OM1036-R116-SL - Rev C.pdf

ISO 9001:2008 CERTIFIED COMPANY Technical Users’ Manual Installation and Operating Instructions

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

APRIL 2012

ISO Doc. #OM1036-R116H (REV C)

MODEL 1036-R116

TWO BODY SIDE ACTING

REFRIGERATOR

CAUTION

• Inspect unit and all components for any loosening that may have occurred during shipping •

ATTENTION

All images and Drawing in this manual may not represent your model.

Refer to your particular project for exact specifications

ATTENTION

Review entire manual before starting assembly

CAUTION

• DO NOT USE CLEANERS

CONTAINING CHLORINE WHEN

CLEANING STAINLESS STEEL•

APRIL 2012 MFGISO Doc. #OM1036-R116H (Rev. C)

1036-R116 2 Body Side Acting RefrigeratorSafety information

It is important that the information provided in this manual is observed. These instructions should be read carefully and observed fully before installation and initial operation.

WARNING

It is crucial that any work performed on Mortech Manufacturing Inc. manufactured items are carried out exclusively by skilled professionals who have the respective training. Improper use, maintenance, parts and service, or modification to the equipment may cause injury and/ or damage. Use and maintain the equipment only for the purpose described in this manual. Use only Mortech Manufacturing Inc. prescribed approved parts and service. Use the equipment only as designed by Mortech Manufacturing Inc.

BLOODBORNE DISEASE NOTICE

To reduce the risk of exposure to bloodborne diseases such as HIV-1 and hepatitis when using the equipment, follow the disinfecting and cleaning instructions in this manual.

RECOMMENDED OPERATING SKILLS

AND TRAINING

- SKILLS

Operators using the equipment need:

q A working knowledge of necessary procedures.

q The ability to carry out necessary service procedures.

q A complete understanding of the procedures described in this manual.

- TRAINING

q Read the this manual as prescribed q Be trained on the use of the equipment.

q Practice with the equipment before using it in regular service.

q Be tested on their understanding of the equipment operation.

q Record their training.

BEFORE USING THE EQUIPMENT

Personnel working with this equipment needs to read this manual. Assemble of the unit following set instructions, and perform any pre-service checks to confirm the units operates properly.

INSPECTING THE UNIT BEFORE USE

Please take time to inspect all shipment prior to signing delivery ticket. If concealed damage is discovered, save the carton and immediately contact carrier agent to initiate claim of damage.

! BE SURE TO CHECK

• Are all components present?

• Do the moving parts operate smoothly?

• Is unit draining properly?

• Are all nuts, bolts, and pins secured in place?

If unit has an issue contact Mortech Manufacturing Inc.

INSTRUCTION FOR HANDLING

Adhere to state and/or local certification and regulations for operation of forklift and/or pallet jack. Cargo is extremely heavy, be sure to have the necessary manpower as well as equipment to successfully unload shipment from transport.

We recommend a forklift and/or pallet jack with the capacity to lift up to 2000 lbs. to remove cargo from transport.

The forklift can be used to unload receiving products safely by placing the load on the floor, maneuvering the forklift into position, tilting the mast forward to vertical position so the load will be level, lowering the load, and smoothly backing away without dragging. Once cargo is unloaded, positioning equipment for installation will once again require a forklift.

Read all manual and note on installation of the unit before attempting installing.

The pallet jack can be used (with a loading dock and maneuverability on and off the transport vehicle) to unload receiving products safely. Maneuvering the pallet jack into position (in the appropriate position within the pallet), lifting the pallet then driving the pallet jack off the transport and safely into the place of installation.

Range of Environmental Condition Mortech Manufacturing. Inc. equipment shall be placed in a controlled environment (housing or housed unit) hindering the weathering effects on the installed units. The equipment will have minimal corrosive and eroding factors that can break down the stability and operation of Mortech Manufacturing Inc. equipment. The impact on the equipment by the operator utilizing water or corrosives in the medical procedures can be controlled and responsibility for the cleaning and maintenance placed upon that person. The effects of anthropogenic (man-made) gasses on the environment, such as carbon dioxide (CO2) that will be omitted from the unit should be minimal.

Due to continuous innovation and product development this installation guide is subject to change without notice.

Please save these instructions for later use.

1036-R116H 2 Body Side Acting Refrigerator

CONDENSER

QUICK CONNECTION

FOR SELF CONTAINED

DROP IN UNITS

MAIN POWER

CONNECTION

STAINLESS STEEL BODY TRAY

HEAVY DUTY

CHROME PLATED

HARDWARE

LOCKING DOOR

HANDLE

DIGITAL

THERMOMETER

TELESCOPIC RACK

ASSEMBLY

DOOR

SHOCK

LIGHT SWITCH

w/DIGITAL

TEMPERATURE

DISPLAY

SELF CONTAINED

CONDENSING UNIT

STANDARD DESIGN FEATURES

• Flush mount door w/magnetic gasket

Installation

• Unit ships fully assembled, simply plug unit into an outlet and the unit is operational Exterior of Box

• Front - .032 in. Type 304 stainless steel with a No. 4 finish.

• Top, sides, and back - .040 in. stucco embossed aluminum Interior of Box

• Walls & ceiling - .040 in. stucco embossed aluminum

• Floor .032 in. smooth aluminum with .75 in/2 cm.

CDX plywood reinforced under structure Insulation

• 4 in./10 cm. foamed in place urethane (UL listed, Class 1) Rack System

• (2) Smooth and quiet rack slide rails using special Delrin rollers Removable tray

• (2) 18 gauge Type 304 stainless steel w/No 4 finish

Hardware

• Heavy-duty chrome plated hardware for long lasting use Lighting

• (1) vapor proof light w/switch Refrigeration

• Drop-in self-contained refrigeration system with digital thermometer and easy to adjust temperature controller Operating temperature

• 38ºF/3.3ºC Electrical

• ~115V/60Hz/1Ph

• ~208-230V/50-60Hz/1Ph available Voltage (~208-230V) may affect dimensions & features

Freezer model available:

Model 1036-F116 Freezer operating temp. 0ºF/-17.8°C

Equipment description

INSTALLATION INSTRUCTIONS FOR A

KNOCKED DOWN UNIT

Prepare the building floor where unit is to be placed.

Levelness of the unit floor is very important. Please make sure you place the unit on level floor, especially for units without casters. If the floor is not level, the box may not set level causing possible door closing problems.

INSPECTION ON DELIVERY

Each panel will be marked by the manufacturer, designating walls, and ceiling panels. A floor plan is provided to assist you. Please take time to inspect all panel boxes prior to sign-ing delivery ticket. If concealed damage is discovered, save the carton and immediately contact carrier agent to initiate

HANDLING THE PANELS

Keep panels free from moisture at all times. Your panels were inspected prior to shipment and loaded in good condition.

Damage can occur if not properly handled. If ground is wet, stack panels on a platform or pallet(s) to avoid contact with ground. If panels are placed outdoors, cover with moisture proof sheeting. When handling panels, keep them flat to prevent denting (do not place panel on comer edge). Always use sufficient manpower to eliminate mishandling or dropping panels.

ASSEMBLY INSTRUCTIONS

Refer to “Operation of Cam Locks” for the following procedures assembly for a standard refrigeration.

1. Make sure floor area where refrigerator is to be installed is level. Lay out floor (F1, F2 and F3) and assemble back (1 and 2 walls, then 3, 4, 5, 6, 7 and 8. Install install telescopic racks

2. Mount roof panel (C1, C2 and C3) making sure to clear EMT stub out of door panel.

OPERATION OF CAM LOCKS

In most cases, your unit will ship fully assembled. If you requested a knocked down shipment or need to relocate the unit, the following provides information to unlock the panel walls. Before attempting to assemble or disassemble any prefab sections, operation of the cam locks must be learned.

This can easily be done by studying the illustrations above.

All cam-lock arms must be in this position before attempting to lock section together.

Figure 3

LOCKED POSITION

Continue to turn wrench aprroximately 3/4 more (until “Stop” is against opposite of locking arm).

Figure 1

Turn wrench counter clockwise until “stop” is against locking arm is shown in Figure 2 and Figure 3 to lock.

Figure 2

Push sections together and turn wrench 1/4 turn counter clockwise. This will engage locking arm over locking pin.

Section edge

Locking arm.

Wrench

Hex shaft

Cam-lock pocket

“Stop”

Figure 4

UNLOCKED POSITION

Turn wrench clockwise until “Stop” is acheived to unlock panel.

Section edge of adjoining section containing locking pin.

“Stop”

Locking pin

1/4 Turn

3/4 Turn

Wrench “Stop”

Section joint

OPEN POSITION (UNLOCKED)

Locking arm.

Wrench

“Stop”

All cam-lock arms must be in this position before attempting to lock section together.

Figure 3

LOCKED POSITION

Continue to turn wrench aprroximately 3/4 more (until “Stop” is against opposite of locking arm).

Figure 1

Turn wrench counter clockwise until “stop” is against locking arm is shown in Figure 2 and Figure 3 to lock.

Figure 2

Push sections together and turn wrench 1/4 turn counter clockwise. This will engage locking arm over locking pin.

Section edge

Locking arm.

Wrench

Hex shaft

Cam-lock pocket

“Stop”

Figure 4

UNLOCKED POSITION

Turn wrench clockwise until “Stop” is acheived to unlock panel.

Section edge of adjoining section containing locking pin.

“Stop”

Locking pin

1/4 Turn

3/4 Turn

Wrench “Stop”

Section joint

OPEN POSITION (UNLOCKED)

Locking arm.

Wrench

“Stop”

C1

F1

Installation

INSTALLATION INSTRUCTIONS

FOR A PRE ASSEMBLED UNIT

PREPARING THE BUILDING FLOOR

WHERE UNIT IS TO BE PLACED

Levelness of the unit floor is very important. Please make sure you place the unit on level floor, especially for units without casters. If the floor is not level, the box may not set level causing possible door closing problems. You can use shims under the box to level the box on an uneven floor.

INSPECTION ON DELIVERY

The unit comes completely assembled. Please take time to inspect all deliveries prior to signing delivery ticket. If concealed damage is discovered, save the carton and immediately contact carrier agent to initiate

REMOVING PROTECTIVE METAL

COVERING (Figure-B)

1. Areas on the unit will still have a protective plastic covering over the metal finish. Simply peel away the covering in all areas.

USING THE UNIT

Please use the following information as guidelines for operation:

1. Once the unit has been set in place, simply plug the provided cord into a standard outlet. Make sure the outlet has a minimum of 20 amps available for its use only. 220 volt units are provided without receptacles, since there are various plug types available for use. Have a qualified electri-cian connect the plug which matches your existing receptacle configuration.

2. Once plugged in, the unit will begin to operate and start to cool. The unit is preset from the factory to provide an operating temperature of 38º degrees Fahrenheit. A temperature controller is provided. See the manufacturer literature attached.

We do not recommend altering the temperature unless a problem has occurred. It is always best to have a qualified technician perform any work on the unit.

3. When the refrigerator has reached the desired tempera-ture, the compressor will shut off. Please do not worry that the unit does not constantly run. It will only operate when the temperature has increased beyond the pre-set range.

TROUBLESHOOTING

Condenser not functioning

- Check manufacturer manual for additional trouble-shooting Rust developing

- Check for standing water in rust area, remove standing water

- Check for non stainless metals left on rust area

- Follow rust removal instructions

Figure-B

1036-R116H 2 Body Side Acting RefrigeratorInstallation

1036-R116H PANEL ASSEMBLY

1. Place panel F1 and secure cam locks.

2. Place panel 1, 3, 4 and secure cam locks.

3. Place panel 2 and secure cam locks.

4. Next place panel 5 into position and secure.

5. Finish with panel 6 and secure. Panels are heavy use appropriate man power to lift into position.

WARNING:

Panels are heavy use appropriate assistance while lifting into position.

CAUTION:

Secure door locks to prevent injury.

Installation

8. Lift and place the ceiling panel into position and secure.

9. The telescopic racks can be placed into position for the trays.

10. Electrical wiring can be reconnection. It is color coded.

6. Secure the (2) telescopic rack assembly.

7. Secure the (2) dampers.

CAUTION

When placing the C1 panel, adhere to the EMT stub out.

IMPORTANT

14. When the condenser is in place, install trim ring inside the refrigeration box.

Installation

11. Lift and place the refrigeration unit. Use the appropriate equipment and man power to safely complete the job.

12. An opening is established for the refrigeration unit.

15. the refrigeration will plug and play.

16. Seal the inner box to keep the box cool. Refer to the finishing touches in this manual.

13. Place the condenser into the opening on the top of the refrigeration unit.

35” 28-3/4”

TELESCOPIC SUPPORT

27-1/2”

1-1/4” 1/4”

FRONT REAR

ANGLE DOWN- FRONT ANGLE

TO REST TELESCOPIC RACK UPON

ANGLE DOWN- REAR ANGLE

TO REST TELESCOPIC

RACK UPON

ANGLE UP- REAR ANGLE

TO REST TELESCOPIC

RACK UPON

ANGLE DOWN- FRONT ANGLE

TO REST TELESCOPIC RACK UPON

TELESCOPIC SUPPORT

(IN FRONT ONLY)

ROLLER RACKS WITH NOTCHES

ARE PLACED ON THE BOTTOM TIER

ANGLES.REAR ANGLES SHOULD HAVE

A MINIMUM 1/4” FALL. (FROM FRONT

TO REAR)

35” 28-3/4”

TELESCOPIC SUPPORT

27-1/2”

1-1/4” 1/4”

MINIMUM 1/4” FALL.

MINIMUM 1/4” FALL.

1036-R116

TELESCOPIC RACK ASSEMBLY FRAME

FINISHING TOUCHES - SHOULD BE DONE

PRIOR TO RACK INSTALLATION

INSTALLING CAM LOCK COVERS

1. Locate cam lock covers in your hardware package. Covers are designed to snap in position. If you are performing a per-manent install, you may add some silicone to the cover when you install it. Silicone is provided in you hardware package.

INSTALLING VAPOR PROOF LIGHT COVER & BULB

1. Locate the glass vapor proof bulb cover and light bulb in your shipment. Install the light bulb in the light fixture located within the refrigerator. The glass cover will mount over the light bulb. Simply screw the cover into the light fixture.

MOISTURE SEALING THE UNIT (Figure-A)

1. Protect the unit from moisture damage by sealing the interior and exterior of the box.

2. Locate the Silicone and Rubber Caulking provided in you hardware package.

3. Seal all interior wall and floor seams/joints with silicone.

4. Seal exterior floor panels to building floor so that water can not flow underneath the unit. Use the rubber caulking for this application.

REMOVING PROTECTIVE METAL

COVERING (Figure-B)

1. Areas on the unit will still have a protective plastic covering over the metal finish. Simply peel away the covering in all areas

USING THE UNIT

Please use the following information as guidelines for operation:

1. Once the unit has been set in place, simply plug the provided cord into a standard outlet. Make sure the outlet has a minimum of 20 amps available for its use only. 220 volt units are provided without receptacles, since there are various plug types available for use. Have a qualified electri-cian connect the plug which matches your existing receptacle configuration.

2. Once plugged in, the unit will begin to operate and start to cool. The unit is preset from the factory to provide an operating temperature of 38 degrees Fahrenheit. A temperature controller is provided. See the manufacturer literature attached.

We do not recommend altering the temperature unless a problem has occurred. It is always best to have a qualified technician perform any work on the unit.

3. When the refrigerator has reached the desired tempera-ture, the compressor will shut off. Please do not worry that the unit does not constantly run. It will only operate when the temperature has increased beyond the pre-set range.

4. The interior roller rack assemblies are removable. Each is provided with a high density plastic storage board. Boards are designed for transfer to and from the refrigerator only.

Figure-A

Figure-B

MOUNTING BRACKET

CONDENSING UNIT

TYPICAL OPENING ON THE TOP

OF THE REFRIGERATION

Installation

INSTALLING THE DROP-IN

REFRIGERATION UNIT

1. Please refer to the manufacturer’s literature for proper installation guidelines. A cutout on the rear ceiling panel is provided to accept the drop-in refrigeration system.

2. Locate the grill portion of the refrigeration unit and place it into the cutout provided. The cutout is designed for the unit to simply drop in to position.

3. Angle trim is provided with the unit. Please see the manufacturer instructions for placement and installation.

CAUTION: The unit is quite heavy and may require up to (4) men to lift into position. A mechanical lifting device can be used if available.

IF THE REFRIGERATION UNIT NEEDS

TO BE REMOVED

Connecting the refrigeration system To connect the refrigeration take the electrical plug (plug attached to the refrigeration condenser) and connect to the outlet coming from the junction box (typical a female connection) on the top of the unit. To give the power to the unit, the connect is typically a male plug (Shown below).

REMOVING THE CONDENSER

1. Remove sheet metal screws holding the mounting bracket to the refrigerator.

2. Lift the condensing unit straight up until it clears the roof insertion hole.

3. Place the unit into the precut insertion hole.

MAIN POWER

CONNECTION PLUG

REFRIGERATION POWER

CONNECTION PLUG

JUNCTION

BOX

MODULARM

(OPTIONAL)

VAPOR PROOF LIGHT

DIGITAL DISPAY/

LIGHT SWITCH

TEMPERATURE

PROBE

3.NEMA PLUG (FEMALE)

TO BE CONNECTED TO

CONDENSING UNIT

NEMA PLUG

2. NEMA PLUG (MALE) FROM

CONDENSING UNIT

1.NEMA PLUG (MALE)

MAIN POWER

CONNECTIONS

SELF CONTAINED

CONDENSING UNIT

MODEL 1036-R116

~115VAC/60hz/1ph Main Power Connection (Female NEMA) To Be Supplied:

ELECTRICAL CONNECTION

INSTRUCTIONS

1: Refrigeration unit is a plug-in and is operational. Connect 1. NEMA plug (male) to the main power. End user to provide connection to the facility.

2. To install the self contained condensing unit take 2. NEMA plug and connect to 3. NEMA plug (female).refrigeration is operational.

Refrigeratin Unit PTN031H^AH Refrigerant: 404A

AMPS: 6.9

ELECTRICAL CONNECTION MAINTENANCE

Installation and maintenance should only be performed by qualified personnel familiar with local codes and regulations and experienced with commercial refrigeration equipment.

A cutout of the appropriate size has already been built into box ceiling. Make sure the surface area is clean where the gasket will seal around the opening.

Place the refrigerator unit into the opening making sure the unit will sit level. Ensure the evaporator air flow is directed towards the door of the box. Be sure not to damage the grill during instal-lation. Make sure the condenser air flow is not obstructed. Feed the condenser wires through the main power junction box. Feed the main junction box wires through the light junction box.

Refer to wiring diagram for proper power connections.

Electrical

Model PTN031H6AH Reliability and Durability

• Two year parts warranty.

• System is fully assembled at the factory and backed up by our superior quality control.

• Electronic controls provide accurate temperature control.

Some systems come standard with a 26” power cord and 3-prong electrical plug for quick installation and start up which may eliminate the need for a field install disconnect. Ease of Installation

• Simple quick installation gives you savings on labor.

• The system is designed to mount flush in a standard 4” ceiling panel to allow for more storage in the cooler or freezer.

• Condensate evaporation pan means no condensate drain lines to install.

The has a two year parts warranty. To order replacement parts contact our Refrigeration Product Parts Department at 800-686-7278. Ease of Use

• System is factory assembled, evacuated, charged run tested and wired. Just plug in the unit!

• Controls are for 35 degree F. cooler, -10 degree F. freezer and easy to adjust.

• Easy selection with no system components to match. All components are matched and optimized at the factory.

PERFORMANCE-Medium Temperature Air Defrost Model

Number 80ºF Ambient VOLTAGE MCA MOPD UNIT

AMPS

EVAP

CFM

PLUG

SUPPLIED

MATCHING

NEMA

RECEP

FIG. Approx Net WT. Refrig Charge R-404A

Total heat of Rejec-tion

35ºF room

35ºF room lbs. kg. OZ. BTUH

031H6A 3160 3310 115/1/60 8.3 15 6.9 340 Tes 5-20R A 90 41 16 3800

Electrical

OPERATE THE TELESCOPIC RACK MOUNT

Place hand on the Body Tray Rack Assembly’s handle, simply pull on assembly until rack is extended. Reverse to return the rack until handle is secured beyond the handle stop.

Designed for use with this unit, the T3626 is a smoothly finished 18 gauge stainless steel body tray.

Length:-78 inches, Height:-2.75 inches, Width:-23 inches Shipping wt:-65 lbs., Design load:-300 lbs.

• Fabricated with or without hand slots

• Fabricated with or without a drain hole

• Inside corners finished smooth for easy cleaning

• All edges rolled and welded for extra strength

• Custom sizes are available

Operation

ISO 9001:2008 CERTIFIED COMPANY Component Data

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

1229C CYLINDER LOCKING HANDLE

• Fully door-mounted to assure locking regardless of door sag.

• Complete with revolutionary high strength, low maintenance No. 0948 inside safety release system.

• Installs on either night- or left-opening door with no modification.

• Handle is furnished with screw hole plugs for tamper-resistance.

• Freezer Kit available for low temp application.

1229 NON-LOCKING HANDLE

• Non-locking handle only.

FREEZER KIT

•Kit consists of plastic cap to cover rod, gasket for handle flange and special instructions for low temperature installa-tions. When used with the specified low-temp grease, seals the unit to prevent accumulation of moisture.

SPECIFICATIONS

PULL HANDLE

MATERIAL: High pressure die-cast zinc.

FINISH: See ordering information.

MOUNTING: Drilled and countersunk for 1/4” (6.0mm) fillister head or No. 12 (5.0mm) self-tapping screws.

INSIDE RELEASE

MATERIAL: Metal hub and flange, stainless steel arm and bolt, nylon shaft, polypropylene strike.

MOUNTING: Holes drilled and countersunk for No. 10 (5.0

mm) flat head screws.

SHAFT LENGTHS

Standard lengths for door thickness from 3-1/2” to 4” (88.9 mm to 101.6mm). Please specify door thickness. Custom lengths available to specification. Minimum wall thickness 2-1/4” (57mm).

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

1248 SPRING ASSISTED HINGE

• Spring mechanism adds extra closing force to overcome air resistance on heavy walk-in doors.

• Special high-lift cam system outperforms similar spring hinges.

• Cam-rise action reduces gasket wear, even with irregular floors.

• Built-in dwell holds door open beyond 90°.

• Simple manual operation reverses hinges for use on right or left opening door.

SPECIFICATIONS

MATERIAL

High pressure die-cast zinc with self-lubricating nylon cam.

FINISH: See ordering information. Tuffkote also available.

MOUNTING: Drilled and countersunk for 1/4” (6.0mm) flat head screws.

LOAD RATING

See Hinge Selector Chart, Group D.

OPTION: Pair of hinges may be ordered one with spring and one without spring.

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

DAMPER

It gently dampens the motion, and due to its small, simple design it can easily be integrated into any application.

Function

The damper is a mounting orientation dependent, non pressurized oil hydraulic damper, which is preferably installed vertically. Positive and direct force transmission is possible in only one direction of motion.

Advantages

• Damping force up to 800 N

• Damping forces one-directional, in special cases also bi-directional

• Non-pressurized, no extension force

• Orientation-dependent mounting, with piston rod down or up

• “Plunger damper” – simple design

Geometric data Damping forces Order-

1)A [mm] 2)A * [mm] B [mm] 3)4)Ftension[N] 3)5)Fcomp. [N] No.

75 < 25 4165ZQ

30 30 110 300 < 25 4166ZL

800 < 25 4167ZG

< 25 125 4168ZB

30 60 157 < 25 250 4169ZX

< 25 550 4171ZD

75 < 25 4172ZZ

60 60 175,5 300 < 25 4173ZU

800 < 25 4174ZP

< 25 125 4175ZK

60 105 247 < 25 250 4176ZF

< 25 550 4177ZA

75 < 25 4179ZR

100 100 258,5 300 < 25 4181ZY

800 < 25 4182ZT

< 25 125 4183ZO

100 160 357 < 25 250 4184ZJ

< 25 550 4187ZV

1) A: hydraulic stroke

2) A*: mechanical stroke

3) linear test speed 100mm/s; force tolerances: +/-20% nominal value

4) mounting: piston rod down, piston ow only in oil = hydraulic stroke, A

5) mounting: piston rod up, maximum possible stroke in oil and air chamber = mechanical stroke, A*

S T A B - O - S H O C H D 1 5

Geometric data Damping forces Order-

1)A [mm] 2)A * [mm] B [mm] 3)4)Ftension[N] 3)5)Fcomp. [N] No.

75 < 25 4165ZQ

30 30 110 300 < 25 4166ZL

800 < 25 4167ZG

< 25 125 4168ZB

30 60 157 < 25 250 4169ZX

< 25 550 4171ZD

75 < 25 4172ZZ

60 60 175,5 300 < 25 4173ZU

800 < 25 4174ZP

< 25 125 4175ZK

60 105 247 < 25 250 4176ZF

< 25 550 4177ZA

75 < 25 4179ZR

100 100 258,5 300 < 25 4181ZY

800 < 25 4182ZT

< 25 125 4183ZO

100 160 357 < 25 250 4184ZJ

< 25 550 4187ZV

1) A: hydraulic stroke

2) A*: mechanical stroke

3) linear test speed 100mm/s; force tolerances: +/-20% nominal value

4) mounting: piston rod down, piston ow only in oil = hydraulic stroke, A

5) mounting: piston rod up, maximum possible stroke in oil and air chamber = mechanical stroke, A*

S T A B - O - S H O C H D 1 5

FULLY EXTENDED

680 mm

STRUT ONLY

289 MM

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

FR 7180

SPECIFICATIONS:

cabinet and drawer profile with screw holes high lateral stability through specially formed middle profile and guide rollers ideal running characteristic and smoothness of running through integrated progressive-action safety clip mounted in middle profile double-sided captive profile self-closing

SLIDE TYPE: Full-Extension Drawer Slide -

Progressive-Action

MOUNTING: Bottom Mount

MATERIAL: steel, grey powder coated or zinc plated FEATURES: solid delrin* rollers

WIDTH: 24 mm (0.95 in.)

LOAD CAPACITY: dynamic up to 200 kg (450 lbs.) (full-ext.)

dynamic up to 150 kg (325 lbs.) (over-ext.)

Length L EX A B C D E F G H Weight Order No. Order No.

full-extension zinc grey mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs full-extension full-extension

800 31.50 785 31.24 30 1.18 190 7.48 446 17.56 638 25.12 766 30.16 355 13.98 611 21.54 739 29.09 * * *

2.5

1.

24 powder coated 1+ 0.5-

24 zinc plated 1+ 1-

24 powder coated 1+ 0.5-

24 zinc plated 1+ 1-

-0

.50.

9.5 - 0.5 + 0.5

0 EDCBA L

0 19 F G H L

91-L

Extension EX (L-15) dia. 6 6 x 8

35 51 16

MATERIAL: zinc plated FEATURES: solid self lubricating rollers

LOAD CAPACITY: dynamic up to 200 kg (450 lbs.) (full-ext.)

SPECIFICATIONS:

high lateral stability through specially formed middle profile and guide rollers ideal running characteristic and smoothness of running through integrated progressive-action safety clip mounted in middle profile double-sided captive profile

DRAWER SLIDE

DRAWER SLIDE

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

VAPOR-PROOF INCANDESCENT

LIGHT FIXTURES

• Fully gasketed and enclosed to minimize effects of temperature extremes.

• Junction box has two tabs for surface mounting.

• Base tapped on four sides and top to accept standard 1/2” (12.7 mm) conduit.

• Four threaded plugs provided to seal unused conduit openings.

• Ground screw provided.

SPECIFICATIONS

MATERIAL:

Cast aluminum box, housing and plugs; chrome-plated steel wire guard. Globe as specified in ordering information.

MOUNTING:

Surface mounts; drilled for two mounting screws. Five con-duit ports accept 1/2” or 3/4” pipe thread.

UL LISTING:

File No. E57013.

Mortech™ Manufacturing Inc.

411 North Aerojet Avenue, Azusa, CA 91702

(626) 334-1471 www.mortechmfg.com

MODEL T3626HS

Designed for use with mortuary refrigerators, mortuary racks, dissecting tables and cadaver carriers. The Model T3626HS is a smoothly finished 18 gauge stainless steel body tray. It is an integral part of the Total Roll System.

• Fabricated with or without hand slots

• Fabricated with or without a drain hole

• Inside corners finished smooth for easy cleaning

• All edges rolled and welded for extra strength

• Custom sizes are available

Length: ............. 78 inches Height: ............. 2.75 inches Width:............... 23 inches Standard (or customized per project requirements) Shipping wt: ..... 45 lbs.

Design load: ..... 300 lbs.

For use in all Mortuary Refrigerators For use on various Rack Systems.

2.75/6

78/198

23/58

All measurements in inches/centimeters

MAINTENANCE INSTRUCTIONS

The unit requires regular maintenance and follow the manufactures directions.

DISINFECTING AND CLEANING

Clean all surfaces of the stainless steel with a hard surface disinfectant/cleaner such as Sheila Shine® or SaniZene®.

Follow instructions on container.

DISINFECTING, CLEANING COMPONENTS & ACCESSORIES

Hand wash with disinfecting soap and warm water. Rinse well with clear water and dry with a towel. (Clean on a regular basis to prolong work life).

WARNING

Improper maintenance can cause injury. Maintain only as prescribed in this manual. Overall, it is very simple to maintain. If you use for its intended purpose, it will provide many years of reliable service.

CARE OF STAINLESS STEEL

Stainless steel products have a directional #4 brushed finish. This finish is produced using a very fine abrasive cloth. Dragging heavy equipment across the stainless steel surfaces will cause noticeable scratching. Pitting/corrosion can occur when carbon steel products are allowed to remain in contact with the stainless steel in the presence of moisture.

(Examples- Steel Wool pads left in the bottom of the sink).

Stainless steel can be damaged by exposure to acids.

TYPES OF SURFACE CONTAMINANTS

• Dirt - Consist of accumulated dust and a variety of contaminates. Warm water with or without a gentle detergent is sufficient. Next in order are mild non-abrasive powders such as typical household cleaners. These can be used with warm water, bristle brushes, sponges, or cleaning cloths.

(Do not use carbon steel brushes or steel wool they may leave particles embedded on the surface which can lead to RUSTING.) For more aggressive cleaning, a small amount of vinegar can be added to the scouring powder. When water contains mineral solids, which leave water spots, it is advisable to wipe the surface completely with dry towels.

• Fingerprints and Stains - Fingerprints and mild stains resulting from normal use are the most common surface contaminates. This affect the appearance and seldom have an effect on corrosion resistance. They can be removed with a glass cleaner or by gentle rubbing with a paste of soda ash (sodium carbonate) and water applied with a soft rag.

Followed by a thorough warm water rinse and towel dry.

• Shop Oil and Grease - These soils may be corrosive and may not allow the surface to maintain passivity, and so removal is a necessity. Soap or detergent and water may be used or a combination of detergent and water plus a solvent.

TYPES OF CLEANERS AND METHODS

• General Precautions Avoid using abrasive cleaners unless absolutely necessary.

A “soft abrasive,” such as pumice, should be used. Many cleaners contain corrosive ingredients, rinse with clean water.

• Clean Water and Wipe - A soft cloth and clean warm water should always be the first choice for mild stains, loose dirt and soils. A final rinse with clean water and a dry wipe will eliminate the possibility of water stains.

• Solvent Cleaning - Organic solvents can be used to remove fresh fingerprints, oils and greases that have not had time to oxidize or decompose. The preferred solvent is one that does not contain chlorine, such as acetone, methyl alcohol, and mineral spirits.

EFFECTIVE CLEANING METHODS

Commercial Cleaners - Many commercial cleaners compounded from phosphates, synthetic detergents, and alkalis are available for the cleaning of severely soiled or stained stainless surfaces. When used with a variety of cleaning methods, these cleaners can safely provide effective cleaning.

SCRATCH REPAIR

Surface scratches can be repaired using the following technique. Depending on the severity of the scratch, it may be possible to completely remove it. Sand the scratch using 120 grit emery cloth or paper and firm pressure. Always sand in the direction of the grain. Avoid the natural tendency to sand in an arc, instead sand in a perfectly straight line. Sand until the scratch is gone.

Polish using 3M Scotch Brite pads - Very Fine Grade. Use the same motions as with sanding. Polish until the original finish is restored. Wash and wipe the surface completely with dry towels.

RUST REMOVAL

Rust can be repaired using the following technique. Sand the scratch using 120 grit emery cloth or paper and firm pressure. Always sand in the direction of the grain. Avoid the natural tendency to sand in an arc, instead sand in a perfectly straight line. Sand until the rust is gone.

Polish using 3M Scotch Brite pads - Very Fine Grade. Use the same motions as with sanding. Polish until the original finish is restored. Wash and wipe the surface completely with dry towels.

5 Stainless Steel Mistakes NOT to Make When Cleaning 1.Do not use abrasive cleaners that will scratch the surface. Depending on the surface finish of your stainless steel, abrasive cleaners can cause scratching.

A dull finish, probably will not show scratching as much as mirror or highly polished finishes. Test the cleaner in a hidden spot. It’s also a good idea to work from the least risky type (water) of cleaning to the heavy duty stuff.

2. Do not forget to rinse. Gritty or dirty water can leave a residue on your finish. It can also stain or pit the surface of your stainless steel. Rinse completely. Residue from cleaning solutions left on a stainless steel surface can stain or damage finish.

3. DO NOT USE CLEANERS CONTAINING CHLORINE.

While it may be second nature to bleach everything, stainless steel and chlorine do not mix. Stay away from the bleach when you clean stainless steel. Be aware that bleach can be included in different types of cleaners. If you accidentally get a cleaner on your stainless steel you’ll need to rinse it off and quickly.

4. DO NOT USE STEEL WOOL OR STAINLESS BRUSH

These products leave little particles in the surface of the steel and inevitably these particles begin rusting and staining the surface of the steel. They also can excessively scratch the surface of your stainless steel. Stay completely away from steel wool and steel brushes.

5. Do not assume it’s the cleaner. If you do have some spotting or staining, and you’ve followed all of the rules, it may not be the stainless steel cleaner. Water, especially hard water, can leave spotting and staining on stainless steel surfaces. Towel dry after rinsing can end the problem. Sometimes, even water is an enemy to stainless steel.

Maintenance

MAINTENANCE RECORD

Date By

Maintenance record

TRAINING RECORD

Date By

Training record

ATTENTION

All images and Drawing in this manual may not represent your model.

Refer to your particular project for exact specifications

IMPORTANT

BEFORE INSTALLATION AND OPERATION OF

THE UNIT, CHECK ANY ENCLOSURE PANELS

AND PLUMBING FIXTURES THAT MIGHT HAVE

LOOSENED DURING SHIPPING.

Warranty

WARRANTY

Mortech Manufacturing. Inc. warrants all fabrications to be free of defects due to its own workmanship and materials.

Replacement of materials furnished that may develop such defects, will be warranted for a period of one year and labor will be (30) days from the date of shipment

Items not manufactured by Mortech Manufacturing. Inc. will receive the manufacturer’s warranty.

PARTS AND SERVICE

Customer relations and product support are important aspects of Mortech Manufacturing. Inc.

For assistance with this or any of our fine products please contact us below:

Mortech Manufacturing. Inc.

411 North Aerojet Avenue Azusa, CA 91702

TEL (626) 334-1471

FAX (626) 334-1704

www.mortechmfg.com info@mortechmfg.com

© COPYRIGHT MORTECH MANUFACTURING. INC.,

ALL RIGHTS RESERVED.

DISCLAIMER

This manual contains general instructions for the use, operation, and care of this product. The instructions are not all inclusive. Safe and proper use of this product is solely at the discretion of the user. Safety information is included as a service to the user. All other safety measures taken by the user should be within and under consideration of applicable regulations. It is recommended that training on the proper use of this product be provided before using this product in and actual situation.

Retain this manual for future reference. Include it with the product in the event of transfer to new users. Additional free copies are available upon request from Customer Relations.

Mortech Manufacturing. Inc. has made every effort to ensure that this Manual is accurate; Mortech Manufacturing. Inc.

abdicate liability for any inaccuracies or omissions that may have occurred.

Information in this Manual is subject to change without notice and does not represent a commitment on the part of Mortech Manufacturing. Inc. Mortech Manufacturing. Inc. assumes no responsibility for any inaccuracies that may be contained in this Manual. Mortech Manufacturing. Inc. makes no commitment to update or keep current the information in this Manual, and reserves the right to make improvements to this Manual and/or to the products described in this Manual, at any time without notice.

If you find information in this manual that is incorrect, misleading, or incomplete, we would appreciate your comments and suggestions.

PROPRIETARY NOTICE

The information in this manual is the property of Mortech Manufacturing. Inc. Mortech Manufacturing. Inc. reserves all patent rights, proprietary design rights, manufacturing rights, reproductions rights, and sales use rights thereto, and to any article disclosed therein except to the extent those rights are expressly granted to others or where not applicable to vendor proprietary parts.