERMINAL, LUG

11 MFFZZ MOOZZ 30554 88-20541-28 . . INSULATION, SLEEVING MAKE 2.5

INCHES REQUIRED

12 MFFZZ MOOZZ 6145-01-422-4370 81343 SAE J1127 . . WIRE, ELECTRICAL MAKE 17 INCHES

REQUIRED

13 PAFZZ PAOZZ 5310-01-012-3595 30554 69-561-6 . NUT, PLAIN, ASSEMBLED

14 PAFZZ PAOZZ 5306-01-156-7663 30554 88-20260-21 . BOLT, MACHINE

15 PAFZZ PAOZZ 5935-01-097-9974 30554 95-8165 . CONNECTOR, RECEPTACL

TM 9-6115-641-24P 0004

0004-1

GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR INSTALLATION

0004-2

Figure 3. Alternator Installation.

0004-3/4 blank

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 01 DC ELECTRICAL SYSTEM:

ALTERNATOR INSTALLATION

FIGURE 3 ALTERNATOR INSTALLATION

1 PAFZZ PAOZZ 3020-01-382-8782 30554 88-20003 . PULLEY, GROOVE

2 PAFZZ PAOZZ 5306-00-226-4827 80204 B1821BH031C100N . SCREW, CAP, HEXAGON HEAD

3 PAFZZ PAOZZ 30554 88-20556-17 . WASHER, LOCK

4 PAFZZ PAOZZ 5310-01-379-9960 30554 88-20496 . WASHER, FLAT

5 PAFZZ PAOZZ 5310-01-386-0507 30554 88-22790-4 . NUT, PLAIN, HEXAGON

6 PAFZZ PAOZZ 30554 88-20556-20 . WASHER, LOCK

7 PAFZZ PAOZZ 5310-01-266-4641 30554 88-20564-6 . WASHER, FLAT

8 PAFZZ PAOZZ 5365-01-394-7856 30554 88-20494 . SPACER, SLEEVE

9 PAFZZ PAOZZ 5305-00-071-2079 80204 B1821BH050C400N . SCREW, CAP, HEXAGON HEAD

10 PAFZZ PAOZZ 5310-01-470-1286 30554 88-22790-2 . NUT, PLAIN, HEXAGON

11 PAFZZ PAOZZ 5305-00-068-0511 80204 B1821BH031C125N . BOLT, MACHINE

12 PAFZZ PAOZZ 5310-00-044-6477 30554 88-20564-12 . WASHER, FLAT

13 XDFZZ XBOZZ 2920-01-433-8814 30554 88-22041 . BRACE, ALTERNATOR

TM 9-6115-641-24P 0005

0005-1

FIELD AND SUSTAINMENT MAINTENANCE

GROUP 01 DC ELECTRICAL SYSTEM: ALTERNATOR ASSEMBLY

Figure 4. Alternator Assembly (Sheet 1 of 2).

0005-2

Figure 4. Alternator Assembly (Sheet 2 of 2).

0005-3

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 01 DC ELECTRICAL SYSTEM:

ALTERNATOR ASSEMBLY

FIGURE 4 ALTERNATOR ASSEMBLY

1 PAFFF PAOOO 6115-01-495-1661 30554 88-21154 . GENERATOR, DIRECTCU (NOT

SHOWN)

2 PAFZZ PAOZZ 5310-01-380-9059 24975 120-148 . . NUT, SELF-LOCKING, HEX

3 PAFZZ PAOZZ 5310-01-384-6243 24975 120-342 . . NUT, PLAIN, HEXAGON

4 PAFZZ PAOZZ 5310-01-379-8641 24975 120-120 . . WASHER, FLAT

5 PAFZZ PAOZZ 5305-01-360-5282 24975 120-252 . . SCREW, ASSEMBLED WAS

6 XDFZZ XBFZZ 5935-01-383-5778 24975 114-214 . . COVER, ELECTRICAL

7 XDFZZ XBFZZ 5330-01-360-9089 24975 103-56 . . FELT, MECHANICAL, PRE

8 XDFZZ XBFZZ 5340-01-360-4846 24975 120-334 . . BRACKET, DOUBLE ANGL

9 PBFZZ PBFZZ 5977-01-331-3432 24975 103-55 . . HOLDER, ELECTRICAL C

10 PAFZZ PBFZZ 6110-01-384-7081 24975 8RC3012A . . REGULATOR, VOLTAGE

11 XDFZZ XBFZZ OEDY1 120-343 . . SCREW, MACHINE

12 XDFZZ XBFZZ 5970-01-361-9097 24975 04B44761F16 . . WASHER, INSULATOR

13 XDFZZ XBFZZ 5305-01-361-1185 24975 120-121 . . SCREW, TAPPING

14 PBFZZ PBFZZ 5961-01-331-3974 24975 101-206 . . SEMICONDUCTOR DEVIC

15 PAFZZ PAFZZ 5961-01-330-7886 66377 MR6207 . . SEMICONDUCTOR DEVIC

16 XDFZZ XBFZZ 5305-01-222-3287 OEDY1 0344209B13S . . SCREW, TAPPING

17 PAFZZ PAFZZ 5306-01-343-7128 24975 120-336 . . THRU BOLT

18 XDFZZ XBFZZ 2920-01-361-8220 24975 114-222 . . HOUSING, REAR

19 XDFZZ XBFZZ 3110-01-361-2801 24975 111-64S . . RETAINER, BEARING

20 XDFZZ XBFZZ OEDY1 113-54 . . STATOR ASSEMBLY

21 PAFZZ PAFZZ 5310-01-384-6262 24975 120-136 . . NUT, PLAIN, HEXAGON

22 PAFZZ PAFZZ 5310-01-365-4384 24975 120-137 . . WASHER, LOCK

23 XDFZZ XBFZZ 4140-01-361-5876 24975 107-68 . . IMPELLER, FAN, CENTRI

24 XDFZZ XBFZZ 5315-01-424-6611 24975 120-7 . . KEY, WOODRUFF

25 XDFZZ XBFZZ OEDY1 120-152 . . SPACER, FAN

26 XDFZZ XBFZZ OEDY1 114-223 . . HOUSING, FRONT

27 PAFZZ PAFZZ 5305-01-360-7589 24975 120-347S . . SCREW, ASSEMBLED WAS

0005-4

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

28 PBFZZ PAFZZ 3120-01-330-8382 24975 4340562A04 . . BEARING, SLEEVE

29 XAFZZ XAFZZ OEDY1 112-72 . . ROTOR ASSEMBLY (NOT SHOWN)

30 XDFZZ XBFZZ 5365-00-166-1798 24975 112-022 . . SLIP RING ASSY

31 XAFZZ XAFZZ 3120-01-330-8382 24975 4340562A04 . . BEARING, SLEEVE

32 PAFFF PAOOO 6115-01-459-1661 24975 8MR3005CA . GENERATOR, DIRECT CU, REPLACES

8EM3005CA (NOT SHOWN)

33 PAFZZ PAOZZ 5310-01-464-4347 24975 120-376 NUT

34 XDFZZ XBFZZ 5305-01-525-0261 24975 120-178 SCREW, TAPPING

35 PBFZZ PBOZZ 6110-01-458-0986 24975 105-311 REGULATOR, VOLTAGE

36 XDFZZ XBFZZ 5330-00-010-2822 24975 103-14 . . GASKET, FELT

37 XDFZZ XBFZZ 5305-01-224-4644 24975 120-102 . . SCREW, TAPPING

38 PAFZZ PAOZZ 5977-01-279-3932 24975 103-46 . . BRUSH ASSY

39 PAFZZ PAOZZ 5310-01-384-6243 24975 120-342 . . NUT, LOCKING, HEXAGON

40 XDFZZ XBFZZ 24975 115-61 . . WASHER INSULATOR

41 PAFZZ PAOZZ 5310-01-459-1310 24975 120-378 . . WASHER, FLAT

42 XDFZZ XBFZZ 5970-01-265-0555 24975 115-54 . . WASHER INSULATOR

43 XDFZZ XBFZZ 5970-01-506-2113 0EDY1 115-26 . . INSULATOR, SLEEVE

44 XDFZZ XBFZZ 24975 115-27 . . INSULATOR, SLEEVE

45 PAFZZ PAOZZ 5306-01-464-1428 24975 120-1 . . THRU BOLT

46 XDFZZ XBFZZ 24975 114-106 . . HOUSING, REAR

47 XDFZZ XBFZZ 3110-01-361-2801 24975 111-64 . . RETAINER, BEARING

48 XDFZZ XBFZZ 24975 113-74 . . STATOR ASSEMBLY

49 XDFZZ XBFZZ 5365-00-166-1798 24975 112-022 . . SLIP RING ASSY

50 XAFZZ XAFZZ 3120-01-330-8382 24975 4340562A04 . . BEARING, SLEEVE

51 XAFZZ XAFZZ 24975 112-95 . . ROTOR ASSEMBLY

52 PAFZZ PAOZZ 5310-01-384-6262 24975 024143A01 . . NUT, PLAIN, HEXAGON

53 PAFZZ PAOZZ 5310-01-365-4384 24975 120-137 . . WASHER, SPLIT LOCK

54 XDFZZ XBFZZ 4140-01-361-5876 24975 107-114 . . FAN

55 XDFZZ XBFZZ 24975 120-152 . . SPACER, FAN

56 XDFZZ XBFZZ 3040-01-226-4679 24975 114-9 . . HOUSING, FRONT

57 XDFZZ XBFZZ 5365-00-133-0904 31211 11-3 . . RING, RETAINING

0005-5/6 blank

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

58 XAFZZ XAFZZ 3120-01-330-8382 24975 4340562A04 . . BEARING, SLEEVE

59 PBFZZ PBOZZ 5961-01-463-6803 24975 101-193 . . DIODE, NEGATIVE

60 PBFZZ PBOZZ 5961-01-463-6805 24975 101-235 . . DIODE, POSITIVE

61 PBFZZ PBOZZ 5961-01-198-8877 31211 1-130 . . DIODE, TRIO

62 XDFZZ XBFZZ 5315-01-424-6611 0EDY1 120-7 . . KEY, WOODRUFF

TM 9-6115-641-24P 0006

0006-1

FIELD AND SUSTAINMENT MAINTENANCE

GROUP 02 HOUSING: ACCESS DOORS AND COVERS

Figure 5. Access Doors and Covers (Sheet 1 of 2).

0006-2

Figure 5. Access Doors and Covers (Sheet 2 of 2).

0006-3

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 02 HOUSING: ACCESS DOORS

AND COVERS

FIGURE 5 ACCESS DOORS AND COV-

ERS

1 PAFZZ PAOZZ 5310-01-012-3595 30554 69-561-6 . NUT, PLAIN, ASSEMBLED

2 PAFZZ PAOZZ 5305-01-464-6667 30554 88-22793-4 . SCREW, MACHINE

3 MFFZZ MOOZZ 30554 88-20091 . HINGE, DOOR, CONTROL

4 MFFZZ MOOZZ 5330-01-367-6329 30554 88-22705 . SEAL, DOOR MAKE AS REQUIRED

5 PAFZZ PAOZZ 5340-01-467-0760 30554 88-21099 . HANDLE, DOOR

6 PAFZZ PAOZZ 5310-00-063-7360 30554 69-561-2 . NUT, PLAIN, ASSEMBLED

7 PAFZZ PAOZZ 5305-00-036-6972 30554 69-662-20 . SCREW, ASSEMBLED WAS

8 PAFZZ PAOZZ 5340-01-532-0643 30554 88-20278 . BUMPER, NONMETALLIC

9 XDFZZ XBOZZ 30554 88-20198 . DOOR, CONTROL BOX

10 PAFZZ PAOZZ 5306-01-156-7663 30554 88-20260-21 . BOLT, MACHINE

11 XDFZZ XBOZZ 30554 88-20277 . RETAINER, DOOR RING

12 XDFZZ XBOZZ 30554 88-20276 . RING, DOOR

13 XDFZZ XBOZZ 30554 88-20206 . ROOF, CONTROL BOX

14 XDFZZ XBOZZ 30554 88-20246 . STRIKER, LATCH, CON

15 PAFZZ PAOZZ 5310-01-406-1672 30554 88-21930-4 . NUT, SELF-LOCKING, HE

16 PAFZZ PAOZZ 5310-01-234-9416 30554 88-20564-1 . WASHER, FLAT

17 XDFZZ XBOZZ 5365-01-431-4603 30554 88-22482 . SPACER, RING

18 PAFZZ PAOZZ 97403 13218E0493-1812PIIC . SCREW, MACHINE

19 XDFZZ XBOZZ 30554 88-20458 . BRACKET, DOOR HOLDI

20 PAFZZ PAOZZ 5310-01-466-6312 30554 88-22790-1 . NUT, PLAIN, HEXAGON

21 PAFZZ PAOZZ 5310-01-531-9966 30554 88-20556-16 . WASHER, LOCK

22 PAFZZ PAOZZ 5306-00-484-5730 30554 88-20260-31 . BOLT, MACHINE

23 PAFZZ PAOZZ 5310-00-809-4058 30554 88-20564-2 . WASHER, FLAT

24 XDFZZ XBOZZ 5340-01-441-5402 30554 88-20006 . DOOR, LEFT SIDE

25 XDFZZ XBOZZ 5340-01-441-5403 30554 88-20007 . DOOR, RIGHT SIDE

26 XDFZZ XBOZZ 5340-01-368-6048 30554 88-21098 . HINGE, BUTT

27 XDFZZ XBOZZ 5365-01-431-4540 30554 88-22483 . SPACER, SLEEVE

0006-4

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

28 PAFZZ PAOZZ 5305-01-500-3540 97403 13218E0493-1810PIIC . SCREW, MACHINE

29 XDFZZ XBOZZ 30554 88-20461 . LINK, DOOR SUPPORT

30 XDFZZ XBOZZ 30554 88-20460 . FLANGE, DOOR LINK

31 PAFZZ PAOZZ 5305-01-470-5134 30554 88-20565-2 . SCREW, MACHINE

32 XDFZZ XBOZZ 30554 88-20123 . PLATE, STRIKER

33 XDFZZ XBOZZ 30554 88-20010 . STOP, DOOR, LEFT SI

34 XDFZZ XBOZZ 30554 88-20009 . STOP, DOOR, RIGHT S

35 XDFZZ XBOZZ 30554 88-20005 . DOOR, OUTPUT

36 XDFZZ XBOZZ 30554 88-20245 . DOOR, STORAGE BOX

37 XDFZZ XBOZZ 30554 88-22515 . LINK, DOOR STOP

38 XDFZZ XBOZZ 30554 88-20459 . FLANGE, DOOR LINK

39 PAFZZ PAOZZ 5306-01-368-8041 30554 88-20260-20 . BOLT, MACHINE

40 MOFZZ MOOZZ 5340-01-531-7746 30554 88-20014 . HINGE, DOCUMENT BOX

41 XDFZZ XBOZZ 30554 88-20013 . LID, DOCUMENT BOX

42 PAFZZ PAOZZ 5305-00-211-9344 30554 69-662-17 . SCREW, ASSEMBLED WAS

43 PAFZZ PAOZZ 5340-01-396-0454 30554 88-20252 . CATCH, CLAMPING

44 XDFZZ XBOZZ 30554 88-20012 . BOX, DOCUMENT

45 MFFZZ MOOZZ 30554 88-20046 . HINGE, STORAGE BOX

46 XDFZZ XBOZZ 30554 88-20045 . LID, STORAGE BOX

47 XDFZZ XBOZZ 30554 88-20044 . BOX, STORAGE

48 PAFZZ PAOZZ 5320-00-932-1972 97403 13214E3789-2 . RIVET, BLIND

49 MDFZZ MDOZZ 30554 88-20088 . PLATE, IDENTIFICATION OPERATOR

INSTRUCTIONS

50 MDFZZ MDOZZ 30554 88-20326 . PLATE, IDENTIFICATIOM WIRING DIA-

GRAM

51 MDFZZ MDOZZ 30554 88-20076 . PLATE, IDENTIFICATION FUEL SYSTEM 1

52 MDFZZ MDOZZ 30554 88-20127 . PLATE, IDENTIFICATIOM LIFTING AND

TIE DOWN DIAGRAM

53 MDFZZ MDOZZ 30554 88-20140 . PLATE, IDENTIFICATION INSTRUCTION,

BATTERY CONNECTION

54 MDFZZ MDOZZ 30554 88-20110 . PLATE, IDENTIFICATION CAUTION,

VOLTAGE CONNECTION

55 MDFZZ MDOZZ 30554 88-20126 . PLATE, IDENTIFICATION GROUNDING

STUD

0006-5/6 blank

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

56 MDFZZ MDOZZ 30554 88-20327 . PLATE, IDENTIFICATION SCHEMATIC

DIAGRAM, 5 KW

57 PAFZZ PAOZZ 30554 88-20571-1 . SEALING COMPOUND ............................. AR

TM 9-6115-641-24P 0007

0007-1

GROUP 02 HOUSING: FRONT HOUSING PANEL

0007-2

Figure 6. Front Housing Panel.

0007-3

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 02 HOUSING: FRONT HOUSING

PANEL

FIGURE 6 FRONT HOUSING PANEL

1 PAFZZ PAOZZ 5310-01-012-3595 30554 69-561-6 . NUT, PLAIN, ASSEMBLED

2 PAFZZ PAOZZ 5306-01-156-7663 30554 88-20260-21 . SCREW, CAP, HEXAGON HEAD

3 XDFZZ XBOZZ 2990-01-432-1908 30554 88-20319 . MOUNT, COVER EXHAUST

4 XDFZZ XBOZZ 2990-01-432-1902 30554 88-20318 . COVER, EXHAUST

5 PAFZZ PAOZZ 5305-01-365-6313 30554 88-20260-23 . BOLT, MACHINE

6 XDFZZ XBOZZ 30554 88-22035 . ROOF

7 PAFZZ PAOZZ 5310-00-903-8595 30554 88-21674-2 . NUT, PLAIN, CLINCH

8 PAFZZ PAOZZ 5305-01-381-9970 30554 88-20260-34 . SCREW, CAP, HEXAGON HEAD

9 PAFZZ PAOZZ 5310-01-531-9966 30554 88-20556-16 . WASHER, LOCK

10 PAFZZ PAOZZ 5310-00-809-4058 30554 88-20564-2 . WASHER, FLAT

11 XDFZZ XBOZZ 2815-01-463-6322 30554 88-20520 . DEFLECTOR, RADIATOR LEFT SIDE

12 XDFZZ XBOZZ 2815-01-463-6310 30554 88-20521 . DEFLECTOR, RADIATOR RIGHT SIDE

13 XDFZZ XBOZZ 30554 88-20307 . DEFLECTOR, RADIATOR BOTTOM

14 PAFZZ PAOZZ 30554 88-20556-15 . WASHER, LOCK

15 PAFZZ PAOZZ 5310-01-234-9416 30554 88-20564-1 . WASHER, FLAT

16 PAFZZ PAOZZ 5310-01-466-6312 30554 88-22790-1 . NUT, PLAIN, HEXAGON

17 PAFZZ PAOZZ 5310-01-234-9415 30554 88-20564-3 . WASHER, FLAT

18 XDFZZ XBOZZ 30554 88-20008 . PANEL, FRONT

19 PAFZZ PAOZZ 5310-01-466-6687 30554 88-22790-3 . NUT, PLAIN, HEXAGON

20 PAFZZ PAOZZ 5305-00-782-9489 80204 B1821BH038C200N . SCREW, CAP, HEXAGON HEAD

21 PAFZZ PAOZZ 30554 88-22655 . BRACKET, HOLDDOWN

22 PAFZZ PAOZZ 30554 88-22656 . PLATE, HOLDDOWN

23 PAFZZ PAOZZ 5306-01-366-7075 30554 88-20260-33 . BOLT, MACHINE

24 PAFZZ PAOZZ 5340-00-297-0312 30554 88-21674-3 . RETAINER, NUT AND BO

25 XDFZZ XBOZZ 30554 88-20488 . HOUSING, FRONT

26 MFFZZ MOOZZ 30554 88-20023-1 . WEBBING, TEXTILE MAKE 7 INCHES

REQUIRED

27 XDFZZ XBOZZ 30554 88-20065 . BRACKET, TANK, HOLD

0007-4

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

28 XDFZZ XBOZZ 30554 88-20011 . PANEL, FILLER, NECK

29 XDFZZ XBOZZ 30554 88-20002 . CHANNEL, RADIATOR L

30 PAFZZ PAOZZ 5325-00-174-9038 30554 88-20557-1 . GROMMET, NONMETALLIC

31 XDFZZ XBOZZ 30554 88-22005 . PANEL, AIR DEFLECTOR

32 XDFZZ XBOZZ 30554 88-22011 . SILL, DOOR RIGHT SIDE

33 XDFZZ XBOZZ 30554 88-20125 . SILL, DOOR LEFT SIDE

34 PAFZZ PAOZZ 5305-01-378-7899 30554 88-20260-22 . SCREW, CAP, HEXAGON HEAD

35 PAFZZ PAOZZ 5320-00-932-1972 97403 13214E3789-2 . RIVET, BLIND

36 MDFZZ MDOZZ 30554 88-20160-01 . PLATE, IDENTIFICATION SET RATING,

60 HZ

UOC: EMH

36 MDFZZ MDOZZ 30554 88-20160-02 . PLATE, IDENTIFICATION SET RATING,

400 HZ

UOC: ENY

37 MDFZZ MDOZZ 30554 88-20063-01 . PLATE, IDENTIFICATION SET RATING 60

HZ

UOC: EMH

37 MDFZZ MDOZZ 30554 88-20063-02 . PLATE, IDENTIFICATION SET RATING

400 HZ

UOC: ENY

38 MDFZZ MDOZZ 9905-01-377-5094 30554 88-20102 . PLATE, IDENTIFICATION EXT.FUEL

SUPPLY

39 MDFZZ MDOZZ 30554 88-22842-01 . PLATE, IUID

UOC: EMH

39 MDFZZ MDOZZ 30554 88-22842-02 . PLATE, IUID

UOC: ENY

TM 9-6115-641-24P 0008

0008-1

GROUP 02 HOUSING: REAR HOUSING PANELS

0008-2

Figure 7. Rear Housing Panels.

0008-3

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 02 HOUSING: REAR HOUSING

PANELS

FIGURE 7 REAR HOUSING PANELS

1 PAFZZ PAOZZ 5310-01-012-3595 30554 69-561-6 . NUT, PLAIN, ASSEMBLED

2 PAFZZ PAOZZ 5306-01-156-7663 30554 88-20260-21 . BOLT, MACHINE

3 XDFZZ XBOZZ 30554 88-20207 . SILL, REAR DOOR UPPER

4 XDFZZ XBOZZ 30554 88-20268 . PLATE, COVER

5 XDFZZ XBOZZ 30554 88-20212 . STOP, DOOR

6 XDFZZ XBOZZ 30554 88-20213 . DIVIDER

7 PAFZZ PAOZZ 5306-01-366-7075 30554 88-20260-33 . BOLT, MACHINE

8 PAFZZ PAOZZ 5310-01-531-9966 30554 88-20556-16 . WASHER, LOCK

9 PAFZZ PAOZZ 5310-00-809-4058 30554 88-20564-2 . WASHER, FLAT

10 PAFZZ PAOZZ 5310-01-234-9415 30554 88-20564-3 . WASHER, FLAT

11 PAFZZ PAOZZ 5340-00-297-0312 30554 88-21674-3 . RETAINER, NUT AND BO

12 XDFZZ XBOZZ 30554 88-20214 . HOUSING, GENERATOR LEFT SIDE

13 XDFZZ XBOZZ 30554 88-20217 . PLATE, RETAINER

14 PAFZZ PAOZZ 5365-01-590-0371 30554 69-570-2 . BUSHING, ELECTRICAL

15 XDFZZ XBOZZ 2920-01-388-2776 30554 88-20218 . COVER, ELECTRICAL GE

16 XDFZZ XBOZZ 30554 88-20030 . BOX, LOAD ENTRANCE

17 XDFZZ XBOZZ 30554 88-20059 . BOX, THROTTLE

18 PAFZZ PAOZZ 5310-01-466-6312 30554 88-22790-1 . NUT, PLAIN, HEXAGON

19 PAFZZ PAOZZ 5305-01-531-4346 30554 88-20260-31 . BOLT, MACHINE

20 XDFZZ XBOZZ 30554 88-20499 . STIFFENER, GENERATO

21 PAFZZ PAOZZ 5305-01-365-6313 30554 88-20260-23 . SCREW, CAP, HEXAGON HEAD

22 PAFZZ PAOZZ 30554 88-20556-15 . WASHER, LOCK

23 PAFZZ PAOZZ 5310-01-234-9416 30554 88-20564-1 . WASHER, FLAT

24 PAFZZ PAOZZ 5310-00-903-8595 30554 88-21674-2 . NUT, PLAIN, CLINCH

25 XDFZZ XBOZZ 30554 88-22012 . INTAKE, AIR

26 XDFZZ XBOZZ 30554 88-20215 . HOUSING, GENERATOR RIGHT SIDE

27 XDFZZ XBOZZ 30554 88-20031 . BOX, SLAVE RECEPTAC

0008-4

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

28 PAFZZ PAOZZ 30554 88-20620-34 . SCREW, CAP, HEXAGON HEAD

29 XDFZZ XBOZZ 30554 88-20216 . SILL REAR, LOWER

30 XDFZZ XBOZZ 30554 88-22006 . HOUSING, BULKHEAD CENTER

31 MFFZZ MOOZZ 30554 88-20291 . PLATE, IDENTIFICATION FREQUENCY

ADJUST

32 PAFZZ PAOZZ 5320-00-932-1972 97403 13214E3789-2 . RIVET, BLIND

33 MDFZZ MDOZZ 30554 88-20073 . PLATE, CONVENIENCE RECEPTACLE ... 1

34 MDFZZ MDOZZ 9905-01-372-7986 30554 88-20197 . PLATE, INSTRUCTION DIAGNOSTICS

35 MDFZZ MDOZZ 30554 88-20259 . PLATE, IDENTIFICATION SLAVE RECEP-

TACLE

36 PAFZZ PAOZZ 5340-01-531-4886 30554 88-20544-7 . CLAMP, LOOP

TM 9-6115-641-24P 0009

0009-1

GROUP 03 CONTROL BOX ASSEMBLY

0009-2

Figure 8. Control Box Assembly.

0009-3

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

GROUP 03 CONTROL BOX ASSEMBLY

FIGURE 8 CONTROL BOX ASSEMBLY

1 PAFZZ PAOZZ 5310-01-466-6312 30554 88-22790-1 . NUT, PLAIN, HEXAGON

2 PAFZZ PAOZZ 30554 88-20556-15 . WASHER, LOCK

3 PAFZZ PAOZZ 5310-00-809-4058 30554 88-20564-2 . WASHER, FLAT

4 PAFZZ PAOZZ 5310-00-903-8595 30554 88-21674-2 . NUT, PLAIN, ASSEMBLED

5 PAFZZ PAOZZ 5306-01-156-7663 30554 88-20260-21 . BOLT, MACHINE

6 PAFZZ PAOZZ 5310-01-234-9416 30554 88-20564-1 . WASHER, FLAT

7 PBFFZ PBFFZ 6110-01-394-4052 30554 88-20032 . CONTROL BOX, GENERAT 60 HZ (NOT

SHOWN)

UOC: YMN

7 PBFFZ PBFFZ 6110-01-382-8413 30554 88-20034 . CONTROL BOX, GENERAT 400 HZ (NOT

SHOWN)

UOC: YMP

8 PAFZZ PAOZZ 5305-00-036-6972 30554 69-662-20 . . SCREW, ASSEMBLED WAS

9 PAFZZ PAOZZ 5975-00-417-0543 30554 70-1580 . . PLATE, WALL, ELECTRIC

UOC: YMN

9 XDFZZ XBOZZ 5340-01-379-0892 30554 88-20104 . . COVER, ACCESS

UOC: YMP

10 PAFZZ PAOZZ 5935-01-367-7814 30554 88-20251 . . CONNECTOR BODY, RECE

UOC: YMN

11 PAFZZ PAOZZ 5925-01-458-7026 30554 88-22825-1 . . INTERRUPTER, GROUND (NOT

SHOWN)

UOC: YMN

12 PAFZZ PAOZZ 5940-01-110-6423 30554 88-20274-5 . . . TERMINAL, LUG #6

UOC: YMN

13 PBFZZ PBOZZ 5940-01-259-2190 30554 88-20274-11 . . . TERMINAL, LUG #8

UOC: YMN

14 PAFZZ PAOZZ 5310-00-081-8087 80205 MS21044N06 . . . NUT, SELF- LOCKING, HEX

UOC: YMN

15 PAFZZ PAOZZ 5305-00-150-3408 80205 MS35206-329 . . . SCREW, MACHINE

UOC: YMN

16 PAFZZ PAOZZ 5310-01-012-3595 30554 69-561-6 . . NUT, PLAIN, ASSEMBLED

17 PAFZZ PAOZZ 5305-01-464-6667 30554 88-22793-4 . . SCREW, MACHINE

18 PAFZZ PAOZZ 6625-01-366-2509 30554 88-21143-1 . . FAULT LOCATING INDI

UOC: YMN

0009-4

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

18 PAFZZ PAOZZ 6625-01-381-8243 30554 88-21143-3 . . INDICATOR, FAULT LOC

UOC: YMP

19 PAFZZ PAOZZ 30554 88-21155 . . CIRCUIT BREAKER

20 PAFZZ PAOZZ 5920-00-232-3700 30554 88-20147-1 . . FUSE, CARTRIDGE 30 AMPS

21 PAFZZ PAOZZ 5920-00-892-9311 30554 88-20575 . . FUSEHOLDER, EXTRACTO

22 PBFZZ PBOZZ 5305-01-187-5878 30554 69-662-65 . . SCREW, ASSEMBLED

WAS-90-0142B-0542B

23 XDFZZ XBOZZ 30554 88-20248 . . BRACKET

24 PBFZZ PBOZZ 5310-01-366-8134 30554 88-21674-1 . . NUT, PLAIN, SQUARE

25 PAFZZ PAOZZ 6110-01-363-0492 30554 88-21063 . . REGULATOR, VOLTAGE

UOC: YMN

25 PAFZZ PAOZZ 6110-01-383-4122 30554 88-21064 . . REGULATOR, VOLTAGE

UOC: ENY

26 PAFZZ PAOZZ 5310-00-836-3520 30554 69-561-1 . . NUT, PLAIN, ASSEMBLED

27 PAFZZ PAOZZ 5305-00-191-6226 30554 69-662-64 . . SCREW, ASSEMBLED WAS

28 PAFZZ PAOZZ 5340-00-050-2740 80205 MS21333-75 . . CLAMP, LOOP

29 PAFZZ PAOZZ 6695-01-384-7381 30554 88-21136 . . TRANSDUCER, MOTIONAL

UOC: YMN

29 PAFZZ PAOZZ 6695-01-369-9311 30554 88-21137 . . TRANSDUCER, MOTIONAL

UOC: YMP

30 PAFZZ PAOZZ 5310-00-052-3632 30554 69-561-3 . . NUT, PLAIN, ASSEMBLED

31 PAFZZ PAOZZ 5305-00-038-3145 30554 69-662-37 . . SCREW, ASSEMBLED WAS

32 PAFZZ PAOZZ 6625-01-381-8195 30554 88-21165 . . SHUNT, INSTRUMENT

33 PAFZZ PAOZZ 5945-01-378-6749 30554 88-21139 . . RELAY, ELECTROMAGNET

34 PAFZZ PAOZZ 5945-01-366-2726 30554 88-21141 . . RELAY, ELECTROMAGNET

35 PAFZZ PAOZZ 5985-01-414-3218 30554 88-21091 . . ELECTRONIC SWITCH

36 PAFZZ PAOZZ 5945-00-458-3351 30554 88-21085 . . RELAY, ELECTROMAGNET

37 XDFZZ XBOZZ 5340-01-370-8349 30554 88-21992 . . CLIP, SPRING TENSION

38 XDFZZ XBOZZ 30554 88-21182-24 . . MARKER STRIP, TERMI

39 PAFZZ PAOZZ 5342-01-078-9038 30554 88-22768 . . MOUNTING CLIP

40 PAFZZ PAOZZ 5970-01-280-0362 30554 88-22767 . . INSULATOR

41 PAFZZ PAOZZ 5305-00-038-3103 30554 69-662-35 . . SCREW, ASSEMBLED WAS

42 XDFZZ XBOZZ 5340-01-470-2973 30554 88-20258 . . TRACK, SOCKET MOUNT

0009-5/6 blank

(1) (2)

SMR CODE

(3) (4) (5) (6) (7)

a. b.

ITEM

NO. ARMY

AIR

FORCE NSN CAGEC PART NUMBER

DESCRIPTION AND

USABLE ON CODE (UOC) QTY

43 PAFFZ PAOOO 5998-01-382-6232 30554 88-20293 . . CIRCUIT CARD ASSEMB (NOT

SHOWN)

44 PAFZZ PAOZZ 5305-01-224-1092 30554 69-662-5 . . . SCREW, ASSEMBLED WAS

45 XDFZZ XBFZZ 5905-01-368-2538 30554 88-20262 . . . RESISTOR, WIREWOUND

46 XDFZZ XBFZZ 5905-01-431-3464 30554 88-20264 . . . RESISTOR, WIREWOUND

47 XDFZZ XBFZZ 5905-01-368-2539 30554 88-20265 . . . RESISTOR, WIREWOUND

48 XDFZZ XBOZZ 5305-01-365-9390 30554 88-20299 . . . SCREW, ASSEMBLED WAS

49 PAFZZ PAFZZ 5940-00-954-3558 30554 88-20272 . . . TERMINAL, STUD

50 PAFZZ PAFZZ 5961-00-295-5757 50434 1901-0759 . . . SEMICONDUCTOR DEVIC

51 PAFZZ PAFZZ 5905-01-028-6999 30554 88-21994 . . . RESISTOR, VOLTAGE SE

52 MFFZZ MOOZZ 6145-00-851-8505 30554 88-20540-2 . . . WIRE, ELECTRICAL MAKE AS

REQUIRED .................................................. AR

53 XDFZZ XBFZZ 30554 88-20255 . . . BRACKET RESISTOR AND DIODE

54 PAFZZ PAOZZ 5310-00-063-7360 30554 69-561-2 . . NUT, PLAIN, ASSEMBLED

55 PAFZZ PAOZZ 5305-00-036-6903 30554 69-662-4 . . SCREW, ASSEMBLED WAS

56 PAFZZ PAOZZ 5305-01-375-7131 30554 69-662-68 . . SCREW, ASSEMBLED WAS

57 PAFZZ PAOZZ 5975-00-111-3208 30554 88-20018-3 . . STRAP, TIEDOWN, ELECT

UOC: YMN ................................................... V

58 PAFZZ PAOZZ 5935-01-114-5354 30554 88-22672 . . COVER, ELECTRICAL CO

59 PAFZZ PAOZZ 5330-00-515-6323 30554 88-20563-2 . . GASKET

UOC: YMN

60 PAFZZ PAOZZ 5305-01-365-6313 30554 88-20260-23 . . SCREW, CAP, HEXAGON H

61 PAFZZ PAOZZ 5920-00-285-0901 30554 88-22832 . . FUSE, CARTRIDGE

UOC: YMN

62 PAFZZ PAOZZ 5920-01-433-3803 30554 88-22831 . . FUSE HOLDER, EXTRACTO

UOC: YMN

63 PAFZZ PAOZZ 5940-00-478-0037 56501 2B16 . . SPLICE, CONDUCTOR

UOC: YMN

TM 9-6115-641-24P 0010

0010-1

GROUP 03 CONTROL BOX ASSEMBLY: CONTROL BOX HARNESS

0010-2

Figure 9. Control Box Harness (Sheet 1 of 9).

0010-3

Figure 9. Control Box Harness (Sheet 2 of 9).

0010-4

Figure 9. Control Box Harness (Sheet 3 of 9).

0010-5

Figure 9. Control Box…