(012)Centerboard_AmClyde Model CB-32.pdf

FRV40-226-012-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Centerboard, Retractable and HPU

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

DanLe

REV 1

FRV40-226-012-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Centerboard, Retractable and HPU

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

19 SEP 2007

REV 1

RECORD OF CHANGES

Change Date Title and/or Brief Description Signature of Validating No. Officer

DanLe

DanLe 5/21/04

Vendor revision letter dated April 6, 2004

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-012-010

TITLE OF MANUAL: Centerboard, Retractable and HPU

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-012-010 to be provided under contract 50-SPNA-1- 00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

MATHEWS, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Centerboard, Retractable and HPU

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

50-SPNA-1-00031

Chapter Section Paragraph Date Check here if Validation Not validated

Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226 Centerboard, Retractable and HPU. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Centerboard, Retractable and HPU. The text is broken down as follows:

Volume 1 Centerboard, Retractable and HPU

Section 1 Safety

Section 2 Description of Equipment and Controls

Section 3 Operation

Section 4 Maintenance

Section 5 Specifications

Section 6 AmClyde Customer Service Information

Volume 2 Centerboard, Retractable and HU

Parts and Vendor Data

Section 1 General

Section 2 Centerboard

Section 3 Hydraulic System

Section 4 Electrical System

Section 5 Vendor Data

Operation and Maintenance Manual

RIG/PLANT

ADDITIONAL CODE

I

SORLCODE

I

TOTALPGS

REMARKS

MAIN TAG NUMBER I DISCIPLINE

CLIENT PO NUMBER

CLIENT DOCUMEMT NUMBER

S05325-MAN-002

www.natoil.com

Parts and Vendor Data Manual

AmClyde Model CB-32

Centerboard

REFERENCE

I

REFERENCE DESCRIPTION

AmClyde Model CB-32 Centerboard This document contains proprk>tary and conlld811Ua! information Hydra lift AmClyde, Inc. which belongs to Hydralifl AmClyd&, Inc.: ,1 is loaned for limited

240 East Plato Boulevard �s <:lf,fy and 'flfl1ains th& property of Hydrahlt AmClyde, Inc Re;,rodllCllon, ,n wt,Ole or In part; or use of this design or St. Paul, Minnesota 55107 distnbution of this mformatlon to Olhers IS not permitted 'Mlho<ll the USA a,cpress written consent of Hydralift AmCtyde, Inc .. This document

Phone 651-2934646 IS to b& �med to Hyd,alilt AmClyde, Inc. upon "'Clues! ar.d ,n any evelll upon completion of !he use lo, wtiicti ll ...,,s loaned Fax 651-293-4648 © Hydralifl AmClyde, Inc

DOCUMENT NUMBER ""

S05325-MAN-002 01

�-�, NATIONAL OILWELL VARCO

REVISION HISTORY

Rev Date (dd.mm.yyyyl

CHANGE DESCRIPTION

Revision Change Description

01 First Issue www.natoil.com

Reason for Issue

Document number

Revision

Page

S05325-MAN-002

ii

Prepared Checked Approved

• ¥ NATIONAL OILWELL VARCO

TABLE OF CONTENTS

FOREWORD . . • • • •

TABLE OF CONTENTS

Document number

Revision

Page

$05325-MAN-002

iii

• • . . . . . . . . . . . . . . . iv

PARTS MANUAL DRAWINGS-LISTED BY FUNCTION. . . . . • . . . . . . • • • • . • • 1

www.natoil.com •. NATIONAL OILWELL VARCO

FOREWORD

Document number Revision Page

S05325-MAN-002

iv

This publication is made of National Oilwell Varco drawings that give reference information and infor mation for identifying replacement parts. This publication includes vendor information catalogs for purchased parts (parts not manufactured by National Oilwell Varco). To order parts, give the:

serial number of the equipment part description part number quantity of parts needed title and number of drawing where the part is used

Explain where the parts are to be shipped, type of carrier, and routing. Confirm all telephone orders by formal order, letter, or fax.

If additional technical manuals are needed, they are available for an added cost.

The catalogs for purchased parts (parts not manufactured by National Oilwell Varco) are arranged in alphabetical order by the manufacturer's name. To find information for a purchased part you must first know the National Oilwell Varco part number or, if there is no National Oilwell Varco part number, the item number from the National Oilwell Varco drawing identifying the part. Then, find the manufacturer's name on the table of contents pages for vendor information catalogs. The table of contents pages list the catalogs in alphabetical order by manufacturer name.

The serial number of the equipment must be given with all communication for correct Identifica tion of the equipment.

National Oilwell Varco 240 East Plato Boulevard

St. Paul, Minnesota 55107-1631 Phone: 651-293-4646

Fax: 651-293-4648

Accessory Sales For replacement parts, retrofits, upgrades, spares, and accessories: 651-293-4600

Field Service For service-specific questions and inquiries, including inspections, test-certificates, service work, repair supervision, and operator/maintenance training: 651-293-4745 Sales For new equipment: 651-293-4646

This publication is one volume of the technical manual for the model CB-32 centerboard, serial number S05325. The complete technical manual consists of the following documents:

• Operation and Maintenance Manual, document number 505325-MAN-001

• Parts and Vendor Data Manual, document number 805325-MAN-002

T200&.07.05 www.natoil.com ... -8,11 ,;NA110NAL OILWELL VARCO

TABLE OF CONTENTS

Revision Page

PARTS MANUAL DRAWINGS-LISTED BY FUNCTION

Drawing Rev Description

Section 1-General Information

1578241 0 Centerboard General Assembly

1578242 0 Rack Installation

1571660 0 Painting System, 2 Coat Marine Epoxy Immersion

1578247 0 Warning Label Installation

1578262 0 Nameplate Installation

1578246 0 Serial Number Nameplate

Section 2-Centerboard

1578243 0 Drive

1571526 3 Gearbox and Roller

1571633 4 Rod

1571550 1 Centerboard Guide

1576393 0 Upper Stop

Section 3-Hydraulic System

1570279 8 Hydraulic Schematic

1571957 1 Power Plant Installation

1571420 7 Power Plant

1571631 3 Hydraulic Piping

Section 4-Electrical System

1571642 7 Schematic, Electrical

1571896 2 Block Diagram, Electrical, Centerboard

1571751 4 Wiring Diagram, Interconnect

1571742 4 Wiring Diagram, Hydraulic Power Unit

1571616 4 Flow Chart

1571400 3 Centerboard Electrical Installation

1571613 0 Bridge Drop-in Panel

1571715 1 Emergency Stop Panel

1571617 1 Indicator Panel

1571612 5 Local Control Panel

S05325-MAN-002

===t�·l=�--------------�I JN!W'NATIONAL OILWELL VARCO�ww.na 01 .com

Revision Page

TABLE OF CONTENTS

PARTS MANUAL DRAWINGS-LISTED BY FUNCTION

Drawing Rev Description

1571615 1 Position Encoder Installation

1571402 4 Proximity Switch Installation, Spud

1571401 0 Enclosure

1571741 1 Junction Box

1571643 1 Trunk Scantlings Electrical Supplement

Section 5-Vendor Information

S05325-MAN-002

(See separate sheet behind tab 5 for vendor information contents)

•:..:======------------------'1 4:!)Jl/ NATIONAL OILWELL VARCOl'/WW,natoil.com

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BILL OF MATERIAL

p.w".:}�. OESCRIP'l10N 'FINISHED 5'ZES1

�. �. � � "' ·-- �n

���r�,:-�,M .. � 2 !571549 .. ' " ·�·

� !�m-:: .. ' " I �ENTERBUAAD GUIDE ASSY • • rNTERBOARD ELECTRICAL SUPPLDIENT ]�,]�4• .. ' • ' -

6 157027'! • ' " SC!<NAT!C HY!IRAULIC CDITERIIOARD

7 157824,? .. ' " RACK IIISTl ASSY, WLDT , MACHINING 9 1571%' .. ' " • • ' N r•nN r�NT'R •Rn

:: HYa,AULJ� 10 15717-le ' " WJRING DIAGRAH-HP\J ll )��!�� .. ' "

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ASSY CEl<TERIIOIIRD • • !NSTALLATICN

14 )�8421 .. '�, LUBRICATION GUIDE

15 l57lB96 .. ,m ELECTRICAL

D!�:: C����=�T 16 1571751 .. '�, WIRING

la7l642 "' I REF SCHEMA, r, ' '

!8 1571616 .. '�· FUJII CHART CENTCRIDARD

19 IS71660 .. l REF PAINTlf'l(i SYSTEM 20 1571%2 .. '�, D£RGD.CY REl..EASE---tWDRAUl.lC CYLIMDE!l'S f- NOT SHOIJN

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16650 1,0.4 ASL

02 LEVEL

14150 MM ASL

01 LEVEL

11400 MM ASL

MAIN DECK

8650 MM ABL

2ND DECK

6000 MM ASL

TANK TOP

3250 Ml.4 ABL

692 MM ABL BOTTOM SHELL @ FRAME 39

BASELINE

I ,--

1578241 -

• 1 I -- 326529

= IL=

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METRIC

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! TRUNK ELEVATION ==--·

···1-1-............ -..- - - I -

-=m- •-» -·- H-

- IUll'IIIIIN. OUlW I

GENERAL ASSEMBLY

CENTERBOARD - 1-

· 1578241 A, I

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STOP LOCATION .• ,,. M-< . I 16650 Ml.4 ABL

3 I

STOP LOCATIONS

REF 4 <FOUR) LOCATIONS

I I

,-· 1578242

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- 16135 MM ASL - �

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9745 MM ABL g 1

(4)- L_

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STOP LOCATION "2"

7745 MM A8L-

STOP LOCATI0:2·

= = ==i== 5995 MM AIL

!I ii

'I I j�CENTERBOARD

I' '

1 I I 1 111 1 I

Ji i i

__ 02 LEVEL

14150 MM ABL

_ _ 01 LEVEL

11400 MM ABL

MAIN DECK

8650 MM ABL

2ND DECK

6000 MM ASL

w'LDT S. MACHINING REF

TANK TOP

3250 MM ASL

........._ - _Jl..\::'SLIDING ROD ASSY REF

DIMENSION MEASURED AT

TOP OF SLIDING ROD ASSY

DETAIL (A\

SCALE 1•625 �

TYP, 4 PLACES

---- BOTIOM SHELL

BASELINE

692 MM ASL O FRAME 39

NOTES·

1. ALL \JELDING AND TESTING TO BE !N ACCORDANCE

1,'ITH A',/S DI.I LATEST ISSUE.

2. SEE BILL Of" MATERIAL, ITEM 100, FOR VELD NDE

SPECIFICATION.

3. ALL \JELDE0 .JOINTS TO BE COMPLETELY \JELDED

(SEALED> ALL AROUND. SEAL w'ELDS TO BE MINIMUM FILLET l,'[LD PER A',/S DI.I LATEST ISSUE,

4. CLIP CORNERS ON PLATES AS REQUIRED TO CLEAR

l,'[LDS AND RADII ON STRUCTURAL SHAPES.

TRUNK SECTION

FRAME 39 LOOKING TOVARD REAR.

(SIDE PROFILE SHOVING DRIVE VLDT 8. MACHINING (ITEM 4)

AT 4 ffOUR) DEFINED STOP LOCATIONS.)

SEE BM SHT 4

5. DIMENSION MEASURED FROM BASE or AFT MOST LOCA i

:-.--::r:;: - "'·=------< TO FLUSH w'ITH LOCAL KEEL.

I

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- """'2•/20 _. 10792<1

METRIC

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RACK INSTAUAT!ON

ASSY. WLOT &: MACHINING

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16650 MM ASL

02 LEVEL

14150 Ml.I A8L

01 LEVEL

11400 MM ASL

4 l 3

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I CENTERBOARD l.'LDT J '-..,-..- I Ir TRUNK REF8. MACHINING REF � I

I = = '=== = = ==sl

I! !I'

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MAIN DECK ------

ii,,=====� ====.!

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2ND DECK

6000 MM ASL

TANK TOP

J250 MM ASL

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: ! ! : � t- CENTERBOARD 'w'LDT

L ....___ 1 1 8. MACHlNING REF

I I IBOTIOM SHELL @ FRAME 39 --

BASELINE

-0

TRUNK SECTION

FRAME 39

METRIC

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� =:. " - .... All

1-... 1578242

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FACE or GEAR TEETH

1110.4998' +0.0002

TO BE ALIGNED -0.0003

INSTRUCTION NOTE 'C'.

SEE RACK INSTALLATION �

ak G) �u_:--_��. , i08MM DEPTH or DOVEL HOL� 7-=-=t:. GRINDING ALLOIJEO

RACK INSTALLATION INSTRUCTIONS:

A.) INSTALL TOP or RACK TD LOCATION SHmm IN DETAIL ·s·.

8.) CARE SHALL BE TAKEN TD ASSURE THAT IND IVIDUAL SECTIONS THAT ARE HATCHED

MARKED ARE MATED TOGETHER.

C.) CARE SHALL BE TAKEN TD ALIGN THE ·rncrs· or THE RACK TEETH AT THE MATING

LDCATION OF THE RACK SECTIONS. TOOTH TEMPLATE CSUPPLIED> SHALL BE USED TO SET

AND VERIFY THE CORRECT TOOTH SPACING AT THE RACK HATING SECTIONS.

GRINDING ALLDVED AT BACK FACE OF RACK AT EACH SECTION JOINT TO ELIMINATE ANY

STEP \JHICH MIGHT OCCUR.

D.) \JELD RACK TO PLATE AS SHOWN IN DETAIL 'C'. CARE SHALL BE TAKEN WHEN WELDING

RACK TO BIMETALLIC STRIP MATERIAL TO INSURE THE TEMPERATURE AT BOND ZONE or

STEEL TO ALUMINUM DOES NOT EXCEED 600" F,

E.) INSTALL 'DOYEL PINS' AT RACK MATING LOCATIONS PER ITEM '!'.

F.) USING INSPECTION PIN (i!l].7280') MEASURE DISTANCE FROM BACK or RACK OVER PIN ALONG ENTIRE LENGTH or WELDED RACK. ESTABLISH TOOTH LOCATION WHERE THE MAXIMUM DISTANCE IS MEASURED. ID ENTIFY TOOTH LOCATION BY APPL YING PAINT TO TOOTH FOR FUTURE

REFERENCE,

RECEIVER INSTALLATION INSTRUCTIONS1

AJ HOVE DRIVE WLDT 8. ASSY, ITEM 4 TO THE APPROPRIATE STOP LOCATION.

B.> ACTUATE HYDRAULIC CYLINDER 8. ROD ASSY TO rtJ..LY EXTENDED POSITION <127f'lf'I REF>.

C.) LOCATE RECEIVER \JLDT 8. MACHINING, ITEM 2 DR 3 PER THE DIMENSIONAL REQUIREMENTS

OUTLINED IN DETAIL 'D' DR 'E'.

TYP, 2 PLCS

r/ '"'

11969.4"'"' (471.2') 0.A.L

3 EQ SEGMENTS

ITEM

SCALE t,6.25 \ SH 1 / MOO!f!EO ,._.,.,, 16628 ABL

PITCH DIA GEAR

I

I

1111.7280' PIN REF'

SEE RACK

INST ALLA TIN

INSTRUCTIONS

NOTE 'F'.

(Y"--, DETAIL fB\

SCALE U,.25 �

O.> 'WELD rTEM 2 TO BIMETALLIC STRIP MATERIAL PER DRAVING REQUIREMENTS. CARE SHALL BE TAKEN TO INSURE THAT TEMPERATURE AT BONE ZONE OF STEEL TO ALUMINUM DCES NOT EXCEED Goo· r.

E.) VELD ITEM 3 TO VESSEL TRUNK PER DRAYING REQUIREMENTS,

c-----------i>" / G�r��=�� JI -�_g

IOv

BIMETALLIC STRIP

DETAIL

SCALE 1'3.12 �

_5 ....... -·-----·----

8 I 7 I 6 I 5 I 4 I

"' BM SHT 4

�-=-r n'"'"l '-1 mu

DO NOf SCALE OROJIIING

I

1578242 • 3 I . --

,.,.-BIMETALLIC STRIP

... . - 101'"2

- C8-32

0-14-05 -

METRIC

........ O&PrtWI

RACK INSTALLATION

ASsY. WLOT & MACHINING

A1 I """ 1-"°' 1578242

1150 "' SEE SHT 1 - ' ..

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BILL OF MATERIAL

= NOCLYllE �. PAAT ti() OWG. "' " '" " PAAT NO.\IE -·- flMSl-£0 SIZES ' " " e lS717� C ' " RECEIVER wt.UT I IIIICHINING l 1S7l74S • '" RECEIVER WI.DJ I IIACHJNING .. � • "' " DRIVE WLDT " '

,142- "" ' l/2' A�4.00° LG P!£DLL/UNBRAl(0 lll884 DR ED

,oo ' " '" WELD HDE =cc ATIit!

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163. e 1223. 6

DETAIL D

SCALE 1•6.25 SH 2

ROD ASSY RETRACTED

DETAIL

SCALE 116.25

I

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ROD ASSY EXTENDED

5 4 3

25A •ON-G3� +

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• SEE RECEIVER INSTALLATION INSTRUCTIONS SHT 3

1578242 • 4

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SCALE 1,6.25

ROD ASSY RETRACTED

--�>-11

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DETAIL E

SCALE M>.25 SH 2

ROD ASSY EXTENDED

METRIC

i

102 ___ .,. ----"'·

:: ====- SEE BM SHT 4 -·----

n.._,,1-1- ......, -·� .... b - - -

I

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- soo.>24/2$

- ,,,.24, - -----

F!ACK INSTALLATION

= WLOT &: MACHINING - --

1578242 "

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�--=----,----�---.---��--�---�---�------.L...�---'--�---=--=-;-----'-��--=-=-"'==-=-'--.J

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TYPE: EPOXY/EPOXY

COLOR: WHITE FED 595A #27886

PRIMER/TOPCOAT FOR IMMERSION SERVICE USES:

FOR NEW STEEL OR PREVIOUSLY PAINTED STEEL.

(SEE MANUFACTURER'S RECOMMENDATIONS).

SURFACE PREPARATION: FOR NEW STEEL PRODUCE A RUST FREE SURFACE, NEAR

WHITE BLAST PER SSPC-SPlO 63T. FOR PREVIOUSLY

PAINTED STEEL SEE MANUFACTURERS DATA SHEET AND

APPLICATION INSTRUCTIONS.

VENDOR: CARBOLINE COAT 1 COAT 2

PRODUCT NAME: CARBOLINE 890 CARBOLINE 890

PRODUCT TYPE: CROSS-LINKED EPOXY CROSS-LINKED EPOXY

RECOMMENDED THICKNESS: 4 - 7 MILS OFT 4 - 7 MILS DFT

COLOR: SEE ABOVE SEE ABOVE

VENDOR: AMERON COAT 1 COAT 2

PRODUCT NAME: AMERLOCK 400 AMERLOCK 400

PRODUCT TYPE: HIGH SOLIDS EPOXY HIGH SOLIDS EPOXY

RECOMMENDED THICKNESS: 4 - 7 MILS OFT 4 - 7 MILS OFT

COLOR: GREEN SEE ABOVE

VENDOR: OTHER CONSULT AMCLYDE ENGINEERING

NOTE:

1. SEE AMCLYDE DRAWING NO. 1525340 PRODUCT DATA SHEET - PAINT.

2. SEE MANUFACTURER APPLICATION INSTRUCTIONS & DATA SHEETS.

3. DO NOT MIX MANUFACTURERS OF PAINT.

4. SOME PRODUCTS ABOVE MAY CONTAIN LEAD SEE SAFETY DATA SHEETS.

5. TOP COAT MAY NEED ADDITIONAL COAT OVER ROUGH SURFACES FOR

APPEARANCE OR FOR ADEQUATE HIDING.

THIS DOCUMENT ANO THE INFORMATION CONTAINED ON IT ARE THE UNPUBLISHED, CONFIDENTIAL ANO PROPRIETARY PROPERTY OF

AMCL YOE. THIS DOCUMENT IS NOT TO BE REPRODUCED OR FURTHER DISTRIBUTED WITHOUT WRITTEN PERMISSION OF AMCL YOE.

0 321521

REV CHANGE DATE

RECORD

ENG STD 1525037

PROJECT:

ASSY:

MODEL:

DRAWN:

CHECKED:

BY APPROVED:

S05297

CB-32 CENTERBOARD

M. CARLSON DATE:

DATE:

DATE:

ORIGINATED IN ST. PAUL MN

J\MCLYDE

Engineered Products Company, Inc.

06/26/02 TITLE: PAINTING SYSTEM

2 COAT MARINE EPOXY

IMMERSION (WHITE)

SIZE, "A" DOC. NO, 1571660

WEIGHT: N/A SHEET 1 OF 1

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= AMCLYOE �. PMT NO � " '"

2 1540331/Ls.10332 ' J 1'40334/t,4033' '

I 4614 /I ' ' • 10 l�.fLOt!5'240, ' u 416Jl/l56e417 ' ' 4l6JI0/15J7790 ' .. 416JS/l5'1330 1, 1560793/15607?.!

ffff

Ill = ' 6 ••• Ill 'o'

BILL Of MATERIAL tAXL WARNING 1.AKl.,CAUT[CJI<

WARNING "

LAKL, WARMING

LABE:L, WAAMING

FLEXIBLE HOSE

CARRIER REF

l llESCRIPTION FINISHED SIZES

CN.Y TRA!Ma:D AIJTfOIIZED 111)1 Sl.liF..CE

KEEP ..CC COVER CLOSU

PAWL

/£VER USE AACH!NE TO LIH

lLLUSTRATICIII or 'LIGHTEMl�G'

'LIJCAL C!JNTRIJL' PANEL '"

SCALE• NONE

� FIELD LOCATE

THESE ITEMS

NEAR 'LOCAL

CONTROL'

PANEL

o--e

.IMCLYDE RV

5 4

BRIDGE 'DROP IN' PANEL REF

<LDCA TED ON BRTDGD

SCALE> NONE

FLEXIBLE HOSE

CARRIER REF

FIELD LOCATE

THESE ITEMS

NEAR 'DROP TW

PANEL

JI CJELD

01 LEVEL

2ncl DECK LEVEL

1 1

1 1

II

II

L l, LOCATE ALL LABELS IN A PROMINE:NT POSITION,

2. IT SHALL BE THE RESPONSIBILITY OF THE INSTALLER TO PROVIDE

ALL SMALL HARD'w'ARE ITEMS REQUIRED TO MOUNT THE LABELS ('S' HOOKS, VIRE, Ectl.

1578247 • 1

OUTLINE OF TRUNK

IJALL REF

FIELD LOCATE

�HYDRAULIC

LEVEL

SECTION

SCALE 1=25

" 326�9

I 1

PO\JER UNIT

I 1

I 1

=1

JL

S. IN LOCATIONS \JHERE \JARNING LABELS CAN NOT BE DIRECTLY

ATTACHED TO A SURFACE, MOUNT THE LABEL ON A PIECE OF

3. THE SURFACES FDR MOUNTING LABELS IJITH PRESSURE SE:NSITIVE

ADHESIVE BACKING MUST BE SMOOTH, CLEAN AND FREE FROM ALL

DIRT, OIL AND GREASE.

.12" THICK STEEL PLATE. THE PLATE HUST BE 1.5' TALLER AND

,75• \JIDER THAN THE LABEL SIZE/SIZES, \JITH ROUNDED CORNERS.

HOLES TO BE ADDED AS REQUIRED FDR MOUNTING, THE PLATE

SHALL BE PAINTED PER EQUIPMENT SPECIFICATION. HANG PLATE

IJITH LABEL IN AN APPROPRIATE LOCATION.

4. LABELS MOUNTED ON CABINETS OR GEAR GUARDS SHALL BE LOCATED

60' ABOVE THE FLOOR \JHEN SPACE PERMITS AND READll Y VISIBLE.

INSTALL THE LABEL NEAR THE TOP OF CABINETS OR GEAR GUAR DS

IJHEN LESS THAN 60' FROM THE FLOOR.

6. SURFACE TEMPERATURE FOR INSTALLING LABELS \./ITH ADHESIVE

BACKING TD BE e.o·-as·r (16"-30'C).

RD \JLDT

NING REF

SE£ BM ABOVE

TR ELEVATION

i

:'.�:- - '==, .. �-- - --j

·1

···1-1-....... ,...� ....,,- - -

00 NOT SCALE DRAWING ---

-·- 1�>J732

--m

- 1a7U<1 - -· -··- -

METRIC

I

WARNING LABEL INSTALLATION

" 1578247

I L---�------�------�-------,-------�-------,-------�-------,--------,-----.L--,----L--c;-------'-=c-c:, ----L---,,-------'"-"---""

'l �"'·'----'"·""''"·c-

'c"c._c•_�

8 7 6 5 4 3 2

D

C

8 7 I 6 I 5

BILL or MATERIAL

PART��.

J\lolCLYIIE � -

"° �. � "" "' ·�- OCSCR1P'IIOM rnNISHED SIZES] �" " - ' • " ' ' 0� z oo,e,? • "' SCR. DRV. �DilV NO. I.? X • so en Pl H!IN STL

D

FLEXIBLE HOSE

CARRIER REF

C . �- I"-..

Im J

I

:rII =

I t:. '

'L.D!:!:!L. CDt:lIBCII' PANEL REF LOCATE AS SHO\JN SCALE, NONE NEXT TO EXISTING w'ARNING LABELS I

I

D

D EXISTING

_ WARNING

B D LABELS I

D I

�4X

D

¢.188 x 0.50 DEEP

USING NAME PL A TE (ITEM I)

AS TEMPLATE

A i I I

8 7 I 6 I 5

I

-ft

I

I I � I

Fi' '

I I I

U-.-�

I I

I I h I

II

I

II

3 I 1578262

1 I

01 LEVEL

�i�� II 2nd DECK LEVEL

11 1 FJ

11, u

I I

I I I ff

Ia ' a

;j

I j j j '

CENTERBOARD IJLOT

g, MACHINING REF

TRUNK ELEVATION

--- SEE B� ABOVE ---!# ----

4 3 n.._,.1,-1 !?Uo

00 NOT SC.OU: DAAWING -

I

__ _, ,om»

I METRIC

- .-.alUI.OlllltWI

NAMEPLATE INSTALLATION

All- ,-· 1578262- 1/!KI "' '' - ,. , D

C

6G';�[b�8 St.Paul.Minnesota USA

MODEL I CB-32

SERIAL ND.I SD5325

0 THIS DRAWING AND THE MATERIAL SPECIFICATION

� INFORMATION CONTAINED ON IT

0 ARE UNPUBLISHED. CONFIDENTIAL

� 1523267

0 AND PROPRIETARY PROPERTY OF

0 HYDRALIFT At.!CLYOE, INC. TI·IIS

DRAWING IS r«lT TO BE HARDNESS

� REPRODUCED OR FURTHER

e

DISTRIBUTED WITHOUT WRITIEN

0 PERMISSION OF HYORAUFT " AMCLYOE. INC.

2 ALL TOLERANCES UNLESS "' " OTHERWISE SPECIFlEO:

z

I

DWG. NO.

1578246

1 I REV CHANGE RECORD DATE ,v

0 326529

ROTARY ENGRAVE BOXED AREAS \JITH THE TEXT

AS SHD\JN. LETTERS TD 25" HIGH X .012 HELVE TICA

V STYLE LETTERS AND FILLED \JITH BLACK ENAMEL.

r 0

DIMENSIONS IN INCHES UNLESS SUPSO/OBS:

OTHERWISE SPECIFIED. REF. OWO.:

TOLERANCE CODE PROJECT:

T1±.004 I T4±.020 I T7±.12D ASSY:

12±.008 TS±.040 TB±.160 MODEL:

TJ±.012 T6±.D80 19±.240

DRAWN

DO NOT SCALE DRAWING

0.MAX

CHECKED

ANGLES:

Dl�ENSIONS: T6 APPROVED

SURFACE FINISH:

l

1573733

$05325

CB-32

6-16-05

DATE

1111 NATIONAL OILWELL

Hydn:ilift AmClyde Inc.

TITLE

NAMEPLATE,

s1

E

I

CODE:

I DWG

,o.

"'" 1;11"' .35

St.Poul.M;r,nesoto USA

ENGRAVED

1578246

LB. I SfiEET 1 OF 1

AOO

M1U X 1. 5 X 30 A4 316551

M10 SIZE ISO 7CB9 A4 3116SST

SPECIFICATIDN

WELDMENT

ROLLER REF OR CENTERBOARD

1.6mm+0.25/-0.00

6 >-SEE ASSY

INSTRUCTION F

RACK REF

GEAR REF SECTIDN ( A

•i" Y

111 ! ^ R A C K REF

CENTERBOARD

WLDT 8, MACHINING

REF

TGEAR f-BETWEEN HOLES

436.2 T6

490 T6 fBETWEEN TABS

ITEM 1 \

TD ITEM 3/

VELDMENT

NDTESi

1, ALL WELDING AND TESTING TO BE IN ACCORDANCE

WITH AWS Dl.l LATEST ISSUE,

2. SEE BILL OF MATERIAL, ITEM 100, FOR WELD NDE

SPECIFICATION,

3. ALL WELDED JOINTS TO BE COMPLETELY WELDED

(SEALED) ALL AROUND. SEAL WELDS TO BE MINIMUM

FILLET WELD PER AWS Dl.l LATEST ISSUE.

4, CLIP CORNERS ON PLATES AS REQUIRED TO CLEAR

WELDS AND RADII ON STRUCTURAL SHAPES.

CENTERBDARD

WLDT 8. MACHINING

REF

ASSEMBLY INSTRUCTIONS

A.) MOVE GEARBOX 8, RDLLER ASSY (GEAR) TO THE RACK 'TOOTH LOCATION' (PAINTED) AS

DEFINED BY DRAWING 1578242, RACK INSTALLATION &, ASSEMBLY.

B.) MOVE GEARBDX 8. ROLLER ASSY SUCH THAT GEAR TOOTH IS FULLY ENGAGED

WITH RACK TDOTH FROM ASSY INSTRUCTION A, ND BACKLASH BETWEEN GEAR TDDTH AND RACK SPACE.

C.) RDTATE ROLLER CAM FOLLOWER AS REQUIRED TD SET GAP IN DETAIL 'C

AS SHOWN WITH GEAR ENGAGED PER ASSY INSTRUCTION B.

D.) WELD COLLAR TO FRAME AS SHOWN IN DETAIL 'B' AND RECHECK GAP FROM ASSY INSTRUCTION C AFTER WELDING, E,) PAINT AS REQUIRED.

F.) PRESS FIT BETWEEN BUSHING 8, HOUSING.

G.) USE NOMINALLY 2 SHIMS-A MINIMUM OF 0 SHIMS TO A MAXIMUM OF 4 SHIMS CAN BE USED UNDER EACH PAD TO HOLD A GAP OF 3 nn FRDM THE WEAR PAD TD THE RAIL, EACH SIDE.

NO WUW.IMU HWUHMII1 Of

O W M 8 NOT TD BE

REPKOUCED CD FURIHER

H M D WIHOUT OTTTtN M M O f IMMUT

SEE BM ABOVE

DO NOT SCALE DRAWING

. WO: 1571991

RT: 5O5J24/25

T. 1578242

DEL: C8-32

MTE

8-14-05

METRIC

DRIVE WELDT & ASSY

A1 1578243 1/101*

8 7

BILL OF MATERIAL

ITEM

NO.

D

C

B

A si

1DO

AMCLYDE

PART NO/DWG. NO.

1571450 1571990 1571810 1571651 1571B09 1571890 1571808 1571634 1571892 1571994 1572002

1548166/1525276

1548019/1525276

1539231/1525171 421083/1525171

828321 1525177 1525314

OTY

EA

EA

OZ

REF

REF

REDUCER

GEARBOX

SHAFT

MOTOR, HYP

ROLLER

COLLAR

PLATE

BEARING

BEARING

BEARING

PIN, 2 COTTER

PIN, COTTER

SCR, CAP, HXHD

SCR, CAP, HXHD

WASHER, ROUND

WASHER, ROUND

NUT, HEX

SCR, CAP, HXHD

WASHER, HRND

LUBRICANT

FSTNR, TNS

FSTNR, TNS

OESCRIPTION [FINISHED SIZES]

GEAR PLANETARY/WITH GEAR

SUPPORT WLDT 8, MACHINING

FIXED JISP, 2, 46 CJ IN/REV

1/8DIA X 1. 00 316SST

McMASTER-CARR 98355A140

UR EQUAL

Ml4x2-60 X 180nn la 8. 8 ZP McMASTER-CARR 91280A812

OR EQUAL

S/8-11UNC-2A X 1.25 316SST

M14 SIZE

McMASTER-CARR 91100A240

OR EQUAL

5/8 SIZE 316SST

M14x2-6H CLASS 8 McMASTER-CARR 90591A215

OR EQUAL

ZP

1/2-13UNC-2A X 1. 25 ZPGR5

1/2 SIZE ASTM F436 ZP

ANT I-SEIZE I. LUBE COMPOUND

REUSEABLE, SAE GR2, 518 CRS THD

REUSEABLE, CLASS 8. 8, 10. 9 t, 12.

AMCLYDE

MAT'L

GEAR ASSEMBLY INSTRUCTIDNS

A. ASSEMBLE ITEM 1 TD ITEM 2 AS SHOWN PER THE

REQUIREMENTS OF NOTE 4,

B. ASSEMBLE D'RING (SUPPLIED) DN TD GEARBDX DUTPUT

SHAFT SPACER.

C. ASSEMBLE PINIDN 8. KEY (SUPPLIED) TD GEARBDX DUTPUT SHAFT.

D. ASSEMBLE D'RING TD END CAP PLATE (SUPPLIED).

E. ASSEMBLE END CAP PLATE TD DUTPUT SHAFT DF GEARBDX WITH

M24 BDLT 8, WASHER (SUPPLIED).

F. TDRQUE FASTENER PER ITEM 101 8. LUBRICATE PER ITEM 99.

A G.

FNTW

U3

854. D

289. 0

29. 4 3 8 . 0

56. 7

3. 2

3. 0

3. 6

1. 0 0,3

0. 0

0, 6

~T7~4

0. 1

1. 2

0, 4 0, 0

0, 0

0. 0

0. 0

DOWELS (3) TD BE PUSHED DUT TD A DISTANCE

DF 18mm FRDM MOUNTING FACE DF GEARBDX.

H. REMOVE PLUG FRDM THIS PDRT AND INSTALL EXPANSION

CHAMBER (VENDDR ND. 1010-104001) SHIPPED LDDSE WITH REDUCER ITEM 1.

NOTES:

1. PRESS FIT ITEMS 9 8. 10 INTD ITEM 2 AS SHOWN.

2. PRESS FIT ITEMS 8 INTD ITEM 5 AS SHOWN.

3. TDRQUE FASTENERS PER ITEM 100 8, LUBRICATE PER ITEM 99,

4. TDRQUE FASTENERS PER ITEM 101 8. LUBRICATE PER ITEM 99,

8 7

321713

320141

321B4B

324224

09/05/02

09/06/02

10-15-02

MJO

BJL

BJL

AOO

AOO

AOO

AOO

SEE GEAR

ASSY

INSTRUCTIDNS

SEE NDTE 3-(15)<3> (7

18X3) SEE NOTE

SEE NDTE 2-ff3

VA j V//Z%\

SEE NDTE 3-( l5)(3)

8)(3)

SECTIDN f A

UOV-SEE NOTE 1

2V-SEE NDTE 1

A

5V-SEE NOTE 2

17.199 REF

A

THH DWWINO HMD THE

NFDIttMTKM CONTUCD ON IT

AND PROPRIETARY PROPERTY

Of AWCL-TDE. T H S MOWING

6 NOT TO BE REPRODUCED OK

FURTHER OOTRBUTED WITHOUT

WRITTEN P E M S S K M OF AtfCLYGE.

SEE B/M ABOVE

Tl ±.004 | T4±420 T2±JX» f TS±JMO T3±J>12

T7*.1»

TB±.1M

TD±.a4O

DO NOT SCALE DRAWING

CTHERWSE SKCFCD:

SURFACE F U B K

S 0 5 M 7 1571991

CB32

DATE

D8/2B/02

CHECKED

F. NOSAM

DATE

D 9 / O S / 0 2

APPRIKO

M.J. OVERffY

DATE

09/05/02

GEARBOX Sc ROLLER

ASSEMBLY

1571526

1 /* I "' 1293.9 LBS

D

C

B

ITEM

NO.

D

AMCLYDE

PART NO/DWG, NO.

1571749 1571515 1371591 1571750 1571748 1571747 1571453 1574759

1502896/1525171 1539281/1525171 1548028/1525276

1548013/1525276

157199B 1101462 828321 1525177

QTY PART NAME

PLATE WLDT

ROD WLDT

CYLINDER. HYD

PLATE

•PLATE

BEARING

BEARING

PLATE, BENT

SCR, CAP, HXHD

SCR, CAP, HXHD

SCR, CAP, HXHD

WASHER

WASHER, HRND

SEALANT

INSTRUCTION

LUBRICANT

FSTNR, TNS

DESCRIPTION [FINISHED SIZES]

MACHINING

i MACHINING

3/4-10UNC-2A X 3. 5

3/4-10UNC-2A X 3. 0

GRS ZP

GR5 ZP

1/4-20UNC-2A X . 75

SEALING 3/4 SIZE

McMASTER-CARR 937B3A036

1/4 SIZE 316SST

LDCTITE

APPLICATION DF SILICDNE SEAL-

ANT I -SEIZE «. LUBE COMPOUND

REUSEftBLE, SAE GRS, 58.B CRS THD

AMCLYDE

MAT*L

FNTW

LB

410. 9

158. 1

55. 0 33.9

6. 4

29. B

20. 2

0. 8

4, 0

0. 9

0. 0

0, 5 c

B

4 3 1571633

321707

321713

323259

324025

324515

08/29/02

9/3/02

9/23/03

2/26/04

MJO

BJL

DMG

TJM

AOO

AOO

AOO

AOO

AOO

A NDTESi

1. TDRQUE ALL FASTENERS PER ITEM 100 8, LUBRICATE PER ITEM 20.

2, APPLY SEALANT, ITEM 18 PER THE REQUIREMENTS DF ITEM 19, PRDCEDURE 1,

THIS DWWIW AND THE

MFOMHTOH COMTAHED ON IT

ARE UNPUBU9CH, CONnKMTW.

AND PROPRIETARr PfWPCRTV or maxoc THB H M M N O S HOT TO BE HEMtODUCED OR

FURTHER DSTRBUTED WTMOUT

n m o PotussKW O F M C L T D E .

SEE B/M ABOVE TtUMNCC CODE

TIt.004 I T4±.O2O I r7±- l» TZtlKM TS±J>4O T t t l M

TMJI12 I TS±JWO I TB±J«

00 NOT SCALE DRAWING

AU. TOUMNCES UNU5S

SUPSO/OBS:

RCF. CMC:

S05297 1571991

CSJ2

MTE

D8/27/02

CHECKED

F. NOSAN

DATE

DB/29 /Q2

APPWKD

M.J. OVERBTf

DATE

D9/29/02

St.Paul,MinnMota USA

ROD ASSY

1571633

8 7

1/3 | "• 720.5 LBS | —" 1 " 1

D

C

B

4 3 2 A 1

I 0*0. NO.

8250 REF

4050 REF

l__ _ j

J h

i. J r 1

I 1 r i _ _ _ _ r o

8/19/02

NDTES.

1. USE NOMINALLY 2 SHIMS, ITEM 8, UNDER EACH WEAR PAD, ITEM 4, A MINIMUM DF 0 SHIMS TD A MAXIMUM DF 4 SHIMS CAN BE USED UNDER EACH PAD TD CENTER THE LOCKING BEAM ITEM 1 ABOUT THE CYLINDER, ITEM 14. MAXIMUM ASSEMBLED TOTAL GAP (SUM DF GAP ON PORT & STARBOARD) BETWEEN THE WEAR PADS, ITEM 4, AND THE CENTER BOARD MUST BE LESS THAN 2.0 mm.

2. AFTER SHIMMING PER NOTE 1 USE NOMINALLY 2 SHIMS, ITEM 7, UNDER EACH WEAR PAD, ITEM 3. ADD 1 SHIM UNDER BOTH BOW WEAR PADS FDR EVERY 2 mm THAT THE MAXIMUM FORWARD RAIL SPACING EXCEEDS THE TRUNK SCANTLING GAUGE REQUIREMENT DF 945 nn (REFERENCE! SECTION B 8, C, SHT. 2 DF 1571548). ADD 1 SHIM UNDER BDTH STERN WEAR PADS FOR EVERY 2 rim THAT THE MAXIMUM AFT RAIL SPACING EXCEEDS THE TRUNK SCANTLING GAUGE REQUIREMENT DF 939 mm (REFERENCE. SECTIDN B & C, SHT. 2 DF 1571548). A MINIMUM DF 0 SHIMS TD A MAXIMUM DF 4 SHIMS CAN BE

USED UNDER EACH PAD TD CENTER THE CENTER BOARD WITHIN THE TRUNK.

3. AFTER SHIMMING PER NOTE 2, USE NOMINALLY 8 SHIMS (4 TOP & 4 BOTTDM), ITEM 9, UNDER EACH CYLINDER, ITEM 14.

ADD DR REMOVE SHIMS IN PAIRS (TOP 8. BOTTOM) TD A MINIMUM DF 0 AND MAXIMUM DF 16 (8 TDP t. 8 BOTTOM), THE NUMBER DF SHIMS IS DETERMINED BY THE REQUIREMENT TO HAVE NO GAP AT THE WEAR PAD/GUIDE RAIL WITH THE CYLINDER EXTENDED 38 mm. THE GAP SHDULD BE CHECKED AT THE WIDEST SPAN BETWEEN FDRWARD AND AFT RAILS (REFERENCE. 1858 mm PER SECTION I I C, SHT 2 OF 1571548).

• i - JL 1 -

CENTER BDARD WELDMENT

AND MACHINING DWG REF 1571549

SEE BM SHT 2

TittMO I

TUAJO

I3ML30 I

DO NOT SCALE DRAWING

Mi. H I I W I I I UWU»

503207 1571913

CB32

OCNNY GRUBA 6-12-2003

METRIC

CENTER BOARD

GUIDE ASSEMBLY

A1 | 1571550

EN

G

R ra m t C

F D

1S M

DO

o oo (J l

\n nb il l

(J l

(J l

O o

J

CD

O

1576393

ITEM

NO.

AMCLYDE

PART NO/DWG. NO.

1576395 1576394

1509281/1525171 804901 1548028/1525276 1548013/1525276

PIN, 2 COTTER

SUPPORT WELDT

WASHER. HRDN

PIN, COTTER

SCR, CAP, HXHD

WASHER. BOUND

DESCRIPTION [FINISHED SIZES]

1-1/8 SIZE ASTM F436 ZP

5/16 X 2 STL ASA STD

1/4-20UNC-2A X . 75 316 SST

1/4 SIZE 316 SST

AMCLYDE

MATL

FNTW

KG

0. 9

1. 5

0. 1

0. 1

0. 1

0. 1 i

4- 4" i

4-4-

2X 1/4-20UNC-2A X 1,0* T4 DEEP

USING ITEM 2 AS A TEMPLATE.

TDP OF RACK GEAR

UPPER STOP ASSEMBLY

C

B

,--------------1--------------T----1

I I 10"" PS

P

JJ

S-6 I I I = _p._,2100 PSI I I

I SV-1-4 ffiRISING • · WI' I � , I

RACK ll.

PINION

I � L-t I +--rl I I 1 ,,,£ Li,. SPUD I

I 500 PSI rli 10 PSI CYLINDER I

L--- � J filL,',, &� sv-s :

'JEAR PAD

CYLINDERS

L,,� SV-7

SV-3 &

&Fla': 1 &:58 r I ISV-8

2800 p

2000 p

+U-_J-r,-tc.it<Z>. <j ..J-..-.ta.� -

Tl>i 8 ISV-6 & I r---1-

... �� 2200 PSI :ffi� .[�-:- --c-, I I I ' PS I

"', I I I 14,-. -----r-- --j /\ -,�-,L SY-�- ---- -----, 'i �-- -, I I a.:::..RISJNG �

L.. / 90 PSI L.. ...J /..., 1600 PSI

-lZ.

PRE CHARGE PRE CHARGE

1 GALLON f-11- 1 GALLON I l--[fil=t--:•1 4 --t- --r----, f li 1aoo 1800 PSI

1 I t- o , - -, I I

I � .,.-1PSI , PS-2

1--i-------=-x- _ ____Jt!I &1r·�:��f I : -�=:t---AJ &�:L�!�c; - 1 I , ul !):; ·f k

' •--1 ' I : I I PS-3 -.rn 1------+----i : I ....,, ..J 1... : r--r- --o1 I r---1--'."-i--� £FALLING -,.._..

I

- _l I 2200 PSl 2200 � _I_ - I LT"'..: ---1 & .L. 150 PSI

� I

SV-16

CLOSE

hl M r--�f�-:r,-----=t- -- ·-- ...::.:::1=-:...-_=-=...-�- --�.: - -==i-=.-=--Tr&:fS'itCi ........ I

I __ __ __ _ __ __ __ _ ----- _ P 100 PSI

'1J"TI

I

SV-1'5

OPEN

I 8 A BA BA S)PS-'5 I & &

I I

I I

I i-,£FALLINCi -..-. I I <-...:i:-------"'-----1----------1------''--¢«')-+-__J I l

[ r----------------------------------J

I I I I I

I

I

I

1570279

YEAR PAD

CYLINDERS

I,>--+-

11--+-

SPUD

CYLINDER

I:

1 1 -- -

J21127 2-21-02 l21J�2 �-10-02

321534 7-23-02

321696 8-29-02

321891 11-18-02

J2l999 2-24-04

324267 4-5-04

32811!5 4-27-05

327887 ' ••

RACK ll. PINION

A

� 1

I

I I I

3 GPM,.

tJ GPM £ hl :

SV-13 'fl ffisv-17 I

-;,:=-__J 1 SV-1 I

I I I I i i I � i :

I - •·' ,Jii:= -1--f----------l : Lr _L_Jzso� _PEJ :

L---- --------------- -- -�-=--;.,-------------� ���PLE

L-----------1 I r--1 I I ' '

I -- I t 10 PSI

I __ ::!_j I I I I& & M I

EMERGENCY RELEASE FOR

\,/EAR PAD ll. SPUD CYLINDERS

• I ..

. EMERGENCY HAND PUMP SUPPLY

EMERGENCY HAND PUMP RETURN

REDRA'JN

m, "" m, "" owa "" m, ""

C

B

A I I I I

30 HP

1750 RPM

575 VAC

3 PH/60 HZ

�----�-==-=�-��.=-=.,�.�-=-=�=----��------------! A ... ___ --- - Ci�

<-) --- =......--=:.._ NO BM """""'".,.. :.:- so,2111 .&, Lr�� I

: --- '-:=----I ··-1 "·-1 "�"· -.. --. .. _ r-- ...... ,.,_ .,�,.. """"

J

I 50 GAL RESERVOIR CAPACITY

) r""-

__ .,_ 7 7

HYDRAUUC SCHEMATIC

CEN!ER90NIO --

1570279 �� - - ..,. D ! '----------�------------�------------�-----------�-----------L-�----'------------�--_,�-�-=--�,-�,,�-·"'---�=='1-"--�"""='"----·�·_,_, -�

8 7 6 5 4 3 2 1-------- ··-·------ ·-----------�---------�--------�

8 7 I 6 I 5

Bili OF MATERIAL

PART �CJ-�. 00. OESCRIP'T10N � IS!iEO 5'ZES1

00. � � "" FNff -· �n

11W� • n: �:. • PAD, MOJhl !NI; • "' WASICR, JEll(L MCMASTER--CNIR 19(184�034 .., "

5 1548017/)��7(, ' ., " vASl<R.�IMD 1�r hfr--�· x

· ,� it,ssr "'

"- • I� \/ELD l<IIE SPECJFJCATIO� �" ' • ·�- ASSE"BLY

D ' , .. • ' ·-· R•-•n••E, ·- - • � � a ..

-i.--o-1 ___ i\,/ !, I 4 I 3 m

1571957

• 1 I - -- 0 �1680 I J2J259

�/20/02 TI.IC AOO

- ·· o___:iii'-' 1200 1 1 00

B

I I I I r-�----. ff•._:

I r-i �ALLO\J 410 CLEARANCE FDR 11 \.:.)

/"' \ PANEL DOOR TO OPEN

'j ::

I I I I

11 FAN ROOM

01-37-0

I I I I

I I I I m av

L 0 -

- E

I I

I I

A

L-__ -=-J L __ ----=--

NOTES,

l. ALL \J(LDlNG i'.ND TESTING TD BE IN ACCORDANCE

WITH A'./S DU LATEST ISSUE.

01 LEVEL

____J I

• I

JL

/ 1

SECTION IA\ �

SCALE 1,5 \___)

SPECIFICATION. --- SEE BM ABOVE -- --·

METRIC

I'. 2. SEE BILL Of MATERIAL ITEM 100, FOR \JELD NOE ---..-

___ ... --- """':'�": "-=�-----1 ::: I =1 =i 3. SEE BILL OF MATERIAL ITEM 101, FOR PD'wER PLANT •-,.•-• -... ,_. _. - - '""

POWER PLANT INSTALLATION

g ASSEMBLY. ::::=:::::::,,. oo MOT sc,u D-NG r. - 0--20---<>2 CENTERBOARD

D

C

B

A

� 4. TORQUE ITEM 4 PER ITEM 102. :.;:...TJ;:"' =- �•EK

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I-'"' 1 5 7195 7

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REPLACEMENT PARTS

1571420 rev. 7 Hydraulic Power Plant 01/12/2004

[filM "rl

. .. DESCRIPTION. '";''-\'

1 1 Reservoir 2 1 1571420-002 Pumo 3 1 1571420-003 Motor Couolina 4 1 1571420-004 Pumo/Motor Adapter 5 1 1571420-005 Electric Motor 6 1 1571420-006 Suction Strainer 7 1 1571420-007 Filter

8 1 1571420-008 Relief Valve 9 1 1571420-009 DumoValve

10 1 1571420-010 Directional Control Valve 11 1 1571420-011 Flow Control Valve 12 1 1571420-012 1 Station Manifold 13 1 1571420-013 3 Station Manifold 14 1 1571420-014 Directional Control Valve 15 1 1571420-015 Shuttle Valve 16 1 1571420-016 Counter Balance Valve 17 2 1571420-017 Directional Control Valve 18 2 1571420-018 Check Valve 19 2 1571420-019 Adaoter Block 20 2 1571420-020 Pressure Switch 21 1 1571420-021 Pressure Switch 22 2 1571420-022 Accumulator 23 2 1571420-023 Accumulator Base Bracket 24 2 1571420-024 Accumulator Clarno Bracket 25 2 1571420-025 Accumulator Rubber RinQ 26 2 1571420-026 Gas Relief Valve 27 3 1571420-027 Ball Valve 28 4 1571420-028 Quick Connect Couoler 29 6 1571420-029 Quick Connect Ninnle 30 1 1571420-030 Hvdraulic Hand Pump 31 1 1571420-031 Temoerature/Level Switch 32 1 1571420-032 Dual Temoerature Switch 33 1 1571420-033 Return Filter 34 1 1571420-034 Siaht Level Gauae 35 1 1571420-035 Sample Valve 36 1 1571420-036 Check Valve 37 2 1571420-037 Pressure Switch 38 1 1571420-038 Electrical Actuated Valve 39 1 1571420-039 Remote Relief Valve 40 1 1571420-040 Reducina Valve 41 1 1571420-041 Duma Valve 42 1 1571420-042 Pressure Switch

National Oilwell Varco Page 1 of4 240 East Plato Boulevard· St. Paul, Minnesota 55107 · Phone 651-293-4646 · Fax 651-293-4648

1571420 rev. 7 Hydraulic Power Plant 01/12/2004 a

28 29

0 0

National OllweU Varco Page 2 of4 240 East Plato Boulevard· St. Paul, Minnesota 55107 • Phone 651-293-4646 • Fax 651-293-4648

1571420 rev. 7 Hydraulic Power Plant

27 38

01/12/2004

S 4 3 2 l 6 31 32

National Oilwell Varco Page 3 of 4 240 East Plato Boulevard · SL Paul, Minnesota 55107 • Phone 651-293-4646 • Fax 651-293-4648

1571420 rev. 7 Hydraulic Power Plant

11 12

PIIRTS THIS

SIDE

18 19

National Oilwell Varco

0 0

240 East Plato Boulevard· St. Paul, Minnesota 55107 • Phone 651-293-4646 · Fax 651-293-4648

01/12/2004

Page4 of4

8 I 7 I

6 5

- - -1-

I

I

HYDRAULIC LINES

REF

RACK , PINID, REF

SPUD LOCK REF

�.} I 1

I 3 I I -

L

$SIP STRUCTURE <REF)

PAD S.RUCTURE REF

- =1_

C

CARRIER) H ��L�P� --

1 I

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I ' II,

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LOCATION REF � /

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.. � 11 -1- .. .. r- .. .. r- ..

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- J_ _I _ _J _ _L _1

I I I I I

NOTES,

I. REFERENCE HYDRAULIC SCHEMATIC 1570279 (ITEM 100).

2, f'LUID SAMPLING TO BE TAKEN PER AMCL YDE STANDARD 1525001 <ITEM 102l.

..,i._L....,_..L_,1.

3. COMPONENT CLEANLINESS TO BE IN ACCORDANCE 'w'lTH AMCYLDE STANDARD 1525002 <ITEM t03l.

4. ALL OPEN PORTS AND SEALING SURFACES TD BE PROTECTED PER AMCLYDE STANDARD 1525008 <ITEM 105l.

- 5. COMMISSING CLEANLINESS TO BE AN ISO LEVEL OF 17/!4 PER AMCYLDE STANDARD 1525009 <ITEM !Oll. ---- -- .::-.....:.:==. -

1571631 • 1 I � -- - • � 0 321669 8/1g/02 = -' 323259 g/n/ro �· -' 32399& 2-24-0' w -' 3251(>2 �

VAT(R LINE REF

METRIC

-I 6. ALL FITTINGS TO BE INSTALLED PER AMCLYDE STANDARD 1525010 <ITEM 106). _... __ ... SEE 6/M SHT 3 ,.._"""' ::' .._, _ 7. ALL HOSE ASSEMBLIES TO BE CLEANED, ASSEMBLED AND TESTED PER AMCLYDE STANDARD 1525311 (ITEM 107). ===- ""''° 1-1 - -i

8. ALL PIPING TO BE CLAMPED PROPERLY AND INSTALLED IN A NEAT ORDERLY HANNER PER AMCYLDE STANDARD 1525444 <ITEM 104), :::.::= ec�----< ::! =: ::!! = cau ---- --- G /\9. \,/EAR PAD AND SPUD CYLINDER \,/ORK PROTS TERMINATE AT HPU \JITH A QUICK DISCONNECT COUPLING <PART OF HPU SUPPL Yl. --- ._ .....,._.,, ,;;:,,..,, HYDRAULIC PIPING

CENTER BOARD

D f---

C f---

B

A

I � FEMALE COUPLER CONNECTS TO HOSES AND ALL01JS HOSES TO BE CONNECTED TO EITHER SOLENOID MANIFOLD OR EMERGENCY HAND --"'-. 00 NOT SC.OU: DRAIVING - -

I L--P�

U

P

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UP

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·-�-,,;;c:.:'6

:1 �:::J•.J."""9r 11/IO -, 1:50 "" £ 192.0 - 1 "' 3

8 I 7 I 6 5 I 4 I 3 2 1

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(6) 25

SECTION

SCALE NONE

TYP, 2 PLACES

a

MOTOR

DRAIN

w e a z w w"' A

•a <, �u

£,_ SEE NOTE 9 ' '

PO'w'ER UNIT '" 0 0

DRILL 27MM

(6) 34

(6) 36

41 42 43 MATCH DRILL @ ASSY

5 4

FLEXIBLE HOSE

CARRIER REF

1571631

321669 8/19/02 WO

323259 9/23/03 '"' 323999 2-24-04 = 325152

' �------, DRAIN LINE

a z w w w < " •' • u a A a z

I _ _ 'E"_'_E_'_'_"�ARD REF

CUT TO LENGTH

---j-

1 I

-- .l1_

ELECTRICAL

LINES REF

..... , 1 ... r-1,1,I I I I L--L.-- ' lft \ --- --1 I I Y i \ I _'-::_-i-11--::_-::_

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I /SHIP

'V

STRUCTURE REF -I-- - - �

190 '" c:===-lL_______,---�,, II

01 LEVEL

L _-_- _J '=-==:_:c_

PORT-B (3 PLCS>

BOTTOM, PORT-A (3 PLCS>

SECTION

SCALE 1,30

A

SC ,

1, I 1 1,

(6) (2) r�tgi� REF J____ N

M

N DECK>

(6) 9

(2) 10

(2) 2 (6)

ELECTRICAL 6 £.

LINES REF

(2) (2) (2) a 4 38

45 TYP

(6) (6)(6)

12 37 11 ffi_

DRILL 27MM

TYP

PO'w'ER UNIT

(6) (2)

23 24

(6) (2) '

FLEXIBLE HOSE

CARRIER REF

I

I

IJ[AR

PAD

CYLINDERS

VALVE

SPUD

CYLINDER

VALVE

POVER UNIT REr

RACK &,

PINION

MOTOR

VALVE

FLOOR REF

LING MAIN DECK>

�w'ALL REr

(6) 2'3

(2) 26

(6) (2)

FLOOR REF

(MAIN

D_E_C_K>

VIE\./

SCALE NONE

ROTATED 90' CCV

SECTION E -- -·- _

METRIC

SCALE NONE SH 2 ::==.:,..,. --- •·- r.,� I- -�-· -- -- a�=

I l--- -------��- -'�'�'�'-"�'�':·_·_c:

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8 7 6 5 4 3 2

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= OAICL\'llE

00. PIIRT NO DWG. 00. ' '

' • Ill • • 1 s30•9,111sJO•e9 ' 1570213/ 1528•62 • " " ' ' " 1570621 / l 530671 " " "

18 1570J]J/15339l8 " " 157021'/1528462

570 40/ '3�92

15706�/153067 � 157063)/\530671 " 1570208/1528462 1570235/1528462 ' '

30 !5702071\528462

JI !S702:3U1528462 �

� '� 1570J!U15:l39\8 �

.. 15'18015/1525276 • ' ' ''" ·-·

·� 125010 "' i=J!l

MOTOR

SPUD CYL'S

VEAR PAD

CYL'S

PDVER

END

UNIT i

L'.:.

2 "

Blt.L OF �TERIAI.

... n fCJSE, HYD

• �" '" = n

12 EA

�n

24 EA

42 EA

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12 EA CONN, TUBE

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ELI: TUBE'. 90 '"

!OFT ��,

!OFT ,,_

25 EA

,m • ' '�,'�,'�, DESCRIPllOtl flNISH£0 SIZES

,J8I.D.X681lD.

PARl<:al 471-U,

1. X . 39

37 DE:G -16

·8 JJC X -8 1118 316 SST

PARKOI 471-8

,01. X 800.0.

9/16-18 !JIB STEEL

'401N �G 0266--U,--!6

-516- R TE

, U 316ST

l. 00 0. D, ll1Bt 316 SST

-6 JIC X -4 CRB 316 SST

--16 JIC X --12 CRB 316 SST

... J X ...

·6 JIC X --6 CR6 3(6 SST

-16 JIC X -16 CRB 316 SST

P 16 F U-SS

-16 /"L/Ula.[SS X -16 OIIB 3l6SST PARKER 6 r,au-ss

-6 /"LAREL.ESS X --6 ORB 316 SST '

--16 l"l.ARELESS X ·16 l"LARELESS PARKtR 6 EBLI-SS . '. , '

-16 JIC X -16 CRB 316 SST

C.OOXC.OOX.13

l"LEX-STl!UT F"S-200HST6

1,62 X ),62 X 12 GA 316 SST

318 SIZE '

SEALING SURFACES

SIZING

HOSE

316 SST

AS REQUIRED

13 26 39 40 41 42 43

(6) (2) <2) (2)(2)

310444

310004

'" ''"' 1' HOSES "' "

MOTOR

BRAKE

FLEXIBLE HOSE

CARRIER REF ' ,

MOTOR

• CENTER BOARD

END

f=: __

,o. 2

0 • 0'

47, 6

14, 7 o, 0'

0' o, 0' " o, o, o, MOTOR

BRAKE

DRAIN

RIGHT MOTOR PORT <TOP>

CONNECT TO PORT-A

ll 12

RACK ii. PINION VAL VE r---1

LEFT MOTOR PORT (BOTTOM)

CONNECT TO PORT-B

RACK ii. PINION VALVE I

PISTON END PORT

CONNECT TO PORT-A

SPUD VALVE

SPUD CYL REF

REF

HYDRAULIC MOTOR REF

AS REQUIRED

& 133940414243

(6) (2) (2) (2)

SCALE 1'15

AS REQUIRED

DRAIN

LINE

/ r------

SPUD

CYL

�1: ----- !!

v

I

I SECTION

1E:�: .') � ]:_---A

��-) - --- --YEAR PAD

CYLINDERS /\ SCALE 1'15

- ill

'Z ' '

FLEXIBLE HOSE

CARRIER REF

1571631

• 321889 8/19/02 WO ' =2sg 9/23/0J �· ' =" 2-24-04 w ' 3�152

£ ROD END PORT

CONNECT TD

" PORT-B

\J[AR PAO

ROD END PORT

CONNECT TD PORT-B

SPUD VALVE , II

' VALVE

PISTON END PORT 17

CONNECT TO PORT-A

YEAR PAD VAL VE \./EAR

PISTON END PORT 17

CONNECT TO PORT-A

YEAR PAD VALVE

PAD "',o/ CYL

TD OTHER W"EAR

PAD CYLINDER

SEE SECTION 'H'

SECTION H

SCALE t,7.5 SH 1

AS REQUIRED

/\ 13 39 40 41 42 43 ill """''-"'�=�

<6) (2) (2) (2)

ROD END PORT

CONNECT TO PORT-B

YEAR PAD VAL VE

: II

__ J, .. ��

VEAR

�� P'D

CYL

t::::-· METRIC

DRAIN LINE ELECTRICAL LINES REF

t:::::::=

I SECTION

6 1/2' HOSES

I" SCALE 1'15

(6) & 12 11 15

(4)(4)(4)

SEE B/M ABOVE ---

El :!:I ·- -

OO�SCM.EClll,l,,WING ·-

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HYDRAULIC PIPING

CENTER BOARD

15716.31

D

C

8 I 7 I 6 I 5 I llEYICE II!EJHIEIEBS

AC AIR CONDJTDNJNG UNIT DL OVERLOAD

AD AUDIBLE DEVICE OS OVER SPEED SVTTCH

ALT ALTERNATOR OSR OVER SPEED S\JITCH RELAY

AM AMMETER OT OVER TEMP S\JITCH

AN ANEMOMETER DISPLAY OTR OVER TEMP S\./lTCH RELAY

D

ANT ANTENNA PB PUSHBUTTON

BAT BATTERY PC POVER CONTACTOR

BC BATTERY CHARGER PG PLUG

BL BELL PH TELEPHONE

BR BRAKE PL PILOT LIGHT

BZ BUZZER PLC PROGRAMMABLE LOGIC CONTROLLER

C CAPACITOR PS PRESSURE S'wITCH

CB CIRCUIT BREAKER PT POTENTIAL TRANSFORMER

CKT CIRCUIT CARD PU PO'w'ER SUPPLY UNIT

CL COLLECTOR RING PV PROPORTIONAL VAL VE

C[]MM COMMUNICATION LINK PX PROXIMITY SVITCH

COM COMMON PXD PRESSURE TRANSDUCER

CP CONTROL PANEL R RESISTOR

- CR CONTROL RELAY R OR REV REVERSE

cs CONTROL ST A TJON RC RAIL CLAMP

CT CURRENT TRANSFORMER RCP RECEPTACLE

CTR COUNTER RES RESOLVER

D DIODE RL CABLE REEL

DBR DYNAMIC BRAKING RESISTOR RTD RESISTANCE TEMP DEVICE

DC DRIVE CAlllNET SA SIGNAL AMPLIFIER

DI DISPLAY INDICATOR SB S',,IJTCHBOARD

DP DISTRIBUTION PANEL SC SERVICE CRANE

DS DISCONNECT S'w'!TCH SD SMOKE DETECTOR

DTI DRUM TURN INDICATOR SG S',,IJTCHGEAR

DTX DRUM TURN TRANSMITTER SIG SIGNAL CONDITIONER

EL EMERGENCY LIGHT SPH SOUND PO',,IERED PHONE

C ELR END OF LINE RESISTOR SPK SPEAKER

ENC ENCODER ss SELECTOR S'w'ITCH

EPV ELECTRO-PNEUMATIC CONTROL VALVE SUR SURGE SUPRESSOR

ES EMERGENCY STOP S'w'lTCH sv SOLENOID VALVE

ESR EMERGENCY STOP RELAY SVC SOLENOID VALVE CONTROLLER

ET ELECTRIC TOILET sv S\.llTCH

EV ELEVATOR T TRANSFORMER

F OR FOR FOR\.IARD TIC THERMOCOUPLE

FD FLAME DETECTOR TAC TACHOMETER

FL FLOIJ S'w'ITCH TAS TEMPERATURE ACTUATED S'w'ITCH

FLD FIELD TB TERMINAL BLOCKS

FM FREQUENCY METER TDD TIME DELAY TO OPEN

f-- FS FLOAT S'w'ITCH TDR TIME DELAY RELAY

FSR FLASHER TG TACH GENERATORS CGEARMOTORS)

FT FOOT S'w'ITCH TH THERMOSTAT FU FUSE Tl TEMPERATURE INDICATOR GD GAS DETECTOR (CARBON DIO)(lDD TMR TIMER

GND GROUND TRR TRANSCEIVER

HD HEAT DETECTOR TS TEMPERATURE Sw'ITCH

HM HOUR METER TXD TEMPERATURE TRANSDUCER

HN HORN UPS UNlNTERRUPTABLE PO\.IER SUPPLY

HTR HEATER UVR UNDER VOLTAGE RELAY

HV HEATING VENTILATING UNIT VA VIDEO ADAPTER

HXD HUMIDITY TRANSDUCER vc VIDEO CAMERA

INC INCLINOMETER VD VIDEO DISPLAY

B !SB INTRINSIC SAF'"ETY BARRIER VM VOLT METER

J JUMPER VR VARJABLE RESISTOR (POTENTIOMETER)

JB JUNCTION BOX VT VARIABLE TRANSFORMER

JS JOYSTICK VL 'w'ARNING LIGHT KB KEYBOARD VM 'w'ATT METER KP KEYPAD vv 'wINDSHIELD \.llPER

KS KEY S\,IITCH X REACTOR

L INDUCTOR XD TRANSDUCER

LA LOAD CELL AMPLIFIER XS TRANSFER S'wITCH

LC LOAD CELL

LM LOAD MONITOR PANEL

LP LIGHTING PANEL

f-- LR LDAD BANK RESISTOR

LS LIMIT S,.,..ITCH

LT LIGHT (AREA LIGHD

LV LEVEL $',{ITCH

LXD LEVEL TRANSDUCER

M MOTOR

MAG MAGNET

MC MOTOR CONTROLLER CDRIVD

MCC MOTOR CONTROL CENTER

MCP MOTOR CIRCUIT PROTECTOR

MJ MASTER S""ITCH <JOYSTICK)

MDV METAL OXIDE VARISTOR

MP MAGNETIC PICKUP

MR MASTER CONTROL RELAY

MS MOTOR STARTER

MTR METER

I

NCHO NORMALLY CLOSED HELD OPEN

I I

8 I 7 I 6 I 5 I

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1 I

CROSS RffERENCE CHART

(02 08]

T\

SHT II LINE

',{IRE It CHART

[02 08]

T\ SHT It NUMBER

EILIJI !:DL.IJB: IDE:NIIEICB:S

A AMBER

BL BLUE

G GREEN

R RED

V w'HITE ' YELLO'w'

SOLENOID VAL VE

IJEt:B:i!!I!!Jtil U!E:tHIEIES:S

SE SPRING ENGAGE OR SET

AR ENERGIZE TO AIR RELEASE

ME MANUAL ENGAGE OR SET

EA ENERGIZE TO APPLY AIR

I D!:ATIIJN !:IJDE

m LOCAL CONTROL PANEL

(2) BRIDGE DROP-IN PANEL

"' HPU

<4) ACOUSTIC LABORATORY

"' FIELD INSTALLED

--- NO BM

I 3

....... 1 ....... 1-...... -� -

00 NOT SCALE DR.OWING

I

• J21"81 7/11/02 - - ' J21719 9/g/02 - - ' J21120 10/H)/02 - -

' Jl1890 10-30-0.: �· -

• J2J'.lg2 2-20-0<4 ,_ -

' "= J-.31-0' ,_ -

• J2�= 11-2-04 = -

METRIC

- Cl l2 CUI'-'>

·- 0.,,11/112 SCHEMATIC ELECTRICAL

·- 7/11/rn. '.:",I """ 1-·

1571642 - ·- ''"/02 .. NOHEi"' - - '.'

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2-20-04 Titl'I .0.00 O 321<181

3-31-04 TAA .0.00 1 321719

7/11/02 009 .000

9/9/02 1.P11 ,IO(J •' 11-2-o4 eoe .o.oo e 321sio 10/10/02 I.Pl! ,IOQ

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575VAC, 3PH, 60 HZ

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1.15 Sf HPU MOTOR

28 FLA - (3)

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120V l-� r-ffi-- 1 -i-----'I �-} 120 VAC

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_L 5 ,_ _____ o .. ·os----tl!)ot---t l -"OoGo0.9 ____ -< FROM 0636 (MOTOR START MOMENTARY

CONTACT>

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