Attach_1_-_Appendix_D(2b)_Hangar_Doors_O&M.pdf

Operating Instructions SMVector - Frequency Inverter

1SV01M

1 Safety Information

2 Technical Data

2.1 Standards and Application Conditions

2.2 SMV Type Number Designation

2.3 Ratings

3 Installation

3.1 Dimensions and Mounting

3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)

3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)

3.1.3 NEMA 4X (IP65) Models

3.1.4 NEMA 4X (IP65) Models with Disconnect Switch

3.2 Electrical Installation

3.2.1 Power Connections

3.2.1.1 Mains Connection to 120VAC Single-Phase Supply

3.2.1.2 Mains Connection to 240VAC Single-Phase Supply

3.2.1.3 Mains Connection to Three-Phase Supply

3.2.1.4 Motor Connection

3.2.1.5 Installation Recommendations for EMC Compliance

3.2.1.6 NEMA 4X (IP65) Input Terminal Block

3.2.1.7 Dynamic Brake Connections

3.2.2 Fuses/Cable Cross-Sections

3.2.3 Control Terminals

4 Commissioning

4.1 Local Keypad & Display

4.2 Drive Display and Modes of Operation

4.3 Parameter Setting

4.4 Electronic Programming Module (EPM)

4.5 Parameter Menu

4.5.1 Basic Setup Parameters

4.5.2 I/O Setup Parameters

4.5.3 Advanced Setup Parameters

4.5.4 PID Parameters

4.5.5 Vector Parameters

4.5.6 Network Parameters

4.5.7 Diagnostic Parameters

4.5.7.1 Terminal & Protection Status Display

4.5.7.2 Keypad Status Display

4.5.8 Onboard Communications Parameters 15-60HP (11-45kW)

4.5.9 Sequencer Parameters

4.5.9.1 Sequencer Flow Diagram Left

4.5.9.2 Sequencer Flow Diagram Right

4.5.9.3 Sequencer Status

5 Troubleshooting and Diagnostics

5.1 Status/Warning Messages

5.2 Drive Configuration Messages

5.3 Fault Messages

Appendix A A.1 Permissable Cable Lengths

Contents

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This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter.

These instructions are only valid for SMV frequency inverters with software revision 4.23 or higher For version 4.23 software, the drive nameplate illustrated below would show “42” in the “F” location.

Please read these instructions in their entirety before commissioning the drive.

C A B D E F

Type:

ESV751N04TXB

Id-No: 00000000

INPUT: 3 (3/PE)

400/480 V 2.9/2.5 A

50-60 HZ

OUTPUT: 3 (3/PE)

0 - 400/460 V 2.4/2.1 A

0.75 KW/1HP

0 - 500 HZ

For detailed information refer to instruction

Manual: SV01

000000000000000000

ESV751N04TXB000XX## ## TYPE-4X INDOOR USE ONLY

A B C D E F

Certifications Type Input Ratings Output Ratings Hardware Version Software Version

Scope of delivery Important

• 1 SMV Inverter with EPM installed (see Section 4.4)

• 1 Operating Instructions manual

After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze AC Tech does not accept any liability for deficiencies claimed subsequently.

Claim:

• visible transport damage immediately to the forwarder.

• visible deficiencies /incompleteness immediately to your Lenze AC Tech representative

Related Documents The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter. To obtain the latest documentation, visit the Technical Library at http://www.lenzeamericas.com.

Document # Description

CMVINS01 SMVector Communications Module Installation Instruction

CMVMB401 SMVector ModBus RTU over RS485 Communications Reference Guide

CMVLC401 SMVector Lecom Communications Reference Guide

CMVCAN01 SMVector CANopen Communications Reference Guide

CMVDVN01 SMVector DeviceNet Communications Reference Guide

CMVETH01 SMVector EtherNet/IP Communications Reference Guide

CMVPFB01 SMVector PROFIBUS Communications Reference Guide

ALSV01 SMVector Additional I/O Module Installation and Operation Manual

DBV01 SMVector Dynamic Braking

PTV01 SMVector Potentiometer Install Instructions

RKV01 SMVector ESVZXK1 Remote Keypad

RKVU01 SMVector ESVZXH0 Remote Keypad (for NEMA 1 15-60HP (11-45kW) Drives)

About These Instructions

Copyright © 2006 Lenze AC Tech Corporation All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of its merchantability and fitness for a given purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described.

Nevertheless, discrepancies cannot be ruled out. Lenze AC Tech does not accept any responsibility nor liability for damages that may occur.

Any necessary corrections will be implemented in subsequent editions. This document is printed in the United States

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Safety Information

1 Safety Information

General Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel and/or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning, and operation of variable frequency drives and the application for which it is being used.

Installation Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport, handling, installation or maintenance. Do not touch any electronic components or contacts. This drive contains electrostatically sensitive components, which can easily be damaged by inappropriate handling. Static control precautions must be adhered to during installation, testing, servicing and repairing of this drive and associated options. Component damage may result if proper procedures are not followed.

To ensure proper operation, do not install the drive where it is subjected to adverse environmental conditions such as combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

This drive has been tested by Underwriters Laboratory (UL) and is UL Listed in compliance with the UL508C Safety Standard. This drive must be installed and configured in accordance with both national and international standards.

Local codes and regulations take precedence over recommendations provided in this and other Lenze AC Tech documentation.

The SMVector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets the applicable standards.

Electrical Connection When working on live drive controllers, applicable national safety regulations must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While this document does make recommendations in regards to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Application The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage.

Emergency Stops, over-speed protection, acceleration and deceleration limits, etc must be made by other devices to ensure operation under all conditions.

The drive does feature many protection devices that work to protect the drive and the driven equipment by generating a fault and shutting the drive and motor down. Mains power variances can also result in shutdown of the drive. When the fault condition disappears or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive is configured for safe operation.

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Explosion Proof Applications Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy applies:

Lenze AC Tech Corporation inverter products are sold with no warranty of fitness for a particular purpose or warranty of suitability for use with explosion proof motors. Lenze AC Tech Corporation accepts no responsibility for any direct, incidental or consequential loss, cost or damage that may arise through the use of AC inverter products in these applications. The purchaser expressly agrees to assume all risk of any loss, cost or damage that may arise from such application.

Operation Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

• Close all protective covers and doors prior to and during operation.

• Do not cycle input power to the controller more than once every two minutes.

• For SMVector models that are equipped with a Disconnect Switch (11th character in model number is L or M), the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor. When servicing the motor, it is necessary to wait 3 minutes after turning this switch to the off position before working on motor power wiring as the inverter stores electrical power. To service the inverter, it is necessary to remove mains ahead of the drive and wait 3 minutes.

Safety Notifications All safety information given in these Operating Instructions includes a visual icon, a bold signal word and a description.

Signal Word! (characterizes the severity of the danger)

NOTE (describes the danger and informs on how to proceed)

Icon Signal Word Meaning Consequences if ignored

DANGER! Warns of hazardous electrical voltage. Death or severe injuries.

WARNING! Warns of potential, very hazardous situations.

Risk of severe injury to personnel and/or damage to equipment.

WARNING!

Hot Surface

Warns of hot surface and risk of burns.

Labels may be on or inside the equipment to alert people that surfaces may reach dangerous temperatures.

Risk of severe injury to personnel.

STOP! Warns of potential damage to material and equipment.

Damage to the controller/drive or its environment.

NOTE Designates a general, useful note. None. If observed, then using the controller/ drive system is made easier.

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Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12:

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

Directive Total Power connected to Mains

(public supply)

Additional Measures Required for Compliance (2)

EN 61000-3-2

< 0.5kW with mains choke

0.5 ... 1kW with active filter

> 1kW complies without additional measures

EN 61000-3-12 16 ... 75amp Additional measures are required for compliance with the standard

(1) For compliance with EMC regulations, the permissable cable lengths may change.

(2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.

The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

Safety Information in accordance with EN 61800-5-1:

DANGER! Hazard of Electrical Shock Capacitors retain charge for approximately 180 seconds after power is removed. Allow at least 3 minutes for discharge of residual charge before touching the drive.

WARNING!

• This product can cause a d.c. current in the PE conductor. Where a residual current-operated (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an RCD or RCM Type B is allowed on the supply side of this product.

• Leakage Current may exceed 3.5mA AC. The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment.

• In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required.

NOTE

Control and communications terminals provide reinforced insulation (i.e. considered SELV or PELV, providing protection in case of direct contact) when the drive is connected to a power system rated up to 300VAC between phase to ground (PE) and the applied voltage on Terminals 16 and 17 is less than 150VAC between phase to ground. Otherwise, control and communications terminals provide basic insulation.

Safety Information in accordance with UL:

Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

Warnings!

• Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.

• Use minimum 75 °C copper wire only.

• Shall be installed in a pollution degree 2 macro-environment.

• NEMA 1 (IP31) models shall be installed in a pollution degree 2 macro-environment.

• All models are suitable for installation in a compartment handling Conditioned Air (i.e., plenum rated).

Torque Requirements (in accordance with UL) are listed in section 3.2.1, Power Connections.

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Technical Data

2 Technical Data

2.1 Standards and Application Conditions

Conformity CE Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives

Approvals UL508C Underwriters Laboratories -Power Conversion Equipment

Input voltage phase imbalance < 2%

Supported Power Systems

TT

TN

− For central grounded systems, operation is permitted without restrictions.

− For corner grounded 400/500V systems, operation is possible but reinforced insulation to control circuits is compromised.

Humidity < 95% non-condensing

Temperature range

Transport -25 … +70°C

Storage -20 … +70°C

Operation -10 … +55°C (with 2.5%/°C current derating above +40°C)

Installation height 0 - 4000m a.m.s.l. (with 5%/1000 m current derating above 1000m a.m.s.l.)

Vibration resistance acceleration resistant up to 1.0g

Earth leakage current > 3.5 mA to PE

Max Permissable Cable Length (1) <= 4.0 Hp (3.0 kW) 30 meters shielded, 60 meters un-shielded

=> 5.0 Hp (3.7 kW) 50 meters shielded, 100 meters un-shielded.

Enclosure

IP31/NEMA 1 IP65/NEMA 4X

NEMA 1 and NEMA 4X model enclosures are plenun rated in accordance with UL 508C and are suitable for installation in a compartment handling conditioned air.

Protection measures against short circuit, earth fault, phase loss, over voltage, under voltage, motor stalling, over temperature, motor overload

Compliance with EN 61000-3-2 Requirements (2)

< 0.5kW with mains choke

0.5 ... 1kW with active filter

> 1kW without additional measures

Compliance with EN 61000-3-12 Requirements (2) 16 ... 75amp Additional measures required for compliance with EN 61000-3-12

Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).

(1) The stated cable lengths are permissible at default carrier frequencies (refer to parameter P166).

(2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.

The machine/system manufacturer is responsible for the machine’s compliance with the regulations.

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2.2 SMV Type Number Designation

The table herein describes the Type numbering designation for the SMVector Inverter models.

ESV 152 N0 2 T X B

Electrical Products in the SMVector Series

Power Rating in kW:

251 = 0.25kW (0.33HP) 113 = 11.0kW (15HP)

371 = 0.37kW (0.5HP) 153 = 15.0kW (20HP)

751 = 0.75kW (1HP) 183 = 18.5kW (25HP)

112 = 1.1kW (1.5HP) 223 = 22.0kW (30HP)

152 = 1.5kW (2HP) 303 = 30.0kW (40HP)

222 = 2.2kW (3HP) 373 = 37.5kW (50HP)

302 = 3.0kW (4HP) 453 = 45.0kW (60HP)

402 = 4.0kW (5HP)

552 = 5.5kW (7.5HP)

752 = 7.5kW (10HP)

Installed I/O & Communication Module(s):

C_ = CANopen (Available all models) The “_” blank can be:

D_ = DeviceNet (Available all models) 0 = Standard Keypad

E_ = Ethernet/IP, (Available all models)

R_ = RS-485 / ModBus /Lecom (Avail all models)

P_ = ProfiBus-DP (Available all models)

N_ = No Communications installed

Input Voltage:

1 = 120 VAC (doubler output) or 240 VAC

2 = 240 VAC

4 = 400/480 VAC

6 = 600 VAC

Input Phase:

S = Single Phase Input only

Y = Single or Three Phase Input

T = Three Phase Input only

Input Line Filter F = Integral EMC Filter

L = Integral EMC Filter and Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

M = Integrated Disconnect Switch (NEMA 4X/IP65 Models only)

X = No EMC Filter/ No Disconnect Switch

Enclosure:

B = NEMA 1/IP31; Indoor only

C = NEMA 4X/IP65; Indoor only; Convection cooled

D = NEMA 4X/IP65; Indoor only; Fan cooled

E = NEMA 4X/IP65; Indoor/Outdoor; Convection cooled

F = NEMA 4X/IP65; Indoor/Outdoor; Fan cooled

NOTE

Prior to installation make sure the enclosure is suitable for the end-use environment Variables that influence enclosure suitability include (but are not limited to) temperature, airborne contaminates, chemical concentration, mechanical stress and duration of exposure (sunlight, wind, precipitation).

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2.3 Ratings

120V / 240VAC Models Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW 120V

A 240V

A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

ESV251--1S-- 0.33 0.25 6.8 3.4 1.7 200 24

ESV371--1S-- 0.5 0.37 9.2 4.6 2.4 200 32 32

ESV751--1S-- 1 0.75 16.6 8.3 4.2 200 52 41

ESV112--1S-- 1.5 1.1 20 10.0 6.0 200 74 74

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

240VAC Models Mains = 240V Single Phase (2/PE) (170...264V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW 240V

A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

ESV251--2S-- 0.33 0.25 3.4 1.7 200 20

ESV371--2S-- 0.5 0.37 5.1 2.4 200 30

ESV751--2S-- 1 0.75 8.8 4.2 200 42

ESV112--2S-- 1.5 1.1 12.0 6.0 200 63

ESV152--2S-- 2 1.5 13.3 7.0 200 73

ESV222--2S-- 3 2.2 17.1 9.6 200 97

240V Single Phase (2/PE) (170...264V), 240V Three Phase (3/PE) (170...264V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW

1~ (2/PE)

A

3~ (3/PE)

A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

ESV371--2Y-- 0.5 0.37 5.1 2.9 2.4 200 27 26

ESV751--2Y-- 1 0.75 8.8 5.0 4.2 200 41 38

ESV112--2Y-- 1.5 1.1 12.0 6.9 6.0 200 64 59

ESV152--2Y-- 2 1.5 13.3 8.1 7.0 200 75 69

ESV222--2Y-- 3 2.2 17.1 10.8 9.6 200 103 93

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240V Three Phase (3/PE) (170...264V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW 240V

A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

ESV112--2T-- 1.5 1.1 6.9 6 200 64

ESV152--2T-- 2 1.5 8.1 7 200 75

ESV222--2T-- 3 2.2 10.8 9.6 200 103

ESV402--2T-- 5 4.0 18.6 16.5 200 154 139

ESV552--2T-- 7.5 5.5 26 23 200 225 167

ESV752--2T-- 10 7.5 33 29 200 274 242

ESV113--2T-- 15 11 48 42 180 485 468

ESV153--2T-- 20 15 59 54 180 614 591

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

400...480VAC Models 400 ... 480V Three Phase (3/PE) (400V: 340...440V), (480V: 340...528V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW 400V

A 480V

A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

400V 480V 400V 480V

ESV371--4T-- 0.5 0.37 1.7 1.5 1.3 1.1 175 200 23 21 25

ESV751--4T-- 1 0.75 2.9 2.5 2.4 2.1 175 200 37 33 37

ESV112--4T-- 1.5 1.1 4.2 3.6 3.5 3.0 175 200 48 42 46

ESV152--4T-- 2 1.5 4.7 4.1 4.0 3.5 175 200 57 50 54

ESV222--4T-- 3 2.2 6.1 5.4 5.5 4.8 175 200 87 78 82

ESV302--4T-- 4 3.0 8.3 7.0 7.6 6.3 175 200 95

ESV402--4T-- 5 4.0 10.6 9.3 9.4 8.2 175 200 128 103 111

ESV552--4T-- 7.5 5.5 14.2 12.4 12.6 11.0 175 200 178 157 165

ESV752--4T-- 10 7.5 18.1 15.8 16.1 14.0 175 200 208 190 198

ESV113--4T-- 15 11 27 24 24 21 155 180 418 388 398

ESV153--4T-- 20 15 35 31 31 27 155 180 493 449 459

ESV183--4T-- 25 18.5 44 38 39 34 155 180 645 589 600

ESV223--4T-- 30 22 52 45 46 40 155 180 709 637 647

ESV303--4T-- 40 30 68 59 60 52 155 180 1020

ESV373--4T-- 50 37.5 85 74 75 65 155 180 1275

ESV453--4T-- 60 45 100 87 88 77 155 180 1530

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

For 400...480 VAC models, the output current maximum (%) in the 400V column is used when P107 = 0 For 400...480 VAC models, the output current maximum (%) in the 480V column is used when P107 = 1

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600VAC Models 600V Three Phase (3/PE) (425...660V); 48...62Hz

Type Power Mains Current Output Current Heat Loss (Watts)

Hp kW A Cont (In)

A Max I

N1/IP31 N4X/IP65

No filter

N4X/IP65

W/ filter

ESV751--6T-- 1 0.75 2 1.7 200 37 31

ESV152--6T-- 2 1.5 3.2 2.7 200 51 43

ESV222--6T-- 3 2.2 4.4 3.9 200 68 57

ESV402--6T-- 5 4 6.8 6.1 200 101 67

ESV552--6T-- 7.5 5.5 10.2 9 200 148 116

ESV752--6T-- 10 7.5 12.4 11 200 172 152

ESV113--6T-- 15 11 19.7 17 180 380 356

ESV153--6T-- 20 15 25 22 180 463 431

ESV183--6T-- 25 18.5 31 27 180 560 519

ESV223--6T-- 30 22 36 32 180 640 592

ESV303--6T-- 40 30 47 41 180 930

ESV373--6T-- 50 37.5 59 52 180 1163

ESV453--6T-- 60 45 71 62 180 1395

NOTES:

Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.

STOP!

• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.

• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

Output Current (In) derating for Carrier Frequency (P166) for NEMA 1 (IP31) Models:

- If P166=2 (8 kHz), derate In to 92% of drive rating

- If P166=3 (10 kHz), derate In to 84% of drive rating

Output Current (In) derating for Carrier Frequency (P166) for NEMA 4X (IP65) Models:

- If P166=1 (6 kHz), derate In to 92% of drive rating

- If P166=2 (8 kHz), derate In to 84% of drive rating

- If P166=3 (10 kHz), derate In to 76% of drive rating

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Installation

3 Installation

3.1 Dimensions and Mounting

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.

3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)

b2 b1 b a a1 c s1 s1 s2 s2

Mounting Screws

4 x #10 18 lb-in 4 x M5 20 Nm( )

Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) s1 in (mm) s2 in (mm) m lb (kg)

G1

ESV251~~~~~B; ESV371~~~~~B

ESV751~~~~~B

3.90 (99) 3.12 (79) 7.48 (190) 7.00 (178) 0.24 (6) 4.35 (111) 0.6 (15) 2.0 (50) 2.0 (0.9)

G2

ESV112~~~~~B; ESV152~~~~~B

ESV222~~~~~B

3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.26 (7) 5.45 (138) 0.6 (15) 2.0 (50) 2.8 (1.3)

G3 ESV402~~~~~B 3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.30 (8) 5.80 (147) 0.6 (15) 2.0 (50) 3.2 (1.5)

H1 ESV552~~~~~B; ESV752~~~~~B 5.12 (130) 4.25 (108) 9.83 (250) 9.30 (236) 0.26 (7) 6.30 (160) 0.6 (15) 2.0 (50) 6.0 (2.0)

J1

ESV113~~~~~B; ESV153~~~~~B

ESV183~~~~~B; ESV223~~~~~B

6.92 (176) 5.75 (146) 12.50 (318) 11.88 (302) 0.31 (8) 8.09 (205) 0.6 (15) 2.0 (50) 13.55 (6.15)

Conduit Hole Dimensions Type N in (mm) P in (mm) P1 in (mm) Q in (mm) S in (mm) Q

N

Q

P

SP1

G1 1.84 (47) 1.93 (49) .70 (18) 1.00 (25) .88 (22)

G2 1.84 (47) 3.03 (77) .70 (18) 1.00 (25) .88 (22)

G3 1.84 (47) 3.38 (86) .70 (18) 1.00 (25) .88 (22)

H1 2.46 (62) 3.55 (90) .13 (3) 1.38 (35)

1.13 (29)

.88 (22)

J1 3.32 (84) 4.62 (117) .73 (19) 1.40 (36)

1.31 (33)

.88 (22)

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3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)

c s1 s2 s2 s1b a a1 b1 b2

SMV SMV

Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) s1 in (mm) s2 in (mm) m lb (kg)

K1

ESV303~~4~~B;

ESV303~~6~~B

8.72 (221) 7.50 (190) 14.19 (360) 13.30 (338) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 24 (10.9)

K2

ESV373~~4~~B;

ESV373~~6~~B

8.72 (221) 7.50 (190) 17.19 (436) 16.30 (414) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 31 (14.1)

K3

ESV453~~4~~B

ESV453~~6~~b

8.72 (221) 7.50 (190) 20.19 (513) 19.30 (490) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 35 (15.9)

Conduit Hole Dimensions Type N in (mm) P in (mm) P1 in (mm) Q in (mm) S in (mm) S1 in (mm)

P1

P

S1

S

C

Q

N

Q

N

K1 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

K2 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

K3 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)

13SV01M

3.1.3 NEMA 4X (IP65) Models

b2 b1 b a1 a c s1 s2 s2 s1

Mounting Screws

4 x #8 32 10 lb in 4 x M4 1 2 Nm( )

Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) s1 in (mm) s2 in (mm) m lb (kg)

R1

ESV371N01SX_; ESV751N01SX_;

ESV371N02YX_; ESV751N02YX_;

ESV371N04TX_; ESV751N04TX_;

ESV751N06TX_; ESV371N02SF_;

ESV751N02SF_; ESV371N04TF_;

ESV751N04TF_;

6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 4.47 (114) 2.00 (51) 2.00 (51) 3.6 (1.63)

R2

ESV112N01SX_; ESV112N02YX_;

ESV152N02YX_; ESV112N04TX_;

ESV152N04TX_; ESV222N04TX_;

ESV152N06TX_; ESV222N06TX_;

ESV112N02SF_; ESV152N02SF_;

ESV112N04TF_; ESV152N04TF_;

ESV222N04TF_; ESV302N04TF_;

6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 6.31 (160) 2.00 (51) 2.00 (51) 5.9 (2.68)

S1 ESV222N02YX_; ESV222N02SF_ 7.12 (181) 6.74 (171) 8.00 (203) 6.56 (167) 0.66 (17) 6.77 (172) 2.00 (51) 2.00 (51) 7.1 (3.24)

T1

ESV552N02TX~; ESV752N02TX~

ESV752N04TX~; ESV752N06TX~;

ESV752N04TF~

8.04 (204) 7.56 (192) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 10.98 (4.98)

V1

ESV402N02TX_; ESV402N04TX_;

ESV552N04TX_; ESV402N06TX_

ESV552N06TX_; ESV402N04TF_;

ESV552N04TF_

8.96 (228) 8.48 (215) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 11.58 (5.25)

W1

ESV113N02TX~; ESV153N02TX~

ESV113N04TX~; ESV153N04TX~

ESV113N04TF~; ESV153N04TF~

ESV113N06TX~; ESV153N06TX~

ESV183N04TX~; ESV183N04TF~

ESV183N06TX~

9.42 (240) 8.94 (228) 14.50 (368) 12.54 (319) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 22.0 (10.0)

X1

ESV223N04TX~; ESV223N04TF~

ESV223N06TX~

9.42 (240) 8.94 (228) 18.5 (470) 16.54 (420) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 25.5 (11.6)

_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled) E = N4X In/Outdoor (convection cooled) F = N4X In/Outdoor (fan cooled)

Conduit Hole Dimensions Type N in (mm) P in (mm) Q in (mm) S in (mm) S1 in (mm)

P

N

Q Q

S

S

S1 P

Q Q

N

R1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a

R2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a

S1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a

T1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a

V1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a

W1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

X1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

14 SV01M

3.1.4 NEMA 4X (IP65) Models with Disconnect Switch

b2 bb1 a a1 c c1 s1 s2 s2 s1

Mounting Screws

4 x #8 32 10 lb in 4 x M4 1 2 Nm( )

Type a in

(mm) a1 in

(mm) b in

(mm) b1 in

(mm) b2 in

(mm) c in

(mm) c1 in

(mm) s1 in

(mm) s2 in

(mm) m lb

(kg)

AA1

ESV371N01SM_; ESV371N02YM_;

ESV371N02SL_; ESV371N04TM_;

ESV371N04TL_; ESV371N06TM_;

ESV751N01SM_; ESV751N02YM_;

ESV751N02SL_; ESV751N04TM_;

ESV751N04TL_; ESV751N06TM_;

6.28 (160)

5.90 (150)

10.99 (279)

9.54 (242)

0.66 (17)

4.47 (114)

.86 (22)

2.00 (51)

2.00 (51)

4.7 (2.13)

AA2

ESV112N01SM_; ESV112N02YM_;

ESV112N02SL_; ESV112N04TM_;

ESV112N04TL_; ESV152N02YM_;

ESV152N02SL_; ESV152N04TM_;

ESV152N04TL_; ESV152N06TM_;

ESV222N04TM_; ESV222N04TL_;

ESV222N06TM_; ESV302N04TL_;

6.28 (160)

5.90 (150)

10.99 (279)

9.54 (242)

0.66 (17)

6.31 (160)

.86 (22)

2.00 (51)

2.00 (51)

7.9 (3.58)

AD1 ESV222N02SL_; ESV222N02YM_;

7.12 (181)

6.74 (171)

10.99 (279)

9.54 (242)

0.66 (17)

6.77 (172)

.86 (22)

2.00 (51)

2.00 (51)

9.0 (4.08)

AB1

ESV552N02TM~; ESV752N02TM~

ESV752N04TM~; ESV752N06TM~;

ESV752N04TL~

8.04 (204)

7.56 (192)

13.00 (330)

11.04 (280)

0.92 (23)

8.00 (203)

.86 (22)

4.00 (102)

4.00 (102)

13.9 (6.32)

AC1

ESV402N02TM_; ESV402N04TM_;

ESV552N04TM_; ESV402N06TM_;

ESV552N06TM_; ESV402N04TL_;

ESV552N04TL_

8.96 (228)

8.48 (215)

13.00 (330)

11.04 (280)

0.92 (23)

8.04 204)

.86 (22)

4.00 (102)

4.00 (102)

14.7 (6.66)

AE1

ESV113N04TM~; ESV153N04TM~,

ESV113N06TM~; ESV153N06TM~

9.42 (240)

8.94 (228)

14.50 (368)

12.54 (319)

0.92 (24)

9.45 (241)

0.73 (19)

4.00 (102)

4.00 (102)

23.0 (10.4)

AF1

ESV113N02TM~; ESV153N02TM~

ESV113N04TL~; ESV153N04TL~

ESV183N04TL~; ESV223N04TL~

ESV183N04TM~; ESV223N04TM~

ESV183N06TM~; ESV223N06TM~

9.42 (240)

8.94 (228)

18.5 (470)

16.54 (420)

0.92 (24)

9.45 (241)

0.73 (19)

4.00 (102)

4.00 (102)

28.5 (12.9)

_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled)

Conduit Hole Dimensions Type N in (mm) P in (mm) Q in (mm) S in (mm) S1 in (mm)

Q Q

P

N

S

S

S1 P

Q Q

N

AA1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a

AA2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a

AD1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a

AB1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a

AC1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a

AE1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

AF1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)

15SV01M

3.2 Electrical Installation

Installation After a Long Period of Storage

STOP!

Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.

If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.

In order to reform the capacitors and prepare the drive for operation after a long period of inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.

3.2.1 Power Connections

STOP!

If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive(s), an isolation transformer or 2-3% input line reactor must be added to the line side of the drive(s).

DANGER! Hazard of electrical shock!

Circuit potentials up to 600 VAC are possible. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive.

STOP!

• Verify mains voltage before connecting to drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.

• Do not cycle mains power more than once every two minutes. Damage to the drive may result.

Mains and Motor Terminations

Type Torque Strip Length

<5HP 12 lb-in (1.3 Nm) 5/16 in (8mm)

ESV552xx2T, ESV752xx2T, ESV113xx4/6, ESV153xx4/6, ESV183xx6, ESV223xx6 16 lb-in (1.8 Nm) 5/16 in (8mm)

ESV552xx4Txx, ESV752xx4Txx, ESV552xx6Txx, ESV752xx6Txx 12 lb-in (1.3Nm) 0.25 in (6mm)

ESV113xx2xxx, ESV153xx2xxx, ESV183xx4xxx, ESV223xx4xxx, ESV303xx4xxx 24 lb-in (2.7 Nm) 7/16 in (10mm)

ESV373xx4xxx, ESV453xx4xxx 27 lb-in (3.05 Nm) 0.75 in (19mm)

Torque: N4X/IP65 Door Screws

N4X/IP65 6-7 lb-in (0.67-0.79 Nm) 0.25 in (6mm)

3.2.1.1 Mains Connection to 120VAC Single-Phase Supply

ESV...N01S...

PE L1 L2 N

PE L1 N

16 SV01M

3.2.1.2 Mains Connection to 240VAC Single-Phase Supply

ESV...N01S...

PE L1 L2 N

PE L1 L2

ESV...N01S...

PE L1 L2 N

PE L1 N

ESV...N02Y...

(2/PE AC)

PE L1 L2 L3

PE L1 L2

ESV...N02Y...

(1/N/PE AC)

PE L1 L2 L3

PE L1 N

ESV...N02S...

(2/PE AC)

PE L1 L2

PE L1 L2

ESV...N02S...

(1/N/PE AC)

PE L1 L2

PE L1 N

3.2.1.3 Mains Connection to Three-Phase Supply

ESV...N02Y...

ESV...N02T...

ESV...N04T...

ESV...N06T...

(3/PE AC)

PE L1 L2 L3

PE L1 L2 L3

3.2.1.4 Motor Connection

U/T1 V/T2 W/T3 PE

PES

PES

M 3~

PE

PES

PES

PES

PE

PES = Protective Earth Shielding

WARNING!

If the cable connection between the drive and the motor has an in-line contactor or circuit breaker then the drive must be stopped prior to opening/closing the contacts.

Failure to do so may result in 0vercurrent trips and/or damage to the inverter.

WARNING!

Leakage current may exceed 3.5 mA AC. The minimum size of the protective earth (PE) conductor shall comply with local safety regulations for high leakage current equipment.

STOP!

In the case of a Spinning Motor:

To bring free-wheeling loads such as fans to a rest before starting the drive, use the DC injection braking function. Starting a drive into a freewheeling motor creates a direct short-circuit and may result in damage to the drive.

Confirm motor suitability for use with DC injection braking.

Consult parameter P110 for starting / restarting into spinning motors.

17SV01M

3.2.1.5 Installation Recommendations for EMC Compliance

For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate.

The EMC requirements apply to the final installation in its entirety, not to the individual components used. Because every installation is different, the recommended installation should follow these guidelines as a minimum. Additional equipment (such as ferrite core absorbers on power conductors) or alternative practices may be required to meet conformance in some installations.

Motor cable should be low capacitance (core/core <75pF/m, core/shield <150pF/m). Filtered drives can meet the class A limits of EN 55011 and EN 61800-3 Category 2 with this type of motor cable up to 10 meters.

NOTE: Refer to Appendix A for recommended cable lengths. Any external line filter should have its chassis connected to the drive chassis by mounting hardware or with the shortest possible wire or braid.

From Motor

Enclosure / Backplate

360° shield termination to backplate using saddle clamp

Control and signal cabling should be separated from power cables by a minimum of 300mm

Screened motor cable core/core <75pF/M core/shield <150pF/M

External Control Circuits

From AC Supply

3.2.1.6 NEMA 4X (IP65) Input Terminal Block

For NEMA 4X (IP65) models with integrated EMC filter and/or integrated line disconnect, the input terminal block is located on the right-hand side of the SMV inverter in the NEMA 4 X (IP65) enclosure. The single and three phase models are illustrated herein. Refer to paragraph 3.2.3 Control Terminals for pin out information.

L1

L2

PEWVU

L1

L2

L3U V W PE

Single Phase (2/PE) With Filter and/or integrated line disconnect

Three Phase (3/PE) With Filter and/or integrated line disconnect

WARNING

Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover.

18 SV01M

3.2.1.7 Dynamic Brake Connections

For NEMA 1 and NEMA 4X Drives rated up to 30HP (22kW) the Dynamic Brake connections are made as illustrated herein. Refer to the SMV Dynamic Brake Instructions (DBV01) for complete information.

NEMA 1 (IP31) up to 30HP (22kW) NEMA 4X (IP65) up to 30HP (22kW)

The SMV 40...60Hp (30...45kW) models include a dynamic brake transistor as standard and only require the connection of an external resistor kit for dynamic braking operation. The dynamic brake resistor connections for 40...60 Hp (30...45kW) drives are standard built-in connections as illustrated in the diagram below. In the 40Hp (30kW) model drives, the dynamic brake connector is on the right-hand side of the drive and the terminals from top to bottom are B-, BRAKE and B+. In the 50/60HP (37.5/45 kW) model drives, the dynamic brake connector is on the left-hand side of the drive and the terminals from top to bottom are B+, BRAKE and B-.

40HP (30kW) 50/60HP (37.5/45kW)

B+

BRAKE

B

B

BRAKE

B+

External resistor kits must be connected to terminals B+ and BRAKE (no connection to B-). Refer to the table herein for external resistor kit selection. Refer to parameter P189 for enabling the dynamic brake function in the 40...60Hp (30...45kW) models.

400/480 VAC SMV Inverter Resistor Kit

Type Hp kW Resistance ( ) Power (W) Catalog # SAP#

ESV303**4T** 40 30 23.5 1020 841-013 13317724

ESV373**4T** 50 37 17 1400 841-015 13317626

ESV453**4T** 60 45 17 1400 841-015 13317626

600 VAC SMV Inverter Resistor Kit

Type Hp kW Resistance ( ) Power (W) Catalog # SAP#

ESV303**6T** 40 30 35 1070 841-014 13317624

ESV373**6T** 50 37 24 1560 841-016 13317628

ESV453**6T** 60 45 24 1560 841-016 13317628

19SV01M

3.2.2 Fuses/Cable Cross-Sections

NOTE: Observe local regulations. Local codes may supersede these recommendations

Type

Recommendations

Fuse Miniature circuit breaker(1)

Fuse (2) or Breaker(3)

(N. America)

Input Power Wiring

(L1, L2, L3, PE)

[mm²] [AWG]

120V 1~

(1/N/PE)

ESV251N01SXB M10 A C10 A 10 A 1.5 14

ESV371N01SXB, ESV371N01SX* M16 A C16 A 15 A 2.5 14

ESV751N01SXB, ESV751N01SX* M25 A C25 A 25 A 4 10

ESV112N01SXB, ESV112N01SX* M32 A C32 A 30A 4 10

240V 1~

(2/PE)

ESV251N01SXB, ESV251N02SXB, ESV371N01SXB,

ESV371N02YXB, ESV371N02SF*

M10 A C10 A 10 A 1.5 14

ESV751N01SXB, ESV751N02YXB, ESV751N02SF* M16 A C16 A 15 A 2.5 14

ESV112N02YXB, ESV112N02SFC, ESV112N01SXB

ESV112N01SX*

M20 A C20 A 20 A 2.5 12

ESV152N02YXB, ESV152N02SF* M25 A C25 A 25 A 2.5 12

ESV222N02YXB, ESV222N02SF* M32 A C32A 30 A 4 10

240V 3~

(3/PE)

ESV371N02YXB, ESV751N02YXB, ESV371N02Y_*,

ESV751N02Y_*

M10 A C10 A 10 A 1.5 14

ESV112N02YXB, ESV152N02YXB, ESV112N02TXB,

ESV152N02TXB, ESV112N02Y *, ESV152N02Y *

M16 A C16 A 12 A 1.5 14

ESV222N02YXB, ESV222N02TXB, ESV222N02YX* M20 A C20 A 20 A 2.5 12

ESV402N02TXB, ESV402N02T_* M32 A C32 A 30 A 4.0 10

ESV552N02TXB, ESV552N02T_~ M40 A C40 A 35 A 6.0 8

ESV752N02TXB, ESV752N02T_~ M50 A C50 A 45 A 10 8

ESV113N02TXB, ESV113N02TX~, ESV113N02TM~ M80 A C80 A 80 A 16 6

ESV153N02TXB, ESV153N02TX~, ESV153N02TM~ M100 A C100 A 90 A 16 4

400V or 480V

3~(3/PE)

ESV371N04TXB ...ESV222N04TXB

ESV371N04T_* ...ESV222N04T_*

ESV371N04TF* ...ESV222N04TF*

M10 A C10 A 10 A 1.5 14

ESV302N04T_* M16 A C16 A 15 A 2.5 14

ESV402N04TXB, ESV402N04T_* M16 A C16 A 20 A 2.5 14

ESV552N04TXB, ESV552N04T_* M20 A C20 A 20 A 2.5 14

ESV752N04TXB, ESV752N04T_~ M25 A C25 A 25 A 4.0 10

400V or 480V

3~(3/PE)

ESV113N04TXB, ESV113N04T_~ M40 A C40 A 40 A 4 8

ESV153N04TXB, ESV153N04T_~ M50 A C50 A 50 A 10 8

ESV183N04TXB, ESV183N04T_~ M63 A C63A 70 A 10 6

ESV223N04TXB, ESV223N04T_~ M80 A C80 A 80 A 16 6

ESV303N04TXB M100 A C100 A 100 A 25 4

ESV373N04TXB M125 A C125 A 125 A 35 2

ESV453N04TXB M160 A C160 A 150 A 35 1

600V

3~(3/PE)

ESV751N06TXB ...ESV222N06TXB

ESV751N06T * ...ESV222N06T *

M10 A C10 A 10 A 1.5 14

ESV402N06TXB, ESV402N06T_* M16 A C16 A 12 A 1.5 14

ESV552N06TXB, ESV552N06T_* M16 A C16 A 15 A 2.5 14

ESV752N06TXB, ESV752N06T_~ M20 A C20 A 20 A 2.5 12

ESV113N06TXB, ESV113N06TX~, ESV113N06TM~ M32 A C32 A 30 A 4 10

ESV153N06TXB, ESV153N06TX~, ESV153N06TM~ M40 A C40 A 40 A 4 8

ESV183N06TXB, ESV183N06TX~, ESV183N06TM~ M50 A C50 A 50 A 6 8

ESV223N06TXB, ESV223N06TX~, ESV223N06TM~ M63 A C63 A 60 A 10 8

ESV303N06TXB M80 A C80 A 70 A 16 6

ESV373N06TXB M100 A C100 A 90 A 16 4

ESV453N06TXB M125 A C125 A 110 A 25 2

20 SV01M

Notes for Fuse and Cable Table:

(1) Installations with high fault current due to large supply mains may require a type D circuit breaker.

(2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent.

(3) Thermomagnetic type breakers preferred.

_ 11th digit of part number: F = Integral EMC Filter L = Integral EMC Filter and Integrated Disconnect Switch (NEMA 4X/IP65 Models only) M = Integrated Disconnect Switch (NEMA 4X/IP65 Models only) X = No EMC Filter/ No Disconnect Switch

* = Last digit of part number: C = N4X Indoor only (convection cooled) E = N4X Indoor/Outdoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor only (fan cooled) F = N4X Indoor/Outdoor (fan cooled)

Observe the following when using Ground Fault Circuit Interrupters (GFCIs):

• Installation of GFCI only between supplying mains and controller.

• The GFCI can be activated by:

- capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables)

- connecting several controllers to the mains at the same time

- RFI filters

3.2.3 Control Terminals

Control Terminal Strip for 0.33 - 10 HP (0.25 - 7.5 kW):

6 25 4 11 13A 13B 13C 17 5 1 2 14 30 16

AO

UT

DI

GO

UT

2k … 10k

+1

V

AI

N

AI

N

CO

M

COM

ALsw

25 2

4 … 20 mA

5 2

0 … 10 V

1 2 4 13A 13B 13C

+12 VDC - 0 %

+30 VDC + 0 %

ALsw

+15V

1 2 4 13A 13B 13C

ALsw

COM

PNP NPN 4.5 lb-in (0.5 Nm)

0.25 in (6 mm)

AWG 26…16

(<1mm²)

Control Terminal Strip for 15HP (11 kW) and Greater Drives:

6 25 4 11 13A 13B 13C TXA51 2 14 30 2

AO

UT

DI

GO

UT2k … 10k

+1

V

+1

V

AI

N

AI

N

CO

M

COM

ALsw

1716TXB 13D13D13D

4 … 20 mA

0 … 10 V

1 2 4 13A 13B 13C

+12 VDC 0 %

+30 VDC + 0 %

ALsw

+15V

1 2 4 13A 13B 13C

ALsw

COM

4 5 lb in (0 5 Nm)

0 25 in (6 mm)

AWG 26 16

(<1mm²)

NOTE

Control and communications terminals provide basic insulation when the drive is connected to a power system rated up to 300V between phase to ground (PE) and the applied voltage on terminals 16 and 17 is less than 250 VAC between phase to phase and ground (PE).

21SV01M

Control Terminal Strip Descriptions

Terminal Description Important

1 Digital Input: Start/Stop input resistance = 4.3k

2 Analog Common

5 Analog Input: 0...10 VDC input resistance: >50 k

6 Internal DC supply for speed pot +10 VDC, max. 10 mA

25 Analog Input: 4...20 mA input resistance: 250

4 Digital Reference/Common +15 VDC / 0 VDC, depending on assertion level

11 Internal DC supply for external devices +12 VDC, max. 50 mA

13A Digital Input: Configurable with P121 input resistance = 4.3k 13B Digital Input: Configurable with P122

13C Digital Input: Configurable with P123

13D* Digital Input: Configurable with P124

14 Digital Output: Configurable with P142, P144 DC 24 V / 50 mA; NPN

30 Analog Output: Configurable with P150…P155 0…10 VDC, max. 20 mA

2* Analog Common

TXA* RS485 TxA

TXB* RS485 TxB

Relay output: Configurable with P140, P144

AC 250 V / 3 A

DC 24 V / 2 A … 240 V / 0.22 A, non-inductive17

* = Terminal is part of the terminal strip for the 15HP (11kW) and higher models only.

Assertion level of digital inputs

The digital inputs can be configured for active-high or active-low by setting the Assertion Level Switch (ALsw) and P120.

If wiring to the drive inputs with dry contacts or with PNP solid state switches, set the switch and P120 to “High” (+). If using NPN devices for inputs, set both to “Low” (-). Active-high (+) is the default setting.

HIGH = +12 … +30 V

LOW = 0 … +3 V

NOTE

An fault will occur if the Assertion Level switch (ALsw) position does not match the parameter P120 setting and P100 or any of the digital inputs (P121...P124) is set to a value other than 0.

22 SV01M

Commissioning

4 Commissioning

4.1 Local Keypad & Display

SMV Models: 0.33-10HP (0.25-7.5kW) SMV Models: 15HP (11kW) and greater

FWDAUTO

REV

STOP

RUN FWDAUTO

REV

CTRL REMOTE

LOCAL

MAN

AUTO

Hz

RPM

AMPS

/UNITS

STOP

RUN

4-Character Display 4-Character plus CTRL Display

Display START BUTTON

RUN

In Local Mode (P100 = 0, 4, 6), this button will start the drive.

STOP BUTTON

STOP

Stops the drive, regardless of which mode the drive is in.

WARNING!

When JOG is active, the STOP button will not stop the drive!

ROTATION

In Local Mode (P100 = 0, 4, 6), this selects the motor rotation direction:

- The LED for the present rotation direction (FWD or REV) will be on

- Press R/F; the LED for the opposite rotation direction will blink

- Press M within 4 seconds to confirm the change

- The blinking direction LED will turn on, and the other LED will turn off

When rotation direction is changed while the drive is running, the commanded direction LED will blink until the drive is controlling the motor in the selected direction.

Rotation is set in P112. When P112 = 0, rotation is forward only. When P112 = 1 rotation is forward and reverse.

MODE

Used to enter/exit the Parameter Menu when programming the drive and to enter a changed parameter value.

UP AND DOWN BUTTONS

Used for programming and can also be used as a reference for speed, PID setpoint, or torque setpoint.

When the and buttons are the active reference, the middle LED on the left side of the display will be on.

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Display INDICATING LEDs (on 4-character display)

FWD

FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above.

REV

REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION description above.

AUTO AUTO LED: Indicates that the drive has been put into Auto mode from one of the TB13 inputs (P121…P124 set to 1…7). Indicates that PID mode is active (if PID mode is enabled). Indicates that sequencer mode is active (if sequencer mode is enabled).

RUN

RUN LED: Indicates that the drive is running.

� � LED: Indicates that the are the active reference.

NOTE

If the keypad is selected as the auto reference (P121…P124 is 6) and the corresponding TB-13 input is closed, the AUTO LED and LEDs will both be on.

FUNCTIONS THAT FOLLOW ARE APPLICABLE TO SMV DRIVES 15HP (11kW) AND HIGHER

CTRL

CTRL

The CTRL pushbutton selects the start and speed reference control sources for the drive.

Press [ ] mode button to accept the new control mode selection.

CTRL LEDs START CONTROL REFERENCE CONTROL

REMOTE

LOCAL

MAN

AUTO [LOCAL] [MAN] Keypad P101 Settings

REMOTE

LOCAL

MAN

AUTO [LOCAL] [AUTO] Keypad Terminal 13x Settings

REMOTE

LOCAL

MAN

AUTO [REMOTE] [MAN] Terminal Strip P101 Settings

REMOTE

LOCAL

MAN

AUTO [REMOTE] [AUTO] Terminal Strip Terminal 13x Settings

If P100 = 6 the CTRL button is used to toggle start control between the terminal strip [REMOTE] and the keypad [LOCAL]

- REM/LOC LED indicating the present start control source is ON

- Press [CTRL]; the LED for other start control source will blink

- Press [M] within 4 sec to confirm the change

- Blinking LED will turn ON (the other LED will turn OFF)

If P113 = 1 the CTRL button is used to toggle reference control between the TB-13x setup [AUTO] and P101 [MANUAL]

- AUT/MAN LED indicating present reference control is ON

- Press [CTRL]; the other reference control will blink

- Press [M] within 4 sec to confirm change

- Blinking LED will turn ON (the other LED will turn OFF)

If P100 = 6 and P113 = 1, it is possible to change the start and reference control sources at the same time

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Display START CONTROL

The REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or the network, then both LEDs will be OFF.

REFERENCE CONTROL

The AUTO/MANUAL LEDs indicate the current reference control source.

IF P113 = 0 or 2, the AUTO/MANUAL LEDs will match the AUTO LED on the 4-character display. IF P113 = 0 and no AUTO reference has been setup on the terminal strip, the MANUAL LED will turn ON and the AUTO LED will turn OFF.

IF P113 = 1, the AUTO/MANUAL LEDS show the commanded reference control source as selected by the [CTRL] button. If the [CTRL] button is used to set the reference control source to AUTO but no AUTO reference has been setup on the terminal strip, reference control will follow P101 but the AUTO LED will remain ON.

UNITS LEDs

HZ: current display value is in Hz In Speed mode, if P178 = 0 then HZ LED will be ON. If P178 > 0, the Units LEDs follow the setting of P177 when the drive is in run (non-programming) mode.

In Torque mode, the HZ LED will be ON when the drive is in run (non-programming) mode.

In Pid mode, the Units LEDs follow the setting of P203 when the drive is in run (non-programming) mode.

If P179 > 0, the Units LEDs will show the unit of the diagnostic parameter that is being displayed.

%: current display value is in %

RPM: current display value is in RPM

AMPS: current display value is in Amps

/UNITS current display value is a per unit (i.e./sec, /min, /hr, etc.)

4.2 Drive Display and Modes of Operation

Speed Mode Display In the standard mode of operation, the drive frequency output is set directly by the selected reference (keypad, analog reference, etc.). In this mode, the drive display will show the drive’s output frequency.

PID Mode Display When the PID mode is enabled and active, the normal run display shows the actual PID setpoint. When PID mode is not active, the display returns to showing the drive’s output frequency.

Torque Mode Display When the drive is operating in Vector Torque mode, the normal run display shows the drive’s output frequency.

Alternate (Run-Screen) Display When P179 (Run Screen Display) is set to a value other than 0, one of the diagnostic parameters (P501…P599) is displayed. Example: if P179 is set to 1, then diagnostic parameter P501 (Software version) is displayed. If P179 =2, then P502 (Drive ID) is displayed.

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4.3 Parameter Setting

Status/Fault messages Change Parameters

StoP

60.0

F.AF

F.UF

CL

Err p100 p104 p541

60 s

P194 = 0000

PASS

M

M

15 s

M

M

20.0

12.0

V0106

4.4 Electronic Programming Module (EPM)

The EPM contains the drives operational memory. Parameter settings are stored in the EPM and setting changes are made to the “User settings” in the EPM.

An optional EPM Programmer (model EEPM1RA) is available that allows:

• An EPM to be copied directly to another EPM.

• An EPM to be copied to the memory of the EPM Programmer.

• Stored files can be modified in the EPM Programmer.

• Stored files can be copied to another EPM.

EPM Module in SMV Drive

As the EPM Programmer is battery operated, parameter settings can be copied to an EPM and inserted into a drive without power being applied to the drive. This means that the drive will be fully operational with the new settings on the next application of power.

Additionally, when the drives parameter settings are burned into an EPM with the EPM Programmer, the settings are saved in two distinct locations; the “User settings” and the “OEM default settings”.