(070)Pumpsmanual-1.pdf

SECTION 8

EGG SAMPLING PUMP

PUMPEX MODEL K80-T-VA3195

EGG SAMPLING PUMP DETAILS

The Egg Sampling pump provided for the FSV40/R224 is a Pumpex Model K80 (4 X 5 X 9B) operating under the following parameters: 170 gpm @ 37 tdh, 5hp @ 1750 rpm.

The pump is driven by an electric motor operating at 5hp, 575 volt, 3 phase power. The motor is totally enclosed fan cooled (TEFC), marine duty. A 120 volt space heater is provided with the closed coupled unit. Detailed motor nameplate data is provided on the pages that follow.

Further documentation (i.e., pump data sheets, performance curves, maintenance instructions) is supplied within this section to further describe the equipment provided.

K 80 Flow: to 770 gpm, head: to 50 ft

Design features A. Motor

Air-filled, squirrel cage motor for high motor efficiency, class F (310°F) insulation and thermal overload protection.

B. Shaft Short and rigid stainless steel shaft for minimum deflection and long bearing life.

C. Mechanical shaft seal unit The shaft is sealed by double shaft seals in an oil bath for high reliability and long lifetime.

Both mechanical shaft seals are built into a cartridge. This makes it possible to replace a seal unit in the field without special tools.

It also eliminates all risks of improper installation.

D. FM Explosion Proof For use in hazardous locations.

Explosion Proof for:

Class I, Division 1, Group C & D Dust Ignition Proof for:

Class II, Division 1, Groups E, F & G

E. Leak sensor Water intrusion from either the mechanical seals or the terminal board into the motor chamber is detected by a leak sensor to alert the owner before damage is caused to the motor.

F. Dual guide rail system* For safe and reliable guidance of the pump to the base elbow.

G. Trimmable impellers The impeller design allows each individual impeller to be trimmed to your exact performance requirements.

H. Adjustable wear ring Instead of replacing the wear ring when the clearance between impeller and volute has exceeded acceptable levels, you simply loosen the three set screws, adjust the clearance and relock the wear ring.

The unique Pumpex adjustable wear ring means real pumping economy. The pump can always run with high efficiency at low operational costs.

I. Closed cooling system The closed cooling system shown on pump beside is used in dry-pit installations (T) to provide a safe and maintenance free cooling of the electrical motor. The cooling liquid from the coolant chamber is circulated between a cooling jacket and the motor housing by an internal impeller.

The heat is transferred to the pumped liquid by heat exchange.

* Guide pipes supplied by others.

Submersible wastewater pump

DanLe

EGG SAMPLING PUMP

PUMPEX MODEL K80

DESIGN FEATURES

PUMPEX K80

Technical Specification Pumpex K 80 is an electric submersible wastewater pump designed to pump raw sewage, industrial wastewater and other contaminated liquids.

The electric motor and the pump unit are built together into a compact and durable unit.

The pump is designed for intermittent or continuous operation in wet or dry sump installations.

Impeller CA = Single channel impeller. Free passage 3".

CB = Single channel impeller. Free passage 3".

VA = Vortex impeller. Free passage 3".

VC = Vortex impeller. Free passage 3".

Shaft seals Double mechanical seal in oil bath.

Primary seal: Silicon carbide – Silicon carbide Secondary seal: Carbon – Stainless steel

Oil, Cooling liquid (in pints) Without cooling system: 2.5 nontoxic oil With cooling system: 0.68 nontoxic oil, and 8.5 cooling liquid (water with 30% propylene glycole Dowcal R 20)

Bearings Upper bearing: Single-row deep groove ball bearing Lower bearing: Double angular contact ball bearing

Materials ASTM Motor housing, oil -housing, volute: Cast iron A48 Class 35 B Shaft: Stainless Steel AISI 420 Impeller, adapter: S. G. iron A395 Grade 60-45-15 Handle, nuts and bolts: Stainless Steel AISI 304 O-rings: Nitrile rubber

Cable 45 ft. submersible cable type AWG-S00W

Motor type D.O.L.-start 230 V

Single phase:

2.4 Hp - 4 AWG 12/7

3.75 Hp - 4 AWG 10/7

D.O.L.-start 460 V

Three phase:

3 Hp - 4 AWG 14/7 5 Hp - 4 AWG 12/7

Weights All weights in lb.

Pump type K 80 K 80 F K 80 T/H K 80 P

Single phase K 80W - 2.4 Hp - 4 194 212 216 K 80W - 3.75 Hp - 4 201 218 223

Three phase K 80 - 3 Hp - 4 194 212 216 K 80 - 5 Hp - 4 201 218 223

Base elbow 3" 77 - - Base elbow 4" 79 - -

Pump types

(F = GUIDE RAIL, P = PORTABLE, T/H = DRY PIT)

Motor

Pump type K 80 (F, P, T, H) (impeller type) Power rating Poles

Single phase:

CB3160 2.4 Hp 4 CB3173, -3180, -3185 3.75 Hp 4 VA3135, -3148 2.4 Hp 4 VA3161, -3172 3.75 Hp 4 VC3155, -3175 2.4 Hp 4 VC3205 3.75 Hp 4

Three phase:

CA3180, -3190 5 Hp 4 CB3160, -3173 3 Hp 4 CB3180, -3185 5 Hp 4 VA3135, -3150, -3161 3 Hp 4 VA3172, -3185 5 Hp 4 VC3155, -3175, -3205 3 Hp 4

Motor data Squirrel cage, 1 or 3-phase, 60 Hz.

Insulation class F (310°F).

The stator incorporates thermal switches.

The thermal switches opens at 284°F.

Built-in moisture sensor. FM Explosion Proof - Class 1. Div.

1, Gr. C&D (standard).

Maximum submergence: 65 feet.

NOTE! For single phase pumps a start box will be needed. In the start box is a run capacitor (2.4 Hp: 50 µF, 3.75 Hp: 60 µF), start capacitor (200-250 µF), 2 contactors (2x25 A) and a time relay(1.5-30 s) included.

Power rating Motor Power Hp / rpm efficiency factor

Single phase:

2.4 / 1695 0.68 0.95

3.75 / 1685 0.70 0.97

Three phase:

3 / 1700 0.74 0.76 5 / 1710 0.78 0.81

Power rating Running amps Starting Nema Hp / rpm 230 Volt amps 230 V code

Single phase:

2.4 / 1695 12 35 G

3.75 / 1685 18 48 F

230 (460) Volt Three phase:

3 / 1700 10 (5) 44 G 5 / 1710 14.8 (7.4) 62 E

0 50 100 150 200 250 300 350 400 450 500 550 600 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

68.3% Hydr.eff.

65.7%

64.1%

56.2%

60%

50%

50%

K

W

-C B

-A

A

H z

Performance curves

K 80W, Single channel Impeller -CB, 1685-1695 rpm

Channel Impeller

-CB

Flow

S h a ft p o w e r H e a d N

P S

Single phase

0 50 100 150 200 250 300 350 400 450 500 550 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

50% Hydr.eff.

48.5%

45.5%

40.2%

45%

40%

40%

35%

35%

K

W

-V A

-A

A

K 80W, Vortex Impeller -VA, 1685-1695 rpm

Vortex Impeller -

VA

Flow

S h a ft p o w e r H e a d N

P S

0 40 80 120 160 200 240 280 320 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

39.1% Hydr.eff.

36%

27.8%

35%

30% 25%

25%

K

W

-V C

-A

A

K 80W, Vortex Impeller -VC, 1685-1695 rpm

Vortex Impeller -

VC

Flow

S h a ft p o w e r H e a d N

P S

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

62.7% Hydr.eff.

59.4%

K

-C

A

-A E

K 80, Single channel Impeller -CA, 1710 rpm

Channel Impeller

-CA

Flow

S h a ft p o w e r H e a d N

P S

Three phase

K

-C

B

-A D

0 40 80 120 160 200 240 280 320 360 400 440 480 520 560 600 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

68.3% Hydr.eff.

65.7%

64.1%

56.2%

60%

50%

50%

Performance curves

K 80, Single channel Impeller -CB, 1700-1710 rpm

Channel Impeller

-CB

Flow

S h a ft p o w e r H e a d N

P S

-V

A

-A B

0 40 80 120 160 200 240 280 320 360 400 440 480 520 560 600 Q [US g.p.m. ]

H [ft]

NPSH [ft]

P2 [hp]

49.6% Hydr.eff.

50.4%

50%

48.5%

46.3%

40.2%

45%

40%

40%

35%

35%

Performance curves

K 80, Vortex Impeller -VA, 1700-1710 rpm

Vortex Impeller

-VA

Flow

S h a ft p o w e r H e a d N

P S

-V

C

-A A

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 Q [US g.p.m. ]

H [ft]

NPSH [ft]

1.5

2.5

3.5

P2 [hp]

39.1% Hydr.eff.

35.7%

27.8%

35%

30%

25%

25%

Performance curves

K 80, Vortex Impeller -VC, 1700 rpm

Vortex Impeller

-VC

Flow

S h a ft p o w e r H e a d N

P S

Min. hatch size simplex inst. 36 x 24 Min. hatch size duplex inst. 36 x 48

2" guide rails supplied locally

8 1/16

3 9/16

1 1/2

18 7/16 5 7/8

5 7/8

5 /

/1

7 /

Anchor bolt 4 x 5/8 x 5 1/2 2 3/8

9 13/162

/1

/8

5 /

7 /

M in c/ c to n ex t p um p

4 7/16

3/4 (x 4)

/8 ø

/8 ø

3 15/16

6 11/16

K80F80ud

K 80 F, Guide rail version on 3" Elbow

Dimensions in inches

Min. hatch size simplex inst. 36 x 24 Min. hatch size duplex inst. 36 x 48

2" guide rails supplied locally

8 1/16

3 9/16

18 7/16 5 7/8

4" ANSI, class 125 lb

1 1/2

5 7/8

5 /

/1 7 /

Anchor bolt 4 x 5/8 x 5 1/2 2 3/8

K80F10ub

5/8

9 13/162

/1

/8

5 /

7 /

M in c/ c to n ex t p um p

4 7/16

/8 ø

1 / ø

/1

5/8 (x 8)

3 15/16

6 11/16

K 80 F, Guide rail version on 4" Elbow

6 1/16

10 3/8

/1

/1 m in

5 /

,m ax

5 / ø6 ø7 1/2

45˚

Flange drill diagram

Inlet: Standard: ANSI 4" Class 125

Outlet: Standard: ANSI 3" Class 125 Option: ANSI 4" Class 125

22 1/2˚

3" Class 125 4" Class 125 4 x M16 8 x M16

5 /

7 / ø

1 /

1 /

4" 90˚ Elbow class 125

The suction elbow can be rotated in 90˚ increments.

K

T U

B

K 80 T, Dry pit version

K 80 H, Dry pit version

20 7/8

10 3/8 ø12 3/16

/1

/4

3 /

6 1/8

19 15/16

Standard:

3" hose connection

Option:

NPT 3"

4" hose connection

NPT 4"

ø 7 1/2ø 6

3" Class 125 4" Class 125 4 x M16 8 x M16

45°

K80PUAA

Flange connection

K 80 P, Portable version

Hose connection

(5) The shaft sealing system shall consist of tandem mounted mechanical seals built into a replaceable cartridge to facilitate on site replacement. A replacement shaft sealing system shall be tested and certified as a separate unit by the manufacturer. The shaft sealing system shall run in an oil bath. The lower, primary seal shall consist of one stationary sili-con carbide ring and one positively driven (rotating) silicon carbide ring; while the upper seal between the motor and the oil housing shall consist of one stationary stainless steel ring and one positively driven rotating carbon ring. Each interface shall be held in place by its own independent spring system.

(6) The wear ring shall be an axially-adjustable cast iron casing ring of sufficient size for long life. The wear ring adjustments will maintain new pump efficiencies by minimizing the clearances between the impeller and volute. Upon wear the adjustment must be able to be accomplished in the field using no special tools. Shrunk or press-fit wear rings shall not be conside-red equal or acceptable.

(7) The pump motor shall be housed in an air-filled, water-tight casing with Class F insulation (rated for 310° F) and a 1.15 service factor. The stator shall be heat shrunk fit into the stator housing, precluding the need for pins or other fastening methods. Built in motor protection shall consist of bi-metallic micro switches in the windings.

Motors shall be _______ HP, _______RPM, _______Volt, _______Phase, 60 HZ.

Motors shall be non-overloading throughout the entire pump operating range. Oil filled motors shall not be considered equal or acceptable.

(8) The cable entry water seal shall not require epoxies, silicones or other secondary sealing systems.

(9) The pump motor cable shall be heavy duty type suitable for submersible pump applications.

(10) All mated surfaces shall be machined and fitted with O-rings for water-tight sealing.

D. System Requirements:

Each pump shall have the following characteristics:

CAPACITY TDH SHUTOFF HYDRAULIC

(GPM) (FT) HEAD (FT) EFFICIENCY

Furnished and install_______submersible sewage pumps as indicated on the drawings and specified herein. Pumps shall be manufactured by Pumpex or approved equal.

A. Pump Design:

The pumps shall be submersible, centrifugal, non-clogging sewage pumps, capable of handling raw, unscreened sewage.

The pumps shall be capable of operating continuously in sub-mersed or dry installed condition without adverse effects due to heat generation. Pumping units which utilize recirculation of the pumped media for cooling purposes or provide connections for external cooling water shall not be considered equal or ac-ceptable. Removal of the motor unit and impeller from the volute shall be easily accomplished by turning two latch bolts, one on each side of the pump housing. O-ring sealing shall be provided between the motor unit and volute to prevent external leakage.

B. Installation:

(1) Wet pit installation:

When lowered on its guide rail system consisting of two guide rails, each pumping unit shall be automatically and firmly connected to a discharge connection bracket permanently mounted on the wet-well bottom. Sealing of the discharge connection by means other than metal to metal contact of the pump discharge flange and the discharge connection bracket will not be acceptable. There shall be no need for personnel to enter the wet-well for any reason. No portion of the pump shall rest on the sump floor.

(2) Dry pit installation:

The pump should have a reliable, maintenance free cooling system that circulates a cooling liquid in a closed loop through a cooling jacket, and transfer the heat to the pumped liquid by heat exchange. A system that circulates the pumped liquid in a cooling system should not be accepted.

The pump should be equipped with adjustable telescopic sup-port legs to secure the pump and facillitate the installation.

C. Pump Construction

(1) The motor housing and volute shall be made of grey cast iron, ASTM A48, Class 30B, with appropriate coatings to protect the pump from corrosive properties of the materials being pumped. All bolts and nuts shall be AISI 304 stainless steel.

(2) Impellers shall be interchangeable of non-clogging channel or vortex type of ductile iron material, ASTM A-395, and shall be dynamically balanced, slip fit and keyed to the shaft. The impeller shall be capable of handling solids, fibrous materials, sludge, and other items normally found in raw wastewater.

(3) The shaft and shaft sleeve shall be of 400 series stainless steel and shall have a minimum overhang length from lower bearing to impeller cap nut. Radial deflection and shaft distortion shall not exceed 2/1000" at the lower shaft seal.

(4) The pump shaft shall rotate on two permanently lubricated ball bearings. The lower bearings for axial and radial forces shall consist of double row angular contact ball bearings with a minimum B10 life of 60,000 hrs. at the best efficiency point; while the upper bearing for radial forces shall consist of a single row deep groove ball bearing.

PUMPEX Engineering Specifications SUBMERSIBLE SEWAGE PUMP Model K 80

(Same motor frame as for model K83)

The manufacturer reserves the right to alter performance, specifications or design without notice.

Installation alternatives F

Pump for wet pit installation with automatic connection to base elbow over guide rails

T Pump for dry pit installation with adjustable support legs and suction elbow

H Pump for horisontal dry pit installation with adjustable support legs

P Portable version with hose or flange connection

1 (15)

K 80, 83, 87, 100, 150

SERVICE INSTRUCTION

K 80/83/87/100/150.58.0311.Eng/Digital

K 80, 83, 87, 100, 150

2 (15)

1 Type of pump 2 Serial number 3 Working voltage 4 Rated current 5 Rated output 6 Engine speed 7 Frequency 8 Winding class 9 WeightBox 5207 S - 12116 JOHANNESHOV SWEDEN

K 80

No 99999999 P.2 2.0 kW 3 Ph 50 Hz

U 400 V Y n 1385 rpm Class F IP68

I 5,4 A 98 kg

20 m

This service manual covers the pumps K80, K83, K87, K 100 and K150 in following designs:

Type F Wet Pit Installation Installed on a guide rail system with a quick-release base elbow, the base elbow is bolted to the floor of the sump. The volute is equipped with an adapter to be con-nected to the discharge elbow. Two twin guide rails are mounted to the discharge elbow to steer the pump into right position when hoisted up and down.

Type T, Dry Pit Installation Installed in a normally dry well, but still fully submersible. The pump is supported by an adjustable fabricated steel stand, mounted at the factory. The height of the stand is sufficient for the standard suction elbow to be used on a flat floor. The pump volute is drilled or threaded on the connection-flange and equipped with studs on the suction flange. The motors are equipped with a maintenance-free internal, closed loop cooling system which dissipates the heat to the liquid that is being pumped.

Type P, Wet Pit Portable or fixed installation A version of pump which is suitable for temporary or permanent installations. The pump is equipped with a fabricated steel stand and either a threaded (BSP, NPT) or plain hose connection. The motor can if required, be equipped with a maintenance-free internal, closed loop cooling system which dissipates the heat to the liquid that is being pumped.

When installed without a cooling jacket, the minimum water level in the wet well for continuous operation should not be below the top edge of the pump house.

Intermittent operation down to a water level above half the height of the stator is acceptable, see picture. For continuous operation at water levels below the top edge of the pump house, an internal cooling jacket is recommended.

The pumps are divided into three categories:

Standard, Ex and Fm. The difference between the three is the wear plate. In the standard version there is a hole drilled for the moisture switch. On the Ex there is no hole and the Fm version has a threaded hole.

The Volute The volutes are equipped with adjustable wear rings as standard. The volute on the K83 and K87 is only available in the Vortex impeller design and has got no wear rings.

K 80, 83, 87, 100, 150

3 (15)

Kylvatten ut

Kylvatten in Olja

Olja

Warning !

The pump and its electrical cables must be dis-connected from any power source by a qualified electrician before any inspection or service is performed!

Removal from the wet well Hoist the pump from the sump and rinse clean.

Disassembling the volute The driving unit is connected to the volute with two nuts.

Loosen them and lift off the driving unit.

Changing the oil Remove the two oilplugs. Slant the pump and discard used oil in accordance with local regulations. Fasten one of the plugs. Fill with new oil and fasten the second plug.

Type of oil: white oil (Enerpar M002 or similar).

K 80/83 K 87/100/150

Qty. without the cooling mantle (l): 1,2 2,2 Qty. with the cooling mantle (l): 0,32 0,45

Changing the cooling liquid Loosen the cooling liquid plugs so that the old water can pour out. Then replug the lower plug. Hold the pump, facing the plug and slant it toward you ca 30 degrees. Slowly fill the new water, use a funnel or similar because of the air bubbles that will obstruct the filling.

K 80/83 K 87/100/150 Cooling liquid, quantity (l): 1.75 / 4* 3.2 / 6,2*

(30% Propylene glycol DOWCAL ® 20)

Disassembling the impeller The impeller is bolted to the shaft with a washer and a bolt.

Securing the impeller, remove the impeller bolt with a wrench.

Disassembling the seal cartridge Disassemble volute and impeller as above, and empty the motor of cooling liquid and oil. Lay the rotating element on its side. Remove the four screws that holds the seal cartridge.

The cartridge can be removed from the oil chamber by in-serting the set screws into the "jacking holes" in the cart-ridge, which will force the cartridge from the housing.

Oil

Oil Cooling water out

Cooling water in

* = valid from serial number:

K80: 80003480, K83: 83100880, K87: 87000350, K100: 10002000 and K150: 15000074

K 80, 83, 87, 100, 150

4 (15)

Changing the cable seal If water has gotten through the cable seals to the terminal board area, the connection seals has to be replaced. The cable gland seal should be replaced after every disassembly of the cable gland.

Measure the cable diameter with a slide gauge and compare with the holes in the cable gland seal and the spacers so that the dimensions are alike. Pull the seal onto the cable with one spacer underneath. Pull the cable as far through the cover so that a new part of the cable gets jammed when tightening the cable gland.

Tighten the four scews of the cable gland.

Disassembling the cooling jacket Remove the four screws that holds the outer casing and the handle. Lift them off.

Changing the stator unit If the motor protection trips repeatedly, the stator has to be overhauled. Disconnect the pump from the electric box. Check the isolation resistance of the motor at the loose end of the cable. Use a megger. If using a 500 V megger the isolation resistance shall exceed 1 mega-ohm. This applies to phase to phase readings as well as between each phase to ground.

If any problems occurs, disconnect the cable from the stator and measure directly at the stator. If the isolation resistance is less than 1 megaohm the stator should be dried in an oven. Also check the circuit with the built-in thermal overload switches using a buzzer or a bell. If the circuit is open, probably one of the overload switches is defective and should be located by testing each one. The defective switch is bypassed according to the connection scheme on page 8.

If the stator still can´t be used, it has to be replaced.

Disconnect the stator from the outgoing cables and disassemble it. Order a exchange stator unit from the nearest Pumpex Service Center.

K 80, 83, 87, 100, 150

5 (15)

Disassembling the stator Remount the handle as it was before the disassembly of the cooling jacket. Remove the four screws that holds the stator casing. Gently, with a hoist, lift the stator casing from the shaft.

Remember that the rotor and the upper bearing can follow if the impeller is disasssembled when lifting. If this happens, the rotor can easily be pulled out by only using the hands.

Disconnect from withunder the cables from the stator. Put the stator unit on a distance tube. Take the pressure tool from withunder and put it on the stator. Pull the stator out of the casing.

Disassembling the rotor and bearings The rotor is mounted in the oil chamber with an upper and lower bearing. The lower bearing is held in place by the seal cartridge and the rotor by the impeller. Carefully lift out the rotor with the upper bearing from the oil housing.

Bearings that has been in contact with water or that are damaged should always be replaced. Place the withdrawing tool on the upper bearing and see to that it pulls the inner ring. The lower bearing is in the bearing seat on the bottom side of the oil housing. To reach the lower bearing the seal cartridge has to be disassembled.

Assembling Clean all O-ring grooves and all other contact surfaces care-fully. Use a wire brush when necessary.

Lubricate all O-rings with oil or grease to prevent the O-rings from getting stuck or damaged when remounted. Also lubri-cate the threads on all the screws to facilitate disassembling when serviceing next time.

Mounting the bearings Check that the shaft is straight and that the key way isn´t damaged. Polish eventual scratches and burrs off. Push the upper bearing into its place. If a press isn´t available, heat the bearing to 100-120o C in a oilbath. Wipe clean the shaft contacting surfaces of the bearing and mount it.

Place the bearing cover on the shaft and mount the lower bearing by using only your hands. Don´t forget to refill the bearings with grease. The lower bearing is mounted on the shaft when the shaft/rotor is mounted in the oil housing.

K 80, 83, 87, 100, 150

6 (15)

Mounting the rotor in the oil housing Push the lower bearing into the bearing seat by pushing lightly with your hand at the end of the shaft. Hold the seal cartridge still as said below. Push the shaft down from above. Lock the rotor by fastening the impeller.

Mounting the seal cartridge Put down the driving unit. Lubricate the shaft and all four o-rings on the seal unit (three external on the seal housing and one internal in the seal cap). Carefully push the seal unit onto the shaft, and place it in position by aligning the screw holes. Do not use hard striking tools Tighten the seal unit by fastening the four screws.

NOTE! Never run the motor without having the impeller mounted, if the seal is mounted. This can cause da-mage to O-rings in seal.

Mounting the impeller Turn the shaft so that the key way is upward. Put the key in its groove and push the impeller onto the shaft. Lock the impeller from rotating with a pipe or similar and fasten the impeller washer and screw.

Mounting the stator Push the stator in with the pressure tool. Pull the outgoing cable through the cable seal. Connect the ca-bles to the stator and mount the cable cover.

Erect the oil housing and clean all contact surfaces between oil housing and the stator unit with a wire brush. Lubricate and mount a new O-ring on the oil housing. The stator is now ready to be mounted on the oil housing.

Lift the stator with a lift device and carefully lower it over the rotor. See to that the rotor does not damage the windings or the stator stick. Fasten the stator with the four screws.

Mounting the cooling jacket Mount the external cooling pipes. Lower the cooling jacket over the stator casing so that the internal cooling pipe comes straight above the screw for cooling liquid change. Fasten the stator with the four screws. Note!

Don´t forget to fill cooling liquid!

K 80, 83, 87, 100, 150

7 (15)

Mounting the rotating element to the volute Place the driving unit in the volute. Fasten the two nuts.

Adjusting the wear ring Lay the pump down on its side and check the clearance inbetween impeller and wear ring. The clearance should be 0,7 mm maximum.

The wear ring is placed on the bottom side of the volute and is fastened by three screws placed horizontally.

Loosen these screws and adjust with the three vertically placed screws.

When necessary strike carefully with a hammer or plastic club. When the distance is adjusted the horizontally placed screws can be tightened.

Note! This applies only if using channel impeller. If using vortex impeller do not adjust the wear ring!

The K83 and K87 does not have a wear ring due to the vortex design.

Testing Connect the cables to the electric mains and start the pump. This should only be done by a qualified electrician.

The arrow on the cover indicates the direction of rotation

- clockwise, when viewed from the top of the motor. The starting reaction will be in the opposite direction.

Attention!

Remember to check the lifting loop and screws each time the pump is hoisted from the pit.

K 80, 83, 87, 100, 150

8 (15)

50 Hz

60 Hz

T he rm al s w itc he s

Le ak a g e se ns or

351850 AB

Y 2 3

4 5 6

T he rm al s w itc he s

Le ak ag e se ns or

351849 AB T

he rm al s w itc he s

Le ak ag e se ns or

351855 AB

Ä Y/Ä

230 V 60 Hz

Y-PARALLEL

Th er m al s w it ch es

351852 AB

Le ak ag e se n so r

F1 F0 DI

1 2 3 87 9

U5 V5

U2 V2

U1 V1

W5

W2

W1

L3L1 L2

5 6 4

U1 U5 V1 V5 W1W5

460 V 60 Hz

Y-SERIES

L1 L2 L3

Th er m al s w it ch es

351854 AB

Le ak ag e se n so r

F1 F0 DI

1 4 87 9

U1 W1V1

U2V2W2 U5 V5 W5

5 2 36 Connection scheme

Size [Nm] M6 7 M8 17 M10 33 M12 57 M14 91 M16 140

Tightening factor Specification for screws included in pump

230 V 60 Hz

Y-PARALLEL

U V W

T he rm al s w itc he s

351851 AC

Le ak ag e se ns or

1 2 3 54 6

U5 V5

U2 V2

U1 V1

W5

W2

W1

L3L1 L2

T1 T2 T3 7 core AWG cable 60Hz =

7 core cable 50/60Hz =

1 2 3

F1 F0 DI

(Red) (White) (Black) (Orange) (Black/

(Blue) white)

460 V 60 Hz

Y-SERIES

T he rm al s w itc he s

351853 AC

Le ak ag e se ns or

1 2 3 54 6

U1 W1V1

U2V2W2 U5 V5 W5

7 core cable 50/60Hz cable 60Hz 7 core AWG

(Red)

T1

U1

L1

(Black/ (Orange)

F1 white)

(Blue)

F0

DI

L2

V1

T2

(White) (Black) T3

W1

L3

9 (15)

10 (15)

11 (15)

12 (15)

13 (15)

14 (15)

15 (15)

K 83 K 87 K 100 K 150

351913 AE

Starting and Operating Instructions

K100 10000012

Safety measures In order to reduce the risk of accidents during service and installation work, take extreme care and bear in mind the risk of electrical accidents.

Before starting check bolts to the handle and nuts between motorhousing and volute.

Note! Dry and wet installed pumps have different seal units.

Installation Installation of pump with discharge bracket - F Arrange the cable run to the pump sump. Make sure that the cables are not kinked or nipped.

Install the discharge bracket at the bottom of the pump sump.

When fitting the upper guide bracket, make certain that the guide tubes are vertical and parallel with one another.

Connect the delivery pipe to the discharge bracket.

The lifting tackle must be installed at a point which is directly

CAUTION! The lifting tackle must always be designed to suit the pump weight, see page 26. Never walk under a suspended load.

Limitations Immersion depth: up to 20 m (65 ft). Liquid temperature: up to 40°C (105°F).

Pump variants Curve number Power Example:

K 100 F-CA4250-6kW

F = For discharge bracket C = Channel impeller T = Dry installation V = Vortex impeller P = Transportable

Motor 3-phase squirrel-cage induction motor for 50 Hz. Degree of protection IP 68.

Motor protection The stator is equipped with built-in temperature sensors. The temperature sensors are connected in series and open at 140°C.

Cooling system Dry installed pumps are equipped with an internal cooling system to cool the motor unit.

When required portable and wet installed pumps can also be equipped with an internal cooling system. The function of the internal cooling system: An impeller is mounted on the shaft between the primary and the secondary seal. The impeller circulates the cooling media through channels in the cooling jacket which surrounds the motor unit. The cooling

Handling media continues down to the lower seal housing where it is cooled by the pumped media.

Water is used as coolant.

Moisture sensor The pump motor is supplied with a moisture sensor which is located in the lower end wall of the motor compartment, so that moisture indication is obtained both for the motor compartment and for the upper sealing compartment [ the lower part of the motor compartment ]. The control cable for the sensor is marked Di. The control cable is connected to a relay that is activated by a decrease in resistance to ground. A normal level for alarm is 100 [30] Kohm (max voltage 24 V 50-60 Hz). The alarm should be wired as a warning. [ ] = dry installation.

Electric cable 10 m ( 30 ft) of HO7RN-F or equivalent cable. If the cable is longer, the voltage drop must be taken into account. For dimensions, see the table on page 26 (at the end of the manual).

Technical data See the table on page 26 (at the end of the manual).

The significance of the text in the table heading is as follows:

P2 = Rated power = Electric cable*

P1 = Power input OIL = Oil volume

COOLANT

= Coolant volume

= Speed of rotation = Weight I = Rated current

The starting and operating instructions are applicable to the electric submersible waste water pumps specified on the cover. The pumps are intended for pumping waste water, untreated or clean water, and slurries. The manufacturer guarantees that a new pump will not emit airborne noise in excess of 70 dB(A) during normal operation (when submerged or half-submerged). The corresponding value for the pump in a dry installation is a maximum of 75 dB(A).

Example of rating plate Applications Product description Handling Installation

Electrical connections Operation Service and maintenance Technical data Connection of stator and motor conductors

Speed of rotation Rated power Frequency Degree of protection Weight

Contents

Example of rating plate

Applications

Product description

Year of manufacture Type designation

Serial number Voltage/method of starting

Rated current Manufacturer, address

CAUTION! Should a person come in contact with either the pump or the pumped medium, for example on construction sites, in agriculture etc, an earth leakage detector (ELCB) must be used. When pumps are used in ponds, fountains, beaches etc, a safe distance of 20 m should be maintained between the pump and people in the water. The pump must not be used in swimming pools. Special regulations apply for swimming pools.

CAUTION! The pump must not be used in an explosive or flammable environment or for pumping flammable liquids.

CAUTION! Before lifting the pump, check the condition of the lifting handle and make sure that its screws are securely tightened.

After a longer period of storage, the pump must be inspected and the impeller must be rotated by hand before the pump is taken into operation. Check the seals and cable entry particularly carefully.

The pump can be transported and stored either vertically or horizontally. Make sure that it is securely lashed and cannot roll. CAUTION! Always lift the pump by the lifting handle - never by the motor cable or hose.

NOTE! Always protect the cable end so that no moisture will penetrate into the cable. Water could otherwise seep into the terminal compartment or into the motor through the cable.

CAUTION! The pump must always rest on a firm surface so that it will not overturn. This applies to all handling, transport, testing and installation.

CAUTION!

The pump must not be run if it has been partially dismantled.

can also be used for connecting a pressure gauge. The pipes and valves must be sized to suit the performance of the pump. See the product sheet for the pump.

Installation of transportable pump version - P Arrange the cable run so that the cables will not be kinked or nipped. Connect the delivery pipe and cable. For further particulars, see under the heading ”Electrical connections”.

Place the pump on a firm surface which will prevent it from overturning or burrowing down. The pump can also be bolted down to the base or suspended by the lifting handle slightly above the bottom.

Hoses, pipes and valves must be sized to suit the pump performance. See the product sheet for the pump.

The pump must be connected to terminals or starting equipment installed at a level at which it cannot be flooded.

The electrical installation shall be inspected by an autorized electrician.

Electrical connections

NOTE! For safety reasons, the earth conductor in the pump should be longer than the phase conductors. If the motor cable is accidentally wrenched off, the earth conductor should be the last to break away from its terminal. This applies to both ends of the cable.

– that the cable sheath is not damaged. When fitting a cable which has earlier been used in the pump, always fit a new rubber bush and cut away a piece of the cable so that the rubber bush will end up in a new place on the cable.

When changing the cable, check the following to avoid leakage:

– that the rubber bush and washers in the cable entry are suitable for the cable. See the list of spare parts.

CAUTION!

If a cable is damaged, it must always be replaced.

The pumps are supplied for direct on-line starting or star-delta starting. See the rating plate.

7-core cable 10-core cable 1 = star connection 3 = star, delta or star-delta connection 2 = delta connection

Check that the mains voltage, frequency, starting equipment and method of starting agree with the particulars stamped on the motor rating plate.

N.B. A pump designed for 400 volt can be used in the 380-415 volt range.

A pump designed for 230 volt can be used in the 220-245 volt range.

Connection of stator and motor conductors.

Connect the stator and motor conductors as shown in the diagrams on page 26.

To enable the correct connections to be made, the number of conductors, any monitoring equipment and the method of starting (see rating plate) must be known.

The following wiring diagrams apply:

CAUTION!

The electrical installation must conform to national and local regulations.

CAUTION! All electrical equipment must always be earthed (grounded).

This applies both to the pump and to any monitoring equipment.

CAUTION! The pump is provided with control conductors, these are marked F0, F1 and Di. F0 and F1 are connected to three temperature sensors incorporated in the motor. Di is connected to a moisture sensor which is situated in the lower part of the motor/oil compartment, and can be connected to a cut out relay.

Pumps for dry installation with cooling system, cooling liquid must be filled before starting. Cooling liquid is water with 30% propylene glycole. If there is a risk of freezing, add anti-freeze. The amount of cooling liquid can be seen on page 26.

above the centre of gravity of the pump. As the pump is lowered, it will connect automatically to the discharge bracket as it reaches the bottom of its travel.

Connect the cables to the starter equipment. The pipes and valves must be sized to suit the performance of the pump. See the product sheet for the pump.

Installation of pump for dry installation - T Arrange the cable run so that the cables will not be kinked or nipped. Pump units designed for dry installation are equipped with adjustable support legs. The support consists of three legs of telescopic type. The suction pipe can be connected in either direction by changing over the locations of the legs.

Bolt the legs to the foundations.

Adjust the vertical position of the volute and use the set screws to lock the telescopic legs. Connect the suction and delivery pipes and tighten them securely. The drive unit will be easier to fit to the volute and remove from it if the suction side is provided with a drain valve which can be opened when the drive unit is fitted or removed. The delivery side should also be equipped with a drain valve to enable the air contained in the system to be purged. This connection

The starting equipment must be provided with overcurrent protection which should be adjusted as follows:

1. Direct on-line starting

Set the overcurrent relay to 10 percent over the current specified on the rating plate.

2. Star-delta starting

Set the overcurrent relay to the current specified on the rating plate divided by 1.57 (or the specified rated current multiplied by 0.64).

The power supply should be fused with slow-blow fuses.

Changing the cable.

Inspection Pump section Inspection Action in the event of a fault Cables Check that the sheath is not damaged. Check that the cables are not kinked or nipped. Fit a new cable. Correct the fault

Visible parts Check that all parts are in good condition, and that bolts Replace worn parts. Tighten and nuts are securely tightened. any loose bolts and nuts.

Impeller/wear ring* Check that the parts are not worn to such an extent that the pump performance is affected. 1. Adjust the wear ring.

Shaft seal Check that the oil is clean and is not mixed with water. See under ”Changing the oil”. In the event of slight leakage, change the oil.

Hoses, pipes and valves Check that the equipment does not leak or is otherwise damaged. Adjust or replace defective equipment.

*= N.B. All pumps are not equipped with a wear ring.

Starting jerk

Before starting:

Check the direction of rotation of the pump (see figure). At the instant of starting, the pump will jerk anti-clockwise when viewed from above.

Changing the oil Change of oil is done the same way on cooled and uncooled pumps.

Open oilscrews on both sides (as picture 1 on page 27). Lean pump or only motor on the side, drain the oil into a clean receptacle. Examine the oil. Fill with new oil (see table on page 26). Use White Oil with a viscosity of 20 cSt, such as BP Enerpar M002 or equivalent. Always fit a new seal washers on the oil screws. Assemble in the reverse order.

Operation

CAUTION!

Under certain operating conditions, the pump temperature may be high.

If the direction of rotation is incorrect, transpose two phases. See under the heading ”Electrical connections”.

CAUTION! The starting jerk may be violent. Don’t hold the pump handle when checking the direction of rotation. Make sure that the pump is firmly supported and cannot rotate.

WARNING! Never insert your hand or any other object into the inlet opening on the underside of the pump casing when the pump is connected to the power supply.

Before inspecting the pump casing, check that the pump has been isolated from the power supply and cannot be energized.

Service and maintenance

CAUTION! Before any work is started, check that the pump is isolated from the power supply and cannot be energized.

The figures within brackets are item numbers and are shown on the sectional drawings at the end of the manual. Regular inspection and preventive maintenance will ensure more reliable operation. The pump should be inspected every six months, or more often

CAUTION! When the pump or motor section has been laid on its side, always secure it with wedges from both sides to prevent it from rolling away.

CAUTION! Before undertaking any service work, make sure that the pump is thoroughly clean, and bear in mind the importance of observing good personal hygiene. Follow your local safety instructions.

CAUTION! Parts must be replaced by genuine spares, including screws, to insure correct strength.

CAUTION! In the event of inward leakage, the oil housing may be pressurized. When removing the oil plug, hold a piece of cloth over it to prevent oil from splashing.

NOTE! Old oil should be entrusted to an oil disposal company in accordance with local regulations.

if the operating conditions are difficult. The cable should be checked more frequently.

For a complete overhaul of the pump, please get in touch with an authorized Pumpex workshop or your Pumpex dealer.

The manufacturer reserves the right to change the design and specifications.

K100 10000012

P2 P1 I

[kg]

[A] [no./mm2]

[kW] [kW] [rpm] 230V 400V 500V 230-500V [l] [ l ]

K 80 2.0 2 .8 1385 9.4 5 .4 4 .3 7x1 .5 1 .2 / 0 .32* 0 / 4 . 0 * 8 8 35 / 3 6 * * 9 6 9 8

K 80 2.7 3 .7 1400 1 2 6.9 5 .5 7x1 .5 1 .2 / 0 .32* 0 / 4 . 0 * 9 1 35 / 3 6 * * 9 9 101

K 83 3.8 4 .8 2840 1 4 8 6.4 10x1 .5 1 .2 / 0 .32* 0 / 4 . 0 * 77 / 8 3 8 .5 / 35* * 9 1 9 2

K 87 6.3 7 .7 2890 2 2 12 .6 10 .1 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 129 / 131 35 / 3 6 * * 150 152

K 100 4 5.1 1410 1 6 9.2 7 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 127 / 134 36 / 6 5 * * 142 144

K 100 6 7.3 1430 2 3 1 3 10 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 134 / 141 36 / 6 5 * * 150 152

K 150 4 5.1 1410 1 6 9.2 7 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 146 6 5 150 152

K 150 6 7.3 143 0 2 3 1 3 10 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 1 5 4 6 5 158 160

K 150 2.7 3 .7 933 1 5 7.4 5 .9 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 146 6 5 150 152

* Without/with cooling jacket. Coolant = 70 % water and 30 % propylene glycol.

**8.5 kg = Ø 65 mm (2.5”), 35 kg = Ø 80 mm (3”), 36 kg = Ø 100 mm (4”), 65 kg = Ø 150 mm (6”)

50 Hz

OIL

COOLANT

1. 2. 3.

4.

5.

T he rm al s w itc he s

Le ak a g e se ns or

351850 AB

T he rm al s w itc he s

Le ak ag e se ns or

351849 AB

T he rm al s w itc he s

Le ak ag e se ns or

351855 AB

2 3ÄY

Ä

Y

P2 P1 I

[kg]

[A] [no./mm2]

[kW] [kW] [rpm] 230V 460V 575V 230-575V [l] [ l ]

K 80 2.2 3 1700 1 0 5 4 7x1.5 1 .2 / 0 .32* 0 / 4 . 0 * 8 8 35 / 3 6 * * 9 6 9 8

K 80 3.7 4 .8 1670 1 5 7.4 5 .9 7x1 .5 1 .2 / 0 .32* 0 / 4 . 0 * 9 1 35 / 3 6 * * 9 9 101

K 83 4.4 5 .5 3400 1 6 7.9 6 .3 10x1 .5 1 .2 / 0 .32* 0 / 4 . 0 * 7 7 / 8 3 8 .5 / 35* * 9 1 9 2

K 87 7.5 8 .9 3480 2 5 12 .5 1 0 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 129 / 131 35 / 3 6 * * 150 152

K 100 3.7 4 .6 1730 1 5 7.4 5 .9 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 127 / 134 36 / 6 5 * * 142 144

K 100 5.6 6 .7 1740 2 1 10 .4 8 .3 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 133/ 140 36 / 6 5 * * 149 151

K 100 7.3 8 .7 1700 2 6 1 3 10 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 134 / 141 36 / 6 5 * * 150 152

K 150 3.7 4 .6 1730 1 5 7.4 5 .9 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 146 6 5 150 152

K 150 5.6 6 .7 1740 2 1 10 .4 8 .3 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 153 6 5 157 159

K 150 7.3 8 .7 1700 2 6 1 3 10 .4 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 15 4 6 5 158 160

K 150 3 .35 4.5 1126 1 5 7.5 6 10x1 .5 2 .2 / 0 .45* 0 / 6 . 2 * 146 6 5 150 152

* Without/with cooling jacket. Coolant = 70 % water and 30 % propylene glycol.

**8.5 kg = Ø 65 mm (2.5”), 35 kg = Ø 80 mm (3”), 36 kg = Ø 100 mm (4”), 65 kg = Ø 150 mm (6”)

60 Hz

OIL

COOLANT

6.

7.

8.

230 V 60 Hz

Y-PARALLEL

Th er m al s w it ch es

351852 AB

Le ak ag e se n so r

F1 F0 DI

1 2 3 87 9

U5 V5

U2 V2

U1 V1

W5

W2

W1

L3L1 L2

5 6 4

U1 U5 V1 V5 W1W5

460 V 60 Hz

Y-SERIES

L1 L2 L3

Th er m al s w it ch es

351854 AB

Le ak ag e se n so r

F1 F0 DI

1 4 87 9

U1 W1V1

U2V2W2 U5 V5 W5

5 2 36

4 5 6

230 V 60 Hz

Y-PARALLEL

U V W

T he rm al s w itc he s

351851 AC

Le ak ag e se ns or

1 2 3 54 6

U5 V5

U2 V2

U1 V1

W5

W2

W1

L3L1 L2

T1 T2 T3 7 core AWG cable 60Hz =

7 core cable 50/60Hz =

1 2 3

F1 F0 DI

(Red) (White) (Black) (Orange) (Black/

(Blue) white)

460 V 60 Hz

Y-SERIES

T he rm al s w itc he s

351853 AC

Le ak ag e se ns or

1 2 3 54 6

U1 W1V1

U2V2W2 U5 V5 W5

7 core cable 50/60Hz cable 60Hz 7 core AWG

(Red)

T1

U1

L1

(Black/

(Orange)

F1 white)

(Blue)

F0

DI

L2

V1

T2 (White) (Black)

T3

W1

L3

-1

.5 7.

.I nt d ig

P um pe x

A B

Försäkran om överenstämmelse Declaration of conformity Konformitätserklärung Déclaration de conformité Dichiarazione di conformità Declaración de conformidad Declaração de conformidade Overeenskomstigheidsverklaring ÄÞëùóç óõììüñöùóçò Erklæring om overensstemmelse Overensstemmelseerklæring Vaatimustenmukaisuusvakuutus

Pumpex AB, P.O. Box 5207, SE-121 16 JOHANNESHOV, SWEDEN

Försäkrar under eget ansvar att produkterna: Declare under our sole responsibility that the products:

Erklären in alleiner Verantwortung daß die Produkte: Déclarons sous notre seule responsabilité que le produit:

Dichiariamo sotto la nostra esclusiva responsabilità che il prodotto: Declaramos bajo nuestra exclusiva responsabilidad la conformidad del producto:

Declaramos sob nossa únicia responsabilidade que o produto: Verklaren geheel onder eigen verantwoordelijkeid dat her produkt:

Äçëþíïõìå ìå áðïêëåéóôéêÞ ìáò åõèýíç üôé ôá ðñïúüíôá:: Erklærer på eget ansvar, at følgende produkter:

Erklærer på eget ansvar, at følgende produkter: Vakuutamme omalla vastuullamme, että seuraavat tuotteet:

Pumpex K 80 / Pumpex K 83 / Pumpex K 87 / Pumpex K 100 / Pumpex K 150

Serienummer: Serial number: Seriennummer: Numéro de série: Numero di serie: No de fabricatión:

Número de série: Serienummer: Ïíïìáóßá ôýðïõ:Serienummer: Serienummer: Sarjanumero:

80000001 / 83100001 / 87000001 / 100000001 / 150000001

Som omfatttas av denna försäkran är i överenstämmelse med följande standarder eller andra regelgivande dokument:

To which this declaration relates is in conformity with the following standards or other normative documents:

Auf das sich diese Erklärung bezieht, mit den folgenden Normen oder normativen Dokumenten übereinstimmt:

Auquel se réfère cette déclaration est conforme à aux normes ou autres documents normatifs:

Al quale questa dichlarazione si riferisce è conforme alla seguente norma o ad altri documenti normativi:

Al que se refiere esta declaración, con las normas u otros documentos normativos:

Aque se refere esta declaraçáo está em conformidade com as Normas ou outros documentos normativos:

Waaraop deze verklaring betrekking heeft, in overeenstemming is met de volgende normen of andere:

GTá ïðïßá áöïñÜ ç ðáñïýóá äÞëùóç åßíáé óýìöùíá ìå ôá áêüëïõèá ðñüôõðá Þ Üëëá êáíïíéóôéêÜ Ýããñáöá:

Som dekkes av denne erklœringen, er i overensstemmelse med følgende standarder eller andre normative dokumenter

Som er omfattet af denne erklœring, er i overensstemmelse med følgende standarder eller andre normative dokumenter

Johon tämä vakuutus liityy, ovat seuraavien standardien tai muiden asiakirjojen mukaiset:

EC-Machinery directive 98/37/EEC, EMC-directive 89/336/EEC, Low voltage directive 73/23/EEC

EN 809, EN 292/1, EN 292/2, EN 50081-2, EN 50082-2, EN 60034

Stockholm 03-01-15

Bo Ligner

Pumpex AB

P.O. Box 5207 Tel: +46 8 725 49 30 Rökerigatan 20 Fax: +46 8 659 33 14 SE-12118 JOHANNESHOV, SWEDEN E-mail: info@pumpex.com

PUMPEX INC. PUMPEX GmbH PUMPEX SARL PUMPEX Sverige AB PUMPEX Production AB 171 Industrial Parkway, Suite 102 Weberstrasse 7 97 rue des Frères Lumière Box 5207, Rökerigatan 20 Åsgatan 3 Somerville, N.J 08876 DE-30916 Isernhagen ZI des Chanoux SE-121 18 Johanneshov SE-914 22 Nordmaling USA Germany FR-933 30 Neuilly Sur Marne Sweden Sweden Phone: +1 908-927-0800 Tel: +49 51 36 9777-0 France Tel: +46 8 725 49 30 Tel: +46 930 395 00 Fax: +1 908-927-0884 Telefax: +49 51 36 977770 Tél: +33 14 300 7700 Fax: +46 8 725 49 63 Fax: +46 930 395 19 E-mail:info@pumpex.us E-mail:info@pumpex.de Télécopie:+33 14 300 7720 E-mail:info@pumpex.se E-mail:info@pumpex.com

E-mail:info@pumpex.fr www.pumpex.com

DanLe Pumpex Model K80 Spare Parts Lists

K 80 FM kyld.05.0311.Int/Digital

K 80 FM

Med kylmantel/Mit kühlmantel/With cooling jacket

Avec chape de refroidisement/Con camisa de refrigeracion

1 MOTORENHET (Inkl. 2-29) MOTOR UNIT (Incl. 2-29) 1 MOTOREINHEIT (Inkl. 2-29) ENSEMBLE MOTEUR (Incl. 2-29)

MOTOR UNIDAD (Incl. 2-29) 350728-037 230/460/60 2.2 kW (3 Hp) 350729-037 230/460/60 3.7 kW (5 Hp) 353748-016 230/1/60 1.8 kW (2.4 Hp) 353749-016 230/1/60 2.8 kW (3.75 Hp)

2 350399 Kullager Ball bearing 1 Kugellager Roulement

Rodamiento

3 06103 O-ring O-ring 1 O-Ring Joint torique

Junta torica

4 351786 Motorhus Motor housing 1 Motorgehäuse Logement du moteur

Carcasa estator

5 351787 Skruv Screw 1 Schraube Vis

Tornillo

6 351798 Tätningsbricka Seal washer 1 Verschlusscheibe Rondelle joint

Junta

7 50857 Packning Bush 1 Buchse Douille

Casquillo

8 STATOR STATOR 1

1 STATOR STATOR

ESTATOR

351840 230/460/60 2.2 kW (3 Hp) (ser. no. -33100)

353703-027 230/460/60 2.2 kW (3 Hp) (ser. no. 33101-) 352192 230/460/60 3.7 kW (5 Hp) (ser. no. -33100)

353704-027 230/460/60 3.7 kW (5 Hp) (ser. no. 33101-) 354444-016 230/1/60 1.8 kW (2.4 Hp) 354446-016 230/1/60 2.8 kW (3.75 Hp)

4+8 STATORENHET STATOR UNIT

STATOREINHEIT ENSEMBLE STATOR

ESTATOR UNIDAD

352987-037 230/460/60 2.2 kW (3 Hp) (ser. no. -33100) 353796-027 230/460/60 2.2 kW (3 Hp) (ser. no. 33101-) 352988-037 230/460/60 3.7 kW (5 Hp) (ser. no. -33100) 353797-027 230/460/60 3.7 kW (5 Hp) (ser. no. 33101-) 354444-036 230/1/60 1.8 kW (2.4 Hp) 354446-036 230/1/60 2.8 kW (3.75 Hp)

9 ROTOR MED AXEL ROTOR WITH SHAFT 1

ROTOR MIT WELLE ROTOR AVEC ARBRE

ROTOR Y EJE

351810 2.2 kW (3 Hp) (ser. no. -33100) 353799 2.2 kW (3 Hp) (ser. no. 33101-) 351811 3.7 kW (5 Hp) (ser. no. -33100) 353800 3.7 kW (5 Hp) (ser. no. 33101-) 354443 1.8 kW (2.4 Hp) 354445 2.8 kW (3.75 Hp)

Pos nr Detalj nr Antal Item No Part No. Benämning Denomination Quantity Pos.-Nr. Bestell-Nr. Bezeichnung Designation Anzahl No de No de pièce Descripcion Nombre repèrage Referencia Cantidad Posicion

10 351800 Jordningsplugg Earth plug 1 Erdungsanschluss Prise de terre

Conectar tierra

11 05491 Rundstift Round plug 1 Rundstecker Fiche rond

Tapón redondo

12 351823 Rundstiftskoppling Round plug coupling 1 Rundstecker kopplung Fiche rond branchement

Tapón redondo conexión

13 06676 Skruv Screw 4 Schraube Vis

Tornillo

14 03109 Fjäderbricka Spring washer 4 Federring Rondelle grower

Arandela

15 352190 Läckagevakt Leakage monitor 1 Di-Elektrode Détecteur d´étanchéité

Guardia gotear

16 KABEL CABLE 1

KABEL CÂBLE

CABLE

07156 A07RN-F 7G1.5

351783 A07RN-F 10G1.5

AWG 14/7

350667 AWG 12/7

AWG 10/7

17 KABELGENOMFÖRING CABLE GLAND 1

KABELDURCHFÜHRUNG GUIDE CÂBLE

JUNTA DE CABLE

351793 (7G1.5, 10G1.5, 14/7, 12/7) 354352 (10/7)

18 50839 Skruv Screw 4 1 Schraube Vis

Tornillo

19 KABELTÄTNING CABLE SEAL 1

KABELDICHTUNG MANCHON

MANGUITO

352746 (7G1.5) 352747 (10G1.5, 12/7) 351970 (10/7) 354439 (14/7)

20 KABELBRICKA CABEL WASHER 1

KABELSCHEIBE RONDELLE

ARANDELA

352748 (7G1.5, 14/7) 351971 (10G1.5, 12/7) 354441 (10/7)

21 51207 Nit Rivet 4 Niet Rivet

Remache

22 352191 Motorskylt Plate 1 Schild Plaque

Placa

Pos nr Detalj nr Antal Item No Part No.