HB-593_02_(FRV40-225-059-010)_Marine_Sanitation_Device_((MSD)_Model_MX-5_(pages_01_-_100).pdf

FRV40-225-059-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Marine Sanitation Device Unit (MSD) Model: MX-5

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

FRV40-225-059-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Marine Sanitation Device Unit (MSD) Model: MX-5

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

27 September 2005

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-225-059-010

TITLE OF MANUAL: Marine Sanitation Device Unit

APPROVAL AUTHORITY: NOAA

Contract Number

Ship Applicability

Qty Of Manuals

Building Yard

50-SPNA-1-00031 FRV40-225 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-225-059-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________ Chand, LLC Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Marine Sanitation Device Unit

Contractor Sub-Contractor (If

Performing Validation)

Contract No.(s) and Purchase Orders, If Applicable

Chapter

Section Paragraph Date Validation Completed

Check here if Not Validated

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-225 Marine Sanitation Unit. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, maintain,and perform troubleshooting for the Marine Sanitation Unit. The text is broken down as follows:

Section 1- FAST Model MX-5 Operation & Maintenance

Section 2- Drawings

Section 3- Spencer Vortex Regenerative Blowers Installation, Operation, and Maintenance Instructions

Section 4- PUMPAK Mounting Instructions

Section 5- ELTECH Model A200 Tablet Feeder Instruction Manual

Section 6- Honeywell Valve Installation, Operating, and Maintenance Instructions

Section 7- Vibration Isolators

Section 8- Recommended Spare Parts

Section 9- Technical Manual Vacuum Sewage System General Information

Section 10- Technical Manual Control Panel Assembly

Section 11- Technical Manual Sewage Ejector Pump Assembly with Motor

Section 12- Technical Manual Wall-Mounted VT Elongated Vacuum Toilet Assembly

Section 13- Technical Manual Envirovac Vacuum Interface Valve Assembly

Section 14- Technical Manual Envirovac Vacuum Interface Valve Kit – Lift Application

SECTION 1

FAST MODEL MX-5 OPERATION &

MAINTENANCE

SECTION 2

DRAWINGS

SERVICE ENTRANCE EQUIPMENT

(BY OTHERS)

PDB1

PB1 ILPB

STOP BLOWER START BLOWER

31 -

SS1

PUMP

OFF

HAND AUTO

mr,,SS2FynTFLOCAL DEMOTE fi4

PUMP PUMP

STOP .__. START _

-[eJj-ô i o-[

REMOTE

5VAC

SIGNAL

FE

WET

L

91 ^

O

CR1

-*H ——

CR1 OLP

SS3

WATER MAKE UP

—————OFF—————

HAND AUTO

INTERPOSING

PUMP

RUN

TDPU

0-1023 MIN.

SET FOR 13 HRS.

WATER MAKE UP

DRY CONTACTS FOR REMOTE USE

HIGH BLOWER PUMPUM

SPARE

a

NCL

^DB1

UP

"UB

:LIP

U1P,B

MJX

ItP

JLB

U-PRI

;LIP

:PT

U-SEC

JB1

LPB

SS1.3

5S2

^1 1

:RI

3ASE

[01

3ASE

f̂ i

SPARES

i o i

HAMMOND 2P20166 + 18P1713 + 2ZPMF

GOULD 63133

GOULD ATDR8

GOULD ATDR8

GOULD 30323R

ABB A9-30-10-84

ABB CAL5-11

ABB TA25DU4.0

ABB TA25DU4.0

GOULD ATQR2

GOULD 30322R

HAMMOND PT200MAMJ

GOULD TRM2

ABB CBK-KPER + CB01

ABB CBK-KPIRL1G + CB10

ABB CBK-3MK + CB10 + CB10

ABB CBK-2AMK-CB1Q-CB10

ABB CBK-KLRL1G

S.D. 750XBXM4L-120A

CUSTOM CON. OT08PC

TIME MARK 360-120-1MIN.

CUSTOM CON. DTOSPC

EMM EF1

GOULD ATDR8

GOULD TRM2

GOULD ATDR2

SDENCO/B4ST *

8229 BRENTWOOD INDUSTRIAL DRIVE

BRENTWOOD, MO 63144-2814 U.S A.

PHONE: 314-645-6540 FAX. 314-645-6131

1HIS DRAWING AND INFORMATION CONTAINED THEREIN IS THE PROPERTY

OF SC1ENCO/FAST SYSTEMS AND IS LOANED WITH THE EXPRESSED

AGREEMENT THAT IT Will NOT BE REPRODUCED, COP/ED. OR OTHERWISE

DISTRIBUTED, DIRECTLY OR INDIRECTLY, AND WILL NOT BE USED IN

WHOLE OR IN PART, TO FURNISH ANY INFORMATION FOR THE MANU-

FACTURING OF EQUIPMENT OR APPARATUS WITHOUT WRITTEN PERMISSION

OF SCIENCO/FAST SYSTEMS FIRST OBTAINED AND SPECFIC TO EACH CASE.

SYSTEM

CUSTOMER

T'TLE CHLORINE SIMPLEX

3 HP PUMP 2 1/2 HP BLOWER

SCALE I DRAWN BY CHKD. APPD.

NONE INDQUIP

NEXT ASSEMBLY

SUBMITTAL 8-05-02

CONTRACT NO. MODEL NO. DRAWING NO. REV.

J-1247 XXXX 32638-M5S

SECTION 3

SPENCER VORTEX REGENERATIVE

BLOWERS INSTALLATION, OPERATION,

AND MAINTENANCE INSTRUCTIONS

Spencer® Vortex® Regenerative Blowers

Serial No:

Model No:

Installation, Operation and Maintenance Instructions

VB-007

VB-055

Important Read and become familiar with this manual prior to uncrating and installing your Spencer Vortex Blower. Following the instructions detailed here will help you realize its full potential of efficient service and extended lifespan. Damage resulting from failure to follow correct procedure will void the warranty.

The Spencer Turbine Company Windsor, Connecticut 06095 Form ZZ11

Contents I. General Page

Scope Limited Warranty Safety Precautions

II. Installation Locating, Mounting, Connecting Wiring

III. Operation Limits of Operation ..................... 4-5 Temperature Rise

IV. Disassembly and Reassembly General Disassembly Procedure Reassembly Cautions Locknut Torque

V. Vortex Blower Data Assembly Diagrams .................... 6-17 Parts Lists ........................... 6-17 Performance Curves ................... 6-17

VI. Troubleshooting Guide

I. General Scope Information contained in this manual relates to Vortex Blowers standard and explosion-proof motor models

VB-001S, VB-001, VB-002S, VB-002, VB-003S, VB-003,

VB-004S, VB-004, VB-007S, VB-007, VB-019S, VB-019,

VB-030S, VB-030, VB-037S, VB-037.VB-055, VB-075,

andVB-110.

Limited Warranty We warrant that this product will be free from defects in material and workmanship for a period of 18 months from date of shipment or 12 months from date of startup, whichever comes first. Within the warranty period, we shall repair or replace F.O.B. our Factory such products that are determined by us to be defective.

This warranty will not apply to any product which has been subjected to misuse, negligence, or accident, or misap-plied or improperly installed. This warranty will not apply to any product which has been disassembled, repaired, or otherwise altered by any persons not authorized by the Spencer Vortex Service Department.

On units which include thermal protection, the thermal protection must be connected as recommended.

The guarantee of the motor and control manufacturers will govern the extent of our guarantee on such equip-ment. Warranty work on motors and controls must be authorized by Spencer and must be performed in an authorized shop as designated by the manufacturers.

The Spencer Turbine Company reserves the right to invoice all expenses incurred when repairs are made in the field at the specific request of the customer.

No assemblies or parts of assemblies will be accepted for repair or replacement under this warranty without prior authorization by The Spencer Turbine Company. For complete warranty information, obtain Spencer's Form 706, "Terms and Conditions of Sales."

Safety Precautions Power sources, protective devices, and grounding provi-sions must be in accordance with wiring instructions provided in this manual.

Blower becomes hot during operation and may cause burns if touched.

Do not operate the blower under load conditions which exceed the rated full-load amps on the nameplate.

Do not install the blower in any area which may have an explosive atmosphere or which may contain flammable gases or liquids. Always provide proper ventilation. Do not install in any area which may subject the blower to corrosive liquids. Excessive moisture may cause electri-cal failure; install the blower in areas free from water or rain. Do not operate blower without motor cooling fan cover, or without impeller end cover.

Before installing blowers with explosion-proof motors, the buyer must check federal, state and local codes to see if such motors are appropriate for the intended appli-cation environment. It is the buyer's responsibility to determine the suitability of any product for a particular purpose.

Storage If machine is to be stored for an extended period of time, it must be carefully protected from dampness and dirt.

II. Installation Locating, Mounting, Connecting Ambient temperature at the installed location should not be less than -5° F or greater than 104° F. Relative humidity should not exceed 80%.

Mount the blower in a horizontal or vertical position as shown in Figure 1; VB-055, VB-075 and VB-110 models must be mounted only in a horizontal position.

Horizontal Vertical (VB-037 & small*

Never This

r) Way

Fig. 1 Mounting Positions

Remove protective coverings, such as vinyl tape or plastic plugs, from the inlet and outlet ports. For models VB-004 and larger, attach to system piping using threaded connection as provided. Avoid exces-sive stress caused by pipe connector tightening or by misaligned pipe on the inlet and outlet ports. Support piping by brackets or other means. Models VB-001, VB-002 and VB-003 are supplied with a patented (U.S. Patent 5,791,870) reversible flange with threaded pipe or tubing connections.

In the event the blower is located where dust, fibers, drops of water, or other particulates may be in the airstream, use a filter on the suction side of the piping. If foreign matter enters the impeller, it may clog, jam, or otherwise impair the blower performance.

Wiring Caution: Confirm that the power source is the same as that indicated on the unit's nameplate. Application of incorrect voltage or improper phase connection may cause motor failure or other damage.

Use conductors and devices (such as the circuit breakers, starters, and switches shown in Figure 3) that are suitable for the applications shown in Tables 1 and 2 and are in compliance with the National Electric Code and applicable local codes and regula-tions. Motor terminal connections are shown below Table 1.

Provide protection from overheating of the motor windings. Some models are equipped with built-in thermal protectors (see Table 1). Where applicable, connect the leads from the pilot-duty thermal protector to the magnetic starter as shown in Fig. 3.

Check the direction of rotation of the blower.

To reverse the direction or rotation:

1) for a single-phase motor, interchange motor leads 5 and 8.

2) for a three-phase motor, interchange any two of the three line connections.

Caution: Install a properly-sized overload device and disconnect in accordance with local codes and regu-lations and dedicated only to the Vortex Blower.

Furnish the Vortex Blower and all associated electrical devices with a proper ground in accordance with all local codes and regulations.

Circuit Broker or other suitable disconnect with Overload Relay

Pilot lamp

Fig. 3 Typical Wiring Diagram

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361 * FAX 860-688-0098

Table 1 Three-Phase Motor Data - Typical Values

60 Hertz Operation Model No.

Power (hp) Voltage (V) FL Amp (A) Voltage (V) FL Amp (A)

Model NO.

Power (hp) Voltage (V) FL Amp (A) Voltage (V) FL Amp (A)

VB-001

0.13

200-230/460 .5-.487.24

VB-030

208-230/460

10.6-10.2/5.1

VB-002

0.25

200-230/460

.86-.737.37

VB-037

200-230/460

13.2-12/6

4.8

VB-003

0.5

208-230/460

1.8-1 .67.8 0.8

VB-055

7.5

200-230/460

19.8-17.2/8.6

VB-004

0.75

200-230/460

2.3-2.4/1.2

0.96

VB-075

200-230/460

27.5-27.2/13.6

9.6

VB-007

1.5

200-230/460

2.7-2.8/1.4

1.4

VB-110

200-230/460

39-37/18.5

13.5

VB-019

2.5

200-230/460

7.2-6.6/3.3

2.1

50 Hertz Operation

Model No.

Power (hp) Voltage (V) FLAmp(A)

Model No.

Power (hp) Voltage (V) FLAmp(A)

VB-001

0.13

190-220/380-415

.5-.52A25-.26

VB-030

3.4

190/380-415 10.2/5.2-5.1

VB-002

0.21

190-220/380-415 .74-.66A37-.34

VB-037

4.2

190/380-415

11.8/5.9-5.6

VB-003

0.5

190/380-415 2/1 -.9

VB-055

6.25

190/380-415 17.6/8.8-8.2

VB-004

0.63

190/380-415 2.4/1.2-1.3

VB-075

8.33

190/380-415

27/13.5-14.5

VB-OQ7

1.25

190/380-415 2.8/1.4-1.5

VB-110

12.5

190/380-415 36/18-17

VB-019

2.1

190/380-415 6.6/3.3-3.1

NOTE: Thermostats are provided on the VB-004 and larger models.

MOTOR WIRING

Three-Phase Single-Phase Low Voltage High Voltage

• 41 * A A A

4 5 6

7 8 9 o n • 1 2 3

0 0 0

• 4 o <

Line Line

Low Voltage e — - -w —————— w ^

3 5

1 4

0 0

Line

Single-Phase High Voltage

3 5 2

0 • __ •

Line

4 8

Single Voltage

05 "4 n 1 <>8 o o

Line

NOTES: (1) For three-phase, interchange any two line connections to reverse shaft rotation

(2) For single-phase, interchange motor leads 5 and 8 to reverse shaft rotation

THERMOSTATS

VB-004 AND LARGER

Volts Amps Wiring

115 6.0

230 3.0

460 1.5

575 1.2

Table 2 Single-Phase Motor Data - Typical Values

60 Hertz Operation Model No.

Power (hp) Voltage (V) FLAmps(A)

VB-001 S

0.13

115/230

1.25/.63

VB-002S

0.25

115/230

2.3/1.15

VB-003S

0.5

115/230 5.2/2.6

VB-004S

0.75

115/208-230

9.6/5-4.8

VB-007S

1.5

115/208-230 12.4/6.5-6.2

VB-019S

2.5

115/208-230

22/11.5-11

VB-030S

115/208-230 34.8/18.5-17.4

VB-037S

20.8

50 Hertz Operation

Model No.

Power (hp) Voltage (V) FL Amps (A)

VB-001S

0.13

110/220 1.34/.67

VB-002S

0.21

110/220

2.1/1.05

VB-003S

0.5

110/220

5.6/2.8

VB-004S

0.63

100-110/220

9.9-11.6/5.8

VB-007S

1.25

100-110/220

12.7-12.4/6.2

VB-019S

2.1

100-110/220

22-21/10.5

VB-030S

3.3

100-110/220

42-38.6/19.3

VB-037S

4.2

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 * 860-688-8361 * FAX 860-688-0098

Spencer-

Moc

Yearc

VORTEX* BLOWER

Je! No. Serial No

Maximum CFM Pressure ("H2O) Vacuum ("H2O)

60 Hz 50 Hz

Read Instruction manual before installing

The Spencer Turbine Company i production Windsor, CT 06095

(860) 688-8361 Manufactured in USA

Fig. 4 Typical Nameplate

III. Operation Limits of Operation Operation at flows less than those indicated by the solid line on the applicable performance curve will cause overheating of the unit and is to be avoided.

Maximum pressure and vacuum are indicated on the nameplate (see Fig. 4). These represent conditions at which the minimum allowable airflow (CFM) occurs.

Check the operating pressure or vacuum to assure that the pressure or vacuum remains less than maximum.

For continuous operation at low air volume (on the dotted portion of the performance curve), provide a bypass in the piping and operate at a lower pressure than maximum operating pressure. See Performance Curves, Section V.

Caution: Low flow conditions may produce heat levels which may cause burns. Do not touch the blower in operation.

Temperature Rise A NEMA Class F insulation system is used in the motor.

Maximum allowable winding temperature is 265°F. If a thermal protector or thermal relay activates because the temperature rise of the motor is higher than usual, inves-tigate and correct the problem. Explosion-proof motors use a NEMA Class B insulation. Typical causes of motor overheating are given in Section VI, Troubleshooting Guide.

IV. Disassembly and Reassembly

A. General

1. Precautions should be taken when disassembling or reassembling the blower. See Warranty Terms.

2. Keep all parts clean.

3. Do not overtighten bolts and screws.

SHIM BLOCK

Fig. 5 Impeller Puller

B. Disassembly Procedure (Reassembly is performed in reverse order)

Caution: Shims are used to adjust the gap between the impeller and casing. When disassembling, take care to note the quantity of shims and their thickness. The shim stack replacement must be the correct thickness to assure proper clearance and to avoid degradation of performance.

1. Remove impeller cover; remove screws, pull cover away from case.

2. Unfasten lock washer; remove nut and washer.

3. Remove impeller from shaft by one of the following methods:

a.manually pull the impeller outward, OR b.screw two bolts into tapped holes and pull on the bolts, OR (if the fit is tight)

c. use a puller assembly (not furnished) as shown in

Fig. 5.

4. Remove motor shaft key.

5. Remove case from motor; if necessary remove screws holding case to base and motor to case.

6. Remove shims from motor shaft if necessary; do not discard them. See Note above.

Caution: Motors are heavy. Lift motor on models larger than VB002 by the eyebolt on the motor with an aid from a lifting device.

C. Reassembly Guidance

1. The gap between the impeller and case is essential for proper performance of the unit. The shims between the shaft collar and impeller hub establish the spacing of this gap. In reassembly, before installing the impeller cover, check the gap between the impeller and case to assure that the measurement conforms to the gap specification on the assembly drawing (on the following pages) for your unit.

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

2. For models VB-004 to VB-110, remove the plug at the bottom of the case and check the gap with a feeler gage. Remove impeller and adjust shims if necessary to change gap. When adjustments and checks are complete, replace plug tightly to prevent air leakage,

a. For models VB-001 to VB-003, check gap anywhere along the periphery of the case to impeller mating surface.

3. Fasten impellers using lockwashers and locknuts.

Torque locknut to recommended torque values in Table 3. Bend a lockwasher tab down into a lock-washer slot.

4. Reattach the impeller cover.

Catalog No.

VB001, VB001S, VB002

VB002S, VB003, VB003S

VB004, VB004S

VB007, VB007S

VB019, VB019S

VB030, VB030S

VB037, VB037S

VB055

VB075

VB110

Recommended Torque (Ft-Lb)

Table 3 Locknut Torque

V. Vortex Blower Data Pages 7 through 17 present information about the various blower models. This information is important in understanding your blower's performance, in using the blower in the proper operating range, and in ordering parts that might be needed.

A. Assembly Diagrams At the top of each page is an assembly diagram of the unit. Items are identified by circled numbers around the diagram. Above each diagram is the gap specification.

B. Parts Lists At the lower left of each diagram is a table giving the item number (shown on the Assembly Diagram), the Part No. for that item and the corresponding part description. In ordering parts, provide the model number, the part number and the description.

C. Performance Curves At the lower right of each diagram are performance curves for 50Hz and 60Hz operation. The curves present the following information:

The upper line of each curve is pressure performance while the lower line is vacuum performance. The dashed portion at the left end of some of the curves indicates an intermittent-only operating area. See Operation Section on page 5.

D. Estimated Acoustical Noise Level at 1.5M, 60Hz

Model

VB001S

VB001

VB002S

VB002

VB003S

VB003

VB004S

VB004

VB007S

VB007

VB019S

VB019

VB030S

VB030

VB037S

VB037

VB055

VB075

VB110

dba

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

Spencer® Vortex® Regenerative Blowers

VB001S, VB001

Assembly Diagram

(12

Parts List

DESCRIPTION VORTEX BLOWER ASSEMBLY - VB001 S & VB001

ITEM

7A

PART NO

VBC90101

VBI90101

VBE90101

NUT90219

WSH90184

WSH90185

MOT90210

MOT90215

SCR90901

SCR90307

GSK90168

FLC90013

SCR90888

INS90014

KEY90083

N/A

DESCRIPTION

Case, Unibody Impeller Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor 42C 1/8 HP, 1 Ph Motor 42C 1/8 HP, 3 Ph M4 x 0 7 Pan Head Phillips Screw x 31 [8] Long 1/4-20 x 625" Long Socket Cap Screw Gasket, Flange Flange M5 x 0 8 Hex Head Bolt x 63 [16] long Absorber Key Impeller to case gap specification

QTY

N/A

VB001S, VB001

Performance Curves

VB001 Vortex Performance

VB001 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

VB002S, VB002

Assembly Diagram mm.

VB002S, VB002

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB002S & VB002

ITEM

7A

PART NO.

VBC90201

VBI90201

VBE90201

NUT90219

WSH90184

WSH90185

MOT90211

MOT90212

SCR90901

SCR90307

GSK90169

FLC90014

SCR90888

INS90015

KEY90085

N/A

DESCRIPTION

Case, Unibody Impeller Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor 42C, 1/4 HP, 1 Ph Motor 42C, 1/4 HP, 3Ph M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long 1/4-20 x .625" Long Socket Cap Screws Gasket, Flange Flange M5 x 0.8 Hex Head Bolt x .63 [16] Long Absorber Key Impeller to case gap specification

QTY.

N/A

Performance Curves

VB002 Vortex Performance

Volume - CFM

VB002 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361 + FAX 860-688-0098

VB003S, VB003

Assembly Diagram in mm.

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB003S & VB003

ITEM

7A 7B

PART NO.

VBC90301

VBI90301

VBE90301

NUT90219

WSH90184

WSH90185

MOT90213

MOT90214

MOT90229

SCR90901

SCR90307

GSK90170

FLC90015

SCR90888

INS90016

KEY90085

N/A

DESCRIPTION

Case, Unibody Impeller Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor 48C, 1/2 HP, 1 Ph Motor 48C, 1/2 HP, 3 Ph Motor 48C, 1/2 HP, 3 Ph, 575 Volt M4 x 0.7 Pan Head Phillips Screw x .31 [8] Long 1/4-20 x .625" Long Socket Cap Screw Gasket, Flange Flange M5 x 0.8 Hex Head Bolt x .63 [16] Long Absorber Key Impeller to case gap specification

QTY.

N/A

VB003S, VB003

Performance Curves

VB003 Vortex Performance

VB003 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

VB004S, VB004

Assembly Diagram

VB004S, VB004

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB004S & VB004

ITEM

8A 8B

PART NO.

VBC90401

VBI90401

VBB90401

VBE90401

NUT90212

WSH90170

WSH90177

MOT90193

MOT90192

MOT90230

SCR90887

WSH90142

WSH90166

SCR90888

WSH90181

SCR90877

WSH90138

WSH90139

SCR90307

GSK90165

GSK90163

FLC90007

SCR90931

PLG90037

INS90017

KEY90076

SEL90108

N/A

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor 48C, 3/4 HP, 1 Ph Motor 48C, 3/4 HP, 3 Ph Motor 48C, 3/4 HP, 3 Ph, 575 Volt M6 x 1 .0 Hex Head Bolt x .63 [1 6] Long Lock washer, M5 Flat Washer, M5 M5 x 0.8 Hex Head Bolt x .63 [1 6] Long Flat Washer, M5 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long Lockwasher, M5 Flat Washer, M5 1/4-20 x .625" Long Socket Cap screw Gasket, Case Gasket, Flange Flange M6 x 1 .0 S.H.C.S. x .98 [25] Long Plug, 1/4 NPT x .43 [11] Long Absorber Key Lip Seal Impeller to case gap specification

QTY.

N/A

Performance Curves VB004 Vortex Performance

VB004 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361

FAX 860-688-0098

VB007S, VB007, VB007SXP, VB007XP

Assembly Diagram in.

,020 mm.

rn sii+' 004 CO. 103CO. 513_ 002 C0. 053"

(See Bulletin 417, pages 34 and 35 for specifics on models with explosion-proof motors.)

Parts List

DESCRIPTION VORTEX BLOWER ASSEMBLY - VB007S, VB007, VB007SXP, VB007XP

ITEM

8A 8B 8C 8D 8E 8F

28A

PART NO

VBC90701

VBI90701

VBB90701

VBE90701

NUT90210

WSH90171

WSH90160

MOT90195

MOT90194

MOT90231

MOT90376

MOT90375

MOT90225

MOT90358

SCR90887

WSH90142

WSH90166

SCR90888

WSH90181

SCR90877

WSH90138

WSH90139

SCR90867

GSK90164

GSK90163

FLC90008

SCR90931

PLG90037

INS90018

KEY90076

SEL90107

SEL90012

N/A

DESCRIPTION

Case Impeller Base Cover, Impeller Lockout, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 56C, 1 HP, 1 Ph Motor, 56C 1 HP, 3 Ph Motor, 56C, 1 HP, 3 Ph, 575 Volt Motor, 56C, 1 HP, 3 Ph, XP, Motor, 56C, 1 HP, 1 Ph, XP Motor, 56C, 1-1/2 HP, 3 Ph, XP Motor, 56C, 1-1/2 HP, 1 Ph, XP M6 x 1 .0 Hex Head Bolt x .63 [1 6] Long Lockwasher, M6 Flat Washer, M6 M5 x 0 8 Hex Head Bolt x 63 [1 6] Long Washer, Flat M5 M5 x 0 8 Pan Head Phillips Screw x 39 [10] Long Lockwasher, M5 Flat Washer, M5 3/8-16 x .75" Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 1 1/2 FNPT M6 x 1 .0 S.H C S x 98 [25] Long Plug, 1/4NPTx.43[11]Long Absorber Key Lip Seal Viton Lip Seal Impeller to case gap specification

QTY.

N/A

VB007S, VB007

Performance Curves VB007 Vortex Performance

VB007 Vortex Performance

50 HZ

10 20 30 40 50 60 70 80 90 100 110

Volume ICFM

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361 + FAX 860-688-0098

VB019S, VB019, VB019SXP, VB019XP

Assembly Diagram

in. mm.

Parts List

(See Bulletin 417, pages 36 and 37 for specifics on models with explosion-proof motors.)

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB01 9S, VB01 9, VB01 9SXP, VB01 9XP

ITEM

8A 8B 8C 8D 8E 8F

9ALT

28A

PART NO.

VBC91901

VBI91901

VBB91901

VBE91901

NUT90210

WSH90171

WSH90160

MOT90254

MOT90249

MOT90347

MOT90372

MOT90378

MOT90224

MOT90359

SCR90887

SCR90876

WSH90142

WSH90166

SCR90943

WSH90181

SCR90877

WSH90138

WSH90139

SCR90867

GSK90162

GSK90163

FLC90008

SCR90931

PLG90037

INS90019

KEY90077

SEL90107

SEL90012

N/A

DESPCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 145TC, 2-1/2 HP, 1 Ph Motor, 145TC, 2-1/2 HP, 3 Ph Motor, 145TC, 2-1/2 HP, 3 Ph, 575 Volt Motor, 145TC, 2 HP, 3 Ph, XP, Motor, 145TC, 2 HP, 1 Ph, XP Motor, 145TC, 2-1/2 HP, 3 Ph, XP Motor, 145TC, 2-1/2 HP, 1 Ph, XP M6 x 1 .0 Hex Head Bolt x .63 [1 6] Long M6. x 1 .0 Hex Head Bolt x .98 [25] Long (Cast Motor) Lockwasher, M6 Flat Washer, M6 M5 x 0.8 Hex Head Bolt x .79 [20] Long Flat Washer, M5 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long Lockwasher, M5 Flat Washer, M5 3/8-16 x .75" Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 1 1/2 FNPT M6 x 1.0 S.H.C.S. x .98 [25] Long Plug, 1/4NPTx.43[11]Long Absorber Key Lip Seal Viton Lip Seal Impeller to case gap specification

QTY.

N/A

VB019S, VB019

Performance Curves

VB019 Vortex Performance qi i i

[6CH

m m

•JZj wm N\

>j

1 _, \

25 SO TS 100 125 150 175

Volume - ICFM

VB019 Vortex Performance

ES2

r-l-.— iSOHZ imr-r;^ k i

V\

0 25 50 75 100 125 150 17$

Volume - ICFM

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

VB030S, VB030, VB030XP

Assembly Diagram

in. mm.

(See Bulletin 417, pages 38 and 39 for specifics on models with explosion-proof motors.)

VB030S, VB030

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB030S, VB030, VB030XP

ITEM

8A 8B 8C 8D 8E

28A

PART NO.

VBC93001

VBI93001

VBB93001

VBE93001

NUT90209

WSH90172

WSH90157

MOT90370

MOT90250

MOT90348

MOT90223

MOT90406

MOT90432

SCR90879

WSH90148

WSH90182

SCR90876

WSH90166

SCR90877

WSH90138

WSH90139

SCR90335

GSK90161

GSK90155

FLC90009

SCR90878

PLG90037

INS90020

KEY90078

SEL90104

SEL90109

N/A

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 184TC, 4 HP, 1 Ph Motor, 182TC, 4 HP, 3 Ph Motor, 182TC, 4 HP, 3 Ph, 575 Volt Motor, 182TC, 4 HP, 3 Ph, XP, Motor, 182TC, 5 HP, 3 Ph, XP Motor, 182TC, 5 HP, 3 Ph, 575 Volt, XP M8 x 1 .25 Hex Head Bolt x .98 [25] Long Lockwasher, M8 Flat Washer, M8 M6 x 1 .0 Hex Head Bolt x .98 [25] Long Flat Washer, M6 M5 x 0.8 Pan Head Phillips Screw x .39 [10] Long Lockwasher, M5 Flat Washer, M5 1/2 -1 3 x 1 .0 Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 2 FNPT M6 x 1 .0 Hex Head Bolt x 1 .57 [40] Long Plug, 1/4NPTx.43[11]Long Absorber Key Lip Seal Viton Lip Seal Impeller to case gap specification

QTY.

N/A

Performance Curves

VB030 Vortex Performance

75 200 225

VB030 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 + FAX 860-688-0098

VB037S, VB037, VB037XP

Assembly Diagram

in. mm.

(See Bulletin 417, pages 40 and 41 for specifics on models with explosion-proof motors.)

VB037S, VB037

Parts List

DESCRIPTION VORTEX BLOWER ASSEMBLY - VB037S, VB037, VB037XP

ITEM

8A 8B 8C 28A

PART NO

VBC93701

VBI93702

VBB93700

VBE93701

NUT90209

WSH90172

WSH90157

MOT90361

MOT90181

MOT90234

MOT90222

SCR90879

WSH90148

WSH90182

SCR90878

WSH90166

SCR90877

WSH90138

WSH90139

SCR90335

GSK90154

GSK90155

FLC90009

SCR90878

PLG90037

INS90021

SCN90056

KEY90079

SEL90104

SEL90109

SPR90088

N/A

PLC90027

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 184TC, 5 HP, 1 Ph Motor, 184TC, 5 HP, 3 Ph Motor, 184TC, 5 HP, 3 Ph, 575 Volt Motor, 184TC, 5 HP, 3 Ph, XP M8 x 1 25 Hex Head Bolt x 98 [25] Long Lockwash, M8 Flat Washer, M8 M6 x 1 0 Hex Head Bolt x 1 57 [40] Long Flat Washer, M6 M5 x 0 8 Pan Head Phillips Screw x 39 [10] Long Lockwasher, M5 Flat Washer, M5 1/2-13 x 1 0 Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 2 FNPT M6 x 1 0 Hex Head Bolt x 1 57 [40] Long Plug, 1/4NPTx 43 [11] Long Absorber Absorber Screen Key Lip Seal Viton Lip Seal Spacer, Washer (Case to Base) Impeller to case gap specification Plate, Case

QTY

N/A

Performance Curves

VB037 Vortex Performance

200 225 250 275 300

Volume ICFM

VB037 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 » 860-688-8361 » FAX 860-688-0098

VB055, VB055XP

Assembly Diagram

in. mm.

(See Bulletin 417, pages 42 and 43 for specifics on models with explosion-proof motors.)

VB055

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB055, VB055XP

ITEM

8A 8B 28A

PART NO.

VBC95501

VBI95502

VBB95501

VBE95501

NUT90211

WSH90173

WSH90154

MOT90182 j

MOT90205

MOT90221

SCR90881

WSH90148

WSH90182

SCR90895

WSH90182

SCR90876

WSH90143

WSH90142

SCR90335

GSK90156

GSK90157

FLC90010

SCR90878

PLG90037

INS90022

SCN90057

KEY90080

SEL90105

SEL91110

N/A

PLC90028

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 213TC, 7-1/2 HP, 3PH Motor, 213TC, 7-1/2 HP, 3 Ph, 575 Volt Motor, 213TC, 7-1/2 HP, 3 Ph, XP M8 x 1 .25 Hex Head Bolt x 1 .18 [30] Long Lockwasher, M8 Flat Washer, M8 M8 x 1 .25 Hex Head Bolt x 1 .57 [40] Long Flat Washer, M8 M6 x 1 .0 Hex Head Screw x .98 [25] Long Lockwasher, M6 Washer, Flat M6 1/2-13 x 1 .0 Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 2-1/2 FNPT M6 x 1 .0 Hex Head Bolt x 1 57 [40] Long Plug, 1/4 NPTx. 43 [11] Long Absorber Absorber Screen Key Lip Seal Viton Lip Seal Impeller to case gap specification Case Plate

QTY.

N/A

Performance Curves VB055 Vortex Performance

VB055 Vortex Performance

50 HZ

150 200 250 300 350

Volume ICFM

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361 + FAX 860-688-0098

VB075

Assembly Diagram

in. mm.

Parts List

DESCRIPTION: VORTEX BLOWER ASSEMBLY - VB075

ITEM

8A

PART NO.

VBC97501

VBI97502

VBB97501

VBE97501

NUT90213

WSH90174

WSH90179

MOT90199

MOT90235

SCR90881

WSH90148

WSH90182

SCR90881

WSH90182

SCR90876

WSH90143

WSH90142

SCR90335

GSK90158

GSK90159

FLC90011

SCR90883

PLG90037

INS90023

SCN90058

KEY90081

SEL90106

SPR90089

N/A

PLC90029

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher, Shaft Shim, Shaft to Impeller (as required) Motor, 21 5TC, 10 HP, 3PH Motor, 215TC, 10 HP, 3 Ph, 575 Volt M8 x 1 .25 Hex Head Bolt x 1 .18 [30] Long Lockwasher, M8 Flat Washer M8 M8 x 1 .25 Hex Head Bolt x 1 .18 [30] Long Flat Washer M8 M6 x 1 .0 Hex Head Screw x .98 [25] Long lockwasher, M6 Flat Washer M6 1/2-13 x 1 .0 Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 3 FNPT M8 x 1.25 Hex Head Bolt x 2.165 [55] Long Plug, 1/4NPTx.43[11]Long Absorber Absorber Screen Key Lip Seal Spacer, Washer (Case to Base) Impeller to case gap specification Case Plate

QTY.

N/A

VB075

Performance Curves VB075 Vortex Performance

VB075 Vortex Performance

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 + 860-688-8361 * FAX 860-688-0098

VB110

Assembly Diagram

in. mm.

VB110

Parts List

DESCRIPTION VORTEX BLOWER ASSEMBLY - VB1 10

ITEM

8A

PART NO

VBC91101

VBI91102

VBB91101

VBE91101

NUT90213

WSH90174

WSH90179

MOT90200

MOT90236

SCR90882

WSH90137

WSH90183

SCR90881

WSH90182

SCR90876

WSH90143

WSH90142

SCR90335

GSK90160

GSK90159

FLC90011

SCR90883

PLG90037

INS90024

SCN90061

KEY90082

SEL90106

SPR90089

N/A

PLC90030

DESCRIPTION

Case Impeller Base Cover, Impeller Locknut, Shaft Lockwasher Shaft Shim, Shaft to Impeller (as required) Motor, 254-6TC, 15 HP 3PH Motor, 254-6TC, 15 HP 3 Ph, 575 Volt M10 x 1 5 Hex Head Bolt x 1 57 [40] Long Lockwasher, M10 Flat Washer M10 M8 x 1 25 Hex Head Bolt x 1 1 8 [30] Long Flat Washer M8 M6 x 1 0 Hex Head Screw x 98 [25] Long Lockwasher, M6 Flat Washer M6 1/2-13 x 1 0 Long Socket Cap Screw Gasket, Case Gasket, Flange Flange, 3 FNPT M8 x 1 25 Hex Head Bolt x 2 16 [55] Long Plug, 1/4NPTX 43 [11] Long Absorber Absorber Screen Key Lip Seal Spacer, Washer (Case to Base) Impeller to case gap specification Case Plate

QTY

N/A

Performance Curves VB110 Vortex Performance

VB110 Vortex Performance

J_4

ISO HZ,

150 200 250 300 350 400 450 500 560 600

Volume ICFM

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4> 860-688-8361 4 FAX 860-688-0098

VI. Troubleshooting Guide Trouble Possible Cause Corrective Action

Blower Does Not Turn and there is -

A Humming Sound

No Sound

One phase of power line disconnected One phase of stator line open Bearing(s) defective Impeller jammed by foreign material Impeller jammed against casing or side cover Rubbing of rotor core and stator core Capacitor open (single-phase models)

Two phases of power line disconnected Two phases of stator winding open Faulty switch connection Fuse blown

Connect power leads properly Contact factory Change defective bearing(s) Clean impeller Adjust gap

Contact factory Change capacitor

Connect power leads properly Contact factory Change switch Change fuse

Blower Turns, but

Fuse Blows - Fuse capacity insufficient, wiring fault

- Short circuit

- Terminals shorted

- Excessive load

Inspect wiring Repair Improve insulation and check connections Increase air flow

Overheats or Thermal Protector Activates Power source unbalance; possible voltage drop

Operating in single-phase condition Excessive friction due to defective bearings Impeller contaminated by foreign material Impeller rubbing against casing or side cover Operation at less than minimum rated flow

Check voltage; phases must be balanced within 5% and voltage must be within 10% of rated Check connections Replace bearings Clean impeller Adjust gap Increase airflow

Makes Abnormal Sound Impeller rubbing against casing or side cover Impeller rubbed by foreign material Bearing(s) defective There is a leak or air passages are clogged Loose cap screw

Adjust gap Clean impeller Replace bearings Repair or clean Tighten screw

The Spencer Turbine Company 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 4- 860-688-8361 + FAX 860-688-0098 t s.

Products & Services Industrially rated products offering effective solutions for air and gas moving problems:

• Modular central vacuum systems

• Mobile or stationary integrated vacuum units

• Dust collectors and separators

• Multi-stage centrifugal blowers

• Single stage centrifugal blowers

• Regenerative blowers

• Positive displacement blowers and packages

• Gas boosters

• Custom-engineered products with special materials for extreme temperatures and pressure

Complementary accessories with single source convenience and compatibility:

• Standard and custom electrical control panels - UL, CUL and C.E. Listed available

• Comprehensive selection of tubing, fittings, vacuum hoses, valves and tools

• Valves, gauges, couplings, shrink sleeves, vibration isolators and other system components

Comprehensive engineering and other customer support services:

• The industry's largest complement of technical specialists in air and gas moving technology

• Worldwide parts and service organization

• Application research and testing facility

• Product selection process aided by internal computer program

Worldwide organization of sales representatives and distributors offering:

• Product selection, installation and operation assistance

• Comprehensive system design services

• Follow-up services and troubleshooting

For the name and telephone number of your local Spencer Representative, call 1-800-232-4321 or email marketing@spencer-air.com.

The

Since 1892 moving air and gas for a cleaner environment

Turbine Company, 600 Day Hill Road, Windsor, CT 06095-4706 TEL 800-232-4321 * 860-688-8361 * FAX 860-688-0098 * www.spencerturbine.com

Form ZZ11, Copyright © 2003 The Spencer Turbine Company 1203CF4 0

SECTION 4

PUMPAK MOUNTING INSTRUCTIONS

PUMPAK MOUNTING INSTRUCTIONS

Self Priming Centrifugal Pumps

FLOMAX

11/2" —2-3" Pipe Size

Packed separately with each PUMPAK assembly are Mounting Instructions, Installation and Maintenance Instructions and Parts Lists. It is important that these bulletins be read over care-fully to fully familiarize yourself with the pump arrangement.

These Instructions pertain only to the mounting of PUMPAK assembly to driver.

Remove the contents from the shipping cartons and check them over carefully to make certain that no parts are missing or damaged in shipment. Cartons should contain the following parts.

1. PUMPAK assembly

2. Bag containing following:

Necessary lockwashers, capscrews and nuts.

WARNING: DO NOT REMOVE STRIP STOCK SPACER FROM FRONT OF IMPELLER

UNTIL PUMPAK HAS BEEN COMPLETELY ASSEMBLED TO THE DRIVER.

MOUNTING PUMPAK

Loosen impeller clamp nuts.

Do not use drive shaft key. Remove key if installed on drive shaft.

Slide PUMPAK assembly onto the drive shaft. WARNING! If PUMPAK does not slide freely — STOP — DO NOT HAMMER or force PUMPAK. Be sure impeller clamp is loose. PUMPAK assemblies should slide on with hand pressure. Check for and remove any burrs from drive shaft or bore of sleeve. Align holes in adapter with holes in driver mounting face and slide PUMPAK until adaptor contacts mounting face.

Attach capscrews and lockwashers and tighten to secure PUMPAK assembly to driver.

Tighten impeller clamp nuts to lock impeller onto drive shaft.

ADJUSTING IMPELLER CLEARANCE:

NOTE: A shipping spacer was inserted at the factory for the purpose of establishing the proper clearance between the face of impeller and the wear plate.

Remove strip stock spacer only after tightening the impeller.

Clearance between the impeller and wear plate is now set to approximately. 020". Turn over slowly to make certain pump rotates freely.

Loosen impeller clamp to adjust clearance between impeller and wear plate using a feeler gauge in place of spacer. After clearance has been established, tighten impeller clamp to lock impeller to shaft.

TECUMSEH PRODUCTS COMPAIMV

34800 BENNETT DRIVE - FRASER, Ml 48026-1686

293-82-4-O - FAX (586) 293-8-4-69

(8OO S63-8OOG)

www. mppumps. com

FORM 3002-F

PRINTED IN THE U.S.A. (6-02)