AFTF and SFTF Service Reports_Redacted.pdf
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- Attached to
- Fire Training Facility Maintenance
- Solicitation number
- FA441725Q0059
About this file
This document is a comprehensive quarterly inspection report for the Aircraft Fire Training Facility (AFTF) at Hurlburt Field Air Force Base in Florida, covering multiple inspection periods from 2021 to 2024. The report details extensive technical assessments across multiple systems including structural components, electrical systems, pneumatic systems, fuel systems, cooling systems, and training infrastructure. Key findings include multiple non-compliant and serviceable conditions, with recommended work orders addressing issues such as propane system valve replacements, structural member oxidation, safety modifications, and infrastructure improvements.
The inspection report highlights significant safety concerns, particularly with the AFTF, which is noted as "NOT CERTIFIED FOR HIGH RISK LIVE FIRE TRAINING" due to multiple infrastructure deficiencies. Recommended work orders total multiple line items focused on replacing oxidized components, improving safety features, upgrading electrical and plumbing systems, and ensuring compliance with NFPA, OSHA, and Air Force technical orders. The reports consistently recommend comprehensive overhauls of various systems, with estimated repair and replacement costs spanning multiple work orders. Despite the identified issues, the facility remains partially operational, with technicians performing ongoing maintenance and monitoring.
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Text version
X
Make
Make X
# Stories 4
Make
Make
Make
Make
Make
Aircraft (Fighter)
Dispatch:
Hurlburt Field AFB Florida
INSPECTOR 3:
Offers simulated multiple story building designed to evaluate firefighter conditioning, stamina and strength
2023-03-14
AFTF (Lg Frame) AF designed with 15x Training-Points offering 7 Ground, 3 Engine, 3 Fuselage and 2 Auxiliary training scenarios
MAFT (Mobile) AF/COTS designed with 5-10 Training Points offering configurable ground, engine, fuselage and auxiliaray training scenarios
Typically a 2-Level fabricated structure that includes the burn box and training section incorporating ceiling ventilation point
Live Fire / Non-Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated fighter aircraft trainer capable of incorporating training points in cockpit, engine, wing and munition training scenarios
Aircraft (Helo) Live Fire / Non-Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated helicopter aircraft trainer capable of incorporating training points in cockpit, passenger, engine and tail training scenarios
Structural (Confined) Non-Fire Offers complex configurable spaces designed to training firefighter access, rescue and escape senarios Offers 1, 2 and 3 story configurable spaces with observation and emergency escape point training scenarios
INSPECTOR 4:
LOCATION:
INSPECTOR 1: INSPECTOR 2:
Aircraft (AFTF) AFTF / MAFT Propane fueld Class-B Live0-Fire trainer designed for initial and recurring ARFF certification & training
HazMat Trainer Live Fire / Non-Fire Offers multiple training scenarios that can include Hazardous Materials, Live and Non-Life Fire training Elements Typically a Tractor Trailor set-up incorporating multiple features that can include burns, liquid spills and HazMat training scenarios
Structural (Dumpster) Live Fire Offers simple Class-A or Class-B live fire training scenario Rescue Tower Non-Fire
Vehicle Live Fire / Non-Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated vehicle trainer incorporating multiple features that can include engine, passenger and trunk capartment training scenarios
AFTF (Med Frame) AF designed with 9-15 Training-Points offering 5-7 Ground, 3 Engine, 3 Fuselage and 2 Auxiliary training scenarios
Structural (STU) Live Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Building incorporating multiple features that can include burn cells, confined space, high/low-angle, ventilation and other training scenarios
Structural (Flash) Live Fire Offers Class-A fueled live fire training designed to recognize, fight and ventilate "Flash Over" scenarios
Live Fire / Non-Fire Briuef description of trainers capability Typical trainer configuration
INSPECTION DATE:
PRIMARY POC:
POC NOTIFICATION:
Trainers Inspected
MISC Trainer
AFTF
24-Q1
24-Q1 Svc
ADDED AQUA SHADE TO POND THIS TRIP
Trainer is out of service until repairs can be made to safely operate the system.
Structural Trainer
1) installed new batteries for pyrometer
AFTF Trainer is out of service until repairs can be made to safely operate the system.
Not Applicable
Reported Issues / Resolution Services
NA =
NI =
X =
SOW =
SN =
SWO INSPECTED SERVICED
X INSPECTED SERVICED
SYSTEM ACTIVATION LIGHTS
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
N/A INSPECTED SERVICED
N/A INSPECTED SERVICED
SWO INSPECTED SERVICED
NOT INSPECTED
COMPLIANT
SUGGESTED WORK ORDER
COMPLIANCE STANDARDS REVIEWED
NiCONTROL STAND E-STOP CONFIRM ACTIVATION Ni
Ni
CONTROL CAB ELECTRICAL Serviceable
Ni
CONTROL TOWER & STAND
CONTROL TOWER Out of service
STRUCTURAL MEMBERS Serviceable - There is rust on structural members that has been treated with Cold Galv
SIDING & ROOF
SEE INSPECTOR NOTES
NFPA 54, 58, 1402, 1403, NEC 70, AFTO35, AFOSHA
AFTF / MAFT INSPECTION CHECKLIST
NOT APPLICABLE OR NOT INSTALLED
SITE SECURITY
VIDEO SURVEILLANCE
PUBLIC ADDRESS SYSTEM
SITE AND SYSTEMS SAFETY
REMTRON (REMOTE) SYSTEM
REMOTE 1 Ni REMOTE 2 Ni
CONTROL STAND Serviceable LABELS Serviceable E-STOP Serviceable
Serviceable - There are rust blooms in the galvanized steel roof members STAIRS Serviceable
LIGHT HOUSING Oxidized - Recommend converting to LED for reliability and resiliency to acidic elements (SOW #001) 21-Q4. No change 24-Q1
OUTLETS Not Applicable CONDUITS Serviceable
RELAYS
LIGHT SWITCH Serviceable
Ni SWITCH GEAR Serviceable CONTACTORS Serviceable
SYSTEM RESPONSE TIME Ni
AMPLIPHIER
SPEAKERS
CAMERA
MONITORING STATION
No site security for AFTF
SITE ACCESS RESTRICTION
Site is physically unsecured - Recommend including a Keyed Power switch in future overhauls to prevent unauthorized use of trainer and avoid liability (SOW #002) 21-Q4. No change 24-Q1
SITE FENCING Serviceable - Fencing exist around Propane Tank and Retention Pond
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
SWO INSPECTED SERVICED
SWO INSPECTED SERVICED
SWO INSPECTED SERVICED
SWO INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
Serviceable
Serviceable
REPAIRS
VAULTS / JUNCTIONS IN PIT AREA
Serviceable
BURN PIT
LINER (ENVIRONMENTAL)
Not Applicable
Serviceable
Serviceable
Serviceable Non-Compliant - Troop ramp does not meet TO 35E-1-2-13-1 (2015) standards. Recommend removal, disposal and replacement of existing troop ramp (and debris) with a TO 35E compliant hot dipped galvanized troop ramp 6' x 16' (SOW #009) 21-Q4. No change 24-Q1
Low wing height creates a fall hazard for firefighters during a training evolution and non-compliant.
Recommend installing a step to offer a step up and step down or a simulated rescue ladder in the center of the leading edge of the wing to prevent firefighter injury from falling (SOW #010) 21-Q4. No change 24- Q1
Non-Compliant doesnot meet both means of egress missing step on low wing and troop ramp not up to TO no change 24-Q1
AIRCRAFT EXTERIOR
High Wing Assembly front and rear connection points are deformed from what appears to be pulling. At the lowest point there is a 2" gap and the gap decreases the higher you go on the wing. Recommend 5" stitch welds every 12" the length of the seam to increase safety to prevent the front half from separating durign live fire training evolution where the steel members can soften and lose integrity (SOW #005) 21- Q4. No change 24-Q1
Good condition - There is a slight bow that will increase if columns are not isntalled on appropriately sized footing concrete. Recommend removing low wing assembly, installing concrete footing engineered for the location weather conditions and wind factor and reinstalling low wing assembly (SOW #007) 21- Q4. No change 24-Q1
Serviceable - Lower cross member in fuselage is showing signs of wear and oxidation. Recommend closely monitoring condition after each training evolution. 21-Q4 no change 24-Q1
Inboard and Outboard Engine stands are good condition, but the top of each cowling is not positively connected to the High Wing assembly except by 3x small dimension bolts - Recommend drilling 12x new bolt holes in both cowlings and install A325 galvanized structural bolts to positively connect High Wing to Inboard and Outboard Cowlings and prevent unexpected collapse (SOW #006) 21-Q4. No change 24-Q1
Serviceable
Serviceable
CONDITION
FUSELAGE
HIGH TAIL ASSEMBLY
LOW WING ASSEMBLY
HIGH WING ASSEMBLY
LANDING GEAR
ASSEMBLY COLUMNS
ASSEMBLY COLUMNS
ASSEMBLY COLUMNS
Serviceable condition
STAIRS
TROOP RAMP
BAR GRATING
ACCESS POINTS
Serviceable - Severely Oxidized Structural Members. Recommend replacing horizontal I-Beam with new at plates to prevent collapse (SOW #008) 21-Q4. No change 24-Q1
PROP CONDITION Serviceable IGNITER ASSEMBLY Serviceable
WATER JACKET
COCKPIT
IGNITER SHEILDING
ASSEMBLY SUPPORTS
Serviceable BURNER LINES Serviceable
Serviceable condition
Serviceable
BURN PIT CONDITION Burn pit is serviceable - Retains water as designed. Weir and Pit Drain valve is broken. Technicians transferred Burn Pit water to Retention pond by way of 2" trash pump for 6-hrs. Recommend repairing Pit Drain Valve assembly (SOW #003) 21-Q4. No change 24-Q1
BERM RING Good condition PIT AGGREGATE Aggregate is uneven - Recommend encasing burn pit with High Temp Concrete to prevent Firefighter injury and decrease water requirement by 85% (75K to approx 11K gal) and install Fire Command Ribbon Fire with infrastructure always accessible to decrease maintenance and future repair (SOW #004) 21-Q4. No change 24-Q1
MOCK-UP AIRCRAFT & TRAINING POINTS
CONDITION Serviceable COVER PLATES Serviceable
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED HIGH TAIL ENGINE
FRONT IGNITER ASSEMBLY
REAR IGNITER ASSEMBLY
IGNITER SHEILDING
FRONT WATER JACKET
REAR WATER JACKET
Serviceable Serviceable Unknown Unknown
Serviceable
FRONT IGNITER ASSEMBLY
REAR IGNITER ASSEMBLY
IGNITER SHEILDING
Serviceable
Serviceable Serviceable
IGNITER SHEILDING Serviceable
Serviceable
Serviceable Serviceable
Serviceable
REAR WATER JACKET
BURNER LINE / BATH
BURNER LINE / BATH
PAX
IGNITER SHEILDING
FRONT IGNITER ASSEMBLY
REAR IGNITER ASSEMBLY
FRONT WATER JACKET
REAR WATER JACKET
IGNITER ASSEMBLY
OUTBOARD ENGINE
FRONT WATER JACKET
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
IGNITER SHEILDING
Serviceable Serviceable
Serviceable
Serviceable
Serviceable
ServiceableBURNER LINES
BURNER LINES
PROP CONDITION Serviceable IGNITER ASSEMBLY Serviceable
WATER JACKET Serviceable BURNER LINES Serviceable
Poor
Serviceable
Serviceable
WATER JACKET
PROP CONDITION
IGNITER ASSEMBLY
SPILL
CARGO
IGNITER SHEILDING Serviceable
INBOARD ENGINE
Serviceable
X INSPECTED SERVICED APU
IGNITER ASSEMBLY
IGNITER SHEILDING
MX ACCESS DOORS
BURNER LINES
X INSPECTED SERVICED WHEEL WELL
IGNITER ASSEMBLY
IGNITER SHEILDING
MX ACCESS DOORS
BURNER LINES
GROUND FIRE TRAINING POINTS
X INSPECTED SERVICED RESCUE SIDE - FRONT
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
X INSPECTED SERVICED RESCUE SIDE - MIDDLE (DEBRIS)
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
X INSPECTED SERVICED RESCUE SIDE - REAR
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
X INSPECTED SERVICED OFF-RESCUE SIDE - FRONT
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
X INSPECTED SERVICED OFF-RESCUE SIDE - MIDDLE
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
X INSPECTED SERVICED OFF-RESCUE SIDE - REAR
IGNITER ASSEMBLY
IGNITER SHEILDING
BURNER LINE BATHS
BAR GRATING
BURNER LINES
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
Expanded Metal Shielding Serviceable
OK
OK
Serviceable Poor, heavy rust, igniter housing full of water.
Serviceable
Serviceable
Serviceable N/A
Serviceable Serviceable
Serviceable
Expanded Metal Shielding
Deforemed but serviceable Serviceable
Serviceable
Poor, heavy rust, igniter housing full of water.
Serviceable
N/A
Poor, heavy rust, igniter housing full of water.
Serviceable
Serviceable
Expanded Metal Shielding
Deformed but serviceable
Serviceable Deformed but serviceable
OK
Serviceable
Serviceable
Serviceable
Poor, heavy rust, igniter housing full of water.
Expanded Metal Shielding
Expanded Metal Shielding
Serviceable
Poor, heavy rust, igniter housing full of water.
Poor, heavy rust, igniter housing full of water.
Expanded Metal Shielding
COOLING SYSTEM
X INSPECTED SERVICED
DOORS / HANDLES / HINGES
ELECTRICAL CONNECTIONS
X INSPECTED SERVICED
PUMP HOUSING
PUMP ELECTRICAL HOUSING
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
SPRINKLER VALVE Serviceable
FLOW Good flow
CONTROL VALVES Serviceable
Serviceable
Poor - Severe oxidation Serviceable
Serviceable Serviceable Serviceable
- Pump valves and assembly is extremely oxidized and with little pressure, control handle fell off - Recommend performing complete pump overhaul (SOW #011) 21-Q4. No change 24-Q1
PUMP VAULT
TRAINER WATER SUPPLY PUMP
PUMP ELECTRICAL HOUSING
ALARMS / INDICATORS Not Applicable
FLOOD VALVE Serviceable
VAULT ACCESS DOORS/LADDER
BURN PIT FLOODING SYSTEM
SUMP PLUMBING
PLUMBING Severely oxidized requires extensive repairs
SPRINKLER HEADS Serviceable
WATER JACKET / COOLING SYSTEM Serviceable PLUMBING Serviceable
DISTRIBUTION HEADER
SPRINKLER SYSTEM
PUMP 1 - MAKE
SUMP VAULT
PLUMBING Servicable FLOW Flows as designed
FLOW Flows as designed - High Tail flow takes almost 30-min
Riser has holes and leaks due to full thickness rust
FLOW Flows as designed
Serviceable, but several breaks and leaks from full thickness oxidation - Recommend removal and replacement with Stainless Steel 4" supply line, 3" header and 1" sprinkler lines (SOW #012) 21-Q4. No change 24-Q1
Servicable
RISER
ALARMS / INDICATORS
FLOW
RECYCLE PUMP Serviceable - Recommend full pump overhaul service to prevent uncontrolled outage
FLOAT SWITCHES
Serviceable ISOLATION/METERING VALVES Not Applicable
WATER JACKET VALVE Serviceable
PUMP 2 - SIZE / MODEL
PUMP 2 - INSTALL DATE
PUMP 1 - SIZE / MODEL
PUMP 1 - INSTALL DATE
PUMP 2 - MAKE
PRIMARY PLUMBING Serviceable
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
N/A INSPECTED SERVICED
AERATOR ASSEMBLY Serviceable
RETENTION POND / TANKS
Should request meeting with Water Treatment Plant technicians to review plumbing and transfer - Water transfer to Water Treatment Plant is extremely slow through a large diameter pipe. 21-Q4
LINER / TANK CONDITION Serviceable CURRENT WATER LEVEL High 23-Q1
SEISMIC MONITORING
REQUIRED SIGNAGE
POSTIVE CABINET SECURITY
COMPONENT CONDITION
METER READING
Serviceable REQUIRED SIGNAGE Serviceable POSTIVE CABINET SECURITY Serviceable
Serviceable
Electrical Service is as designed - Panels has significant oxidation. Recommend enclosing utilities in a galvanized pump house to offer protection from incliment weather and direct exposure - Greater protection will decrease service wear and extend utilities, service panels and equipment life cycle (SOW #013) 21-Q4. No change 24-Q1
Serviceable
PRIMARY BREAKER PANEL Serviceable
CONTROL STAND OK
PNEUMATIC SYSTEM PANEL Not Applicable
ACCESS CONTROL / FENCING Serviceable
ALGAE CONTROL
Poor severe algae and plants need to clean pond. The rain and weather at this site makes it hard to control algae that is already in the pond. Heavey rains remove aqua shade and other chemicals used to remove the algae. Suggest cleaning pond then treating water. 24-Q1
TRAINING SITE WATER SUPPLY Hydrant System
COMPONENT CONDITION Serviceable
METER READING
CATHODIC PROTECTION Serviceable REQUIRED SIGNAGE Serviceable POSTIVE CABINET SECURITY Serviceable
ELECTRICAL SUPPLY
TRANSFORMER PANEL (IGNITERS)
VOLTAGE OK
INDIVIDUAL TRANSFORMERS Serviceable
WATER METER Not Applicable
CONNECTION POINT Serviceable SUPPLY VALVE Serviceable CHECK VALVE Ok
ELECTRICAL SYSTEM
WEATHER SEAL CONDITION Serviceable
TRAINING SITE LIGHTING PANEL
WATER SYSTEM PANEL Serviceable
AUXILIARY SYSTEM PANEL
N/A INSPECTED SERVICED
SWO INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
NI INSPECTED SERVICED
TANK CAPACITY
PLUMBING Serviceable PRESSURE GAUGE Serviceable DRYER Serviceable LUBRICATOR Serviceable -
PLUMBING Serviceable
GAUGES
HOSES / CONNECTION
POWER SUPPLY / DISCONNECT 3 Phase / 220
COMPRESSOR Serviceable- Severely oxidized components and tank. When tank is bled, water is copper brown 90% of the time. Recommend installing a galvanized pump house to protect equipment and assets from local weather conditions and extend utilities service life (SOW #013) 21-Q4 no change 24-Q1
MAKE
SIZE / MODEL Centurion II
PNEUMATIC CONTROLS Integrated and serviceable
PNEUMATIC SYSTEM
80 Gal
NITROGEN SYSTEM
LEAK TEST
CASCADE SYSTEM
ACCUMULATION TANK
ACCUMULATION TANK Not Applicable
OPERATION BASELINE
OPERATION BASELINE
OPERATION BASELINE
Champion
PNEUMATIC SUPPLY HEADER Serviceable
PLUMBING
CONNECTORS
CONNECTORS Serviceable LEAK TEST Ni
COAXIAL CONTROL VALVES Did not inspect, pit is OOS 23-Q1 No change 24-Q1
NORGREN / ASCO CONTROL VALVES Did not test air or propane this visit. 24-Q1
PLUMBING Serviceable - But extensive oxidation SOLENOIDS Serviceable
PRESSURE GAUGE Serviceable MANUAL VALVES Serviceable - CONNECTION No leaks detected
SWO INSPECTED SERVICED
X INSPECTED SERVICED
SWO INSPECTED SERVICE
D
SWO INSPECTED SERVICED
SWO INSPECTED SERVICED
ACME CONNECTION Serviceable ONE WAY CHECK VALVE Not Installed - Not compliant with current standards. Recommend pressure vessel overhaul to include fill station (SOW #014) 21-Q4. No change 24-Q1
PRESSURE GAUGE Serviceable TANK FILL GAUGE Serviceable TANK TEMPERATURE GAUGE Serviceable
FUEL SYSTEM
PRESSURE VESSEL Pressure vessel is serviceable, but does not comply with NFPA 58 or TO 35E-1-2-13 because appliablces exceed 10-years from manufacture date and have not been tested for performance after 20+ years. Recommend complete pressure vessel overahul to comply with governing standards and ss (SOW #014) 21-Q4. No change 24-Q1
TANK CONDITION Serviceable
TANK BOLLARDS Serviceable TANK FENCING Serviceable FUEL FILL STATION BOLLARDS Serviceable - But undersized for ARFF vehicle stopping power (2" concrete filled pipe) - Current bollards may stop a 10,000 lbs utility truck, but will not stop an 80,000 lbs ARFF truck with water.
Recommend removing and replacing existing bollards with 8" x 8' Concrete filled bollards as a safety measure to prevent uncontrolled rupture. (SOW #015) 21-Q4. No change 24-Q1
FUEL FILL STATION FENCING Not Applicable
TANK STANDS / PEDESTOOL Serviceable
FUEL TANK PROTECTION Fuel tank is surrounded by chain linked fence and bollards at unloading station
TANK LIQUID FILL ASSEMBLY Serviceable - But plumbing has oxidation swelling at the joints
PLUMBING Plumbing appears intact - Micro leaks exist at joints and ground cable/
ONE WAY CHECK VALVE Not Installed - See SOW above 21-Q4. No change 24-Q1 FILL-SIDE GLOBE VALVE Serviceable EMERGENCY SHUT OFF VALVE Not Installed - See SOW above 21-Q4. No change 24-Q1
CONTROL SYSTEM
FLEXIBLE CONNECTION Not Applicable PLUMBING Intact TANK-SIDE GLOBE VALVE Serviceable INTERNAL VALVE Serviceable
TANK-SIDE GLOBE VALVE Serviceable INTERNAL VALVE Serviceable
CONTROL SYSTEM Not Applicable
TANK VAPOR RETURN ASSEMBLY Serviceable ACME CONNECTION Not Applicable
FILL-SIDE GLOBE VALVE Serviceable EMERGENCY SHUT OFF VALVE Non-Compliant. Recommend installing pneumatic Emergency Stop to isolate fuel (SOW #014) 21-Q4.
No change 24-Q1
FLEXIBLE CONNECTION Trainer supply CONTROL SYSTEM Serviceable
HIGH PRESSURE RELIEF VALVE Original - Requires replacement IAW NFPA 58 LEAK TEST No Leaks detected
LEAK TEST No Tank Leaks detected
LEAK TEST No leaks detected
SIGNAGE Non-compliant
HIGH PRESSURE RELIEF VALVE Original - Requires replacement IAW NFPA 58
CONTROL SYSTEM Not Applicable
FUEL FILL - EMERGENCY STOP Non-Existent - Non-Compliant with NFPA 58. Recommend complete propane system overhaul to include replacing all Pressure Vessel valves and appliances to comply with NFPA and Industry standards (SOW #014) 21-Q4. No change 24-Q1
E-STOP ASSEMBLY CONDITION
E-STOP SIGNAGE
HIGH PRESSURE RELIEF VALVES Serviceable
TANK MAKE East Fabricator, Inc TANK CAPACITY 12,000 gal
TANK OPERATING PRESSURE 250
TANK HYDROSTATIC TEST DATE 1998 1999
SWO INSPECTED SERVICED
N/A INSPECTED SERVICED
X INSPECTED SERVICED
YR BUILT
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
N/A INSPECTED SERVICED
RESTRICTOR LINES Serviceable with leaks
CONNECTIONS Severely oxidized and swelling at joints
MANUAL VALVELS Operational, but severely oxidized PNEUMATIC CONTROL VALVES Serviceable
EMERGENCY SHUT OFF VALVE Serviceable
CONTROL SYSTEM
TRAINER FUEL DISTRIBUTION
Serviceable - Leaks discovered - Recommend condemn to prevent safety mishap and injury 21-Q4. No change 24-Q1
PLUMBING Severely oxidized
SOLENOID CONTROL SYSTEM Serviceable
LEAK TEST Leaks in several locations
LEAK TEST
CONTROL SYSTEM
FLEXIBLE CONNECTION
PLUMBING
EMERGENCY SHUT OFF VALVE
TRANSITION VAULT
CONTROL SYSTEM Not Applicable
LEAK TEST No leaks detected
FLEXIBLE CONNECTION Not Installed PLUMBING Serviceable
EMERGENCY SHUT OFF VALVE Not Installed - Non-Compliant IAW NFPA 58 21-Q4
CONTROL SYSTEM
TANK TO TRAINER SUPPLY Servicable. Ground protection wire connection point broke. Recommend installing positive ground connection point directly to metal and to grounding source (SOW #014) 21-Q4. No change 24-Q1
HIGH PRESSURE RELIEF VALVE Original - Requires replacement
INTERNAL VALVE Serviceable
TANK-SIDE GLOBE VALVE Serviceable
AUXILIARY SYSTEM
SMOKE EJECTOR
MAKE
FUEL HEADER Leaks multiple branch lines
HIGH PRESSURE RELIEF VALVE
Padginite and stainless steel
MANUFACTURER
STRUCTURE OVERVIEW Class A
# BURN CELLS BURN CELL MATERIAL
STRUCTURAL TRAINER
MODEL NUMBER
SERVICEABILITY
SERVICEABILITY
SOUND EFFECTS
MAKE
ROOFING / COMPONENTS Cleaned roof and lubricated all hinges and latches 24-Q1
EXTRIOR STAIRS / COMPONENTS Not Applicable
ROOF CONDITION
TRAINER EXTERIOR CONDITION
SIDING
Siding is in excellent condition except for the burnt areas near Burn Cell 1 Exterior door and Burn cell 2 exterior door.
Performed inspection and lubrication of all windows and doors 24-Q1
TYPE / CONDITION Horizontal Steel Lap Siding / Excellent except where noted
OPENINGS (WINDOWS / DOORS)
PAINT / WALL COVERING Paint is in good condition / Except where noted SAFETY SYSTEMS 24-Q1 replaced 9 volt battery.
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
TRAINER INTERIOR CONDITION
INTERIOR WALLS Serviceable
ServiceableSTAIR SYSTEMS / HANDRAILINGS
VERTICAL LADDERS
FLOOR JOISTS Minor oxidation from air salt content
DRAIN SYSTEMS Serviceable
3RD FLOOR CONDITION Serviceable
5TH FLOOR CONDITION
BOLT INSPECTION (10%)
STRUCTURAL MEMBERS Structural Memebers are in good condition
4TH FLOOR CONDITION Serviceable
STRUCTURAL JOINTS / CONNECTIONS Performed representative inspection of bolts
1ST FLOOR CONDITION Serviceable 2ND FLOOR CONDITION Serviceable
STANDPIPE SYSTEM Serviceable FIRE DEPT CONNECTION (FDC) Serviceable SPRINKLER SYSTEM Not Applicable
BURN CELLS / PROPS / SAFETY SYSTEMS
ANCHOR POINT Anchor points on roof were lubricated for free movement
FLOORS AND TRIM Serviceable
Drains were clear DRAIN SYSTEMS
VERTICAL SHAFTS
Serviceable
Serviceable - Lubricated
ACCESS POINTS AND HATCHES Serviceable
LADDER SHAFTS Not Applicable ELEVATOR SHAFTS Serviceable RESCUE TRAINING SHAFTS Serviceable
1ST FLOOR TRIM Serviceable 2ND FLOOR BURN CELL LINER Serviceable 2ND FLOOR TRIM Serviceable
3RD FLOOR BURN CELL LINER
3RD FLOOR TRIM
FIREFIGHTER TRAINING ASSETS Serviceable and lubricated
Serviceable 1ST FLOOR BURN CELL LINER Serviceable
BURN CELLS
X INSPECTED SERVICED LIVE FIRE PROPS / SCENARIOS
NO
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
ISOLATION SYSTEM
COMPONENT CONDITION
EXTRIOR STAIRS / COMPONENTS
INFRASTRUCTURE / SUPPORT SYSTEMS
3RD FLOOR PROP SAFETY Not Applicale
Not Applicale
3RD FLOOR CELL VENTILATION Not Applicale
Serviceable
Not Applicale1ST FLOOR CELL VENTILATION
2ND FLOOR BURN PROP Bunk Bed Prop is in serviceable condition
1ST FLOOR BURN PROP Big Screen TV and Couch Prop serviceable
3RD FLOOR BURN PROP Not Applicale
1ST FLOOR PROP SYSTEM Not Applicale
2ND FLOOR PROP SYSTEM Not Applicale
3RD FLOOR PROP SYSTEM Not Applicale
2ND FLOOR CELL VENTILATION
1ST FLOOR PROP SAFETY Pyrometer operates as designed
2ND FLOOR PROP SAFETY Not Applicale
CONFINED SPACE TRAINER
MODEL NUMBER MANUFACTURER
ELECTRICAL SERVICE
OUTLETS Serviceable CONDUIT Good Condition/Serviceable
Serviceable BREAKER PANEL Serviceable
Not ApplicableFUEL SUPPLY SYSTEM
PLUMBING
SAFETY SYSTEM
TANK (STAND ALONE)
STATE CERTIFICATION YES DESCRIPTOR
TRAINER OVERVIEW
DOORS
WINDOWS
ROOFING / COMPONENTS
ROOF CONDITION
SYSTEM SECURITY
OPENINGS
TRAINER EXTERIOR CONDITION
STRUCTURAL
TYPE / CONDITION
ACCESS POINTS
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
TRAINEE ESCAPE POINTS
TRAINER COMPONENTS
TRAINER INTERIOR CONDITION
COMPONENT ASSESSMENT
STABILITY
LIGHTING
SIGNAGE
PIPING
TUNNELS
VAULTS
TANKS
STABILITY
STABILITY
SAFETY SYSTEM
AUXILIARY SYSTEMS
SMOKE MACHINE
SOUND MACHINE
STABILITY
STABILITY
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
MODEL NUMBER MANUFACTURER
TRAINER OVERVIEW
STRUCTURAL MEMBERS
MODEL NUMBER MANUFACTURER
TRAINER OVERVIEW
General Overview:
CONDITION
SAFETY SYSTEM
FUEL SYSTEMS
TRAINER EXTERIOR CONDITION
TRAINER OVERVIEW
MC-306 TRAINER
MODEL NUMBER MANUFACTURER
DOMES
PLUMBING / LEAKS
SITE FACILITY
CLOSE COMBAT FIRE TRAINERS
RUNNNING GEAR
BINDERS / CHAINS
TIRES AND WHEELS
HYDRAULIC PUMP
HYDRAULICS / OUT RIGGERS
MOCK FUEL HOSES / ACCESSORIES
TOW BAR AND PINTLE HITCH
FIRE SCENE
CAB AND CHASSIS
VEHICLE TRAINERS
MOCK UP SHELL
DOORS
BURNERS
WATER BATHS
OPERATOR STATION AND WHIPS
PLUMBING
HOOD AND TRUNK
General Overview:
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVICED
INSPECTED SERVCIED
INSPECTED SERVICED
INSPECTED SERVICED
WINGS / EAVE
MOCKUP SHELL
OPERATOR STATION AND WHIPS
PLUMBING / BURNER
INSPECTOR NOTES
LIDS AND HINDGES
FIRE SCENES
STAIRS AND STABILITY
FUNCTIONING VALVES
BURNERS
PLUMBING
DUMPSTER TRAINERS
HORIZONTAL LP VESSEL / TANK FARM TRAINERS
MOCKUP SHELL
General Overview:
Minor repairs can be done over time to decrease potential of structural failure002
NOTE
AFTF trainer is still in extensive disrepair due to propane leaks, broken drain valves, broken sprinkler lines and hazardous High Wing assembly - Recommend maintain condemn status until necessary repairs can be executed to ensure firefighter safety.
General Overview:
Line
SUMMARY
PNEUMATIC
SUMMARY
LINE #
SOW 01
SOW 02
SOW 03
SOW 04
SOW 05
SOW 06
SOW 07
SOW 08
SOW 09
SOW 10
SOW 11
SOW 12
SOW 13
SOW 14
SOW 15
Disconnect and remove submersible pump to perform comprehensive overhaul of the a single water pump with OEM manufacturers overhaul kit, clean and Disassembly, remove, dispose of, and replace Sprinkler Riser, branch and sprinkler points with new fabricated stainless steel riser, branch and sprinkler head points
Remove, dispose of and replace existing Unloading Station Bollards with 8" galvanized steel bollards installed in footing at 48" depth and painted yellow
Install a galvanized pump house on newly poured concrete to protect training site infrastructure (electric and air) from local inclement weather and offer a barrier from acid content in the air from the ocean Perform a comprehensive overhaul of the Pressure Vessel and Unloading station to perform service test of internal/external valves IAW NFPA 58 and TO 35E (every 10-years)
DRAINAGE
MECHANICAL PEINSPECTORINSPECTOR
PNEUMATIC
FUEL Pressure vessel is in good condition, but is not compliant with NFPA 58 and TO 35E
CERTIFICATION:
STRUCTURAL TRAINER OPERATIONS REPORT
CERTIFICATION:
STU IS CERTIFIED FOR HIGH RISK LIVE FIRE TRAINING AND IS COMPLIANT WITH OSHA, NFPA 1403 (2017), NFPA 58 (2019) & NEC 70 (2018) EXCEPT AS
NOTED IN THIS REPORT.
Existing valves have exceeded their service life
SPECIAL NOTES:
SAFETY Unsafe for use many propane leaks and rusted pipe on propane system
TRAINER OPERATIONAL SUMMARY
AFTF TRAINER OPERATIONS REPORT
WATER High amounts of algae suggest cleaning pond
IGNITERS Not inspected
AFTF IS UNSAFE FOR HIGH RISK LIVE FIRE TRAINING AS NOTED IN THIS REPORT.
DRAIN Weir drain is broken until repairs can be made PUMPS Both pumps are operational ELECTRICAL Serviceable
SUGGESTED WORK ORDER (SWO)
Serviceable
SPECIAL NOTES:
I have reviewed the report and pictures in support of the Inspection report furnished, e-mail correspondence and conversations regarding the fire training facility construction, condition, and needed compliance repairs. Based on the information furnished, we have performed in a manner consistent with that degree of care and skill ordinarily exercised by members of the same profession currently practicing under similar circumstances at the same. To the best of my knowledge, information and belief, the inspection revealed general conformance and safety issues which are subject to applicable standards.In my professional opinion the minor conformance and safety issues noted are NOT cause for a facility lockout. However I do believe the issues addressed in this report should be prioritized and repairs or upgrade be made as soon as possible for complete compliance.
Stitch Weld High Wing - 5" every 12" to prevent front half from separating during a live fire training evolution.
ROOF Serviceable Serviceable
SAFETY Pyrometer functioning BURN CELLS Burn cells are in terific condition (Stainless Steel Panel) STRUCTURAL Serviceable
DATE
SUB TOTAL
EST PRICENARRATIVE
Convert control tower light from fluorescent to LED Install keyed power switch to control stand to prevent unauthorized use because site and tower is not secured Repair Pit Drain Pave aggregate pit with high temperature concrete designed to resist spalling with direct flame impingement - To include utility chase "Fire Command Ribbon
Drill Holes inside inboard and outboard engine cowling to positively connect high wing assembly with engine cowling and stands w/ A325 1" galvanized structural bolts and nuts Disassemble and remove low wing, engineer foundation to prevent uplift and sheer and settling to install stands. Pour new foundation slabs and reinstall low Stabilize High Tail Assembly, remove and replace excessively oxidized supporting horizontal I-beam in the AFTF fuselage and replace with I-Beam equivalent in size to original design to support the High Tail assembly for the next 20-years
Remove, dispose of and replace existing troop ramp with a TO 35E compliant hot dipped galvanized troop ramp 6' x 16' with 2" bar grating Install a galvanized ladder bolted with A325 structural bolts or welded to the leading edge of the low wing assembly to simulate normal ingress methods during
X X
NFPA 1403 29 CFR 1910
Make X
Make Kidde
NFPA 1403 29 CFR 1910
X
# Stories 4
NFPA 1403 29 CFR 1910
Make
Make
Make
Make
Make
Rpt Svc
Trainer is serviceable ~ Technician lubricated sliding door rails seats and hingesCOMPLIANT SERVICEABLE SERVICEABLE
AFTF STATUS
SAFETY COMPLIANCE FUNCTIONALITY GENERAL CONDITION
MULTIPLE HAZARDS PARTIALLY SERVICEABLE PARTIALLY SERVICEABLE
Trainer is hazardous, unsafe, and Non-Compliant due to broken E- Stop, Exposed Electrical under water, leaking Propane at the tower - Recommend condemn till repaired
STRUCTURAL STATUS
SAFETY COMPLIANCE FUNCTIONALITY GENERAL CONDITION Trainer is serviceable ~ Recommend installing stainless protective shielding outside burn cell 2 door on balconyCOMPLIANT SERVICEABLE SERVICEABLE
HELO STATUS
SAFETY COMPLIANCE FUNCTIONALITY GENERAL CONDITION
Aircraft Fire Training Facility
(2023-Q1 through 2023-Q4) ~ Condition remains unchanged ~ Potential infrastructure overhaul due to hazardous conditions
2023-10-05 Dispatch:
Hurlburt Field AFB Florida
INSPECTOR 3: INSPECTOR 4:
Live Fire / Non-Fire Briuef description of trainers capability Typical trainer configuration
Trainers Inspected
MISC Trainer
2023-10-07 & 2023-10-08
AFTF (Lg Frame) AF designed with 15x Training-Points offering 7 Ground, 3 Engine, 3 Fuselage and 2 Auxiliary training scenarios
Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated vehicle trainer incorporating multiple features that can include engine, passenger and trunk capartment training scenarios
AFTF (Med Frame) AF designed with 9-15 Training-Points offering 5-7 Ground, 3 Engine, 3 Fuselage and 2 Auxiliary training scenarios
Structural (STU) Live Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Building incorporating multiple features that can include burn cells, confined space, high/low-angle, ventilation and other training scenarios
Structural (Flash) Live Fire Offers Class-A fueled live fire training designed to recognize, fight and ventilate "Flash Over" scenarios Typically a 2-Level fabricated structure that includes the burn box and training section incorporating ceiling ventilation point
Aircraft (Fighter) Live Fire / Non-Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated fighter aircraft trainer capable of incorporating training points in cockpit, engine, wing and munition training scenarios
Aircraft (Helo) Live Fire Offers Propane Fueled Class-B and Class A live fire training options for initial and recurring firefighter certification Simulated helicopter aircraft trainer capable of incorporating training points in cockpit, passenger, engine and tail training scenarios
Structural (Confined) Non-Fire Offers complex configurable spaces designed to training firefighter access, rescue and escape senarios Offers 1, 2 and 3 story configurable spaces with observation and emergency escape point training scenarios
MAFT (Mobile) AF/COTS designed with 5-10 Training Points offering configurable ground, engine, fuselage and auxiliaray training scenarios
(2021-Q2) 2 inch gate valve that drains the pit into the weir drain is broken (2021-Q2) confirmed AFTF Trainer condemned until repairs are performed
(2021-Q3 through 2021-Q4) ~ Condition remains unchanged ~ Potential infrastructure overhaul due to hazardous conditions
LOCATION:
INSPECTOR 1: INSPECTOR 2:
Aircraft (AFTF) AFTF / MAFT Propane fueld Class-B Live0-Fire trainer designed for initial and recurring ARFF certification & training
HazMat Trainer Live Fire / Non-Fire Offers multiple training scenarios that can include Hazardous Materials, Live and Non-Life Fire training Elements Typically a Tractor Trailor set-up incorporating multiple features that can include burns, liquid spills and HazMat training scenarios
Structural (Dumpster) Live Fire Offers simple Class-A or Class-B live fire training scenario Rescue Tower Non-Fire Offers simulated multiple story building designed to evaluate firefighter conditioning, stamina and strength
Vehicle Live Fire / Non-Fire
INSPECTION DATE:
PRIMARY POC:
POC NOTIFICATION:
Reported Issues / Resolution Services
(2022-Q1 through 2022-Q4) ~ Condition remains unchanged ~ Potential infrastructure overhaul due to hazardous conditions
Rpt Svc
Rpt
22-Q2
22-Q2
22-Q2
22-Q2
22-Q3
Rpt
(2024-Q1 through 2024-Q2) ~ Condition remains unchanged ~ Potential infrastructure overhaul due to hazardous conditions
(2022-Q2 through 2022-Q4) Condition remains unchanged (2023-Q1 through 2023-Q4) Condition remains unchanged (2024-Q1 through 2024-Q2) Condition remains unchanged
(2024-Q1 through 2024-Q2) Condition remains unchanged
(2024-Q1 through 2024-Q2) Condition remains unchanged
(2022-Q2 through 2022-Q4) Condition remains unchanged (2023-Q1 through 2023-Q4) Condition remains unchanged (2024-Q1 through 2024-Q2) Condition remains unchanged
(2023-Q1 through 2023-Q4) Condition remains unchanged (2024-Q1 through 2024-Q2) Condition remains unchanged
(2023-Q4) Retention pond continues to develop algae and collecting falling vegitation
(2022-Q2) Troop ramp is not compliant with TO35E - Recommend installing a TO35E compliant troop ramp to offer 2 means of safe egree IAW OSHA
(2022-Q2) - The High Tail load s distributed across 2x beams that have excessive oxidation with points where it is full thickness rust that have resulted in developing holes and pits. The weight of the High Tail is approximately 1,500 lbs. Once trainer is repaired, the cross members can potentially fail unexpectedly due to heating and cooling normally occuring in a live fire training scenario. Recommend placing this repair as high with only the propane leaking infrastructure as more important ~ Cost estimate to replace both front and rear cross beams is $7,521.00
(2022-Q2) Non-Compliant Condition - Open doorways require a means of fall protection to prevent injury IAW 29 CFR 1910.29 Fall Protection - Recommend installing Stainless Steel Chain for compliance
(2022-Q2) Igniter Housings and Igniter Cages - Several igniter houses and cages are in various levels of serviceability and not where they were originally installed - Recommend replacing with stainless steel igniter housing
(2022-Q2 through 2022-Q4) Condition remains unchanged
(2022-Q2) All of the propane accessories for the propane vessel are past the 10 year mark and is required to be retested or replaced IAW TO35E and NFPA 58 (Includes appliances from the Unloading Station to the Pressure Vessel and to the Control Tower/Control Stand ~ Recommend immediate overhaul
(2023-Q1 through 2023-Q4) Condition remains unchanged
(2022-Q2 through 2022-Q4) Condition remains unchanged
(2022-Q2) Non-Compliant Condition - Open doorways require a means of fall protection to prevent injury IAW 29 CFR 1910.29 Fall Protection - Recommend installing Stainless Steel Chain for compliance
(2022-Q2 through 2022-Q4) Condition remains unchanged (2023-Q1 through 2023-Q4) Condition remains unchanged (2024-Q1 through 2024-Q2) Condition remains unchanged
(2022-Q2 through 2022-Q4) Condition remains unchanged (2023-Q1 through 2023-Q4) Condition remains unchanged
(2022-Q2) The I-beam support for the high tail is rusted through - Recommend immediate replacement to prevent injury or fuselage damage
(2022-Q3) Reported a steady propane fuel release coming from the Propane Tank Pressure Gauge rusted out 1/4 Turn Valve called and notified (2022-07-15) there is a constant leak coming from the 10,000 gallon propane tanke pressure guage . When sent a picture of the part that was leaking - I confirmed that it was from the rusted through Pressure Gauge 1/4 turn valve point that had rusted away. I advised of the condition and the different courses of action were. I then confirmed that I would mobilize and be at location Tuesday (2022-07-
19) morning. I arrived and discovered there was a 1/4" hole right through the steel pipe with 1/4 turn handle about to fall off. I safely lubricated the pipe nipple to prevent breakage in the threaded hole and removed and replaced pressure gauge with a new stainless steel pressure gauge and stainless 1/4 turn valve. I performed a leak check after the installation and confirmed no leaks. I reported the safe condition of the area and the valve replacement to
. - Component (Pressure Gague) Condition is stabile and now NFPA 58 Compliant ***COMPLETE***
Svc
Rpt Svc
Rpt Svc
Rpt Svc
X = R =
N/A =
X INSPECTED SERVICED
R INSPECTED SERVICED
SYSTEM ACTIVATION LIGHTS
X INSPECTED SERVICED
(2024-Q2) Technician was performing leak checks for the fuel unloading station and discovered that the entire pipe between the unloading station and the propane tank indicating the 3" internal valve and/or globe valve at the pressure vessel supporting the tank fill side is not sealing. Technician released trapped propane and checked if valve isolated fuel and the line was full of propane stopped by the globe valve near teh unloading station ~ Recommend replacing all tank appurtenances as a required repair for firefighter safety and NFPA 58 compliance (Includes replacement of appurtenances, tank high pressure valve, each internal and globe valve hydrostatic pressure relief valves rated for 250 psi, and clean and ~ Cost estimate is $54K to remove, dispose, and replace with new valves (internal and globe), HPRV's for each, and tank top (mobilization not included)
(2024-Q2) Burner pipes are made from mild steel and are showing signs of growing oxidation (rust) (2024-Q2) Mild steel pipes used in this application (excessive heat and thermoshock from rapid cooling during normal live fire training evolutions) deteriorate rapidly - Recommend replacing with stainless steel to extend service life and reliability - Cost estimate is $750.00
Helicopter Trainer
Structural Trainer
(2023-Q2 through 2023-Q4) Conditiion remains unchanged
(2023-Q4) Technician treated pond with aquashade and organic muck disolving product
(2024-Q2) Liquid fuel tank supply line is full of liquid propane ~ indicating internal valve on pressure vessel is not operating as designed
INSPECTED
RECOMMEND ADDRESSING
COMPLIANCE STANDARDS REVIEWED
(2023-Q2) Technician discovered pyrometer was no operating during inspection (2023-Q2) Technician replaced battery and added a spare battery within the housing to support Fire Training Operations
CONTROL TOWER & STAND
CONTROL TOWER (2024-Q2) Serviceable
STRUCTURAL MEMBERS (2024-Q2) Serviceable
SIDING & ROOF
NOT APPLICABLE
NFPA 54, 58, 1402, 1403, NEC 70, AFTO35, AFOSHA
AFTF / MAFT INSPECTION CHECKLIST
LIGHT HOUSING (2023-Q2) Serviceable ~ But worn with significant oxidation - Recommend converting to LED for reliability and resiliency to acidic elements
(2024-Q2) Technician treated retention pond with 12-hr chlorine shock (changinge water clarity from a murky jade green to clearer blue), then treated pond with additional chlorine tablets distributed on all four sides and in the center (dropped in pond) and then 3 tablets in a floating tablet treatment from the top down, and finally treated water with aquashade
(2024-Q2) Serviceable LIGHT SWITCH (2024-Q2) Serviceable
(2024-Q2) Serviceable SWITCH GEAR (2024-Q2) Serviceable CONTACTORS (2024-Q2) Serviceable
CONTROL STAND
(2021-Q2) Serviceable ~ FES placed system O/S due to propane leaks at multiple locations ~ Recommend complete overhaul of infrastructure and control systems
LABELS
(2024-Q1) Technician removed floating algae ad treated retention pond with aquashade
(2024-Q2) Serviceable E-STOP (2024-Q2) Serviceable
(2024-Q2) Serviceable STAIRS (2024-Q2) Serviceable
RELAYS (2024-Q2) Serviceable
CONTROL CAB ELECTRICAL
N/A INSPECTED SERVICED
N/A INSPECTED SERVICED
N/A INSPECTED SERVICED
R INSPECTED SERVICED
R INSPECTED SERVICED
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2024-Q1 through 2024-Q2) Conditiion remains unchanged
(2023-Q1 - 2023-Q4) Condition remains unchanged
BURN PIT
(2022-Q2 - 2022-Q4) Condition remains unchanged
(2024-Q2) Did not inspect E-Stops
(2022-Q2 - 2022-Q4) Condition remains unchanged
SITE SECURITY
VIDEO SURVEILLANCE
PUBLIC ADDRESS SYSTEM
SITE AND SYSTEMS SAFETY
REMTRON (REMOTE) SYSTEM
CONTROL STAND E-STOP
OUTLETS Not Applicable CONDUITS (2024-Q2) Serviceable
CONFIRM ACTIVATION
REMOTE 1
REMOTE 2
AMPLIPHIER
SPEAKERS
CAMERA
MONITORING STATION
(2022-Q2) Non-Compliant ~ There is no site security for AFTF IAW TO35E and 29 CFR 1910
SITE ACCESS RESTRICTION (2022-Q2) Non-Compliant ~ Site is physically unsecured - Recommend including a Keyed Power switch in future overhauls to prevent unauthorized use of trainer and avoid potential injury and liability ~ Road in front of trainer used often for base occupants recreation
SITE FENCING (2022-Q2) Not Compliant - Only Pressure Vessel and Retention Pond has security fence. Recommend
SYSTEM RESPONSE TIME
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged
(2022-Q2 - 2022-Q4) Condition remains unchanged
(2024-Q2) Serviceable
BURN PIT CONDITION (2022-Q2) Burn pit is serviceable - Retains water as designed. Weir and Pit Drain valve is broken. Technicians transferred Burn Pit water to Retention pond by way of 2" trash pump for 6-hrs. Recommend repairing Pit Drain Valve assembly
BERM RING
X INSPECTED SERVICED
X INSPECTED SERVICED
R INSPECTED SERVICED
R INSPECTED SERVICED
R INSPECTED SERVICED
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2023-Q1 - 2023-Q4) Condition remains unchanged
(2024-Q1 - 2024-Q2) Condition remains unchanged
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged
LINER (ENVIRONMENTAL) (2024-Q2) Serviceable
CONDITION
(2022-Q2) Serviceable - Severely Oxidized Structural Members. Recommend replacing horizontal I-Beam with new at plates to prevent collapse
(2024-Q2) Serviceable with exceptions as listed below
(2024-Q2) Serviceable
(2022-Q2) Good condition - There is a slight bow that will increase if columns are not isntalled on appropriately sized footing concrete. Recommend removing low wing assembly, installing concrete footing engineered for the location weather conditions and wind factor and reinstalling low wing assembly
(2022-Q3) - Condition of High Tail Cross Beams is deteriorating through oxidation - Recommend replacing both front and rear cross members when budget permits ( Historic 2021-Q2 ) Good condition - Lower cross member in fuselage is showing signs of wear and oxidation. Recommend closely monitoring condition after each training evolution.
(2022-Q2) Inboard and Outboard Engine stands are in good condition, but the top of each cowling is not positively connected to the High Wing assembly except by 3x small dimension bolts - Recommend drilling 12x new bolt holes in both cowlings and install A325 galvanized structural bolts to positively connect High Wing to Inboard and Outboard Cowlings and prevent unexpected collapse / Consider overhaul
(2024-Q2) Serviceable
HIGH TAIL ASSEMBLY
LOW WING ASSEMBLY
HIGH WING ASSEMBLY
ASSEMBLY COLUMNS
ASSEMBLY COLUMNS
(2024-Q2) Serviceable
(2024-Q2) Serviceable
REPAIRS
VAULTS / JUNCTIONS IN PIT AREA
MOCK-UP AIRCRAFT & TRAINING POINTS
ASSEMBLY SUPPORTS
Not Applicable
CONDITION (2024-Q2) Serviceable COVER PLATES (2024-Q2) Serviceable
AIRCRAFT EXTERIOR
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged
PIT AGGREGATE (2022-Q2) Aggregate is uneven - Recommend encasing burn pit with High Temp Concrete to prevent Firefighter injury and decrease water requirement by 85% (75K to approx 11K gal) and install Fire Command Ribbon Fire with infrastructure always accessible to decrease maintenance and future repair
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged
(2022-Q3 - 2022-Q4) Condition remains unchanged
R INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2024-Q2) Did not operate due to safety
BURNER LINES
ACCESS POINTS
PROP CONDITION (2024-Q2) Serviceable IGNITER ASSEMBLY (2024-Q2) Did not operate due to safety
FUSELAGE
LANDING GEAR
ASSEMBLY COLUMNS (2024-Q2) Serviceable
(2024-Q2) Did not operate due to safety
(2024-Q2) Serviceable
COCKPIT
IGNITER SHEILDING
PAX
IGNITER SHEILDING
WATER JACKET
(2024-Q2) Serviceable
(2024-Q2) Did not operate due to safety (2024-Q2) Serviceable
Not Applicable
(2024-Q2) Serviceable
(2024-Q2) Serviceable
(2024-Q2) Serviceable
PROP CONDITION (2024-Q2) Serviceable IGNITER ASSEMBLY (2024-Q2) Did not operate due to safety
WATER JACKET (2024-Q2) Did not operate due to safety BURNER LINES (2024-Q2) Did not operate due to safety
Not Applicable
PROP CONDITION
IGNITER ASSEMBLY
CARGO
IGNITER SHEILDING Not Applicable
(2022-Q2) Non-Compliant - Troop ramp does not meet TO 35E-1-2-13-1 (2015) standards. Recommend removal, disposal and replacement of existing troop ramp (and debris) with a TO 35E compliant hot dipped galvanized troop ramp 6' x 16'
(2022-Q2) Low wing height creates a fall hazard for firefighters during a training evolution and non-compliant.
Recommend installing a step to offer a step up and step down or a simulated rescue ladder in the center of the leading edge of the wing to prevent firefighter injury from falling
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
(2022-Q2) Non-Compliant - Does not meet both means of egress missing step on low wing and troop ramp not in compliance with TO35E pr 29 CFR 1910
(2024-Q2) Serviceable
STAIRS
TROOP RAMP
BAR GRATING
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
X INSPECTED SERVICED
IGNITER ASSEMBLY
IGNITER SHEILDING
X INSPECTED SERVICED
X INSPECTED SERVICED
(2022-Q2 - 2022-Q4) Condition remains unchanged (2023-Q1 - 2023-Q4) Condition remains unchanged (2024-Q1 - 2024-Q2) Condition remains unchanged
BURNER LINES
IGNITER ASSEMBLY
IGNITER SHEILDING
MX ACCESS DOORS
MX ACCESS DOORS
BURNER LINES
WHEEL WELL
HIGH TAIL ENGINE
GROUND FIRE TRAINING POINTS
Not Applicable
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
Not Applicable
(2024-Q2) Did not operate due to safety Not Applicable
(2022-Q2) Did not operate due to safety - Reminder ~ recommend replacing cross beams for safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Serviceable
Not Applicable
FRONT IGNITER ASSEMBLY
REAR IGNITER ASSEMBLY
IGNITER SHEILDING
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety (2024-Q2) Did not operate due to safety BURNER LINE / BATH
(2024-Q2) Did not operate due to safety
IGNITER SHEILDING
REAR WATER JACKET
BURNER LINE / BATH
FRONT IGNITER ASSEMBLY
REAR IGNITER ASSEMBLY
FRONT WATER JACKET
REAR WATER JACKET
IGNITER ASSEMBLY
OUTBOARD ENGINE
FRONT WATER JACKET
IGNITER SHEILDING (2024-Q2) Serviceable
(2024-Q2) Did not operate due to safety BURNER LINES
BURNER LINES
(2024-Q2) Did not operate due to safety (2024-Q2) Did not operate due to safety
(2024-Q2) Serviceable
Not Applicable
(2024-Q2) Did not operate due to safety Not Applicable
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
WATER JACKET
SPILL
INBOARD ENGINE
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
Not Applicable
(2024-Q2) Did not operate due to safety
(2024-Q2) Did not operate due to safety
FRONT WATER JACKET
RESCU…
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