Tab 4. HAFB TTP Asphalt Specs.docx

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This is a technical specification document for asphalt paving operations at Holloman Air Force Base, New Mexico. The specification covers the delivery and installation of 350 tons of hot-mix asphalt (HMA) pavement in two lanes, with Lane 1 requiring 175 tons by August 26, 2026, and Lane 2 requiring 175 tons by August 18, 2026. The asphalt must conform to SECTION 32 12 15.13 standards for airfield paving and meet Performance Grade (PG) 64-22 asphalt binder requirements per ASTM D6373. Payment is based on the number of tons of HMA delivered and accepted, calculated after mixing, with compensation constituting full payment for all materials, equipment, labor, and incidentals.

The specification establishes rigorous quality control and acceptance testing requirements managed through independent commercial laboratories operating under ASTM D3666 accreditation standards. Contractor responsibilities include developing a Job Mix Formula (JMF) using Marshall hammer procedures with 75-blow compaction, submitting aggregate samples 14 days prior to construction, and performing daily quality control testing for asphalt content, aggregate gradation, temperatures, moisture content, and laboratory air voids. Acceptance is determined on a lot-by-lot basis (one day's production or 2,000 tons maximum), with lots divided into four equal sublots. The specification requires control charts for process monitoring with specific action and suspension limits for various parameters including sieve gradation, asphalt content, and Marshall stability. Government representatives maintain unrestricted access to the mixing plant, testing laboratory, and all production areas, with Government performing split-sample verification testing and retaining the right to direct additional testing for non-conforming areas at Contractor expense.

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CLIN: 003

Item: Asphalt Quantity: 350 Unit: Tons Delivery Date(s): See table below. Subject to change.

Delivery Location(s): Holloman Air Force Base, NM (32.860 N, 106.110 W)

Lane/Date
Quantity (tons)
Lane 1/12 Aug 26
175 tons (Subject to Change)
Lane 2/18 Aug 26
175 tons (Subject to Change)

SECTION 32 12 15.13

ASPHALT PAVING FOR AIRFIELDS

11/20, CHG 1: 05/22

PART 1 GENERAL

1.1 FULL PAYMENT

1.1.1 Method of Measurement

The amount paid for will be the number of tons of hot-mix asphalt pavement mixture delivered and accepted. Weigh the hot-mix asphalt pavement mixture after mixing. No separate payment will be made for weight of asphalt binder material incorporated herein.

1.1.2 Basis of Payment

Quantities of hot-mix asphalt pavement, determined as specified above, will be paid for at respective contract unit prices. Payment will constitute full compensation for furnishing all materials, equipment, plant, and tools; and for all labor and other incidentals necessary to complete work required by this section of the specification.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Mix Design; G

SD-06 Test Reports

Aggregates; G

QC Monitoring

SD-07 Certificates

Asphalt Binder; G

Testing Laboratory

1.6 ACCEPTANCE

1.6.1 Acceptability of Work

Acquire the services of an independent commercial laboratory to perform acceptance testing. Acceptance of the plant produced mix will be on a lot to lot basis. The materials will be accepted on the basis of production testing. The Government may make check tests from split samples to validate the results of the production testing. Testing performed by the Government does not reduce the required testing of the independent commercial laboratory. Split samples will be taken for Government testing to reduce the variability between the independent commercial laboratory and the Government's test results. When the difference between the independent commercial laboratory and the Government's test results for split samples exceed the acceptable range of two results for multi-laboratory precision for the appropriate test method (i.e. ASTM) then at least one of the laboratories is determined to be in error. An evaluation of procedures and equipment in both laboratories will be made to determine the cause(s) for the differences. Develop steps to correct procedures and equipment to bring multi-laboratory precision to within acceptable limits.

1.6.2 Acceptance Requirements

Provide all sampling and testing required for acceptance. The Government will perform the following Initial Tests on the proposed material upon delivery prior to commencing construction to demonstrate that the proposed material meets all specified requirements prior to installation. This testing will be completed for each source (or batch) if materials from more than one source are proposed.

1.6.3 Pavement Lots

A standard lot for all requirements is equal to one day's production or 2,000 tons, whichever is smaller. Divide each lot into four equal sublots in order to evaluate laboratory air voids and in-place density. When operational conditions cause a lot to be terminated before the specified four sublots have been completed, use the following procedure to adjust the lot size and number of tests for the lot. Where three sublots have been completed, they constitute a lot. Where one or two sublots have been completed, incorporate them into the next lot and the total number of sublots (i.e. 5 or 6 sublots) is used for acceptance criteria. Maintain 4 sublots when possible. Include partial lots at the end of asphalt production into the previous lot. When more than one plant is simultaneously producing asphalt for the project, apply the lot size separately for each plant. Complete and report all asphalt testing including but not limited to aggregate gradation, asphalt content, theoretical maximum density, laboratory air voids, unless otherwise stated, after construction of each lot.

1.6.4 Sublot Sampling

Obtain one random mixture sample from each sublot in accordance with ASTM D979/D979M from a loaded truck or another approved location for determining laboratory air voids, theoretical maximum density, Contractor Quality Control, and for any additional testing as directed the Government. Representative samples will be selected from random trucks, using commonly recognized methods of assuring randomness conforming to ASTM D3665 and employing tables of random numbers or computer programs. Laboratory air voids will be determined from three laboratory compacted specimens of each sublot sample in accordance with ASTM D3203/D3203M. The specimens will be compacted within 2 hours of the time the mixture was loaded into trucks at the asphalt plant. Samples will not be reheated prior to compaction and insulated containers will be used as necessary to maintain the temperature.

1.6.5 Additional Sampling and Testing

The Government reserves the right to direct additional samples and tests for any area which appears to deviate from the specification requirements. The cost of any additional testing will be paid for by the Contractor. Testing in these areas will be treated as a separate lot. Payment will be made for the quantity of asphalt pavement represented by these tests in accordance with the provisions of this section.

1.6.6 Theoretical Maximum Density (TMD)

Measure theoretical maximum density one time for each sublot in accordance with ASTM D2041/D2041M for purposes of calculating laboratory air voids and determining in-place density. The average TMD for each lot will be determined as the average TMD of the random sublot samples. When the TMD on both sides of a longitudinal joint is different, the average of these two TMD values will be used as the TMD needed to calculate the percent joint density.

1.6.7 Laboratory Air Voids

Prepare one set of laboratory compacted specimens for each sublot in accordance with ASTM D6926 using the hand-held hammer for the Marshall Method. Provide three test specimens prepared from the same sample for each set of laboratory compacted specimens. Compact the specimens within 2 hours of the time the mixture was loaded into trucks at the asphalt plant. Do not reheat samples prior to compaction. Provide insulated containers as necessary to maintain the sample temperature. Measure the bulk density of laboratory compacted specimens in accordance with ASTM D2726/D2726M. Determine laboratory air voids from one set (three laboratory compacted specimens) for each sublot sample in accordance with ASTM D3203/D3203M.

1.7 Laboratory Accreditation and Validation

Provide laboratories used to develop the Job Mix Formula (JMF), perform acceptance testing, and Contractor Quality Control testing that meet the requirements of ASTM D3666. Perform all required test methods by an accredited laboratory including field standards. Schedule and provide payment for laboratory inspections. Additional payment or a time extension due to failure to acquire the required laboratory accreditation is not allowed. The Government will inspect the laboratory equipment and test procedures prior to the start of asphalt pavement operations for conformance with ASTM D3666. Submit a certificate of compliance signed by the manager of the laboratory stating that it meets these requirements to the Government prior to the start of construction. At a minimum, include the following certifications:

a. Qualification(s) and certification(s) of personnel; laboratory manager, supervising technician, and testing technicians.

b. A listing of equipment, with calibration dates, to be used in developing the job mix.

c. A copy of the laboratory's quality control system.

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

This section is intended to stand alone for construction of asphalt pavement. However, where the construction covered herein interfaces with other sections, construct each interface to conform to the requirements of both this section and the other section, including tolerance for both.

Perform the work consisting of pavement courses composed of mineral aggregate and asphalt material heated and mixed in a central mixing plant and placed on a prepared course. Provide hot-mix asphalt (HMA) pavement designed and constructed in accordance with this section conforming to the lines, grades, thicknesses, and typical cross sections shown on the drawings. Construct each course to the depth, section, or elevation required by the drawings and rolled, finished, and approved before the placement of the next course (adjacent to or above). Submit proposed Placement Plan, indicating lane widths, longitudinal joints, and transverse joints for each course or lift.

2.2 Equipment

Provide product data for all components below.

2.2.1 Asphalt Mixing Plant

Provide plants used for the preparation of asphalt mixture conforming to the requirements of AASHTO M 156, including calibration data.

2.2.1.1 Truck Scales

Weigh the asphalt mixture on approved scales, or on certified public scales at no additional expense to the Government. Inspect and seal scales at least annually by an approved calibration laboratory.

2.2.1.2 Inspection of Plant

Provide access to the Government at all times, to all areas of the plant for checking adequacy of equipment; inspecting operation of the plant; verifying weights, proportions, and material properties; checking the temperatures maintained in the preparation of the mixtures and for taking samples. Provide assistance as requested, for the Government to procure any desired samples.

2.2.1.3 Storage Silos

The asphalt mixture may be stored in non-insulated storage silos for a period of time not exceeding 3 hours. The asphalt mixture may be stored in insulated storage silos for a period of time not exceeding 8 hours. No differences in the mix removed from silos and the mix loaded into trucks are allowed.

2.2.2 Hauling Equipment

Provide trucks used for hauling asphalt mixture that have tight, clean, and smooth metal beds. To prevent the mixture from adhering to them, lightly coat the truck beds with a minimum amount of paraffin oil, lime solution, or other approved material. Do not use petroleum based products as a release agent. Cover the bed of each truck with a tarp or other suitable cover at all times during transport. When necessary to ensure that the mixture is delivered to the site at the specified temperature, provide insulated or heated truck beds with covers (tarps) that are securely fastened.

2.2.3 Material Transfer Vehicle (MTV)

Provide a self-propelled MTV with a swing conveyor that delivers material to the paver from outside the paving lane and without making contact with the paver. Provide MTV capable to move back and forth between the hauling equipment and the paver providing material transfer to the paver, while allowing the paver to operate at a constant speed. Provide Material Transfer Vehicle with remixing and a minimum onboard storage capability of 13 tons.

2.3 AGGREGATES

Sample aggregates in the presence of a Government Representative. Obtain samples in accordance with ASTM D75/D75M and be representative of the materials to be used for the project. Provide aggregates consisting of crushed stone, crushed gravel, crushed slag, screenings, natural sand and mineral filler, as required. The portion of material retained on the No. 4 sieve is coarse aggregate. The portion of material passing the No. 4 sieve and retained on the No. 200 sieve is fine aggregate. The portion passing the No. 200 sieve is defined as mineral filler. Submit sufficient materials to produce 200 pounds of blended mixture for mix design verification. Submit all aggregate test results and samples to the Government at least 14 days prior to start of construction. Aggregate tests can be no older than 6 months prior to test section.

2.3.1 Coarse Aggregate

Provide coarse aggregate consisting of sound, tough, durable particles, free from films of material that would prevent thorough coating and bonding with the asphalt material and free from organic matter and other deleterious substances. Provide coarse aggregate particles meeting the following requirements:

a. The percentage of loss not greater than 40 percent after 500 revolutions when tested in accordance with ASTM C131/C131M.

b. The sodium sulfate soundness loss not exceeding 12 percent, or the magnesium sulfate soundness loss not exceeding 18 percent after five cycles when tested in accordance with ASTM C88.

c. At least 75 percent by weight of coarse aggregate contain at least two or more fractured faces when tested in accordance with ASTM D5821 with fractured faces produced by crushing.

d. The particle shape essentially cubical and the aggregate containing not more than 5 percent, by weight, of flat particles, elongated particles, or flat and elongated particles (5:1 ratio of maximum to minimum) when tested in accordance with ASTM D4791 Method A.

e. Slag consisting of air-cooled, blast furnace slag, with a compacted weight of not less than 75 pounds per cubic foot when tested in accordance with ASTM C29/C29M.

f. Clay lumps and friable particles not exceeding 0.3 percent, by weight, when tested in accordance with ASTM C142/C142M.

2.3.2 Fine Aggregate

Provide fine aggregate consisting of clean, sound, tough, durable particles. Provide aggregate particles that are free from coatings of clay, silt, or any objectionable material, contain no clay balls, and meet the following requirements:

a. Quantity of natural sand (noncrushed material) added to the aggregate blend not exceeding 15 percent by weight of total aggregate.

b. Individual fine aggregate sources with a sand equivalent value greater than 45 when tested in accordance with ASTM D2419.

c. Fine aggregate portion of the blended aggregate with an uncompacted void content greater than 45.0 percent when tested in accordance with ASTM C1252 Method A.

d. Clay lumps and friable particles not exceeding 0.3 percent, by weight, when tested in accordance with ASTM C142/C142M.

2.3.3 Mineral Filler

Provide mineral filler consisting of a nonplastic material meeting the requirements of ASTM D242/D242M.

2.3.4 Aggregate Gradation

Provide a combined aggregate gradation that conforms to gradations specified in Table 7, when tested in accordance with ASTM C136/C136M and ASTM C117, and does not vary from the low limit on one sieve to the high limit on the adjacent sieve or vice versa, but grades uniformly from coarse to fine. Provide a JMF within the specification limits; however, the gradation can exceed the limits when the allowable deviation from the JMF shown in Tables 10 and 11 are applied.

Table 7 – Gradation 3 Aggregate Gradation

Sieve Designation
Percent Passing by Mass
1/2 inch
100%
3/8 inch
90-100%
No. 4
58-78%
No. 8
40-60%
No. 16
28-48%
No. 30
18-38%
No. 50
11-27%
No. 100
6-18%
No. 200
3-6%

2.4 ASPHALT BINDER

Provide asphalt binder that conforms to ASTM D6373 for Performance Grade (PG) 64-22. Provide test data indicating grade certification by the supplier at the time of delivery of each load to the mix plant. Submit copies of these certifications to the Government. The supplier is defined as the last source of any modification to the binder. The Government may sample and test the binder at the mix plant at any time before or during mix production. Obtain samples for this verification testing in accordance with ASTM D140/D140M and in the presence of the Government. Provide these samples to the Government for the verification testing, which will be performed at the Governments expense. Submit 5 gallon sample of the asphalt binder specified for mix design verification and approval not less than 14 days before start of the test section.

2.5 MIX DESIGN

Develop the mix design and provide results of the Job Mix formula (JMF) and aggregates testing performed no earlier than 6 months prior to contract award. Provide asphalt mixture composed of well-graded aggregate, mineral filler if required, and asphalt material. Provide aggregate fractions sized, handled in separate size groups, and combined in such proportions that the resulting mixture meets the grading requirements of Table 7. Do not produce asphalt pavement for payment until a JMF has been approved. Design the asphalt mixture using hand-held (manual) Marshall hammer procedures contained in AI MS-2 and the criteria shown in Table 8. Mechanical hammers are not permitted during JMF development. Prepare samples at various asphalt contents and compacted in accordance with ASTM D6926. Use laboratory compaction temperatures for Polymer Modified Asphalts as recommended by the asphalt binder supplier. For tensile strength ratio (TSR) testing, adjust the compactive effort, as required, to provide specimens with an air void content of 7 plus or minus 1 percent. Use freeze/thaw conditioning in lieu of moisture conditioning per Note 6 of ASTM D4867/D4867M. If freeze/thaw conditioning is used, include that fact on the report. If the Tensile Strength Ratio (TSR) of the composite mixture, as determined by ASTM D4867/D4867M is less than 75, reject the aggregates or treat the asphalt mixture with an anti-stripping agent. Add a sufficient amount of anti-stripping agent to produce a TSR of not less than 75. If an antistrip agent is required, provide it at no additional cost to the Government. Provide sufficient materials to produce 200 pounds of blended mixture to the Government for verification of mix design at least 14 days prior to construction of test section.

2.5.1 JMF Requirements

Submit the proposed JMF in writing, for approval, at least 14 days prior to the start of the test section, including as a minimum:

a. Percent passing each sieve size.

b. Optimum asphalt content.

c. Percent of each aggregate and mineral filler to be used.

d. Asphalt viscosity grade, penetration grade, or performance grade and additional test requirements as specified in paragraph ASPHALT BINDER.

e. Number of blows of hammer per side of molded specimen.

f. Laboratory mixing and compaction temperatures.

g. Supplier-recommended field mixing and compaction temperatures.

h. Percentage and properties (asphalt content aggregate gradation, and aggregate properties) of RAP in accordance with paragraph RECYCLED ASPHALT PAVEMENT, if RAP is used.

i. Temperature-viscosity relationship of the asphalt binder.

j. Plot of the combined gradation on the 0.45 power gradation chart, stating the nominal maximum size.

k. Graphical plots and summary tabulation of stability, flow, air voids, voids in the mineral aggregate, and unit weight versus asphalt content as shown in AI MS-2. Include summary tabulation that includes individual specimen data for each specimen tested.

l. Specific gravity and absorption of each aggregate.

m. Percent natural sand.

n. Percent particles with two or more fractured faces (in coarse aggregate).

o. Fine aggregate angularity.

p. Percent flat or elongated particles (in coarse aggregate).

q. Tensile Strength Ratio and wet/dry specimen test results.

r. Type and amount of antistrip agent (if required).

s. List of all modifiers.

t. Percentage and properties (asphalt content aggregate gradation, and aggregate properties) of RAP in accordance with paragraph RECLAIMED ASPHALT PAVEMENT, if RAP is used.

u. Date the JMF was developed. Mix designs that are not dated or which are from a prior construction season may not be accepted.

Table 8

Marshall Design Criteria

Test Property
75 Blow Mix
Stability, pounds minimum
2150 (1)
Flow, 0.01 inch
8-16 (2)
Air voids, percent
4 (4)
Percent Voids in mineral aggregate (minimum)
See Table 9
Dust Proportion (3)
0.8-1.2
TSR, minimum percent
75
TSR Conditioned Strength (minimum psi)
60

(1) This is a minimum requirement. Provide significantly higher average during construction to ensure compliance with the specifications.

(2) The flow requirement is not applicable for Polymer Modified Asphalts

(3) Dust Proportion is calculated as the aggregate content, expressed as a percent of mass, passing the No. 200 sieve, divided by the effective asphalt content, in percent of total mass of the mixture.

(4) Select the JMF asphalt content corresponding to an air void content of 4 percent. Verify the other properties of Table 8 meet the specification requirements at this asphalt content.

Table 9

Minimum Percent Voids in Mineral Aggregate (VMA)(1)

Aggregate (See Table 7)
Minimum VMA, percent
Gradation 1
13.0
Gradation 2
14.0
Gradation 3
15.0

(1) Calculate VMA in accordance with AI MS-2, based on ASTM C127 and ASTM C128 bulk specific gravity for the aggregate.

2.5.2 Adjustments to JMF

The JMF for each mixture is in effect until a new formula is approved in writing by the Government. Should a change in sources of any materials be made, perform a new mix design and a new JMF approved before the new material is used. Make minor adjustments within the specification limits to the JMF to optimize mix volumetric properties. Adjustments to the original JMF are limited to plus or minus 4 percent on the No. 4 and coarser sieves; plus or minus 3 percent on the No. 8 to No. 50 sieves; and plus or minus 1 percent on the No. 100 sieve. Adjustments to the JMF are limited to plus or minus 1.0 percent on the No. 200 sieve. Asphalt content adjustments are limited to plus or minus 0.40 from the original JMF. If adjustments are needed that exceed these limits, develop a new mix design.

PART 3 EXECUTION

3.1 CONTRACTOR QUALITY CONTROL

3.1.1 General Quality Control Requirements

Submit a report that addresses all elements which affect the quality of the pavement including, but not limited to:

a. Mix Design and unique JMF identification code

b. Aggregate Grading

c. Quality of Materials

d. Stockpile Management and procedures to prevent contamination

e. Proportioning

f. Mixing and Transportation

g. Mixture Volumetrics

h. Moisture Content of Mixtures

i. Truck bed release agent

j. Correlation of mechanical hammer to hand-held (manual) hammer. Determine the number of blows of the mechanical hammer required to provide the same density of the JMF as provided by the hand-held (manual) hammer. Use the average of three specimens per trial blow application.

3.1.2 Testing Laboratory

Provide a fully equipped asphalt laboratory located at the plant that is equipped with heating and air conditioning units to maintain a temperature of 75 plus or minus 5 degrees F. Provide laboratory facilities that are kept clean and all equipment maintained in proper working condition. Provide the Government with unrestricted access to inspect the laboratory facility, to witness quality control activities, and to perform any check testing desired. The Government will advise in writing of any noted deficiencies concerning the laboratory facility, equipment, supplies, or testing personnel and procedures. When the deficiencies are serious enough to adversely affect test results, immediately suspend the incorporation of the materials into the work. Incorporation of the materials into the work will not be permitted to resume until the deficiencies are corrected.

3.1.3 Quality Control Testing

Perform all quality control tests applicable to these specifications and as set forth in the Quality Control Program. The quality control (QC) testing is separate and distinct from the acceptance testing in paragraph ACCEPTANCE. Use in-house capabilities or the independent commercial laboratory for quality control testing. Required elements of the testing program include, but are not limited to, tests for the control of asphalt content, aggregate gradation, temperatures, aggregate moisture, moisture in the asphalt mixture, laboratory air voids, stability, flow, in-place density, grade and smoothness. Develop a Quality Control Testing Plan as part of the Quality Control Program.

3.1.3.1 Asphalt Content

Determine asphalt content a minimum of twice per lot (a lot is defined in paragraph PAVEMENT LOTS) by one of the following methods: extraction method in accordance with ASTM D2172/D2172M, Method A or B, the ignition method in accordance with ASTM D6307, or the nuclear method in accordance with ASTM D4125/D4125M, provided each method is calibrated for the specific mix being used. For the extraction method, determine the weight of ash, as described in ASTM D2172/D2172M, as part of the first extraction test performed at the beginning of plant production; and as part of every tenth extraction test performed thereafter, for the duration of plant production. Use the last weight of ash value in the calculation of the asphalt content for the mixture. The asphalt content for the lot will be determined by averaging the test results.

3.1.3.2 Aggregate Properties

Determine aggregate gradations a minimum of twice per lot (a lot is defined in paragraph PAVEMENT LOTS) from mechanical analysis of recovered aggregate in accordance with ASTM D5444, ASTM C136/C136M, and ASTM C117. Determine the specific gravity of each aggregate size grouping for each 20,000 tons in accordance with ASTM C127 or ASTM C128. Determine fractured faces for gravel sources for each 20,000 tons in accordance with ASTM D5821. Determine the uncompacted void content of fine aggregate (including manufactured sand and blending aggregate) for each 20,000 tons in accordance with ASTM C1252 Method A.

3.1.3.3 Temperatures

Check temperatures at least four times per lot, at necessary locations, to determine the temperature at the dryer, the asphalt binder in the storage tank, the asphalt mixture at the plant, and the asphalt mixture at the job site.

3.1.3.4 Moisture Content of Aggregate

Determine the moisture content of aggregate used for production a minimum of once per lot in accordance with ASTM C566.

3.1.3.5 Moisture Content of Mixture

Determine the moisture content of the mixture at least once per lot in accordance with AASHTO T 329.

3.1.3.6 Laboratory Air Voids, TMD, VMA, Marshall Stability and Flow

Obtain mixture samples at least four times per lot and compacted into specimens, using 75 blows per side with the Marshall hand-held (manual) hammer as described in ASTM D6926. The mechanical Marshall hammer can be used only after JMF development and after correlation from hand-held (manual) Marshall hammer to mechanical Marshall hammer per guidance in AI MS-2. After compaction, measure the bulk density of laboratory compacted specimens in accordance with ASTM D2726/D2726M. Determine the laboratory air voids from the set (three laboratory compacted specimens) for each sample in accordance with ASTM D3203/D3203M. Also calculate the VMA of each specimen in accordance with AI MS-2 based on ASTM C127 and ASTM C128 bulk specific gravity for the aggregate, as well as the Marshall stability and flow, as described in ASTM D6927. Provide VMA within the limits of Table 9.

3.1.3.7 Additional Testing

Perform any additional testing, deemed necessary to control the process.

3.1.3.8 QC Monitoring

Submit all QC test results to the Government on a daily basis as the tests are performed. The Government reserves the right to monitor any of the Contractor's quality control testing and to perform duplicate testing as a check to the Contractor's quality control testing.

3.1.4 Sampling

When directed by the Government, sample and test any material which appears inconsistent with similar material being produced, unless such material is voluntarily removed and replaced or deficiencies corrected. Perform all sampling in accordance with standard procedures specified.

3.1.5 Control Charts

For process control, establish and maintain linear control charts on both individual samples and the running average of last four samples for the parameters listed in Table 10, as a minimum. Post the control charts as directed by the Government and maintain current at all times. Identify the following on the control charts, the project number, the test parameter being plotted, the individual sample numbers, the Action and Suspension Limits listed in Table 10 applicable to the test parameter being plotted, and the test results. Also show target values (JMF) on the control charts as indicators of central tendency for the cumulative percent passing, asphalt content, and laboratory air voids parameters. When the test results exceed either applicable Action Limit, take immediate steps to bring the process back in control. When the test results exceed either applicable Suspension Limit, halt production until the problem is solved. When the Suspension Limit is exceeded for individual values or running average values, the Government has the option to require removal and replacement of the material represented by the samples or to leave in place and base acceptance on mixture volumetric properties and in place density. Use the control charts as part of the process control system for identifying trends so that potential problems can be corrected before they occur. Make decisions concerning mix modifications based on analysis of the results provided in the control charts. In the Quality Control Plan, indicate the appropriate action to be taken to bring the process into control when certain parameters exceed their Action Limits.

Table 10

Action and Suspension Limits for the Parameters to be Plotted on Individual and Running Average Control Charts

Individual Samples
Running Average of Last Four Samples
Parameter to be Plotted
Action Limit
Suspension Limit
Action Limit
Suspension Limit
No. 4 sieve, Cumulative Percent Passing, deviation from JMF target; plus or minus values
6
8
4
5
No. 30 sieve, Cumulative Percent Passing, deviation from JMF target; plus or minus values
4
6
3
4
No. 200 sieve, Cumulative Percent Passing, deviation from JMF target; plus or minus values
1.4
2.0
1.1
1.5
Asphalt content, percent deviation from JMF target; plus or minus value
0.4
0.5
0.2
0.3
Laboratory Air Voids, percent deviation from JMF target value
No specific action and suspension limits set since this parameter is used to determine percent payment
In-place Mat Density, percent of TMD
No specific action and suspension limits set since this parameter is used to determine percent payment
In-place Joint Density, percent of TMD
No specific action and suspension limits set since this parameter is used to determine percent payment

VMA, percent deviation from JMF target

Gradation 1, 2 & 3
-0.5
-1.0
-0.25
-0.5
P0.075/Pbe Ratio, deviation from 1.0; plus or minus values
0.7
0.8
0.3
0.4

Table 10 cont'd

Action and Suspension Limits for the Parameters to be Plotted on Individual and Running Average Control Charts - Marshall Compaction

Stability, pounds (minimum)

75 blow JMF
1760
1640
2150
2030
50 blow JMF
950
830
1350
1230

Flow, 0.01 inch

75 blow JMF
8 min.
7 min.
9 min.
8 min.
16 max.
17 max.
15 max.
16 max.
50 blow JMF
8 min.
7 min.
9 min.
8 min.
18 max.
19 max.
17 max.
18 max.

3.2 PREPARATION OF ASPHALT BINDER MATERIAL

Heat the asphalt binder material while avoiding local overheating and providing a continuous supply of the asphalt material to the mixer at a uniform temperature. Maintain the temperature of unmodified asphalts to no more than 325 degrees F when added to the aggregates. The temperature of modified asphalts is not to exceed 350 degrees F.

3.3 PREPARATION OF MINERAL AGGREGATE

Heat and dry the aggregate for the mixture prior to mixing. No damage to the aggregates due to the maximum temperature and rate of heating used is allowed. Maintain the temperature no lower than is required to obtain complete coating and uniform distribution on the aggregate particles and to provide a mixture of satisfactory workability.

3.4 PREPARATION OF ASPHALT MIXTURE

Weigh or meter the aggregates and the asphalt binder and introduce into the mixer in the amount specified by the JMF. Limit the temperature of the asphalt mixture to 350 degrees F when the asphalt binder is added. Mix the combined materials until the aggregate obtains a thorough and uniform coating of asphalt binder (testing in accordance with ASTM D2489/D2489M may be required by the Contracting Officer) and is thoroughly distributed throughout the mixture. The moisture content of all asphalt mixture upon discharge from the plant is not to exceed 0.5 percent by total weight of mixture as measured by AASHTO T 329.

3.5 TRANSPORTING AND PLACING

3.5.1 Transporting

Transport asphalt mixture from the mixing plant to the site in clean, tight vehicles. Schedule deliveries so that placing and compacting of mixture is uniform with minimum stopping and starting of the paver. Provide adequate artificial lighting for night placements. Hauling over freshly placed material is not permitted until the material has been compacted as specified, and allowed to cool to 140 degrees F.

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