Enclosure A-Contract 474360 with Exhibits.pdf
PDF 2 MB Posted
- Solicitation number
- 474360
- Issued by
-
Department of Energy Office of Science
About this file
This is a Firm Fixed Price contract issued by Brookhaven Science Associates, LLC (BSA) on behalf of the U.S. Department of Energy for the procurement of twisted pair cables for power distribution in cryogenic temperatures associated with the Deep Underground Neutrino Experiment (DUNE) project. The contract number is 474360 with an overall value of $2,816,600.00. The contractual representative is Shaylyn Price, and the contract is effective through March 31, 2028. The contractor must deliver four types of cables: 2,200 pieces of 2.5 m cables (part number ASD-245906-01), 2,200 pieces of 27 m cables (part number ASD-245906-04), 1,750 pieces of 9 m cables (part number ASD-245906-02), and 1,750 pieces of 22 m cables (part number ASD-245906-03). Deliveries are scheduled in batches between June 2026 and February 2028, with the 2.5 m and 27 m cables delivered first, followed by 9 m and 22 m cables.
Payment will be made upon receipt and approval of properly certified invoices at unit prices for each part number, with payment terms Net (TBD). Freight terms are FOB for North American shipments and DAP (Delivered At Place) for foreign shipments to BSA National Laboratory at 98 Rochester Street, Upton, Long Island, New York. The contractor must comply with detailed labeling, packing, and shipping requirements, including proper container markings, packing lists with specific information, and special notifications for shipments exceeding 3,000 lbs. or 8 feet in length. The contract incorporates Exhibit A (Statement of Work), Exhibit B (Samtec Drawings and Specifications for the cable designs), and Exhibit C (BNL Supplier Quality Assurance Requirements BNL-QA-101), which establishes quality system requirements including ISO 9001 certification, electrical testing at 1000 volts DC, material traceability, and proper packaging to ASTM Standard D 3951 specifications. The contractor must also adhere to BSA's General Terms and Conditions for Commercial Items and Services (Rev 23.0 May 2025).
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Text version
April 9, 2025 1 Rev. 10
BSA’s Contractual Representative
Overall Value Amount
Contract Type Contract Number
Shaylyn Price $2,816,600.00 Firm Fixed Price 474360
BROOKHAVEN NATIONAL LABORATORY
Brookhaven Science Associates
P.O. Box 5000
UPTON, L.I., N.Y. 11973-5000
Name and Address of Contractor (TBD)
CONTRACT
This Contract (the “Contract”) is between the party named above (the “Contractor”), and Brookhaven Science Associates, LLC (“BSA”), the latter acting under a Prime Contract with the United States of America (the “Government”) represented by the United States Department of Energy (“DOE”).
I. SCOPE OF WORK
The Contractor shall furnish all labor, services, materials, and equipment to provide twisted pair cables for power distribution in cryogenic temperatures associated with the Deep Underground Neutrino Experiment (DUNE) project.
All work shall be conducted in strict accordance with the following exhibits attached hereto:
• Exhibit A - Statement of Work (SOW) entitled, “Twisted Pair Cables for Power Distribution in Cryogenic Temperatures of DUNE project”;
• Exhibit B – Samtec Drawings and Specifications; and
• Exhibit C - BNL Supplier Quality Assurance Requirements (BNL-QA-101).
A. Reports/Deliverables: The Contractor shall provide the following deliverable(s) to BSA’s Technical Representative (Tech Rep):
Description, Quantity, and Due Dates:
1) 2,200 pieces of 2.5 m cables with part number of ASD-245906-01
a) Delivery of the first 440 pieces batch by June 30, 2026
b) Delivery of the second 440 pieces batch by August 31, 2026
c) Delivery of the third 440 pieces batch by October 31, 2026
d) Delivery of the fourth 440 pieces batch by December 31, 2026
e) Delivery of the fifth 440 pieces batch by February 28, 2027
2) 2,200 pieces of 27 m cables with part number of ASD-245906-04
a) Delivery of the first 440 pieces batch by June 30, 2026
April 9, 2025 2 Rev. 10
b) Delivery of the second 440 pieces batch by August 31, 2026
c) Delivery of the third 440 pieces batch by October 31, 2026
d) Delivery of the fourth 440 pieces batch by December 31, 2026
e) Delivery of the fifth 440 pieces batch by February 28, 2027
3) 1,750 pieces of 9 m cables with part number of ASD-245906-02
a) Delivery of the first 300 pieces batch by April 30, 2027
b) Delivery of the second 300 pieces batch by June 30, 2027
c) Delivery of the third 300 pieces batch by August 31, 2027
d) Delivery of the fourth 300 pieces batch by October 31, 2027
e) Delivery of the fifth 300 pieces batch by December 31, 2027
f) Delivery of the sixth 250 pieces batch by February 28, 2028
4) 1,750 pieces of 22 m cables with part number of ASD-245906-03
a) Delivery of the first 300 pieces batch by April 30, 2027
b) Delivery of the second 300 pieces batch by June 30, 2027
c) Delivery of the third 300 pieces batch by August 31, 2027
d) Delivery of the fourth 300 pieces batch by October 31, 2027
e) Delivery of the fifth 300 pieces batch by December 31, 2027
f) Delivery of the sixth 250 pieces batch by February 28, 2028
The delivery of cables will start with 2.5 m and 27 m cables first, followed by 9 m and 22 m cables.
II. PERIOD OF PERFORMANCE
This Contract shall be effective as of the date executed by both parties. It shall remain in effect through 31 March 2028.
III. FIRM FIXED PRICE AND PAYMENT
A. Firm Fixed Price: In full consideration of the Contractor's performance hereunder, BSA shall pay the Contractor the firm fixed price of ___(TBD)__________ U.S.
Dollars ($TBD). The said sum shall constitute full compensation for all services and materials furnished hereunder.
B. Payment: Payment will be made upon receipt and approval of properly certified invoices at the unit prices identified for each part number listed below. Approval of invoices is contingent upon receipt and acceptance of the deliverables listed below.
Description Qty Unit Price Total
2.5 m cables with part number of ASD-245906-01 2,200 pieces 27 m cables with part number of ASD-245906-04 2,200 pieces 9 m cables with part number of ASD-245906-02 1,750 pieces 22 m cables with part number of ASD-245906-03 1,750 pieces
April 9, 2025 3 Rev. 10
Payment terms are Net (TBD).
Invoices shall be directed to BSA’s Accounts Payable Department via electronic or regular mail.
Electronic invoice submittal is preferred by BSA. The Contractor shall make every effort to have systems in place that allow for electronic invoice transmittal.
Invoices shall be submitted in PDF format, via email, to apinvoices@bnl.gov.
Hard copy invoices, if applicable, shall be directed to BSA's Accounts Payable Department, Contracts Division, Bldg. No. 400D.
The Contractor shall indicate the final invoice by clearly marking such invoice as “FINAL.” A copy of the final invoice must be submitted to BSA’s Contractual Representative.
C. Freight: Freight terms shall be (for North American shipments insert: ) FOB BSA
National Laboratory, 98 Rochester Street, Upton, Long Island, New York. Freight Prepaid, (for foreign shipments insert: ) “DAP” Delivered At Place, BSA National Laboratory, 98 Rochester Street, Upton, Long Island, New York.
D. Labelling, Packing, and Notification Requirements:
More detailed instructions are available at https://www.bnl.gov/shipping/ or by emailing WarehouseOperations@bnl.gov.
Labeling Requirements
All shipments must comply with the following labelling requirements. Failure to do so may result in delayed payments. Labels must be placed on the upper left portion of the container when possible and contain:
Brookhaven National Laboratory Brookhaven’s Contract Number 98 Rochester St.
Upton, NY 11973 Box Number / Number of Boxes
Packing List Requirements
Every shipping container must include a packing list. The packing list must be clearly identified and affixed to a side of the shipping container. At a minimum, the packing list should contain the following information:
• Ship from company name and address
• Supplier contact name
• Supplier telephone number
• Ship to address as instructed by Buyer/Contracts Specialist
• Brookhaven’s Contract number mailto:apinvoices@bnl.gov https://www.bnl.gov/shipping/ mailto:WarehouseOperations@bnl.gov
April 9, 2025 4 Rev. 10
• Part number, description, quantity, unit of measure, and corresponding BNL Contract line number
Special Notification of Delivery
If a shipment is heavier than 3,000 lbs., longer than 8 feet in any direction, or has a high center of gravity, it will require rigging upon receipt and the shipper shall provide a minimum of 3 days’ advance notice of delivery to BNL’s Receiving Department via email to WarehouseOperations@bnl.gov. The shipper must obtain acknowledgement from BNL that delivery notification was received. Failure to contact BNL will result in delays during delivery and any resulting demurrage will be at the shipper’s expense.
Marking of Outer Package
Each shipping container (transport package) with a gross weight equal to or greater than 400 lbs. (180 kilograms) must be marked with the center of gravity location and gross weight on at least one side or end panel. It must also meet the requirements of the latest revision of ASTM Standard D 3951, Standard Practice for Commercial Packaging. This applies to any item shipped (originally packaged or repackaged) to BNL or other locations cited in the Contract.
Protection of Material and Equipment
The Contractor shall employ procedures which ensure adequate protection of material and equipment during shipment and while in storage. Such protection shall include special environmental packaging as necessary. All items shipped (originally packaged or repackaged) to BNL or other locations cited in the PO or Contract shall comply with the requirements for preservation, packaging, and marking as stated in the latest revision of ASTM Standard D 3951-10, Standard Practice for Commercial Packaging.
Unacceptable Packing Material
Do not use vermiculite as a packaging material inside any shipments to BNL unless required by shipping regulation. “Vermiculite” as defined in this specification means the hydrous, silicate mineral classified as a phyllosilicate that has been expanded by heating. Vermiculite used as a packaging material in shipments must be determined to be free of asbestos (<1% chrysolite, amosite, crocidolite, tremolite, anthophyllite, and actinolite). All shipments containing vermiculite must be accompanied by documentation stating that the vermiculite used is certified asbestos-free. This documentation must be affixed to the outside of the package.
Radioactive Shipments
Shipments to Brookhaven National Laboratory (BNL) containing radioactive mailto:WarehouseOperations@bnl.gov https://www.astm.org/Standards/D3951.htm https://www.astm.org/Standards/D3951.htm
April 9, 2025 5 Rev. 10 material require pre-authorization prior to shipment. Contact the following staff in the Packaging & Transportation Group for instructions:
• Brett Fagan, Ext. 5645, bfagan@bnl.gov
• Kenneth Hansen, khansen2@bnl.gov
• Steven Woodburn, Ext. 3271, woodburn@bnl.gov
Ocean Shipments
Foreign shipments transported via ocean freight must use the 10+2 REQUIREMENTS Form (PDF). The form must be completed by the Contractor 72 hours before departure of the vessel. Send form to the following:
Interfreight Harmonized Logistics, Inc.
Fax: 516-371-6880 bnl@interfreight.net
Brookhaven National Laboratory WarehouseOperations@bnl.gov
Once the form is submitted to customs, an acceptance number will be provided.
Freight will not be loaded onto a vessel without an acceptance number. Failure to submit the 10+2 form may result in fines. It is the Contractor's responsibility to make sure the 10+2 form is submitted 72 hours prior to the vessel sailing. BSA shall withhold payment from the Contractor's final invoice for any penalties incurred by BSA due to late or incorrect ISF filing by the Contractor.
IV. AUTHORIZED REPRESENTATIVES
A. BSA’s Technical Representative: ____________, telephone no. (631) 344-____, _____@bnl.gov (email), is BSA's Technical Representative, and shall act as liaison between BSA and the Contractor in technical matters only.
B. BSA’s Contractual Representative: Shaylyn Price, telephone no. (631) 344-
2980, sprice@bnl.gov (email), is BSA's Contractual Representative. Any change or modification in the terms and conditions of this Contract shall require the written approval of BSA's Contractual Representative or designee.
C. Contractor’s Technical Representative: ________, telephone no. __________, ___________(email), is the Contractor’s authorized Technical Representative, and shall act as point of contact between BSA and the Contractor in technical matters only.
D. Contractor’s Contractual Representative: ______________, telephone no.
__________, ___________(email), is the Contractor’s authorized Contractual Representative and shall act as liaison between BSA and the Contractor.
mailto:bfagan@bnl.gov mailto:khansen2@bnl.gov mailto:woodburn@bnl.gov https://www.bnl.gov/shipping/files/pdf/10-2-security-filing-bnl-interfreight.pdf https://www.bnl.gov/shipping/files/pdf/10-2-security-filing-bnl-interfreight.pdf mailto:bnl@interfreight.net mailto:WarehouseOperations@bnl.gov mailto:_____@bnl.gov mailto:sprice@bnl.gov
April 9, 2025 6 Rev. 10
V. ADDITIONAL TERMS
The provisions of Brookhaven Science Associates, LLC, General Terms and Conditions for Commercial Items and Services, (Rev 23.0 May 2025) are incorporated herein and made a part hereof.
This Contract is issued pursuant to Brookhaven Science Associates General and/or Supplemental Terms and Conditions listed above, which are incorporated herein by reference. The complete text of these terms and conditions can be viewed at PPM | Terms and Conditions. Should the Contractor have any questions and/or not have access to these terms and conditions, contact the Buyer or Contracts Specialist immediately.
The following documents attached hereto and made a part hereof, contain additional provisions of this Contract:
• Exhibit A - Statement of Work (SOW) entitled, “Twisted Pair Cables for Power Distribution in Cryogenic Temperatures of DUNE project”;
• Exhibit B – Samtec Drawings and Specifications; and
• Exhibit C - BNL Supplier Quality Assurance Requirements (BNL-QA-101)
This Contract does not bind nor purport to bind the Government of the United States.
ACCEPTED:
CONTRACTOR BROOKHAVEN SCIENCE
ASSOCIATES, LLC.
By: By:
Name: Name:
Title: Title:
Date: Date:
Should you accept this Contract without exception or alteration, a copy of the Contract shall be returned to BSA's Contractual Representative. Should you take any exceptions or attempt to alter the Contract in any manner, BSA’s execution thereof shall be null and void. Should you wish to take exception(s)/alteration(s), you shall notify BSA’s Contractual Representative. BSA will consider the requested exception(s)/alteration(s) and notify you accordingly. No Contract shall exist unless and until such differences are resolved.
https://www.bnl.gov/ppm/terms-and-conditions.php https://www.bnl.gov/ppm/terms-and-conditions.php
Exhibit A
Exhibit A
THIS DOCUMENT CONTAINS CONFIDENTIAL AND
PROPRIETARY INFORMATION AND ALL DESIGN,
MANUFACTURING, REPRODUCTION, USE, PATENT RIGHTS
AND SALES RIGHTS ARE EXPRESSLY RESERVED BY SAMTEC,
INC. THIS DOCUMENT SHALL NOT BE DISCLOSED, IN WHOLE
OR PART, TO ANY UNAUTHORIZED PERSON OR ENTITY NOR
REPRODUCED, TRANSFERRED OR INCORPORATED IN ANY
OTHER PROJECT IN ANY MANNER WITHOUT THE EXPRESS
WRITTEN CONSENT OF SAMTEC, INC.
PROPRIETARY NOTE* *
BY SIGNING THIS DOCUMENT
YOU ARE ACCEPTING THE
CONDITIONS SET WITHIN.
YOUR REQUIREMENTS MUST BE
LISTED WITHIN THIS DRAWING.
WHERE NO DIRECTION FROM THE
CUSTOMER IS IDENTIFIED
SAMTEC'S PROCESS
REQUIREMENTS WILL BE USED.
DATE:
COMPANY:
CUSTOMER SIGNATURE:
PRINTED NAME:
PHONE No:
EXCEPTIONS:
CX-X-XX
C2-B,I-VE
C1-B-GR
C3-B-VE
.858 21.79 REF
(8 POS X .100[2.54
+.058[1.47])
98.425 2500.00 +2%/-0%
(SEE NOTE 1)
2.000±.125 50.80±3.18
2.000±.125 50.80±3.18
1.000 25.40 REF
DOUBLE WRAPPED
(5 PLCS)
17.9±1.0 455±25
(4 PLCS) 4.9+
1.0 .0 124+
SPIRAL WRAP
HALF WIDTH OVERLAP
.500 12.70 REF
(2 PLCS)12.000 304.80 REF
12.000 304.80 REF
2 3
54 5
ASD-245906-01 ASD-245906-01
ITEM NO. PART NUMBER QUANTITY MATERIAL
1 IPD1-08-D-K 2.0000 NYLON, COLOR: NATURAL
2 C-179-03-L 32.000 PHOS BRONZE, 510 SPRING TEMPER
3 ASD-245933-01 787.40 SILVER PLATED COPPER/FEP; COLOR: BLACK/WHITE
4 CCS-147866-02-PP 18.000 ACETATE CLOTH, COLOR: BLACK
5 CCS-232460-03-MC 2.0000 POLYESTER
.100 2.54
REF (TYP)
P1
01 09
08 16
P2
.285 7.24
REF (TYP).505 12.83
REF (TYP)
.250 6.35
REF (TYP)
.353 8.97
REF
Ø.384 9.75 MAX
(SEE NOTE 1)
SHEET OF
UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
DECIMALS ANGLES
.XX: .01[0.3] 2
.XXX: .005[0.13]
.XXXX: .0020[0.051]
MODIFIED .100 SOCKET DISCRETE CABLE ASM
BY:
ASD-245906-01DWG. NO.
DESCRIPTION:DO NOT SCALE DRAWING
J. BROWNING 10/09/2025 11
SHEET SCALE: 3.5:5
F:\DWG\SW\ASD\245000\ASD-245906-01.SLDDRW
PLATING:
CONTACT AREA: .000010 GOLD OVER .000050 NICKEL
REMAINDER: .000100 BRIGHT ACID TIN OVER .000050 NICKEL
REVISION NOTES:
1. CABLE LENGTH, LENGTH TOLERANCE, TWISTED PAIR, LABEL, & CURED TAPE NOT AVAILABLE AS STANDARD.
INNER WIRES OF CURED TAPE BUNDLE MAY BE LOOSE. CURING PROCESS MAY CAUSE DISCOLORATION ON CONNECTOR BODIES.
MAXIMUM DIAMETER OF BUNDLED CABLE AS SHOWN.
BOTH LABELS TO READ: "ASD-245906-01"; QR CODE
2. REPRESENTS A CRITICAL DIMENSION.
3. REFER TO DWCT-20-XX-TC ON CRIMP SPECIFICATIONS PRINT FOR CRIMP AND STRIP DIMENSIONS, TOLERANCES, TOOLING, AND ITS REQUIREMENTS.
4. REFER TO MMSDX-XX-XXX-X-XX.XX-X-X-XXX PRINT FOR IN-PROCESS VIEWS, DIMENSIONS, CRITICALS, ETC.
5. NOTE DELETED.
6. ASSEMBLIES TO BE ELECTRICAL TESTED INCLUDING HI-POT TEST @ 1000 VOLTS DC.
AFTER FINAL ELECTRICAL TEST, MARK EACH ASSEMBLY PER INSTRUCTIONS REFERENCED IN CO-{AD-ID}-WI-3092-M.
7. PARTS TO BE PACKAGED IN BUBBLE BAGS.
520 PARK EAST BLVD, NEW ALBANY, IN 47150
PHONE: 812-944-6733 FAX: 812-948-5047
e-Mail info@SAMTEC.com code 55322
Exhibit B
MANUFACTURING, REPRODUCTION, USE, PATENT RIGHTS
AND SALES RIGHTS ARE EXPRESSLY RESERVED BY SAMTEC,
INC. THIS DOCUMENT SHALL NOT BE DISCLOSED, IN WHOLE
OR PART, TO ANY UNAUTHORIZED PERSON OR ENTITY NOR
REPRODUCED, TRANSFERRED OR INCORPORATED IN ANY
OTHER PROJECT IN ANY MANNER WITHOUT THE EXPRESS
WRITTEN CONSENT OF SAMTEC, INC.
PROPRIETARY NOTE* *
BY SIGNING THIS DOCUMENT
YOU ARE ACCEPTING THE
CONDITIONS SET WITHIN.
YOUR REQUIREMENTS MUST BE
LISTED WITHIN THIS DRAWING.
WHERE NO DIRECTION FROM THE
CUSTOMER IS IDENTIFIED
SAMTEC'S PROCESS
REQUIREMENTS WILL BE USED.
DATE:
COMPANY:
CUSTOMER SIGNATURE:
PRINTED NAME:
PHONE No:
EXCEPTIONS:
CX-X-XX
C2-B,I-VE
C1-B-GR
C3-B-VE
.858 21.79 REF
(8 POS X .100[2.54
+.058[1.47])
354.331 9000.00 +2%/-0%
(SEE NOTE 1)
2.000±.125 50.80±3.18
2.000±.125 50.80±3.18
1.000 25.40 REF
DOUBLE WRAPPED
(19 PLCS)
18.2±1.0 462±25
(18 PLCS) 4.9+
SPIRAL WRAP
HALF WIDTH OVERLAP
12.000 304.80 REF
.500 12.70 REF
(2 PLCS)
12.000 304.80 REF
2 3
54 5
ASD-245906-02 ASD-245906-02
ITEM NO. PART NUMBER QUANTITY MATERIAL
1 IPD1-08-D-K 2.0000 VINYL, COLOR: NATURAL
2 C-179-03-L 32.000 PHOS BRONZE, 510 SPRING TEMPER
3 ASD-245933-01 2834.6 SPC/FEP; COLOR: BLACK/WHITE
4 CCS-147866-02-PP 46.000 ACETATE CLOTH, COLOR: BLACK
5 CCS-232460-03-MC 2.0000 POLYESTER
.100 2.54
REF (TYP)
P1
01 09
08 16
P2
.285 7.24
REF (TYP).505 12.83
REF (TYP)
.250 6.35
REF (TYP)
.353 8.97
REF
Ø.384 9.75 MAX
(SEE NOTE 1)
SHEET OF
UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
DECIMALS ANGLES
.XX: .01[0.3] 2
.XXX: .005[0.13]
.XXXX: .0020[0.051]
MODIFIED .100 SOCKET DISCRETE CABLE ASM
BY:
ASD-245906-02DWG. NO.
DESCRIPTION:DO NOT SCALE DRAWING
J. BROWNING 10/09/2025 11
SHEET SCALE: 3.5:5
F:\DWG\SW\ASD\245000\ASD-245906-02.SLDDRW
PLATING:
CONTACT AREA: .000010 GOLD OVER .000050 NICKEL
REMAINDER: .000100 BRIGHT ACID TIN OVER .000050 NICKEL
REVISION NOTES:
1. CABLE LENGTH, LENGTH TOLERANCE, TWISTED PAIR, LABEL, & CURED TAPE NOT AVAILABLE AS STANDARD.
INNER WIRES OF CURED TAPE BUNDLE MAY BE LOOSE. CURING PROCESS MAY CAUSE DISCOLORATION ON CONNECTOR BODIES.
MAXIMUM DIAMETER OF BUNDLED CABLE AS SHOWN.
BOTH LABELS TO READ: "ASD-245906-02"; QR CODE
2. REPRESENTS A CRITICAL DIMENSION.
3. REFER TO DWCT-20-XX-TC ON CRIMP SPECIFICATIONS PRINT FOR CRIMP AND STRIP DIMENSIONS, TOLERANCES, TOOLING, AND ITS REQUIREMENTS.
4. REFER TO MMSDX-XX-XXX-X-XX.XX-X-X-XXX PRINT FOR IN-PROCESS VIEWS, DIMENSIONS, CRITICALS, ETC.
5. NOTE DELETED.
6. ASSEMBLIES TO BE ELECTRICAL TESTED INCLUDING HI-POT TEST @ 1000 VOLTS DC.
AFTER FINAL ELECTRICAL TEST, MARK EACH ASSEMBLY PER INSTRUCTIONS REFERENCED IN CO-{AD-ID}-WI-3092-M.
7. PARTS TO BE PACKAGED IN BUBBLE BAGS.
520 PARK EAST BLVD, NEW ALBANY, IN 47150
PHONE: 812-944-6733 FAX: 812-948-5047
MANUFACTURING, REPRODUCTION, USE, PATENT RIGHTS
AND SALES RIGHTS ARE EXPRESSLY RESERVED BY SAMTEC,
INC. THIS DOCUMENT SHALL NOT BE DISCLOSED, IN WHOLE
OR PART, TO ANY UNAUTHORIZED PERSON OR ENTITY NOR
REPRODUCED, TRANSFERRED OR INCORPORATED IN ANY
OTHER PROJECT IN ANY MANNER WITHOUT THE EXPRESS
WRITTEN CONSENT OF SAMTEC, INC.
PROPRIETARY NOTE* *
BY SIGNING THIS DOCUMENT
YOU ARE ACCEPTING THE
CONDITIONS SET WITHIN.
YOUR REQUIREMENTS MUST BE
LISTED WITHIN THIS DRAWING.
WHERE NO DIRECTION FROM THE
CUSTOMER IS IDENTIFIED
SAMTEC'S PROCESS
REQUIREMENTS WILL BE USED.
DATE:
COMPANY:
CUSTOMER SIGNATURE:
PRINTED NAME:
PHONE No:
EXCEPTIONS:
CX-X-XX
C2-B,I-VE
C1-B-GR
C3-B-VE
.858 21.79 REF
(8 POS X .100[2.54
+.058[1.47])
866.142 22000.00 +2%/-0%
(SEE NOTE 1)
2.000±.125 50.80±3.18
2.000±.125 50.80±3.18
1.000 25.40 REF
DOUBLE WRAPPED
(48 PLCS)
17.9±1.0 455±25
(47 PLCS) 4.9+
SPIRAL WRAP
HALF WIDTH OVERLAP
12.000 304.80 REF
.500 12.70 REF
(2 PLCS)
12.000 304.80 REF
2 3
54 5
ASD-245906-03 ASD-245906-03
ITEM NO. PART NUMBER QUANTITY MATERIAL
1 IPD1-08-D-K 2.0000 VINYL, COLOR: NATURAL
2 C-179-03-L 32.000 PHOS BRONZE, 510 SPRING TEMPER
3 ASD-245933-01 6929.6 SPC/FEP; COLOR: BLACK/WHITE
4 CCS-147866-02-PP 104.00 ACETATE CLOTH, COLOR: BLACK
5 CCS-232460-03-MC 2.0000 POLYESTER
.100 2.54
REF (TYP)
P1
01 09
08 16
P2
.285 7.24
REF (TYP).505 12.83
REF (TYP)
.250 6.35
REF (TYP)
.353 8.97
REF
Ø.384 9.75 MAX
(SEE NOTE 1)
SHEET OF
UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
DECIMALS ANGLES
.XX: .01[0.3] 2
.XXX: .005[0.13]
.XXXX: .0020[0.051]
MODIFIED .100 SOCKET DISCRETE CABLE ASM
BY:
ASD-245906-03DWG. NO.
DESCRIPTION:DO NOT SCALE DRAWING
J. BROWNING 10/09/2025 11
SHEET SCALE: 3.5:5
F:\DWG\SW\ASD\245000\ASD-245906-03.SLDDRW
PLATING:
CONTACT AREA: .000010 GOLD OVER .000050 NICKEL
REMAINDER: .000100 BRIGHT ACID TIN OVER .000050 NICKEL
REVISION NOTES:
1. CABLE LENGTH, LENGTH TOLERANCE, TWISTED PAIR, LABEL, & CURED TAPE NOT AVAILABLE AS STANDARD.
INNER WIRES OF CURED TAPE BUNDLE MAY BE LOOSE. CURING PROCESS MAY CAUSE DISCOLORATION ON CONNECTOR BODIES.
MAXIMUM DIAMETER OF BUNDLED CABLE AS SHOWN.
BOTH LABELS TO READ: "ASD-245906-03"; QR CODE
2. REPRESENTS A CRITICAL DIMENSION.
3. REFER TO DWCT-20-XX-TC ON CRIMP SPECIFICATIONS PRINT FOR CRIMP AND STRIP DIMENSIONS, TOLERANCES, TOOLING, AND ITS REQUIREMENTS.
4. REFER TO MMSDX-XX-XXX-X-XX.XX-X-X-XXX PRINT FOR IN-PROCESS VIEWS, DIMENSIONS, CRITICALS, ETC.
5. NOTE DELETED.
6. ASSEMBLIES TO BE ELECTRICAL TESTED INCLUDING HI-POT TEST @ 1000 VOLTS DC.
AFTER FINAL ELECTRICAL TEST, MARK EACH ASSEMBLY PER INSTRUCTIONS REFERENCED IN CO-{AD-ID}-WI-3092-M.
7. PARTS TO BE PACKAGED IN BUBBLE BAGS.
520 PARK EAST BLVD, NEW ALBANY, IN 47150
PHONE: 812-944-6733 FAX: 812-948-5047
MANUFACTURING, REPRODUCTION, USE, PATENT RIGHTS
AND SALES RIGHTS ARE EXPRESSLY RESERVED BY SAMTEC,
INC. THIS DOCUMENT SHALL NOT BE DISCLOSED, IN WHOLE
OR PART, TO ANY UNAUTHORIZED PERSON OR ENTITY NOR
REPRODUCED, TRANSFERRED OR INCORPORATED IN ANY
OTHER PROJECT IN ANY MANNER WITHOUT THE EXPRESS
WRITTEN CONSENT OF SAMTEC, INC.
PROPRIETARY NOTE* *
BY SIGNING THIS DOCUMENT
YOU ARE ACCEPTING THE
CONDITIONS SET WITHIN.
YOUR REQUIREMENTS MUST BE
LISTED WITHIN THIS DRAWING.
WHERE NO DIRECTION FROM THE
CUSTOMER IS IDENTIFIED
SAMTEC'S PROCESS
REQUIREMENTS WILL BE USED.
DATE:
COMPANY:
CUSTOMER SIGNATURE:
PRINTED NAME:
PHONE No:
EXCEPTIONS:
CX-X-XX
C2-B,I-VE
C1-B-GR
C3-B-VE
.858 21.79 REF
(8 POS X .100[2.54
+.058[1.47])
1063.000 27000.20 +2%/-0%
(SEE NOTE 1)
2.00±.125 50.8±3.2
2.00±.125 50.8±3.18
1.000 25.40 REF
DOUBLE WRAPPED
(SEE NOTE 1)
(58 PLCS)
17.9±1.0 455±25
(57 PLCS) 4.9+
SPIRAL WRAP
HALF WIDTH OVERLAP
12.000 304.80 REF
.500 12.70 REF
(2 PLCS)
12.000 304.80 REF
12 3
4 5
ASD-245906-04 ASD-245906-04
ITEM NO. PART NUMBER QUANTITY MATERIAL
1 IPD1-08-D-K 2.0000 VINYL, COLOR: NATURAL
2 C-179-03-L 32.000 PHOS BRONZE, 510 SPRING TEMPER
3 ASD-245933-01 8504.0 SPC/FEP; COLOR: BLACK/WHITE
4 CCS-147866-02-PP 124.00 ACETATE CLOTH, COLOR: BLACK
5 CCS-232460-03-MC 2.0000 POLYESTER
.100 2.54
REF (TYP)
P1
01 09
08 16
P2
.285 7.24
REF (TYP).505 12.83
REF (TYP)
.250 6.35
REF (TYP)
.353 8.97
REF
.384 9.75 MAX
(SEE NOTE 1)
SHEET OF
UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
DECIMALS ANGLES
.XX: .01[0.3] 2
.XXX: .005[0.13]
.XXXX: .0020[0.051]
MODIFIED .100 SOCKET DISCRETE CABLE ASM
BY:
ASD-245906-04DWG. NO.
DESCRIPTION:DO NOT SCALE DRAWING
J. BROWNING 10/09/2025 11
SHEET SCALE: 3:4
F:\DWG\SW\ASD\245000\ASD-245906-04.SLDDRW
PLATING:
CONTACT AREA: .000010 GOLD OVER .000050 NICKEL
REMAINDER: .000100 BRIGHT ACID TIN OVER .000050 NICKEL
REVISION NOTES:
1. CABLE LENGTH, LENGTH TOLERANCE, TWISTED PAIR, LABEL, & CURED TAPE NOT AVAILABLE AS STANDARD.
INNER WIRES OF CURED TAPE BUNDLE MAY BE LOOSE. CURING PROCESS MAY CAUSE DISCOLORATION ON CONNECTOR BODIES.
MAXIMUM DIAMETER OF BUNDLED CABLE AS SHOWN.
BOTH LABELS TO READ: "ASD-245906-04"; QR CODE
2. REPRESENTS A CRITICAL DIMENSION.
3. REFER TO DWCT-20-XX-TC ON CRIMP SPECIFICATIONS PRINT FOR CRIMP AND STRIP DIMENSIONS, TOLERANCES, TOOLING, AND ITS REQUIREMENTS.
4. REFER TO MMSDX-XX-XXX-X-XX.XX-X-X-XXX PRINT FOR IN-PROCESS VIEWS, DIMENSIONS, CRITICALS, ETC.
5. NOTE DELETED.
6. ASSEMBLIES TO BE ELECTRICAL TESTED INCLUDING HI-POT TEST @ 1000 VOLTS DC.
AFTER FINAL ELECTRICAL TEST, MARK EACH ASSEMBLY PER INSTRUCTIONS REFERENCED IN CO-{AD-ID}-WI-3092-M.
7. PARTS TO BE PACKAGED IN BUBBLE BAGS.
520 PARK EAST BLVD, NEW ALBANY, IN 47150
PHONE: 812-944-6733 FAX: 812-948-5047
BROOKHAVEN NATIONAL LABORATORY
SUPPLIER QUALITY ASSURANCE REQUIREMENTS
(BNL-QA-101)
5.2/2d01e011.docx Page 1 of 6 (04/2025)
PO/Contract No.: 474360 Power Cables-DUNE
1.0 PURPOSE & SCOPE
1.1 This document establishes quality assurance requirements to which Suppliers to Brookhaven Science Associates (BSA) must conform when specified in the procurement documentation.
1.2 This document contains two main sections. Section 3.0 covers the general requirements that are applicable to all Suppliers.
Section 4.0 contains special quality requirements that are applicable only when specifically invoked in the procurement documentation.
2.0 DEFINITIONS
2.1 The term Procurement documentation means the purchase order
(PO), contract, subcontract, Request for Proposal (RFP), Request for Quotation (RFQ) or other written agreement with the Supplier (seller) in which the requirements of BSA are incorporated.
2.2 The term Buyer means BSA operating Brookhaven National
Laboratory, acting by and through its Procurement & Property Management Division (PPM) issuing the PO/contract.
2.3 The term Supplier (seller) means the legal entity, which is the contracting party, with the Buyer with respect to the procurement documentation.
2.4 The term article or item means a product and/or a service.
3.0 GENERAL REQUIREMENTS
Unless otherwise specified in the procurement documentation, the following General Requirements apply:
3.1 Supplier’s Quality System and Quality Requirements
The Supplier must have and maintain an effective quality system that will, as a minimum, comply with all of the requirements as designated by the following:
3.1.1 A quality system certified/registered to the ISO
9001 standard: (latest revision as of the date of issuing the procurement documentation).
3.1.2 A quality system that meets the requirements of the
ISO 9001 standard: “Quality Management Systems – Requirements” (latest revision as of the date of issuing the procurement documentation).
3.1.3 Conformance to Supplier’s/Manufacturer’s quality
program or system.
3.1.4 Other: Refer to procurement documentation, (e.g. PO, Statement of Work [SOW], specifications, drawings) for quality requirements.
NOTE: Clauses 3.2 through 3.22 apply to all POs and will be included collectively in other procurement documentation when required/specified.
3.2 Assessment by Buyer
The Supplier’s quality system is subject to assessments by the Buyer’s Representative(s) for conformance with the requirements of the PO. Supplier or Distributor must allow BSA representatives, BSA customers, and regulatory agencies right of entry into the Supplier’s facilities to determine and verify product, processes, records, personnel, material, procedures, and systems.
3.3 Change Approval
No change(s) are permitted to be made to any Buyer requirements, (e.g. part number, model number, etc.) without the prior written approval of the Buyer.
3.4 Responsibility for Subcontractors
It is the responsibility of the Supplier to impose applicable requirements from this document upon their subcontractors.
Additionally, the Buyer reserves the right to disapprove, in writing, any subcontractor. For nuclear facility requirements per NQA-1, the Supplier must incorporate NQA-1 requirements in sub-tier procurement documents.
3.5 Responsibility for Conformance
The Supplier is responsible to provide items that conform to the requirements of the PO regardless of any assessments, surveillances, inspections and/or tests by the Buyer or its representatives at either the Supplier’ or Buyer’s facility. The Buyer reserves the right to request failure analysis and corrective action for non-conforming articles or items submitted or supplied to the Buyer. The Supplier is responsible for notifying the Buyer of any recalls or alerts associated with this
PO.
When NQA-1 requirements are imposed, prior to shipment, the Supplier must report any nonconformance that cannot be corrected to full conformance and obtain approval from BNL for possible Use-As-Is or Repair dispositions. Additionally, for commercial grade services, a service performance record must be provided that documents the adequacy of the service performed to the identified critical characteristics documented in the PO/contract.
3.6 Protection of Material and Equipment
The Supplier must employ procedures that assure adequate protection of material and equipment during shipment and while in storage. Such protection must include special environmental packaging, as necessary. All items shipped (originally packaged or repackaged) to BNL or other locations cited in the PO or contract, must comply with the requirements for preservation, packaging and marking as stated in the latest revision of ASTM Standard D 3951 Standard Practice for Commercial Packaging.
3.7 Measuring and Test Equipment (M&TE) Calibration
The Supplier must calibrate any M&TE used in the fulfillment of the PO requirements against certified standards that are traceable to the National Institute of Standards and Technology (NIST), or some other recognized national or international standard, or physical constant. The Supplier must notify the Buyer of any condition found during the calibration, servicing or repair of measuring and test equipment that can affect the end item requirements.
3.8 Suspect Counterfeit Parts
Exhibit C
SUPPLIER QUALITY ASSURANCE REQUIREMENTS BNL-QA-101
5.2/2d01e011.docx Page 2 of 7 (04/2025)
The Supplier shall verify the procurement source and associated documentation certifying authenticity.
Appropriate incoming inspection and / or test methods shall be used to detect potential suspect counterfeit items.
The Supplier shall flow this requirement down to all sub-tier suppliers to prevent the inadvertent use of suspect counterfeit items.
Distributors shall not modify, rework or repair any items shipped on this order.
For reference only, a list of authorized/franchised distributors for electronic components can be found at:
https://www.trustedparts.com/
* For more information refer to the following Department of Energy website: https://www.energy.gov/ehss/corporate-reporting-analysis/databases/suspectcounterfeit-and-defective-items
3.9 Electrostatic Discharge Control
Items that are susceptible/sensitive to electrostatic discharge (ESDS) must be handled and packaged to protect them from damage. Items and/or packages must be labeled to indicate the susceptibility to electrostatic discharge.
3.10 Electrical or Fire Protection Equipment, Material, and
Systems All electrical or fire protection equipment, material, and systems delivered to BNL must be certified, listed, or labeled by a Nationally Recognized Testing Laboratory (NRTL). The CE mark is NOT a recognized NRTL certification mark. (For a listing of OSHA-recognized NRTLs, refer to http://www.osha.gov/)
For electrical or fire protection equipment, material, and systems which no NRTL accepts, certifies, lists, labels, or otherwise determined to be safe, the Supplier must determine the equipment to be safe for its intended use. The determination must be made on the basis of test data. The determination and test data documents must be made available to BSA prior to or upon delivery for review and acceptance by the applicable BSA Authority Having Jurisdiction
(AHJ).
In accordance with 29 CFR 1910.147(c)(2)(iii) whenever new machines or equipment are provided with energy isolating devices, those devices must be designed to accept a lockout device.
3.11 Hoisting & Rigging Equipment
All hoisting & rigging equipment used at BNL must meet the requirements of the latest applicable OSHA Regulations and ASME B30 Series standards for design, construction, markings, and proof load testing.
When proof load testing is required by the standards, a certificate must be provided upon delivery documenting the proof test.
3.12 Deleted – requirements were added to each Purchase Order as the “Advance Notification of Delivery.”
3.13 Powered Machine Shop Equipment
All powered machine shop equipment (e.g., lathe) delivered to BNL must meet the requirements of the latest applicable OSHA 1910 Regulations (e.g., part subpart O). Equipment purchased must include an integrated NFPA 79 compliant emergency stop and an anti-restart device.
3.14 Vehicle-Mounted Elevating and Rotating Aerial Devices
All vehicle-mounted and rotating aerial devices equipment used at BNL must meet the requirements of ANSI A92.2.
3.15 Self-propelled Elevating Work Platform Equipment
All self-propelled elevating work platform equipment (e.g., scissor lift) used at BNL must meet the requirements of ANSI A92.6.
3.16 Manually Propelled Elevating Aerial Platform Equipment
All manually propelled elevating aerial platform equipment used at BNL must meet the requirements of ANSI 92.3.
3.17 Boom Supported Elevating Work Platform Equipment
All boom supported elevating work platform equipment used at BNL must meet the requirements of ANSI 92.5.
3.18 Powered Industrial Trucks and Attachments
Powered industrial trucks (e.g. forklifts, hi-lows) must meet the requirements of the ANSI/ITSDF B56 series for design, construction, markings, and test loading. Industrial truck attachments must be approved by the truck manufacturer and supplied with an attachment data plate indicating the new truck capacities.
3.19 Used Industrial Equipment
For used industrial equipment (e.g. scissor lifts, forklifts, etc.), a Certificate of Conformance as defined in clause 4.16 must be provided as objective evidence and must additionally state that all maintenance and manufacturing alerts have been screened and all required repairs and improvements have been completed. The Supplier must provide records of the last year of maintenance.
3.20 Global Harmonized System Compliance
The supplier of chemicals must deliver the chemical in full compliance with the Department of Labor, Occupational Safety & Health Administration (OSHA)’s Globally Harmonized System (GHS) Hazard Communication Standard (29CFR1910.1200), available at:
https://www.osha.gov/dsg/hazcom/HCSFinalRegTxt.html
All hazardous chemicals delivered to BNL must be accompanied by an GHS Safety Data Sheets (SDS) with the format and content specified in 29CFR1910.1200. For information on the GHS SDS see OSHA Brief- Hazard Communication Standard: Safety Data Sheets Publication 3514 available at:
https://www.osha.gov/Publications/OSHA3514.pdf
All hazardous chemicals delivered to BNL after 12/01/2015 must have a label with the elements specified in 29CFR1910.1200 [product identifier; pictograms; signal words; hazard statement(s);
precautionary statement(s); and manufacturer, importer, or distributor’s name, address, and telephone number]. For information on the GHS label, see OSHA Brief- Hazard Communication Standard: Labels and Pictograms Publication 3636 available at:
https://www.osha.gov/Publications/OSHA3636.pdf
3.21 Age/Shelf Life and Storage Control
The Supplier must have an effective storage and age control system for items where acceptability is limited by the age or manner of storage of the item. The system must include a method of identifying the expiration date on the containers in which material is delivered to the Buyer. Special handling conditions must be recorded on certifications and shipping documents covering the material delivered to the Buyer. At the time of receipt, the material must not have less than three-quarters of its shelf life remaining, without prior written approval from the Buyer for each shipment.
3.22 Product Recalls/Product Bulletins/Safety Alerts
Any and all product recall alerts, product bulletins, or safety alerts must be communicated by email directly to ProductRecallAlert@BNL.gov. Provide the Purchase Order
Exhibit C https://www.energy.gov/ehss/corporate-reporting-analysis/databases/suspectcounterfeit-and-defective-items https://www.energy.gov/ehss/corporate-reporting-analysis/databases/suspectcounterfeit-and-defective-items http://www.osha.gov/ https://www.osha.gov/dsg/hazcom/HCSFinalRegTxt.html https://www.osha.gov/Publications/OSHA3514.pdf https://www.osha.gov/Publications/OSHA3636.pdf mailto:ProductRecallAlert@BNL.gov
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Number(s) and names of purchasers with notification to assist BNL in locating and identifying the subject material.
5.2/2d01e011.docx Page 4 of 7 (04/2025)
4.0 SPECIAL REQUIREMENTS
The following Special Requirements are applicable only when specified in the procurement documentation or as indicated by check mark hereon. These Requirements can be modified as required.
INSTRUCTIONS: Since sub-clauses (e.g., 4.4.1) are tied to the main clause (e.g., 4.4), the requirements of the main clause will apply by default whenever any sub-clause is selected (regardless of whether the main clause was selected/checked).
4.1 Quality Assurance Program or Manual
The Supplier must submit a copy of their Quality Assurance Program or Manual with their proposal for review and evaluation.
Suppliers providing A1/A2 but without a quality system compliant with NQA-1, i.e., Commercial Grade Supplier, must follow applicable Commercial Grade Dedication Instructions as defined in the SOW.
OR
Supplier must utilize the QA Program audited and approved by BNL.
4.2 Configuration Control System
The Supplier must establish and maintain a system to assure that all end items (including spares) are of the proper configuration, and that all approved configuration changes are incorporated at the specified effectivity points. Records must be maintained to verify the configuration of each item.
4.3 Process Sheets, Travelers, etc.
The Supplier must maintain a system of process sheets, shop travelers, or equivalent means to define the sequence of manufacturing, inspection, installation and test activities to be performed. Flow sheets, or equivalent, must be provided for sign-off by designated inspection personnel at specified inspection and test points, including, as required, re-inspection and re-test points, to assure completion as well as proper sequencing of required operations.
4.4 Manufacturing/Inspection/Test Plan
Sixty (60) calendar days prior to performance of work, the Supplier must submit for the Buyer’s approval a Manufacturing/Inspection/ Test Plan for the item(s) to be produced. Once approved, changes/ revisions must be approved by the Buyer prior to implementation.
The Plan must satisfy one or more of the following as selected:
4.4.1 Identification of parts and subassemblies showing
integrated flow into end item(s).
4.4.2 Identification of critical manufacturing operations, as well as inspection and test checkpoints.
4.4.3 The Plan may be a single document, or may make use
of existing “travelers,” or other suitable planning and control documents.
4.5 “Witness” Points The Buyer reserves the right to designate selected manufacturing, inspection, and/or test operations as “witness” points. The Supplier must provide the Buyer with five (5) working days’ notice in advance of reaching such witness points during the manufacturing and test cycle of each item. For nuclear facility applications (NQA-1), witness points are required when Source Inspection is invoked. (see Clause 4.14)
4.6 Test and Inspection Procedures
Test and inspection procedures required to demonstrate satisfactory completion of requirements must be prepared by the Supplier and submitted to the Buyer for approval sixty (60) calendar days prior to use of such procedures. Once approved, changes/revisions must be approved in writing by the Buyer prior to implementation.
4.7 Special Processes
Processes (e.g., welding, brazing, bonding, plating, chemical machining, chemical coating, chemical cleaning, precision cleaning, heat treating, or waste processing) that either cannot be verified non-destructively or require a unique (special) non-destructive test/inspection (e.g., radiographic inspection, ultrasonic testing, pressure leak testing) must be performed in accordance with detailed written procedures. These procedures must specifically describe the exact manner in which the processes are to be performed.
Additionally, the following requirements apply as selected:
4.7.1 Copies of special process procedures must be made
available on request for review by the Buyer’s representative.
4.7.2 At least sixty (60) calendar days prior to use on items deliverable to the Buyer, the Supplier must submit to the Buyer copies of all applicable process procedures for review and approval. Revisions or changes to Buyer-approved special process procedures must be submitted to the Buyer for review and approval prior to implementation.
4.7.3 Qualification of Procedures, Facilities, Equipment
and Personnel The Supplier must, prior to use, qualify the procedures/specifications, facilities, equipment and personnel that will be used for the performance of special processes. Only those personnel who have been qualified to perform a specific special process must be used to perform that process. Records of such qualification must be available to the Buyer’s representative upon request.
4.8 Qualification of Procedures, Facilities, Equipment
Superseded by Sub-clause 4.7.3
4.9 Qualification of Special Process Personnel
Superseded by Sub-clause 4.7.3
4.10 End-Item Documentation Package
The Supplier must provide a documentation package for each shipment of the item(s) supplied, which consists of objective evidence of compliance with PO requirements. This documentation package must be complete, legible, indexed, and traceable to the item supplied. Additionally, the following requirements apply as selected:
4.10.1 Copies of reports of all required or necessary
inspections, examinations and tests, properly validated by the Supplier’s authorized personnel.
4.10.2 A listing of the as-built configuration of
each delivered item; this may be defined by the use of drawing numbers and revisions, unique parts lists or other such means of positive identification.
4.10.3 Copies of nonconformance reports dispositioned as
“rework/repair” or “use-as-is”, and all BSA approved deviation/waivers.
4.10.4 Copies of material test certificates for specified
materials, showing physical and chemical properties.
4.10.5 – Superseded by Clause 4.16
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4.11 Release for Shipment
The documentation package required in Clause 4.10 must be approved by the Buyer’s representative prior to release of the item for shipment.
4.12 Shipment of Documentation Package to Buyer
Three (3) copies of the documentation package required in Clause
4.10 must be shipped to the Buyer with or prior to each shipment of the purchased items.
4.13 Failure Reporting, Analysis and Corrective Action
The Supplier must maintain a failure reporting, analysis and corrective action system that must, at a minimum, evaluate, analyze and correct failures occurring during qualification, first article and end-item acceptance testing and inspection. The results of all failure evaluations and analyses must be documented and available for review by the Buyer.
4.14 Source Inspection/Verification
Items to be delivered require inspection, tests or surveillance by the Buyer’s representative at the Supplier’s facility. Five (5) working days advance notice, for acceptance inspections and tests, must be provided by the Supplier to the Buyer to permit scheduling of source inspection. For nuclear facility applications (NQA-1), source verification must be conducted in accordance with a Verification Plan to inspect, test, or examine at predetermined/Witness points (see Clause 4.5). Documented evidence of acceptance must be provided upon completion of all verifications.
4.15 Chemical and Physical Test Report
One copy of the actual chemical and physical test report(s) for each heat, batch or lot must accompany each shipment. Test reports must list the actual parameters tested, the acceptable limits for each parameter, and must contain the actual readings taken during test.
4.16 Certificate of Conformance (C of C)
With each shipment, per the procurement documentation, the Supplier must submit a Certificate of Conformance (C of C). In case of drop shipment, a copy of the certificate must be submitted to the Buyer at the time of shipment. The certificate must identify the purchased item/material/equipment by PO number and quantity, include the title of and be signed by an authorized representative of the company, and must constitute a representation by the Supplier that:
A. Materials used are those which have been specified by the Buyer, and that the items delivered were produced from materials for which the Supplier has on file, reports of chemical or physical analysis, or any other equivalent evidence of conformance of such items to applicable specifications;
B. Processes used in the fabrication of items delivered were in compliance with applicable specifications included as part of the PO/contract, or Buyer-approved procedures or specifications;
C. The items as delivered comply with all applicable drawings, specifications, deviations/waivers and other requirements of the procurement documentation; and-
D. When specified, cleaning and cleanliness requirements have been completely satisfied. The C of C must reference the Supplier’s applicable cleaning procedures.
4.16.1 Additional C of C Requirements for Nuclear
(NQA-1) Purchases
A. The certificate must be signed by the person responsible for the quality function and whose function and position is described by the supplier’s QA program/system.
B. The Supplier’s Certification system must be described in their QA Program/system documentation and include the process for completing the C of C along with the review and Approval of the C of C prior to delivery.
C. The Buyer reserves the right to verify the validity of Supplier’s certificates and the effectiveness of the Supplier’s certification system. This verification will be commensurate with the Supplier’s quality performance/history.
4.17 Report with Each Shipment
Superseded by Clause 4.10
4.18 First Article Acceptance
Buyer acceptance of first article(s) is required prior to the production run. The first article(s) must be identified as such, including the PO number/contract, part number, and part name. The Supplier is required to:
4.18.1 Submit the first article(s) to the Buyer’s
representative for test/inspection to be conducted at the Supplier’s facility by the Buyer’s representative.
4.18.2 Submit the first article(s) to the Buyer for test /
inspection by the Buyer at the Buyer’s facility.
4.18.3 Submit the first article(s) to the Buyer together
with documents showing data representing results of the Supplier’s first article(s) test/inspection, including the actual dimension or value for each specified characteristic.
4.18.4 After Buyer acceptance of first article(s), all of the remaining units required by the PO/contract must be produced by the Supplier and the Supplier’s suppliers using the same design, materials, processes, methods and tooling that were used to manufacture the approved first article(s). Any changes must have prior written approval from the Buyer.
4.19 Notification of Change to Design, Methods, or Processes
The Supplier must immediately notify the Buyer of any significant changes (those that may affect form, fit, function, reliability, safety, or interchangeability) in product design, fabrication methods, materials, or processing from those used by the Supplier at time of Supplier’s quotation or offer to the Buyer, which resulted in the PO.
4.20 Age/Shelf Life and Storage Control
Superseded by Clause 3.21
4.21 Serial Numbers
The Supplier must assign/mark a separate and distinct serial number to each end-item in accordance with the procurement documentation.
A record of the serial number, for each part number, must be maintained by the Supplier.
4.22 Lot or Batch Numbers
For items furnished in accordance with the procurement documentation, the manufacturing lot or batch number must be indicated on the packing list, certifications and other applicable documents. Where impractical to mark individual parts due to size or shape, the lot or batch number must be marked on identifying tags or the smallest unit package.
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4.23 Material Traceability
Materials used must be identified by material type, applicable specification and revision number, and be traceable to their lot and/or heat number(s). Traceability records must be available for review by the Buyer’s representative.
4.24 Shipment Destination Other than BNL
The material ordered is to be shipped to other than the Buyer’s facilities. Copies of the data required in accordance with the procurement documentation must accompany the shipment; in addition, one copy of such data must be mailed to the Buyer on the same day that shipment is made.
4.25 Heat Treat Bars
Superseded by Clause 4.7
4.26 Burn-in
Burn-in must be performed on each completed item, per the procurement specification or Supplier’s Burn-In process approved by the Buyer. Records of burn-in testing, repairs and test results must be maintained and must be available to the Buyer’s representative upon request.
4.27 Welding Procedures
Superseded by Clause 4.7
4.28 Weld/Braze Inspection Report
A report(s) must be submitted that indicates the complete inspection of welds or brazes from the initial fit-up stage through final inspection. Inspection reports must be accompanied by all radiographic films, filler metal reports etc. The reports must contain the signature or stamp, and title of an authorized Supplier representative.
4.29 Radiographic Quality Requirements
Items requiring radiographic inspection must be radiographed and processed in accordance with the Supplier’s special process procedures that satisfy design specifications, standards or other procurement documentation requirements. Personnel reading and interpreting film must have been examined and certified.
Responsibility for this certification must rest with the Supplier, whether the Supplier does the work or subcontracts to a specialized laboratory. A report of the findings must include the name of the reader and the signature and title of a responsible representative. The radiographic film and a reproducible copy of the report must accompany each shipment. An adequate method of identifying and cross-referencing each film exposure, report, and item must be provided. When parts are serialized, serial numbers must appear on the report and the film.
4.30 Nondestructive Test Reports
All nondestructive testing must be conducted in compliance with the Supplier’s special…
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