TECHNICAL_EXHIBIT_04_GENERATOR_INVENTORY_AND_MAINTENANCE_ACTION.pdf

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Tertiary Wastewater Treatment Facility at Joint Base McGuire-Dix-Lakehurst (JB-MDL), NJ
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FA4484-17-R-0006
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Technical Exhibit 04 ~ Generator Inventory and Maintenance Action

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TECHNICAL EXHIBIT 05

GENERATOR INVENTORY AND MAINTENANCE ACTION

Waste Water Treatment Plant Generators

RPIE # Location Size (kw) Year Installed Engine Make Alternator

3155 Golf P.S. 20 2015 Yanmar Yanmar

4301 P.S. L. 65 2015 John Deere Marathon

4310 P.S. E. 65 2015 John Deere Marathon

4357 Plant Gen. #2 1300 1994 Detroit Diesel Kohler

4366 Plant Gen. #1 1300 1994 Detroit Diesel Kohler

5727 P.S. P. 65 2015 John Deere Marathon

5860 P.S. D. 105 2015 John Deere Marathon

5998 Doughboy P.S. 45 2015 Allis Chalmers Onan

5999 P.S. C. 40 2015 John Deere Marathon

8335 P.S. K. 150 1981 Cummins Onan

Maintenance Action Sheet

Generator and ATS Testing and Inspections Frequency

Note: all inspection must be noted on AFCESA 487 and AF Form 719

1. Monthly

a. Perform Inspection in accordance with manufacturer’s recommendation, manufacturer’s instruction manual or NFPA 110, Chapter 8.

b. Exercise the generator for a minimum of one hour using one of the following two methods (with facility load, load bank, or combination)

c. Document monthly inspections on AF form 487 and AF form 719 and file the form with the generator record

2. Semiannual

a. Accomplish the monthly inspection

b. Test generators under facility load with loss of commercial power to ATS

c. Load generators with available facility load (augmented with load banks, as necessary) to achieve not less than 50 percent of the generator nameplate kW rating for one continuous hour and not less than 75 percent of the generator nameplate kW rating for one continuous hour for a total test duration of not less than two continuous hours. (RPIE generators rated 25 kW and lower are not required to meet the 50 percent or 75 percent load requirement.)

d. Visually inspect ATSs semimonthly in accordance with manufacturers’ recommendations, manufacturers’ instruction manuals, or the requirements of NFPA

110, Chapter 8.

e. Document semimonthly inspections on AF form 487 and AF form 719 and file the form with the generator record

3. Annual

a. Accomplish operational inspection and testing on all RPIE generators in addition to the semiannual inspection

b. Change engine oil and filter

c. Check engine air filter, change as required

d. Check spark plug or injector nozzle condition, service or replace as required

e. Document annual inspections on AF form 487 and AF form 719 and file the form with the generator record

Note: Exercise emergency power systems supporting defense communications systems (DCS) or related communications activities according to Defense Information Systems Agency Circular (DISAC) 350-195-2, Auxiliary Electric Power Systems.

Sample AF Form 487

File details come from the government source that posted it. Updated .