Cumans_Onon_7.5kW_Parts_Manual.pdf

Parts Manual

Commercial Mobile Generator Set

HDKAT (Spec L−P) HDKAU (Spec L−P) HDKAV (Spec L−P)

English − Original Instructions 2−2013 A029S841 (Issue 15)

The following symbols are used in Cummins/Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and ob-serve.

This symbol warns of immedi-ate hazards which will result in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can re-sult in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can re-sult in severe personal injury or product or property damage.

To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate.

For handy reference, insert your nameplate infor-mation in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSION

AND DATE (IF APPLICABLE)

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-tilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC- TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-tion and wear protective gloves, masks and protective clothing!

PSP-1

Service and repair of Cummins / Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN- STRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Introduction

This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Right and left sides are detemined by facing the engine end (front) of the set.

Generator Set Data Table

Model Wiring Identification Fuel Diagram Voltage Hertz Phase 6.5HDKAT−6006L Diesel 611−1236 100 60 1 7.5HDKAT−41934L Diesel 611−1236 120 60 1 8.0HDKAU−41934L Diesel 611−1236 120 60 1 6.0HDKAV−41934L Diesel 611−1236 120 60 1

* − The specification number denotes customer requested options or deviations from a standard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.)

with major manufacturing changes.

Index

A Arm, Rocker, 19

Assy, Cap Panel, 38 , 39

Assy, Cover Enclosure, 38 , 39

Assy, Door, 38 , 39

Assy, Main Bearing Case, 11

Assy, Pump Injection, 14

Assy, Wheel Bearing Case, 11

B Baffle, Inlet, 29

Ball, Injection Pump Gear, 15

Ball, Valve Seat, 24

Base, Mounting, 37

Bearing, Carrier Ball, 21

Bearing, Crankshaft, 11

Bearing, Fuel Camshaft, 15

Bearing, Water Pump Ball, 25

Belt, Water Pump, 34

Block, AC Terminal, 43

Block, Battery Harness Terminal, 44

Block, Cylinder, 7

Block, Exhaust Fiberglass, 36

Bracket, Inverter, 41

Bracket, Regulator, 37

Bracket, Rocker Arm, 19

Breaker, Circuit, 43

Bushing, Crankshaft, 9

Bushing, Idle Gear, 10

Bushing, Piston Pin, 9

C Camshaft, 10

Camshaft, Fuel, 15

Cap, Coolant Drain, 31

Cap, Coolant Fill, 31

Cap, Coolant Recovery, 32

Cap, Cylinder Block Sealing, 7

Cap, Cylinder Head Sealing, 16

Cap, Speed Control, 13

Cap, Valve, 19

Carrier, 21

Case, Governor Ball, 15

Clamp, 27

Clamp, Hose Bracket, 31

Clamp, Isolator, 36

Clamp, Loop, 41

Clamp, Loop (1.44”), 32

Clamp, Loop (3/4”), 29

Clip, Loop, 41

Coil, Governor, 21

Collar, 20

Collar, Crankshaft, 9

Collet, Valve Spring, 19

Components, Injection Nozzle, 18

Components, Water Pump, 25

Control, Speed, 13

Core, AC Harness Ferrite, 43

Core, Battery Harness Ferrite, 44

Core, Engine Harness Ferrite, 42

Cover, AC, 38 , 39

Cover, Access, 38 , 39

Cover, Air Cleaner (Intake), 29

Cover, Air Cleaner Element, 29

Cover, Bearing Plate, 11

Cover, Enclosure, 38 , 39

Cover, Fuel Camshaft, 7

Cover, Gearcase Hole, 24

Cover, Governor, 21

Cover, Main Bearing, 11

Cover, Valve, 23

Cover, Water Temperature Thermostat, 22

Crankshaft, 9

D Door, Housing, 38 , 39

Door, Maintenance, 37

E Element, Intake Air Cleaner, 29

Enclosure, 38 , 39

Engine, Replacement, 7

Exhaust Manifold, 35

Exhaust, (Flex Pipe), 36

Eye, Lifting, 16

F Fan, Generator, 40

Filter, Fuel, 27

Filter, Oil, 24

Fitting, Bulkhead, 26 , 27

Fitting, Coolant ”T” Hose, 31

Flange, Component Water Pump, 25

Flange, Outlet Water Pump, 22

Fuel, EFI Filter, 26

Fuse, 42

G Gasket, 20

Gasket, Bearing Plate Cover, 11

Gasket, Case Cover, 11

Gasket, Control Plate, 20

Gasket, Cylinder Head, 16

Gasket, Exhaust Manifold, 35 , 36

Gasket, Gearcase, 24

Gasket, Gearcase Hole Cover, 24

Gasket, Injector Nozzle, 17

Gasket, Inlet Manifold, 28

Gasket, Oil Filter Flange, 24

Gasket, Oil Pan, 33

Gasket, Oil Pump, 7

Gasket, Speed Control, 13

Gasket, Water Flange, 22

Gasket, Water Pump, 25

Gasket, Water Temperature Thermostat, 22

Gauge, Oil Pressure (Remote Panel), 49

Gauge, Water Temperature (Remote Panel), 49

Gear, Camshaft, 10

Gear, Idle, 10

Gear, Injection Pump, 15

Gear, Oil Pump Drive, 7

Gearcase, 24

Generator, 40

Governor, 21

Grommet, Engine Harness, 42

Guard, Circuit Breaker, 38 , 39

Guard, Fan, 37

Guide, Valve, 16

H Hardware, Meter Mounting, 48 , 49

Harness, AC, 43

Harness, Battery, 44

Harness, Engine, 42

Harness, Extension, 45

Harness, Pigtail, 45

Harness, Remote Panel (Gauges), 49

Harness, Remote Panel (Switch/Hourmeter), 47

Harness, Remote Panel (Switch/Voltmeter), 48

Harness, Remote Panel (W/Switch), 46

Head, Cylinder, 16

Hinge, Maintenance Door, 37

Holder Assy, Nozzle, 18

Holder, Fuse, 42

Holder, Main Bearing, 11

Holder, Nozzle, 17

Hose, Air Bleed, 31

Hose, Coolant Fill Neck, 31

Hose, Fuel, 27

Hose, Intake, 29

Hose, Oil Fill, 32

Hose, Overflow, 31

Hose, Radiator, 31

Hourmeter, 38 , 39

Hourmeter (Remote Gauge Panel), 49

Hourmeter (Remote Switch Panel), 47

Housing, Air Cleaner, 29

Housing, Flywheel, 40

I Impeller, Water Pump, 25

Indicator, Oil Level, 32

Insulation, Curb Panel, 38 , 39

Insulation, Panel, 38 , 39

Insulation, Panel Curb, 38 , 39

Insulation, Rail, 38 , 39

Insulator, Terminal, 42

Intake, Air, 29

Inverter, 41

Isolator, Muffler, 36

Isolator, Vibration, 37

K Key, Camshaft Feather, 10

Key, Crankshaft Feather, 9

Key, Cylinder Block Feather, 7

Key, Fuel Camshaft Feather, 15

Kit, Air Cleaner, 29

Kit, Filter, 26 , 27

Kit, Nozzle Holder, 17

Kit, Remote Control Panel (W/Switch), 46

Kit, Remote Panel (Gauges), 49

Kit, Remote Panel (Switch/Hourmeter), 47

Kit, Remote Panel (Switch/Voltmeter), 48

L Labels, 50

Latch, Lift and Turn, 38 , 39

Latch, Service Panel, 37

Lever, Engine Stop, 20

Lever, Fork, 12

Lever, Governor, 20

Lever, Speed Control, 20

M Manifold, Exhaust, 35

Manifold, Inlet, 28

Meter, Voltage (Remote Panel), 48

Mount, Inverter, 41

Muffler, Exhaust, 36

N Neck, Coolant Fill, 31

Nipple, Gearcase Hex Pipe, 24

Nozzle, Injection, 17

Nozzle, Injection Component, 18

Nut, Push−On, 38 , 39

Nut, Speed Control, 20

O O’Ring, Gearcase, 24

O’Ring, Governor Rotor, 21

O’Ring, Oil Level Indicator, 32

O’Ring, Oil Pickup Tube, 33

Outlet, Water, 22

P Pan, Oil, 33

Panel Enclosure, 38 , 39

Panel, Air Baffle, 31

Panel, Curb, 38 , 39

Panel, Printed, 48

Panel, Rail, 38 , 39

Panel, Remote (W/Switch), 46

Panel, Remote Gauge, 49

Panel, Remote Switch/Hourmeter, 47

Panel, Remote Switch/Voltmeter, 48

Panel, w /Decal, 49

PCB Assy, Filter DC, 44

Pin, Cylinder Block Hollow, 7

Pin, Cylinder Block Straight, 7

Pin, Gearcase Spring, 24

Pin, Governor Spring, 12

Pipe, Injection, 17

Pipe, Overflow, 17

Pipe, Water Pump Return, 25

Pipe, Water Return, 22

Piston, 9

Plate, Camshaft Retaining, 10

Plate, Fuel Camshaft Retaining, 15

Plate, Speed Control, 20

Plug, Cylinder Head Pipe, 16

Plug, Gearcase Pipe, 24

Plug, Oil Drain, 33

Pulley, Drive, 34

Pulley, Fan, 34

Pump, Fuel, 26 , 27

Pump, Injection, 14

Pump, Water, 25

R Radiator, 31

Regulator, 37

Resonator, Intake, 29

Retainer, Valve Spring, 19

Ring, Idle Gear Retaining, 10

Rod, Camshaft Push, 10

Rod, Injection Nozzle Push, 18

Rotor, Generator, 40

Rotor, Governor, 21

S Seal, Air Cleaner Spacer, 29

Seal, Bearing Plate Cover Oil, 11

Seal, Coolant Hose, 31

Seal, Exhaust, Pipe , 36

Seal, Fuel Pump, 26 , 27

Seal, Gearcase Oil, 24

Seal, Housing, 29

Seal, Injection Nozzle Heat, 17

Seal, Maintenance Door, 37

Seal, Oil Drain, 32

Seal, Valve Stem, 19

Seal, Water Pump, 25

Seat, Valve, 24

Sender, Water Temperature, 22

Shaft, Governor, 12

Shaft, Idle Gear, 10

Shaft, Lever, 20

Shaft, Rocker Arm, 19

Shim, Injection Pump, 14

Sleeve, Air Intake, 29

Sleeve, Governor, 15

Spacer, Idle Gear, 10

Spacer, Injection Nozzle, 18

Speed Control, 20

Spring, Fork Lever Governor, 12

Spring, Governor, 21

Spring, Injection Nozzle, 18

Spring, Rocker Arm, 19

Spring, Valve, 19

Spring, Valve Seat, 24

Starter Mounting, 40

Stator, Generator, 40

Stick, Oil, 32

Switch, Oil Pressure, 7

Switch, Remote Control Panel Rocker, 46

Switch, Start/Stop (Remote Gauge Panel), 49

Switch, Start/Stop (Remote Hourmeter Panel), 47

Switch, Start/Stop (Remote Voltmeter Panel), 48

System, Cooling, 31

System, Exhaust, 36

System, Fuel, 26 , 27

T Tank, Coolant Recovery, 32

Tank, Cooling, 32

Tappet, Camshaft, 10

Thermostat, Water Temperature, 22

Transformer, 43

Transformer, Charger, 37

Trough, Oil Drain, 26 , 27

Tube, Oil Pickup, 33

V Valve, Exhaust, 19

Valve, Intake, 19

HDKAT/U/V6

HDKAT/U/V7

Cylinder Block

1 2

15 16

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

100−4111 1 Engine, Replacement 1 110−4127 1 Block Assy, Cylinder (Includes

Parts Marked *) 2 185−5482 3 *Cap, Sealing 3 185−5483 5 *Cap, Sealing 4 185−5484 2 *Cap, Sealing 5 185−2188 3 *Plug 6 185−2233 1 *Plug 7 185−2234 1 *Plug 8 185−5485 2 *Plug, Expansion 9 185−5486 2 *Pin, Straight

10 185−5487 2 *Pin, Straight 11 185−2094 1 *Pin, Hollow 12 185−2115 2 *Pin, Hollow 13 185−5488 2 *Pin, Hollow 14 185−5489 1 *Cover, Fuel Camshaft

15 181−9022 1 Plug 16 509−0549 1 Washer, W/ Seal 17 185−5416 1 Nut 18 185−5414 1 Gear, Oil Pump Drive 19 181−9165 1 Pump, Oil 20 185−5415 1 Key, Feather 21 185−5413 1 Gasket, Oil Pump 22 181−9062 3 Bolt 23 185−5492 1 Switch, Oil Pressure (S15) 24 185−5798 1 Cover 25 185−6919 1 Gasket, Fuel Pump 26 185−2389 2 Bolt

* − All parts included in Cylinder Block Assembly.

HDKAT/U/V8

Crankshaft

HDKAT/U/V9

Crankshaft

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Piston 112−0332 3 Standard 185−5350 3 + 0.25 mm

2 Ring, Piston 185−7076 3 Standard 185−7386 3 + 0.25 mm

3 185−5568 3 Pin, Piston 4 185−2016 6 Circular Clip, Piston Pin 5 181−9162 3 Rod, Connecting 6 508−1255 3 Bushing, Piston Pin 7 185−5570 6 Bolt, Connecting Rod 8 Bearing, Piston

185−5571 3 Standard 185−5572 3 + 0.20 mm 185−5573 3 + 0.40 mm

9 181−9179 1 Assy, Crankshaft 10 181−9176 1 Component, Crankshaft 11 185−5575 3 Ball 12 185−2033 1 Sleeve, Crankshaft 13 185−5576 1 Gear, Crank 14 185−2353 1 Key, Feather 15 Bushing, Crankshaft

185−5577 1 Standard 185−5578 1 − 0.20 mm 185−5579 1 − 0.40 mm

16 Bushing, Crankshaft

185−5581 2 Standard 185−5360 2 − 0.20 mm 185−5361 2 − 0.40 mm

17 Bushing, Crankshaft 185−5580 1 Standard 185−5356 1 − 0.20 mm 185−5357 1 − 0.40 mm

18 Bushing, Crankshaft 185−2022 2 Standard 185−2028 2 − 0.20 mm 185−2029 2 − 0.40 mm

19 Bushing, Crankshaft 185−2029 2 Standard 140−2169 2 − 0.20 mm 185−2031 2 − 0.40 mm

20 185−7407 1 Collar 21 185−5583 1 Sling, Oil 22 509−0380 1 O’Ring

HDKAT/U/V10

Camshaft

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 181−9159 6 Tappet 2 185−5555 6 Rod, Push 3 105−0778 1 Camshaft Assy (Includes Parts

Marked *) 4 185−5924 1 *Ball 5 185−7075 1 *Gear, Camshaft 6 185−5560 1 *Key, Feather 7 185−5561 1 *Plate, Retaining 8 185−2380 2 Bolt

9 185−5562 1 Gear, Idle (Includes Bushing) 10 185−7385 1 Bushing, Idle Gear 11 185−5563 1 Spacer 12 185−5564 1 Ring, Retaining 13 185−5565 1 Shaft, Idle Gear 14 185−2387 3 Screw, Hex Washer Head Cap

W/ Lock (M6 x 14mm)

* − Parts Included in Camshaft Assy.

HDKAT/U/V11

Main Bearing Holders

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 232−4193 1 Assy, Wheel Bearing Case 2 185−5515 6 Screw, Hex Head Cap 3 185−5580 1 Bearing, Crankshaft 4 185−5438 1 Gasket, Bearing Case 5 185−7073 1 Cover Assy, Main Bearing Case

(Includes Cover and Seal) 6 185−5516 1 Cover, Bearing Plate 7 185−5437 1 Seal, Oil

8 101−0872 1 Gasket, Case Cover 9 185−2390 8 Screw, Hex Head W/ Lock Cap

Washer (M6 x 20mm) 10 185−2559 8 Screw, Hex Head Cap 11 185−5581 2 Bearing, Crankshaft 12 A030B484 1 Assy, Main Bearing Case 13 185−5519 2 Bolt, Bearing Case

HDKAT/U/V12

Fork Lever

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 181−9169 1 Spring, Start 2 148−1389 1 Spring, Governor 3 150−2996 1 Lever Assy, Fork (Includes

Parts Marked *) 4 181−9203 1 *Spring 5 185−5701 1 *Lever Assy, Outer Fork

(Includes Lever, Shaft and Pin) 6 185−5702 1 *Lever, Outer Fork 7 185−5703 1 *Shaft

8 185−5696 1 *Pin, Spring 9 181−9039 1 *Screw, Hex Head Cap

10 185−6999 1 *Washer, Spring Lock 11 185−5704 1 Holder, Fork Lever 12 185−2393 2 Screw, Hex Head Cap

(M6 x 35mm)

* − Parts Included in Fork Lever Assy.

HDKAT/U/V13

Speed Control

9 8

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−5679 1 Assy, Idle Apparatus (Includes Parts Marked *)

2 185−5680 1 *Bolt, Adjusting (Includes Nuts) 3 185−2180 1 *Nut, Hex 4 185−5681 1 *Nut, Cap 5 185−2338 2 *Gasket 6 185−5682 1 Cap

7 150−2872 1 Screw, Adjusting 8 185−6931 1 Nut, Hex 9 185−2284 1 Gasket

10 185−7313 1 Gasket 11 185−6931 1 Nut

* − Parts Included in Idle Assy.

HDKAT/U/V14

Injection Pump

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185−5425 1 Assy, Pump Injection (Includes Parts Marked*)

1 185−5626 1 Joint, Eye 2 Shim, Injection Pump

147−0971 1 0.175mm 185−6883 1 0.20mm 185−6739 1 0.25mm 147−0970 1 0.35mm

3 185−6845 1 Shim, Injection Pump 4 185−5623 2 Screw, Socket Head Cap 5 185−5624 2 Stud

6 185−5625 2 Nut, Cap 7 185−6759 4 Washer, Spring Lock 8 185−5660 1 *Screw, Hollow 9 185−5661 2 *Gasket

10 185−5662 1 *Screw 11 185−5663 1 *Gasket 12 185−6888 1 *Plug 13 185−5820 1 *Gasket

* − Parts Included in Fuel Camshaft Assy.

HDKAT/U/V15

Fuel Camshaft

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

105−0777 Camshaft Assy, Fuel (Includes Parts Marked +)

1 181−9075 1 +Camshaft, Fuel 2 185−5629 1 +Bearing, Ball 3 185−5630 1 +Gear, Injection Pump 4 185−2353 1 +Key, Feather 5 185−5631 1 +Sleeve, Governor 6 185−5632 1 +Case, Governor Ball 7 185−2357 32 +Ball

8 185−2163 1 +Circlip, Governor Sleeve 9 185−5633 4 +Ball

10 510−0229 1 Bearing 11 185−5634 1 Circlip 12 185−5635 1 Plate, Retaining 13 185−2386 2 Screw

* − Parts Included in Fuel Camshaft Assy.

HDKAT/U/V16

Cylinder Head

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−2414 1 Eye, Lifting 2 185−6762 1 Screw 3 110−4128 Head Assy, Cylinder (Includes

Parts Marked *) 4 185−2411 1 *Cap, Sealing 5 185−2188 1 *Plug 6 185−5500 3 *Guide, Intake Valve 7 185−5501 3 *Guide, Exhaust Valve

8 185−2413 2 *Cap, Sealing 9 185−5502 1 Plug, Pipe

10 185−5503 14 Bolt, Cylinder Head 11 185−6120 1 Gasket, Cylinder Head

* − Parts Included in Cylinder Head Assy.

HDKAT/U/V17

Injection Nozzle

2 1

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

147−0898 1 Kit, Nozzle Holder (Includes Parts Marked *)

1 181−9202 1 Pipe, Overflow 2 185−7082 1 Screw, Air Bleeder 3 185−2284 2 O’Ring 4 185−6738 3 *Holder, Nozzle 5 185−5337 3 *Gasket 6 185−5985 3 *Seal, Heat 7 501−1128 1 Pipe, Injection 8 501−1130 1 Pipe, Injection 9 501−1131 1 Pipe, Injection

10 185−5612 2 Clamp, Bottom Pipe 11 185−2345 2 Clamp, Top Pipe 12 185−2385 2 Screw, Pan Head Machine

W/Lock Washer 13 337−3782 3 Plug, Glow 14 185−5614 1 Cord, Glow Plug 15 185−5615 3 Nut, Flange

* − Parts included in Nozzle Holder Kit.

HDKAT/U/V18

Injection Nozzle Components

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−5363 3 Washer Assy − Includes the Following Adjusting Washers:

185−5364 3 0.900 mm 185−5365 3 0.925 mm 185−5366 3 0.950 mm 185−5367 3 0.975 mm 185−5368 3 1.000 mm 185−5369 3 1.025 mm 185−5370 3 1.050 mm 185−5371 3 1.075 mm 185−5372 3 1.100 mm 185−5373 3 1.125 mm 185−5374 3 1.150 mm 185−5375 3 1.175 mm 185−5376 3 1.200 mm 185−5377 3 1.225 mm 185−5378 3 1.250 mm 185−5379 3 1.275 mm 185−5380 3 1.300 mm 185−5381 3 1.325 mm 185−5382 3 1.350 mm 185−5383 3 1.375 mm 185−5384 3 1.400 mm 185−5385 3 1.425 mm 185−5386 3 1.450 mm 185−5387 3 1.475 mm 185−5388 3 1.500 mm 185−5389 3 1.525 mm 185−5390 3 1.550 mm

185−5391 3 1.575 mm 185−5392 3 1.600 mm 185−5393 3 1.625 mm 185−5394 3 1.650 mm 185−5395 3 1.675 mm 185−5396 3 1.700 mm 185−5397 3 1.725 mm 185−5398 3 1.750 mm 185−5399 3 1.775 mm 185−5400 3 1.800 mm 185−5401 3 1.825 mm 185−5402 3 1.850 mm 185−5403 3 1.875 mm 185−5404 3 1.900 mm 185−5405 3 1.925 mm 185−5406 3 1.950 mm

2 185−6738 3 Holder Assy, Nozzle (Includes Parts Marked *)

3 185−5616 3 *Nut, Hex 4 185−5621 3 *Washer 5 185−5364 3 *Washer, Adjusting 6 185−5617 3 *Spring 7 185−5619 3 *Rod, Push 8 185−5618 3 *Spacer 9 185−5622 3 *Nozzle

10 185−6825 3 *Nut, Nozzle

* − Parts Included in Nozzle Holder Assy.

HDKAT/U/V19

Rocker Arm

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 110−3990 3 Valve, Intake 2 110−3991 3 Valve, Exhaust 3 185−5539 6 Spring, Valve 4 185−5540 6 Retainer, Valve Spring 5 185−5541 6 Collet, Valve Spring 6 185−5793 6 Cap, Valve 7 185−5348 6 Seal, Valve Stem 8 185−5827 1 Shaft, Rocker Arm 9 185−7086 6 Washer, Flat

10 185−7395 2 Washer, Flat

11 185−2386 2 Screw, Hex Head Cap (M6 x 12mm)

12 181−9251 3 Bracket, Rocker Arm 13 800−6372 3 Bolt, Flange 14 185−2351 1 Pin, Spring 15 185−5550 2 Spring, Rocker Arm 16 185−5551 6 Arm, Rocker (Includes Nut and

Screw) 17 185−5552 6 Screw, Adjusting 18 185−5553 6 Nut

HDKAT/U/V20

Speed Control

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185−7267 1 Assy, Speed Control Plate (Includes Parts Marked *)

1 185−6847 1 Plate, Speed Control 2 185−7080 1 Gasket, Control Plate 3 184−0013 4 Screw, Socket Head Cap

(M5 x .8 x 80mm) 4 185−6759 2 Washer, Spring 5 185−2284 2 Gasket 6 184−0053 1 Lever, Governor 7 184−0057 1 Collar

8 184−0019 1 O’Ring 9 184−0056 1 Lever, Speed Control

10 181−9063 2 Nut, Speed Control 11 184−0060 1 Shaft, Lever 12 184−0059 1 Lever, Engine Stop 13 185−5696 1 Pin, Spring 14 184−0017 1 O’Ring 15 185−4255 3 Nut 16 181−9205 3 Bolt

HDKAT/U/V21

Governor

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150−2641 1 Cover, Governor 2 150−2724 1 Spring, Governor 3 815−0877 4 Screw, Socket Head Cap

(M5 x .8 x 80mm) 4 740−1002 4 Washer, Flat (M5)

5 150−2643−S0 1 Carrier Assy (Includes Bearing) 6 510−0184 1 Bearing, Ball 7 518−0672 1 O’Ring, Governor Rotor 8 150−2630 1 Coil, Governor 9 150−2639 1 Rotor, Governor

HDKAT/U/V22

Water Outlet

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 181−9185 1 Flange, Water Pump (Includes Water Return Pipe)

2 185−6445 1 Pipe, Water Return 3 185−6667 2 Band, Pipe 4 185−5722 1 Pipe, Water Return 5 185−2238 1 Gasket, Thermostat 6 185−5458 1 Thermostat

7 185−5792 1 Cover, Thermostat 8 185−6677 2 Bolt 9 181−9059 1 Gasket, Water Flange

10 193−0318 1 Sender, Water Temperature 11 185−2386 2 Bolt (M6 x 16mm) 12 185−7069 1 Bolt

HDKAT/U/V23

Valve Cover

4 3

2 2

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 181−9249 1 Tube, Breather 2 181−9024 2 Clamp, Hose 3 134−5396 1 Assy, Cover Cylinder Head 4 134−5395 1 Cover Cylinder Head 5 185−6445 1 Pipe, Water Return 6 181−9238 1 Cover, Breather 7 181−9241 1 Comp. Valve, Breather

8 185−2384 4 Screw, Flanger 9 181−9253 1 Gasket, Head Cover

10 800−6330 4 Bolt 11 123−2428 1 Plug, Oil Filler 12 185−7426 1 O’Ring

HDKAT/U/V24

Gearcase

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 103−0844 1 Gearcase Assy (Includes Pin and Plugs)

2 185−2234 8 Plug, Pipe 3 185−5506 1 Pin, Start Spring 4 122−0912 1 Cover 5 185−5742 1 Bolt 6 185−5743 1 O’Ring 7 185−5744 1 O’Ring 8 185−2124 1 Nipple, Hex Pipe 9 185−5509 1 Spring

10 185−5510 1 Seat, Valve 11 185−5511 1 Ball 12 185−5727 1 Stud 13 185−7382 1 Gasket, Gearcase 14 185−2389 1 Screw, Hex Head Cap

(M6 x 18mm) 15 185−7069 7 Screw, Hex Head Cap

(M6 x 50mm)

16 185−5507 3 Screw, Hex Head Cap (M6 x 1 x 62mm)

17 185−2395 1 Bolt (M6 x 60mm) 18 185−2379 1 Screw, Hex Head Cap

(M6 x 70mm) 19 185−5745 2 Bolt 20 185−5746 1 Screw, Hex Head Cap

(M6 x 1 x 87mm) 21 185−5410 1 Seal, Front Oil 22 185−6257 1 Cover 23 181−9211 1 Gasket, Flange 24 185−2389 3 Bolt (M6 x 18mm) 25 185−5512 1 Cover 26 185−5513 1 Gasket 27 185−2105 3 Stud 28 185−4255 3 Nut, Hex 29 185−6759 3 Washer, Spring Lock 30 122−0946 1 Filter, Oil

HDKAT/U/V25

Water Pump Components

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 132−0492 1 Pump, Water (Includes Parts Marked *)

2 185−5712 1 *Flange, Water Pump 3 185−5713 1 *Bearing, Ball 4 185−5716 1 *Pipe, Return 5 132−0525 1 Gasket, Water Pump 6 185−5714 1 *Seal

7 185−5715 1 *Impeller 8 185−5717 1 Bolt 9 185−2559 4 Bolt

* − Parts Included in Water Pump.

HDKAT/U/V26

Fuel System (Spec L)

12 11

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541−1442 1 Kit, Filter (Includes Part Marked *)

1 149−2790 1 Pump, Fuel 2 403−3860 1 Seal, Fuel Pump 3 821−2096−03 2 Screw, Pan Head Mach

(Torx M6 x 1.0 x 20mm) 4 403−3863−02 1 Trough, Oil Drain 5 503−2895 1 Hose, Fuel 6 503−1951−09 2 Clamp, Hose 7 517−0273 2 Plug, Pipe 8 898−1196−33 1 Sleeving, Convoluted

9 823−0003−02 1 Screw, Pan Head Torx Thread Form (M6 x 1.00 x 14mm)

10 502−1296−02 1 Fitting, Bulkhead 11 854−0028 1 Washer, IT Locking

(5/8ID 1.07OD)

12 868−0007 1 Nut, Hex Jam (5/8−18) 13 502−0395 1 Connector, Hose 14 518−0548−61 1 Clamp, Hose 15 147−0860 1 *Fuel, EFI Filter 16 503−1951−13 3 Clamp, Hose 17 501−0944 1 Hose, Fuel 18 149−2782−02 1 Bracket

HDKAT/U/V27

Fuel System (Begin Spec M)

181716

13 12 11

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541−1442 1 Kit, Filter (Includes Part Marked *)

1 149−2790 1 Pump, Fuel 2 403−3860 1 Seal, Fuel Pump 3 821−2096−03 2 Screw, Pan Head Mach

(Torx M6 x 1.0 x 20mm) 4 403−3863−02 1 Trough, Oil Drain 5 A029L892 1 Hose, Fuel 6 503−1951−09 2 Clamp, Hose 7 517−0273 2 Plug, Pipe 8 898−1196−33 1 Sleeving, Convoluted 9 823−0003−02 1 Screw, Pan Head Torx Thread

Form (M6 x 1.00 x 14mm)

10 502−1296−02 1 Fitting, Bulkhead 11 854−0028 1 Washer, IT Locking

(5/8ID 1.07OD)

12 868−0007 1 Nut, Hex Jam (5/8−18) 13 A029Z860 1 Hose, Elbow 14 332−1554 1 Clamp, Loop 15 518−0548−61 1 Clamp 16 147−0860 1 *Filter, Fuel 17 503−1951−13 3 *Clamp 18 A029L914 1 Hose, Fuel

HDKAT/U/V28

Inlet Manifold

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−7087 1 Manifold Assy, Inlet (Includes Manifold and Gasket)

2 181−9256 1 Pipe, Breather

3 185−5832 1 Gasket, Manifold 4 185−2389 2 Bolt 5 185−5833 3 Bolt

HDKAT/U/V29

Air Intake

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

140−3233 1 Kit, Air Cleaner (Includes Parts Marked*)

1 134−5063 1 Baffle Assy, Inlet (Includes Insulation)

2 823−0003−02 7 Screw, Pan Head (M6 x 1 x 14mm)

3 503−1979 1 Hose, Intake (Dirty) 4 503−1985 1 Hose, Intake (Clean) 5 823−1002−04 2 Screw, Pan Head Machine

(M6 x 1 x 14mm) 6 140−4273 1 Resonator, Intake 7 140−2898 1 Sleeve, Air Intake 8 332−1356 3 Clamp, Loop (3/4”)

9 823−1002−03 3 Screw, Pan Head Machine (M6 x 1 x 10mm)

10 800−0603−01 1 Screw, Hex Head Machine (1/4−20 x 2)

11 140−3232 1 *Cover, Air Cleaner 12 140−4018 1 *Seal, Housing 13 140−3231 1 *Housing, Air Cleaner 14 870−0540−03 1 Nut, Push−On 15 140−2536−05 1 Seal, Air Cleaner Spacer 16 140−2897 1 Element, Air Cleaner 17 140−2961−02 1 Cover, Air Cleaner Element 18 865−0029 2 Nut, Wing (1/4−20) 19 503−0429 4 Clamp, Hose

HDKAT/U/V30

Cooling System

4 3

4 25

HDKAT/U/V31

Cooling System

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130−6936 1 Radiator 2 404−0179 1 Panel, Air Baffle 3 332−1553 1 Clamp, Loop 4 815−0753 2 Screw, Hex Head Cap

(M6 x 14mm Self Tapping) 5 130−4320 1 Cap, Coolant Fill 6 130−4321 1 Neck, Fill 7 503−1137 5 Clamp, Hose 8 502−1367−01 1 Connector, Hose 9 503−1922 1 Hose, Fill Neck

10 503−1923 1 Hose, Overflow 11 503−1951−12 4 Clamp, Hose 12 503−1959 2 Hose, Air Bleed 13 503−1954 1 Hose, Lower Radiator 14 130−4391 1 Fitting, ”T” Hose

15 821−2035 1 Screw, Lock Flange (M6 x 1 x 25mm)

16 130−4392 1 Cap, Drain 17 130−4462 1 Seal, Coolant Hose 18 503−1970−02 1 Clamp, Hose Bracket 19 870−2054 1 Nut, Lock Flange (M6 x 1) 20 503−1921 1 Hose, Lower Engine 21 503−1920 1 Hose, Upper Radiator 22 503−1951−35 2 Clamp, Hose 23 502−1529 1 Connector, Hose

(90 Nylon 1/8 x 1/4” Hose) 24 503−1136 1 Clamp, Hose 25 821−2096−03 2 Screw, Lock Flange

(M6 x 1 x 16mm) 26 503−1951−40 1 Clamp, Loop

HDKAT/U/V32

Oil Stick and Cooling Tank

2 3

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130−4450−02 1 Cap, Coolant Recovery 2 509−0329 1 O’Ring 3 130−4322 1 Tank, Coolant Recovery 4 821−2096−02 3 Screw, Locking Flange

(M6 x 1 x 12mm) 5 123−2051 1 Indicator, Oil Level (Includes

O’Ring) 6 509−0329 1 O’Ring 7 123−2120 1 Hose, Oil Fill

8 503−1951−46 2 Clamp, Hose 9 332−2898 1 Clamp, Loop (1.44“)

10 526−2083 1 Washer, Flat (M6) 11 821−2032 1 Screw, Lock Flange

(M6 x 1 x 12mm) 12 403−3859 1 Seal, Oil Drain

HDKAT/U/V33

Oil Pan

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−6846 1 Pan, Oil 2 181−9210 1 Gasket, Oil Pan 3 185−2389 15 Bolt 4 181−9005 2 Bolt 5 185−2398 1 Bolt

6 181−9227 1 Plug, Oil Drain 7 181−9146 1 Tube, Oil Pickup 8 185−7421 1 O’Ring 9 185−6956 1 Bolt

HDKAT/U/V34

Pulley

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185−5707 1 Pulley, Fan 2 185−2572 4 Screw, Hex Head Flange 3 185−5709 1 Screw, Hex Head Cap

4 185−7083 1 Pulley, Drive 5 511−0235 1 Belt, Water Pump

HDKAT/U/V35

Exhaust Manifold

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 181−9226 1 Manifold, Exhaust 2 154−3294 1 Gasket, Exhaust Manifold 3 185−5534 3 Bolt

4 185−2359 3 Stud 5 185−5536 3 Nut

HDKAT/U/V36

Exhaust System

5 5

1 1

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 402−0688−02 2 Clamp, Isolator 2 402−0695−02 1 Clamp, Isolator (U Shaped) 3 823−0003−02 6 Screw, Pan Head Torx

(M6 x 1 x 14mm) 4 155−4661 1 Muffler, Exhaust 5 402−0687−01 3 Isolator, Muffler 6 154−2800 1 Gasket, Exhaust Manifold 7 Exhaust, (Flex Pipe)

154−3018 1 (Spec L) 154−3237 1 (Spec M)

8 185−6853 1 Gasket, Exhaust Manifold 9 725−1051 6 Screw, Socket Head Cap

(M8 x 1.25 x 25mm) 10 405−5787 1 Block, Fiberglass 11 405−5755 1 Seal, Exhaust, Pipe

(Not Shown) 12 850−2008 6 Washer, Split Lock (M8)

HDKAT/U/V37

Mounting Base

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Base, Mounting 403−3847−04 1 (Spec L) 403−6486−02 1 (Spec M)

2 402−0680−01 3 Isolator, Vibration 3 815−0861 3 Screw, Mounting 4 823−0003−03 8 Screw, Pan Head Torx

(M6 x 1 x 20mm) 5 315−0793 1 Transformer, Charger 6 402−0673−02 1 Hinge, Door 7 405−5818−S0 1 Door Assy, Maintenance

(Includes Latch and Seal)

8 406−0612 2 Latch, Service Panel 9 130−4655 1 Guard, Fan

10 823−1002−03 2 Screw, Pan Head (M6 x 1 x 10mm)

11 856−0006 3 Washer, Eit Locking (1/4”) 12 305−0952−02 1 Bracket, Regulator 13 191−2228 1 Regulator 14 815−0753 7 Screw, Hex Head

(M6 x 1.00 x 14 Self Tap) 15 403−3861 3 Seal, Door

HDKAT/U/V38

Enclosure

9 6

1, 2, 3

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 404−0376−03 1 Panel, Enclosure 2 405−9608 1 Insulation 3 518−0581 7 Nut, Push−On 4 Assy, Cap Panel (Includes Cap

Insulation 405−5875) 405−6037−02 1 Standard 405−6037−03 1 Standard w/ Hourmeter

5 405−5824−01 1 Assy, Cover Enclosure (Curb) Included in Assembly

405−5809−03 1 Panel, Curb 405−5822−01 1 Insulation, Panel Curb 508−1118 4 Edging, Trim 405−9833−03 1 Cover, Enclosure 405−9606 1 Insulation, Panel 518−0581 5 Nut, Push−On 405−5876−03 1 Panel, Rail 405−9605 1 Insulation, Rail 518−0581 8 Nut, Push−On

6 405−5575−01 1 Cover, AC 7 800−6497−02 18 Screw, Hex Head Flange

(M6 x 1 x 16mm)

8 405−5309−03 1 Cover, Access 9 821−2096−03 34 Screw, Flange Head

(M6 x 1 x 12mm) 10 320−1939−02 1 Guard, Circuit Breaker 11 302−2002 1 Hourmeter (Standard

Enclosure w/ Hourmeter) 12 405−5823−01 1 Assy, Door

Included in Assembly 405−5810−02 1 Door, Housing 406−0842 4 Latch, Lift and Turn 405−5822−02 1 Insulation, Curb Panel

13 405−9614−01 1 Cover, Enclosure Included in Assembly

518−0581 1 Nut, Push−On 405−9609 1 Insulation, Cover 405−5545−02 1 Cover, Access

14 405−9613−01 1 Cover, Enclosure Included in Assembly

518−0581 8 Nut, Push−On 405−9605 1 Insulation, Panel 405−5876−03 1 Panel, Rail

HDKAT/U/V39

Enclosure (Spec P)

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 404−0375 1 Panel, Enclosure 2 405−5762 1 Insulation 3 518−0581 7 Nut, Push−On 4 Assy, Cap Panel (Includes Cap

Insulation 405−5875) 405−6037−02 1 Standard 405−6037−03 1 Standard w/ Hourmeter

5 405−9832 1 Assy, Cover Enclosure (Curb) Included in Assembly

405−5809−03 1 Panel, Curb 405−5822−01 1 Insulation, Panel Curb 508−1118 4 Edging, Trim 405−9833−03 1 Cover, Enclosure 405−9606 1 Insulation, Panel 518−0581 5 Nut, Push−On 405−5876−03 1 Panel, Rail 405−9605 1 Insulation, Rail 518−0581 8 Nut, Push−On

6 405−5380−05 1 Cover, AC 7 800−6497−02 18 Screw, Hex Head Flange

(M6 x 1 x 16mm) 8 405−5309−03 1 Cover, Access

9 320−1939−02 1 Guard, Circuit Breaker 10 302−2002 1 Hourmeter (Standard

Enclosure w/ Hourmeter) 11 A041B723 1 Assy, Door

Included in Assembly A041A722 1 Door, Housing A030B824 4 Latch, Lift and Turn A041B713 1 Seal, Strip A040Z617 1 Door, Utility A041B737 1 Trim, Edge A042T324 1 Insulation, Door A041B951 1 Edging, Seal A042T326 1 Insulation, Panel

12 405−9614−01 1 Cover, Enclosure Included in Assembly

518−0581 1 Nut, Push−On 405−9609 1 Insulation, Cover 405−5545−02 1 Cover, Access

13 405−9613−01 1 Cover, Enclosure Included in Assembly

518−0581 8 Nut, Push−On 405−5779 1 Insulation, Panel 405−5876−03 1 Panel, Rail

HDKAT/U/V40

Generator

8 9

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 205−0302 1 Fan, Generator 2 800−2044 3 Screw, Hex Head Cap

(M6 x 1 x 70mm) 3 526−2080 7 Washer, Flat (M6) 4 815−0936 4 Screw, Socket Head Cap

(M6 x 1 x 100mm) 5 220−4484−01 1 Stator 6 201−3540−01 1 Rotor Assy (Includes Ring Gear) 7 185−5587 5 Screw, Hex Head Cap 8 800−2058 6 Screw, Hex Head Cap

(M8 X 1.25 X 25mm)

9 526−2100 6 Washer, Flat (M8) 10 815−0781 2 Screw, Hex Washer Head

(M8 x 1.25 x 30mm) 11 191−2200 1 Starter (See Separate Page for

Components) 12 104−1890 1 Housing, Flywheel 13 850−2008 1 Washer, Lock (M8) 14 870−0557 1 Nut, Hex (M8 x 1.25)

HDKAT/U/V41

Inverter Mount

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 300−6058−02 1 Inverter 2 815−0896−03 2 Screw, Pan Head Torx

(8−32 x 3/8”) 3 518−0515 1 Clip, Loop 4 823−1002−04 2 Screw, Pan Head Machine

(M6 x 1 x 14mm)

5 332−1553 1 Clamp, Loop (1”) 6 823−0003−05 11 Screw, Pan Head

(M6 x 1 x 14mm) 7 319−3033−02 1 Bracket, Inverter 8 327−1461 1 Board, Control (Not Shown)

HDKAT/U/V42

Engine Harness

5 6

16 17

P8

P1, P2

P9

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

338−3822 1 *Harness, Engine 1 321−0322 2 Holder, Fuse (1−1/2”) (F1, F2) 2 321−0321−07 2 Fuse, Blue Blade (F1, F2) (15A) 3 321−0349 1 Holder, Fuse (1”) (F3) 4 321−0307−08 1 Fuse, Natural Blade (F3) (25A) 5 323−1582 1 Connector, Plug (12 Pin) (P1) 6 323−1582−02 1 Connector, Plug (12 Pin ) (P2) 7 323−1583 2 Wedge, Plug (12 Pin) (P1, P2) 8 323−1492 20 Terminal, Socket (P1, P2) 9 323−1591 4 Seal, Plug (P1, P2)

10 323−1711 1 Connector, Plug (10 Pin) (P8) 11 323−1708 9 Seal, Cable (P8) 12 323−1709 9 Terminal, Socket (P8) 13 323−1712 1 Plug, Cavity (P8) 14 323−1719 1 Lock, Housing (P8)

15 332−2298 1 Housing, Tab Terminal (A1−J6) 16 332−0819 1 Housing, Receptacle Terminal

(Natural) (A1−J7) 17 332−0819−02 1 Housing, Receptacle Terminal

(Red) (A1−J5) 18 332−2298−01 1 Housing, Tab Terminal (Black)

(A1−J8) 19 308−1019 1 Connector, Switch (P9) 20 508−1105 1 Grommet 21 332−2112 1 Insulator, Terminal 22 315−0821 Core

* − See Also the Mounting Base Page for Hardware Included with this Harness.

HDKAT/U/V43

AC Harness

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Harness, AC Wiring 338−3823−01 1 W/Battery Charger

W/O Battery Charger 338−3824−01 1 All Specs Except

11502 1 315−0760 1 Transformer

2 Breaker, Circuit 320−1875−01 1 35A (All Specs Except 11502) 320−1875−04 1 30A (Spec 11502 Only)

3 332−3531−04 1 Block, AC Terminal 4 315−0821 1 Core, Ferrite 5 812−0070 Screw, Round Head Machine

(6−32 x 1−1/4”)

HDKAT/U/V44

Battery Harness

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−3841 1 Harness, Battery (Includes Parts Marked *)

2 332−1554 4 *Clamp, Insulated Loop 3 315−0770 1 *Core, Ferrite (Not Included with 4 862−0015 2 *Nut, Hex (5/16−18) 5 856−0008 2 *Washer, EIT Lock (5/16”) 6 300−4884 1 *PCB Assy, Filter DC 7 332−3408 1 *Block, Terminal 8 871−0025 2 Nut, Hex Brass (5/16−18)

9 526−0054 2 Washer, Flat (5/16”) 10 821−2096−03 2 Screw, Lock Flange

(M6 x 1 x 20mm) 11 870−2054 3 Nut, Lock Flange (M6 x 1) 12 823−0003−05 3 Screw, Pan Head

(M6 x 1 x 14mm)

* − Parts Included in Battery Harness.

HDKAT/U/V45

Harnesses

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Harness, Extension (Reaches From DC Control Harness to Remote Panel) (Includes Parts Marked +)

338−3490−01 1 10 Feet 338−3490−02 1 30 Feet

2 323−1719 1 +Housing, Lock 3 323−1708 8 +Seal, Cable 4 323−1712 2 +Plug, Cavity 5 323−1200 AR +Socket, Contact 6 323−1325 1 +Cap, Connector 7 323−1707 AR +Pin, Contact 8 323−1710 1 +Connector, Receptacle (10 Pin) 9 300−4947 1 Harness, Remote Connector

(Customer Interface Pigtail 6”) (Reaches From DC Control Harness to Customer Interface) (Includes Parts Marked )

10 323−1719 1 Housing, Lock 11 323−1707 8 Pin, Contact 12 323−1708 8 Seal, Cable 13 323−1712 2 Plug, Cavity 14 323−1710 1 Connector, Receptacle (10 Pin) 15 338−3573 1 Harness, Customer Interface

Pigtail 6” (Reaches From Remote Panel to Customer Interface) (Includes Sockets and Cap)

16 323−1200 8 Socket, Contact 17 323−1325 1 Cap, Connector

+ − Parts Included in Extension Harness.

− Parts Included in Remote Connector Harness.

HDKAT/U/V46

Remote Control Panel

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300−4942 1 Kit, Remote Panel 1 308−1062 1 Switch, Rocker (S11) 2 319−6988−01 1 Panel, Remote (Includes Label) 3 815−0910 2 Screw, Wood (#6 x 1)

4 338−3812 1 Harness, Remote Panel 5 323−1199 4 Pin, Contact 6 323−1291 1 Plug (9 Pin)

HDKAT/U/V47

Remote Switch/Hourmeter Panel

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300−4943 1 Kit, Switch/Hourmeter Remote Panel

1 815−0910 2 Screw, Wood Mounting (#6 x 1) 2 319−6988−02 1 Panel, Printed 3 308−1062 1 Switch, Rocker

4 302−2002 1 Hourmeter 5 338−3475 1 Harness, Remote Panel

(Includes Pins and Plug) 6 323−1199 4 Pin, Contact 7 323−1291 1 Plug (9 Pin)

HDKAT/U/V48

Remote Switch/Voltmeter Panel

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300−4944 1 Kit, Remote Switch/Voltmeter Panel

1 308−1062 1 Switch, Rocker 2 319−6989−03 1 Panel, Printed 3 302−1641 1 Meter, Voltage 4 815−0910 2 Screw, Wood Mounting (#6 x 1) 5 338−3509 1 Harness, Remote Panel

(Includes Pins and Plug)

6 Hardware, Meter Mounting 526−0409 2 Washer, Nylon (3/16”) 526−0049 4 Washer, Flat (#10) 871−0010 4 Nut, Hex Brass Machine

(#10−32) 850−0030 2 Washer, Lock (#10)

7 323−1199 4 Pin, Contact 8 323−1291 1 Plug (9 Pin)

HDKAT/U/V49

Remote Gauge Panel

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300−5027 1 Kit, Remote Gauge Panel 1 319−6993 1 Panel, w /Decal 2 808−0023 4 Screw, Pan Head Sheet Metal

Mounting (#8 x 1/2”) 3 308−1062 1 Switch, Rocker (SPDT) 4 302−1641 1 Meter, Voltage 5 193−0351 1 Gauge, Water Temperature 6 193−0352 1 Gauge, Oil Pressure 7 338−3637 1 Harness, Remote Panel

(Includes Plug and Pins)

8 323−1291 1 Plug (9 Pin) 9 323−1199 8 Pin, Contact

10 302−2002 1 Hourmeter 11 Hardware, Meter Mounting

526−0409 8 Washer, Nylon (3/16”) 526−0049 16 Washer, Flat (#10) 871−0010 16 Nut, Hex Brass Machine

(#10−32) 850−0030 8 Washer, Lock (#10)

HDKAT/U/V50

Labels

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

98−7244 1 Package, Label (Includes Parts Marked *)

98−6877 1 *Label, Coolant Level 98−6878 1 *Label, Fuel Attachment 98−7127 1 *Label, Warning (Hazardous

Voltage) 98−7128 2 *Label, Warning (Voltage/

Rotating Parts/Operation Service Risk)

98−7130 1 *Label, Warning (Overheat) 98−7131 1 *Label, Warning (Voltage/

Rotating Fan) 98−7196 1 *Label, Cool/Oil Fill 98−7197 1 *Label, Patent 98−7199 1 *Label, Service Info 98−7497−02 1 *Label, Warning Install

(Programmed) 98−7368 1 Label, GenVerter

98−7924−08 1 Label, Model Ident

(6000 HDKAV)

98−7924−07 1 Label, Model Ident

(6500 HDKAT6006)

98−7924−01 1 Label, Model Ident (7500

HDKAT41934)

98−7924−06 1 Label, Model Ident (8000

HDKAU)

98−7906 1 Label, Unit Ident (Commercial

Mobile Power) 98−7125−01 1 Label, Control Panel (35Amp

2 Pole w/ Hourmeter) 98−7125−05 1 Label, Control Panel (30Amp

2 Pole w/ Hourmeter)

Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

098−6877, 50

098−6878, 50

098−7125−01, 50

098−7125−05, 50

098−7127, 50

098−7128, 50

098−7130, 50

098−7131, 50

098−7196, 50

098−7197, 50

098−7199, 50

098−7244, 50

098−7368, 50

098−7497−02, 50

098−7906, 50

098−7924−01, 50

098−7924−06, 50

098−7924−07, 50

098−7924−08, 50

100−4111, 7

101−0872, 11

103−0844, 24

104−1890, 40

105−0777, 15

105−0778, 10

110−3990, 19

110−3991, 19

110−4127, 7

110−4128, 16

112−0332, 9

122−0912, 24

122−0946, 24

123−2051, 32

123−2120, 32

123−2428, 23

130−4320, 31

130−4321, 31

130−4322, 32

130−4391, 31

130−4392, 31

130−4450−02, 32

130−4462, 31

130−4655, 37

130−6936, 31

132−0492, 25

132−0525, 25

134−5063, 29

134−5395, 23

134−5396, 23

140−2536−05, 29

140−2897, 29

140−2898, 29

140−2961−02, 29

140−3231, 29

140−3232, 29

140−3233, 29

140−4018, 29

140−4273, 29

147−0860, 26 , 27

147−0898, 17

147−0970, 14

147−0971, 14

148−1389, 12

149−2782−02, 26

149−2790, 26 , 27

150−2630, 21

150−2639, 21

150−2641, 20 , 21

150−2643−S0, 20 , 21

150−2724, 21

150−2872, 13

150−2996, 12

154−2800, 36

154−3018, 36

154−3237, 36

154−3294, 35

155−4661, 36

181−9005, 33

181−9022, 7

181−9024, 23

181−9039, 12

181−9059, 22

181−9062, 7

181−9063, 20

181−9075, 15

181−9146, 33

181−9159, 10

181−9162, 9

181−9165, 7

181−9169, 12

181−9176, 9

181−9179, 9

181−9185, 22

181−9202, 17

181−9203, 12

181−9205, 20

181−9210, 33

181−9211, 24

181−9226, 35

181−9227, 33

181−9238, 23

181−9241, 23

181−9249, 23

181−9251, 19

181−9253, 23

181−9256, 28

184−0013, 20

184−0017, 20

184−0019, 20

184−0053, 20

184−0056, 20

184−0059, 20

185−2016, 9

185−2022, 9

185−2028, 9

185−2029, 9

185−2031, 9

185−2033, 9

185−2094, 7

185−2105, 24

185−2115, 7

185−2124, 24

185−2163, 15

185−2180, 13

185−2188, 7

185−2233, 7

185−2234, 7 , 24

185−2238, 22

185−2284, 13 , 17

185−2338, 13

185−2345, 17

185−2351, 19

185−2353, 9 , 15

185−2357, 15

185−2379, 24

185−2380, 10

185−2384, 23

185−2385, 17

185−2386, 15 , 19 , 22

185−2387, 10

185−2389, 7 , 24 , 28 , 33

185−2390, 11

185−2393, 12

185−2395, 24

185−2398, 33

185−2411, 16

185−2413, 16

185−2414, 16

185−2559, 11 , 25

185−2572, 34

185−4255, 20 , 24

185−5337, 17

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185−5348, 19

185−5350, 9

185−5356, 9

185−5357, 9

185−5360, 9

185−5361, 9

185−5363, 18

185−5364, 18

185−5365, 18

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185−5380, 18

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185−5399, 18

185−5400, 18

185−5401, 18

185−5402, 18

185−5403, 18

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185−5405, 18

185−5406, 18

185−5410, 24

185−5413, 7

185−5414, 7

185−5415, 7

185−5416, 7

185−5425, 14

185−5437, 11

185−5438, 11

185−5458, 22

185−5482, 7

185−5483, 7

185−5484, 7

185−5485, 7

185−5486, 7

185−5487, 7

185−5488, 7

185−5489, 7

185−5492, 7

185−5500, 16

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185−5502, 16

185−5503, 16

185−5506, 24

185−5507, 24

185−5509, 24

185−5510, 24

185−5511, 24

185−5512, 24

185−5513, 24

185−5515, 11

185−5516, 11

185−5519, 11

185−5534, 35

185−5536, 35

185−5539, 19

185−5540, 19

185−5541, 19

185−5550, 19

185−5551, 19

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185−5555, 10

185−5560, 10

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185−5563, 10

185−5564, 10

185−5565, 10

185−5568, 9

185−5570, 9

185−5571, 9

185−5572, 9

185−5573, 9

185−5575, 9

185−5576, 9

185−5577, 9

185−5578, 9

185−5579, 9

185−5580, 9 , 11

185−5581, 9 , 11

185−5583, 9

185−5587, 40

185−5612, 17

185−5614, 17

185−5615, 17

185−5616, 18

185−5617, 18

185−5618, 18

185−5619, 18

185−5621, 18

185−5622, 18

185−5623, 14

185−5624, 14

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185−5626, 14

185−5629, 15

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185−5635, 15

185−5660, 14

185−5661, 14

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185−5663, 14

185−5679, 13

185−5680, 13

185−5681, 13

185−5682, 13

185−5696, 12 , 20

185−5701, 12

185−5702, 12

185−5703, 12

185−5704, 12

185−5707, 34

185−5709, 34

185−5712, 25

185−5713, 25

185−5714, 25

185−5715, 25

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185−5717, 25

185−5722, 22

185−5727, 24

185−5742, 24

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185−5792, 22

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185−5798, 7

185−5820, 14

185−5827, 19

185−5832, 28

185−5833, 28

185−5924, 10

185−5985, 17

185−6120, 16

185−6257, 24

185−6445, 22 , 23

185−6667, 22

185−6677, 22

185−6738, 17 , 18

185−6739, 14

185−6759, 14 , 20 , 24

185−6762, 16

185−6825, 18

185−6845, 14

185−6846, 33

185−6853, 36

185−6883, 14

185−6888, 14

185−6919, 7

185−6931, 13

185−6956, 33

185−6999, 12

185−7069, 22 , 24

185−7073, 11

185−7075, 10

185−7076, 9

185−7080, 20

185−7082, 17

185−2359, 35

185−7083, 34

185−7086, 19

185−7087, 28

185−7313, 13

185−7382, 24

185−7385, 10

185−7386, 9

185−7395, 19

185−7407, 9

185−7421, 33

185−7426, 23

191−2200, 40

193−0318, 22

193−0351, 49

193−0352, 49

201−3540−01, 40

205−0302, 40

220−4484−01, 40

232−4193, 11

300−4884, 44

300−4942, 46

300−4943, 47

300−4944, 48

300−4947, 45

300−5027, 49

300−6058−02, 41

302−1641, 48 , 49

302−2002, 38 , 39 , 47 , 305−0952−02, 37

308−1019, 42

308−1062, 46 , 47 , 48 , 315−0760, 43

315−0770, 44

315−0793, 37

315−0821, 42 , 43

319−3033−02, 41

319−6988−01, 46

319−6988−02, 47

319−6989−03, 48

319−6993, 49

320−1875−01, 43

320−1875−04, 43

320−1939−02, 38 , 39

321−0307−08, 42

321−0321−07, 42

321−0322, 42

321−0349, 42

323−1199, 47 , 48 , 49

323−1200, 45

323−1291, 47 , 48 , 49

323−1325, 45

323−1492, 42 , 46

323−1541, 46

323−1582, 42

323−1582−02, 42

323−1583, 42

323−1591, 42

323−1707, 45

323−1708, 42 , 45

323−1709, 42

323−1710, 45

323−1711, 42

323−1712, 42 , 45

323−1719, 42 , 45

327−1461, 41

332−0819, 42

332−0819−02, 42

332−1356, 29

332−1553, 31 , 41

332−1554, 27 , 44

332−2112, 42

332−2298, 42

332−2298−01, 42

332−2898, 32

332−3408, 44

332−3531−04, 43

337−3782, 17

338−3475, 47

338−3490−01, 45

338−3490−02, 45

338−3509, 48

338−3573, 45

338−3637, 49

338−3812, 46

338−3822, 42

338−3823−01, 43

338−3824−01, 43

338−3841, 44

402−0673−02, 37

402−0680−01, 37

402−0688−02, 36

402−0695−02, 36

403−3847−04, 37

403−3859, 32

403−3860, 26 , 27

403−3861, 37

403−3863−02, 26 , 27

403−6486−02, 37

404−0179, 31

404−0375, 39

404−0376−03, 38

405−5380−05, 39

405−5545−02, 38 , 39

405−5546, 38 , 39

405−5575−01, 38

405−5755, 36

405−5762, 39

405−5779, 39

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405−5787, 36

405−5809−03, 38 , 39

405−5810−02, 38

405−5818−S0, 37

405−5822−01, 38 , 39

405−5822−02, 38

405−5823−01, 38

405−5824−01, 38

405−5876−03, 38 , 39

405−6037−02, 38 , 39

405−6037−03, 38 , 39

405−9605, 38

405−9606, 38 , 39

405−9609, 38 , 39

405−9613−01, 38 , 39

405−9614−01, 38 , 39

405−9832, 39

405−9833−03, 38 , 39

406−0612, 37

406−0842, 38

501−1128, 17

501−1130, 17

501−1131, 17

502−0395, 26

502−1296−02, 26 , 27

502−1367−01, 31

502−1529, 31

503−0429, 29

503−1136, 31

503−1137, 31

503−1920, 31

503−1921, 31

503−1922, 31

503−1923, 31

503−1951−09, 26 , 27

503−1951−12, 26 , 31

503−1951−13, 26 , 27

503−1951−35, 31

503−1951−40, 31

503−1951−46, 32

503−1954, 31

503−1959, 31

503−1970−02, 31

503−1979, 29

503−1985, 29

503−2895, 26

508−1105, 42

508−1118, 38 , 39

508−1255, 9

509−0329, 32

509−0380, 9

509−0549, 7

510−0184, 21

510−0229, 15

511−0235, 34

517−0273, 26 , 27

518−0515, 41

518−0548−61, 26 , 27

518−0581, 38 , 39

518−0672, 20 , 21

526−0049, 48 , 49

526−0054, 44

526−0409, 48 , 49

526−2080, 40

526−2083, 32

526−2100, 40

541−1442, 26 , 27

725−1051, 36

740−1002, 21

800−0603−01, 29

800−2044, 40

800−2058, 40

800−6330, 23

800−6372, 19

800−6497−02, 38 , 39

808−0023, 49

812−0070, 43

815−0753, 31 , 37

815−0781, 40

815−0861, 37

815−0877, 21

815−0896−03, 41

815−0910, 46 , 47 , 48

815−0936, 40

821−2032, 32

821−2035, 31

821−2096−02, 32

821−2096−03, 26 , 27 , 31 , 38 , 44

823−0003−02, 26 , 27 , 29 , 36

823−0003−03, 37

823−0003−05, 41 , 44

823−1002−03, 29 , 37

823−1002−04, 29 , 41

850−0030, 48 , 49

850−2008, 36 , 40

856−0008, 44

862−0015, 44

865−0029, 29

868−0007, 26 , 27

870−0540−03, 29

870−0557, 40

870−2054, 31 , 44

871−0010, 48 , 49

871−0025, 44

898−1196−33, 26 , 27

A A029L892, 27

A029L914, 27

A029Z860, 27

A030B484, 11

A030B824, 39

A040Z617, 39

A041A722, 39

A041B713, 39

A041B723, 39

A041B737, 39

A041B951, 39

A042T324, 39

A042T326, 39

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