CVHS - Pool Boiler Specs.pdf

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Attached to
Purchase Pool Boilers for Chippewa Valley High School
Solicitation number
RFP-CVS-250000002007-3
Issued by
Macomb County, Clifford Village, Michigan

About this file

This is a comprehensive architectural and engineering specification document for the Chippewa Valley Schools Pool Boiler Replacement project, involving Chippewa Valley Schools as the owner, Barton Malow Company as the construction manager, and Wakely Associates, Inc. as the architect. The project, located at Chippewa Valley High School in Clinton Township, Michigan, involves a complete pool boiler replacement with a project number of 252068, dated March 21, 2025. The specifications cover detailed requirements for electrical, mechanical, and plumbing systems, including conduit installations, wiring devices, enclosed switches, hydronic piping, boiler specifications, and associated components. The document provides extensive technical specifications, installation guidelines, product requirements, and execution standards for the project.

The specification document includes comprehensive technical details about equipment specifications, installation requirements, and performance standards, with a focus on ensuring high-quality, code-compliant installation of new pool boiler systems. The project appears to be funded through the school district's capital improvement or maintenance budget, with specific emphasis on energy efficiency, safety, and modern mechanical system replacement. The specifications indicate a preference for specific manufacturer standards and performance criteria, with detailed requirements for materials, testing, warranties, and installation procedures. The project seems designed to upgrade and modernize the high school's pool heating infrastructure, with careful attention to technical specifications, safety standards, and operational requirements.

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ALL TRADES SPECIFICATIONS

CHIPPEWA VALLEY SCHOOLS

PROJECT NUMBER: 252068

MARCH 21, 2025

PROJECT

CHIPPEWA VALLEY HIGH SCHOOL

POOL BOILER REPLACEMENT

CONSTRUCTION MANAGER

Barton Malow Company 19120 Cass Avenue Clinton Township, MI 48038

OWNER

Chippewa Valley Schools 19120 Cass Avenue Clinton Township, Michigan 48038

ARCHITECT

Wakely Associates, Inc.

30500 Van Dyke Ave., Suite 209 Warren, Michigan 48093

SPECIFICATIONS

PROJECT NUMBER 252068

MARCH 21, 2025

PROJECT

POOL BOILER REPLACEMENT

OWNER

19120 CASS AVENUE

CLINTON TOWNSHIP, MI 48038

ARCHITECT

WAKELY ASSOCIATES, INC.

30500 VAN DYKE, SUITE 209

WARREN, MICHIGAN 48093

586-573-4100

CONSTRUCTION MANAGER

BARTON MALOW COMPANY

19120 CASS AVENUE

CLINTON TOWNSHIP, MI 48038

586-723-2260

MECHANICAL/ELECTRICAL

UNIFIED BUSINESS SYSTEMS ENGINEERING, LLC

75 N. MAIN ST., SUITE 221

MT. CLEMENS, MI 48043

586-500-7055

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

TC - 1

TABLE OF CONTENTS PAGES

Title Page 1 Table of Contents 1

DIVISION 0 BIDDING AND CONTRACT REQUIREMENTS

“BY BARTON MALOW”

00851 Index of Drawings 1

DIVISION 1 GENERAL REQUIREMENTS

“BY BARTON MALOW”

DIVISION 22 - PLUMBING

22 00 05 BASIC PLUMBING REQUIREMENTS 8

22 05 05 SELECTIVE DEMOLITION FOR PLUMBING 2

22 05 19 METERS AND GAUGES FOR PLUMBING PIPING 2

22 05 53 IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 2

22 07 19 PLUMBING PIPING INSULATION 1

22 10 05 PLUMBING PIPING 4

22 30 00 PLUMBING EQUIPMENT 4

DIVISION 23 - HEATING, VENTILATING, AND AIR-CONDITIONING (HVAC)

23 00 05 BASIC HVAC REQUIREMENTS 6

23 05 05 SELECTIVE DEMOLITION FOR HVAC 2

23 05 19 METERS AND GAUGES FOR HVAC PIPING 2

23 05 23 DUTY VALVES FOR HVAC PIPING 6

23 05 53 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 2

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC 4

23 07 19 HVAC PIPING INSULATION 4

23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC 11

23 09 25 DIGITAL CONTROL (DDC) SYSTEMS FOR HVAC 19

23 09 30 VARIABLE FREQUENCY DRIVES 4

23 21 13 HYDRONIC PIPING 6

23 21 14 HYDRONIC SPECIALTIES 4

23 21 23 HYDRONIC PUMPS 2

23 25 00 HVAC WATER TREATMENT 4

23 51 00 BREECHINGS, CHIMNEYS, AND STACKS 2

23 52 16 CONDENSING BOILERS 4

23 57 00 HEAT EXCHANGERS FOR HVAC 1

DIVISION 26 - ELECTRICAL

26 00 05 BASIC ELECTRICAL REQUIREMENTS 4

26 05 05 SELECTIVE DEMOLITION FOR ELECTRICAL 2

26 05 19 VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 7

26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 5

26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 4

26 05 33.13 CONDUIT FOR ELECTRICAL SYSTEMS 6

26 05 33.16 BOXES FOR ELECTRICAL SYSTEMS 4

26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS 5

26 27 26 WIRING DEVICES 5

26 28 16.16 ENCLOSED SWITCHES 3

INDEX OF DRAWINGS 00851 - 1

SECTION 00851 - INDEX OF DRAWINGS

TITLE SHEET

The following drawings, dated March 21, 2025, are issued for Chippewa Valley Schools, Chippewa Valley High School, Pool Boiler Replacement, Clinton Township, Michigan. Architect's Project Number 252068.

TITLE SHEET

SHEET NO. TITLE

MECHANICAL DRAWINGS:

M0.00 MECHANICAL GENERAL INFORMATION

M1.00 MECHANICAL COMPOSITE PLAN

M4.01 ENLARGED MECHANICAL DEMOLITION AND NEW WORK

M5.00 MECHANICAL DETAILS AND SCHEDULES

M6.00 MECHANICAL PIPING AND DIAGRAMS AND TEMPERATURE

CONTROLS

ELECTRICAL DRAWINGS:

E0.00 ELECTRICAL GENERAL INFORMATION

E1.00 ELECTRICAL COMPOSITE PLAN

EP4.01 ENLARGED ELECTRICAL POWER DEMOLITION AND NEW WORK

E6.00 ELECTRICAL PANEL SCHEDULES AND DETAILS

E7.00 ELECTRICAL ONE-LINE RISER DIAGRAMS

END OF SECTION 00851

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REQUIREMENTS

22 00 05 - 1

SECTION 22 00 05

BASIC PLUMBING REQUIREMENTS

PART 1 GENERAL

1.01 RELATED DOCUMENTS

A. This section applies to all sections of Division 22.

B. Drawings and general provisions of the contract, including Division 00 and Division 01 specification sections, apply to work of this section.

C. Provide all items, articles, materials, operations or methods listed, mentioned or scheduled on drawings and/or herein, including all labor, materials, equipment and incidentals necessary and required for their completion.

D. The items in this section are supplementary to the requirements set forth in other portions of the specifications as indicated under item "A" above.

1.02 APPLICATION

A. This section applies to all plumbing work. The contractors involved shall check all sections of the specifications in addition to the particular section covering their specific trade. Each distinct section of the specifications aimed for one trade may have detailed information with regards to other trades, therefore, it is imperative that all sections be reviewed to get a complete picture of all other trades' functions and work required.

B. The plumbing contractor is responsible for the installation and operation of the plumbing systems.

C. The plumbing contractor is responsible for receiving, unloading and placement of all of the owner provided equipment.

1.03 INSPECTION OF SITE

A. Each Contractor shall visit the site prior to bid submission to determine all existing conditions that may affect his work and shall make appropriate allowances for such conditions in his bid.

Failure to visit the site shall not be cause for a request for additional compensation later in the project during construction.

B. The submitting of a proposal implies that the contractor has visited the site and understands the conditions under which the work must be conducted.

C. Install Work in locations shown on Drawings, unless prevented by Project conditions.

D. Prepare drawings showing proposed rearrangement of Work to meet Project conditions, including changes to Work specified in other Sections. Obtain permission of Owner before proceeding.

1.04 ALTERNATES AND SUBSTITUTIONS

A. Refer to Division 01 - General Requirements for procedures to submit products by a

Manufacturer that is not listed as approved equal in the Specifications.

1.05 DEVIATIONS FROM BASIS OF DESIGN MANUFACTURER

A. Products identified wiithin the schedules and details are used as the basis of design for laying out and coordinating with other trades such as structural, architectural, and electrical. Should Division 22 Contractor submit products by a manufacturer other than that indicated as Basis of Design in the Drawings, Contractor shall then be responsible for evaluating the impacts of the proposed Manufacturer's equipment, even if the Manufacturer is listed in the specifications as an approved equal. This includes the proposed Manufacturer's electrical, architectural and structural requirements and their subsequent impacts on the current design and coordination of any differing dimensions and clearances with all other trades. This evaluation shall be included as part of the proposed product submittal.

1.06 MATERIALS

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22 00 05 - 2

A. Plumbing equipment is to be furnished with motors, electrical controls and protective devices, and integral operating devices which are normally included by the manufacturer or required by the Contract Documents.

B. The Plumbing trades shall provide all control wiring, 120 volts and less, for the equipment and devices furnished under Division 22 of these specifications, including all wiring devices, transformers, conduit, etc. Any conduits used for control wiring shall meet the specifications as indicated in Division 26.

C. Power wiring 120 volts and greater shall be by the Electrical Trades.

1.07 CODES, PERMITS AND FEES

A. Unless otherwise indicated, all required permits, licenses, inspections, approvals and fees for plumbing work shall be secured and paid for by the contractor. All work shall conform to all applicable codes, rules and regulations. Applicable publications listed in all sections of Division 22 shall be the latest issue, unless otherwise noted.

B. Rules of local utility companies and municipalities shall be complied with. Check with the utility company and/or municipality supplying service to the installation and determine all devices including, but not limited to: meters, regulators, valves which will be required and include the cost of all such items in the proposal.

C. All work shall be executed in accordance with the rules and regulations set forth in local and state codes. Prepare any detailed drawings or diagrams which may be required by the governing authorities. Where the drawings and/or specifications indicate materials or construction in excess of code requirements, the drawings and/or specifications shall govern.

1.08 MAINTENANCE

A. Provide 8 hours of instruction to the owner's designated personnel in the maintenance and operation of equipment and systems.

B. Provide complete maintenance and operating instructional manuals covering all mechanical equipment herein specified, together with parts lists. Maintenance and operating instructional manuals shall be job specific to this project. Generic manuals are not acceptable. Manuals shall be submitted in electronic format for review. When approved, four (4) bound hard copies and an indexed electronic PDF shall be provided to the owner. Maintenance and operating instructional manuals shall be provided when construction is approximately 75% complete.

1.09 WARRANTY AND GUARANTEE

A. Contractor shall guarantee all work installed by him or his subcontractors to be free from defect in material and workmanship for a period of one year from date of final acceptance of the work, unless a longer period is stipulated under specific headings. Contractor shall repair or replace at no additional cost to the owner, any material or equipment developing defects and shall also make good any damage caused by such defects or the correction of defects. Repairs or replacements shall bear additional guarantee, as originally called for, dated from the final acceptance of the repair or replacement. This requirement shall be binding even though it will exceed product guarantees normally furnished by some manufacturers. Contractor shall submit his own and each equipment manufacturers written certificates, warranting that each item of equipment furnished complies with all requirements of the drawings and specifications.

Note that guarantee shall run from date of final acceptance of the work, not from date of installation of a device or piece of equipment.

1.10 SUBMITTALS

A. Shop drawings and samples shall be submitted in compliance with the Conditions of the

Contract and Division 1 General Requirements.

B. Contractor shall provide submittals where items are referred to by symbolic designation on the drawings. All submittals shall bear the same designation (plumbing piping, plumbing fixtures, etc.). Refer to other sections of the electrical specifications for additional requirements.

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C. Shop Drawings: Each piece of equipment shall be identified by the number shown in the schedules and by specification article number pertaining to the item. Shop drawings shall as a minimum be ¼” equals 1’ 0” scale, and shall be newly prepared by the Contractor and not reproduced from the Architect’s drawings. Layouts shall be made for all floor plans including all ductwork, piping, electrical distribution and other mechanical equipment. Layouts shall show clearances of piping, ducts, etc., above floor.

D. Contractor shall obtain Engineer’s approval on all the work before any equipment is purchased, or any work installed. Contractor shall also secure approval of the Governmental Authorities having jurisdiction on all equipment and on the layout of the complete system.

E. The Engineer’s review and approval of shop drawings is a gratuitous assistance and in no way does it relieve the Contractor from responsibility for errors or omissions which may exist on the shop drawings. Where such errors or omissions are discovered later, they must be made good by the Contractor, without any additional cost to the Owner, irrespective of any approval by the Engineer.

1. The Contractor shall incorporate with his shop drawings, a letter indicating all deviations from the plans and/or specifications. If in the opinion of the Architect, the deviations are not equal, the Contractor will be required to furnish the item as specified and as indicated on the drawings.

2. Record documents shall be submitted in compliance with the requirements of the Specifications.

F. Engineer WILL NOT REVIEW:

1. Submittals not specified.

2. Submittals not reviewed by Contractor; including Contractor stamp with signature comments.

3. Submittals made after work is delivered to site and/or installed.

4. Submittal resubmissions unless resubmission is required by Architect/Engineer.

G. Installation of any item that requires submittal approval by the engineer shall be installed at the contractors risk. The contractor, at his cost, shall remove all work installed prior to approval of the submittal.

H. The engineer will not be responsible for errors in quantities, or dimensions required to fit the job condition, details of fabrication to insure proper assembly at the job, or for errors resulting from errors in submittals.

I. For underground piping, record dimensions and invert elevations of all piping, including all offsets, fittings, cathodic protection and accessories. Locate dimensions from benchmarks that will be preserved after construction is complete.

1.11 RECORD DRAWINGS

A. Refer to Division 01 - General Requirements for procedures. All literature shall be furnished in accordance with requirements listed in Division 01.

B. Contractor shall provide the following record drawings as part of the Project closeout document process:

1. Contract Documents, specifications and submittals, indicating "As-Built" conditions and actual products selected for use.

2. Product and Maintenance manuals for all equipment listed within this specification manual and in Contract Documents. Provide with parts lists as applicable.

1.12 QUALITY ASSURANCE

A. Other referenced standards:

1. Comply with referenced standards, guidelines, data sheets from various associations, including NFPA, ANSI, ASTM, ASME, ASHRAE.

PART 2 PRODUCTS

2.01 SLEEVES AND ESCUTCHEONS

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22 00 05 - 4

A. Provide sleeves wherever pipes pass through exterior wall and floors. Sleeves shall be schedule 40 steel pipe cut to length. Sleeves shall terminate flush with walls, partitions and ceilings in finished areas. All sleeves through floor shall extend 2" above floor. Provide cast brass nickel-plated escutcheons with positive catches on each visible sleeve penetration.

Sleves are to be sealed at each installation with a 3M approved sealant. The space between the inside of the sleeve and the outside of the pipe or conduit with in the sleeve shall be sealed at each installation with a 3M approved sealant.

2.02 DIELECTRIC UNIONS

A. Dielectric unions shall be used to connect dissimilar metals (such as steel and copper) to prevent electrolytic action.

B. Dielectric waterway fittings shall be a copper-silicon casting conforming to UNS C87850, and

UL classified in accordance with ANSI / NSF-61 for potable water service.

2.03 BUILDING ATTACHMENTS FOR PLUMBING WORK SUPPORTS

A. General Requirements:

1. Provide building attachments required for supporting plumbing work, suitably selected and installed for the loads applied with a minimum additional safety factor of 3.

2. Where specified attachments are not suitable for conditions, submit to Engineer for approval, proposal for alternate building attachments.

3. If specially designed building attachments are required, retain the services of a licenced structural engineer to design such building attachments.

4. Approved Manufacturers: Grinnell, or equivalent products by Michigan Hanger and B-Line.

5. Provide supplemental trapeze supports where necessary. Design trapeze to support all trades. Coordinate loads, and supports with all trades. Size trapeze for maximum deflection of 1/64 of the span.

B. Attachments to Structural Steel:

1. Support plumbing work from building structural steel where possible and approved. No welding or bolting to structural steel is permitted unless authorized by Architect. C-clamps are not permitted.

a. Center beam clamp - for loads over 120 lb.: Malleable center hung Grinnell Fig. 228.

b. Side beam clamp with retaining clips - for loads up to 120 lb.

C. Cast in Place Concrete Inserts:

1. Provide inserts selected for applied load of present load plus 100% for future, and coordinated with concrete work. Except as detailed on drawings, inserts shall be Unistrut or Grinnell. Plan, lay out and coordinate setting of inserts prior to concrete pour. Use Grinnell Fig. 285 lightweight concrete insert for loads up to 400# or Grinnell Fig. 281 Wedge Type concrete insert for loads up to 1200#

D. Drilled Insert Anchors:

1. Where plumbing work cannot be supported from structural steel, or cast in place concrete inserts, provide drilled concrete insert anchors. Submit for approval, project specific installation drawings for all loads over 100 lbs. Install inserts in web of beam if possible and approved. Insert depth shall not exceed two thirds the thickness of the concrete.

Where existing concrete appears to be deteriorating, or where applied load at insert exceeds 1000 lbs., conduct test of concrete to determine derated capacity of insert.

Anchors may be adhesive or expansion type up to 1000 lbs., and shall be adhesive type for loads over 1000 lbs.

PART 3 EXECUTION

3.01 GENERAL

A. Existing piping: when encountered during the course of work, protect, brace and support existing piping where required for proper execution of the work.

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B. Interruption of existing active piping: when the course of work makes shut-down of services unavoidable, the plumbing contractor shall schedule the shut-down at such time as approved by the owners representative, which will cause least interference with established operating routine.

C. Arrange work accordingly, providing such fittings as duct transitions traps, valves and accessories necessary to complete all construction in an orderiy fashion.

D. Install all equipment in strict accordance all directions and recommendations furnished by the manufacturer.

3.02 INTERPRETATION OF CONTRACT DOCUMENTS

A. Should there be discrepancy or a question of intent, refer matter to Architect/Engineer for decision before ordering any equipment or materials or before starting any related work.

B. Drawings and Specifications are to be taken together. Work specified and not shown or work shown and not specified shall be performed or furnished as though mentioned in both Specifications and Drawings. If there is discrepancy between Drawings and Specifications as to quantity or quality to be provided, the greater quantity or better quality shall be provided.

C. Minor items and accessories or devices reasonably inferable as necessary to complete and proper installation and operation of any system shall be provided by Contractor for such system whether or not specifically called for by Specifications or Drawings.

D. Architect/Engineer may change location of any equipment 5’ and any piping, ductwork, conduit, etc. 10’ in any direction without extra charge, provided such changes are made before installation.

E. Locations of items not definitely fixed by dimensions are approximate only and exact locations necessary to secure the best conditions and results shall be determined at the site and shall be subject to review and approval by Architect/Engineer.

F. Follow drawings in laying out work, check drawings of other trades to verify spaces in which work will be installed, and maintain maximum headroom and space conditions at all points.

1. Where headroom or space conditions appear inadequate, notify Architect or Owner’s field representative before proceeding with installation.

2. Pipe/duct rerouting and size changes shall be made at no additional cost to the Owner.

G. Furnish advance information on locations and sizes of frames, boxes, sleeves and openings needed for the work, and also furnish information and shop drawings necessary to permit installation of other work without delay.

H. Where there is evidence that parts of the Work specified in Divisions 21, 22, and 23 will interfere with other work, assist in working out space conditions to make satisfactory adjustments, revise and submit coordinated shop drawings.

I. After review and without additional cost to the Owner, make minor modifications in the work as required by structural interferences, by interferences with work of other sections or for proper execution of the work.

J. Work installed before coordinating with other work so as to cause interference with other work shall be changed and corrected without additional cost to the Owner.

K. Drawings are diagrammatic in nature and are a graphic representation of requirements and shall be followed as closely as actual building construction will permit. All changes from the plans necessary to make the work conform to the building as constructed and to fit the work of other trades or to conform to rules of the Governmental Authorities having jurisdiction, NFPA, OSHA and the Owner’s Insurance Underwriters, shall be made by the Contractor without extra cost to the Owner.

L. The layout of the piping, ductwork, equipment, etc., as shown on the drawings shall be checked and exact locations shall be determined by the dimensions of the equipment approved and the Contractor shall obtain approval for the revised layout before the apparatus is installed. The

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Contractor shall field measure or consult existing record Architectural and Structural Drawings if available for all dimensions, locations of partitions, locations and sizes of structural supports, foundations, etc.

M. Omission in the Drawings and/or Specifications of any items necessary for the proper completion or operation of the work outlined in this specification shall not relieve the Contractor from furnishing same without additional cost to the Owner.

N. The Equipment Shop Drawings should be furnished to the installing Contractor by the purchasing Contractor before roughing in. Contractor shall not install any piping or ductwork for said equipment until he has received approved shop drawings for same.

3.03 ALTERATIONS IN PRESENT BUILDING AND SYSTEMS

A. Contractor shall take particular note of the revisions and alterations to the existing systems, facilities and equipment due to the new construction as indicated on the Drawings and/or in Specification. Contractor shall remove, reroute or alter all services, ductwork, etc., as required or as indicated on the drawings.

B. The Contractor shall maintain all services in the existing building. In case, where new service connections are to be made to existing services and service interruptions can in no way be avoided, the service interruptions shall be with the minimum of inconvenience to the Owner and the work shall be done at such time of any day, Saturday and Sunday included, and only as directed by the Owner or the Architect.

3.04 ACCESSIBILITY

A. Do not locate traps, valves, controls, unions, cleanouts, etc. in any system at a location that will be inaccessible after construction is completed. Maintain accessibility for all components in plumbing systems.

3.05 ACCESS PANELS:

A. Refer to Division 08 - Openings; Provide access doors in locations as required by applicable codes and as indicated below. Coordinate locations with architectural trades.

B. Submit shop drawings for review before ordering panels. Where fire rating is required, furnish label doors compatible with fire rating of assembly.

C. Contractor shall confer with other trades with respect to access panel locations, and shall wherever practical group valves, traps, dampers, etc. in such way as to be accessible from single panel and eliminate as many access panels as possible.

D. Furnish access panels to access valves, traps, control valves or devices, dampers, damper motors, etc. Access panels shall be sized as necessary for ample access, or as indicated on drawings, but no smaller than 12" x 12" where devices are within easy reach of operator, and at least 24"x24" when operator must pass through opening in order to reach the devices.

Architectural Trades shall install access panels coordinated with Mechanical Trades.

E. Access panels in fire rated walls or ceiling must be U.L. labeled for intended use. Unless otherwise indicated on plans, access doors shall be hinged flush type steel framed panel, 14 gauge minimum for frame, and with anchor straps. Only narrow border shall be exposed.

Hinges shall be concealed type. Locking device shall be flush type and screw driver operated.

Metal surfaces shall be prime coated with rust-inhibitive paint. Panels shall be compatible with architectural adjacent materials.

3.06 PROTECTION OF ELECTRICAL EQUIPMENT

A. Contractor shall furnish and install sheet metal drain pans beneath piping that is routed above electrical equipment and/or above the 3’ access space in front of such equipment. Electrical equipment, for the purpose of addressing drain pan requirements, shall be defined as free-standing or wall-mounted switchgear, transformers, distribution boards or motor control centers.

1. Drain pans shall be 20 gauge galvanized sheet metal with a minimum 4” high turned up edge. Bottom of drain pan shall slope to a single drainage point at ⅛” per foot. A 1” diameter clear plastic tube shall allow collected fluid to drain to the nearest open site floor

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22 00 05 - 7 drain. Secure plastic tubing to building structure only.

2. Drain pan shall be hung from building structure with angle iron trapeze hangers (no hanger shall penetrate the drain pan). Consider drain pan to be full of water for hanger load calculations.

3. Drain pans shall include liquid detectors with alarms only if noted on the drawings. Liquid detectors shall be specified in Section 22 10 06 Plumbing Piping Specialties.

B. Contractor shall include provisions to adjust the local lighting layout, at no extra cost to Owner, in order to accommodate any detrimental effect the drain pan has on the illumination of the electrical equipment and access space.

3.07 CUTTING, PATCHING AND DAMAGE TO OTHER WORK

A. Refer to Division 01 - General Requirements.

B. All cutting required shall be done by the contractor whose work is involved, without extra cost the owner. All patching and restoration including the furnishing and installation of access panels in ceiling, walls; etc. Within the building lines shall be done by the respective, responsible contractor. No cutting of structural steel, concrete, or wood shall be done without prior approval and explicit directions of the architect patched by the respective, responsible contractor.

C. The contractor, under whose jurisdiction the work may fall, shall provide labor, material, and tools required to cut, repair, protect, cap, or relocate existing pipes, conduits, or utilities interfering with or uncovered during work, per regulations of the authorities having jurisdiction.

3.08 EXCAVATION AND BACKFILLING

A. Provide all excavation, trenching, tunneling, removal of materials, de-watering and backfilling required for the proper laying of pipes and plumbing work. Coordinate the work with other excavating and backfilling in same area.

3.09 ROUGH-IN FOR CONNECTION TO EQUIPMENT

A. It shall be the responsibility of each contractor to study the architectural, structural, electrical, and mechanical drawings, conferring with the various trades involved and checking with the supplier of equipment in order to properly rough-in for all equipment.

3.10 MATERIAL AND EQUIPMENT

A. All material and equipment shall be new and of the best quality used for the purpose in good commercial practice, and shall be the standard product of reputable manufacturers. The material and equipment must meet approval of state and local codes in the area it is being used. Roof decks shall not be used to support piping, conduit, equipment, devices, etc.

3.11 SEAL PENETRATIONS

A. Seal the space around pipes in sleeves and around duct openings through walls, floors and ceilings. Provide adequate clearance to allow for proper sealing.

3.12 SOUND CONTROL

A. Penetrations shall be maintained airtight to pevent sound transfer.

B. Piping shall pass through sleeves. Pack sleeves tight with glass fiber or oakum and caulked on both sides with non-hardening acoustical sealant.

3.13 FIRESTOPPING

A. Refer to Division 07 - Thermal and Moisture Protection for more information.

B. Provide UL classified firestopping system for plumbing penetrations through rated walls and floors to maintain the fire rating.

3.14 CONTROL WIRING

A. All control wiring for plumbing and electrical equipment, including motor starters, shall be 120 volt maximum and wired with one side of the coil grounded and the operating contacts in the north side of the circuit. All control wiring shall be installed in conduit.

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3.15 CLEANING, FLUSHING, AND INSPECTING

A. Refer to Division 01 - General Requirements; all plumbing equipment and components shall be cleaned as frequently as necessary through the construction process and again prior to project completion.

B. Clean exterior surfaces of installed piping systems of superfluous materials and prepare for application of specified coatings (if any). Flush out piping systems with clean water before proceeding with required tests. Inspect each run of each system for completion of joints, supports and accessory items.

C. Sufficient flushing water shall be introduced into the mains to produce a velocity of not less than 4’ per second and this flow rate shall be continued until the discharge is clean and clear and does not show evidences of silt or foreign matter when a sample is visually inspected.

D. Inspect pressure piping in accordance with procedures of ASME B31.

3.16 DELIVERY, STORAGE AND PROTECTION OF EQUIPMENT AND MATERIALS

A. Refer to Division 01 - General Requirements; all equipment and materials shall be delivered, stored and secured per manufacturer's recommendations.

B. On-site storage shall be coordinated with Construction Manager/General Contractor and be performed in a manner as to avoid damage, deterioration and loss.

C. Contractor shall provide temporary protection for installed equipment prior to project completion.

D. Provide temporary end caps and closures on piping and fittings. Maintain in place until installation.

E. All equipment shall be inspected prior to installation to assure that equipment is free from defect and damage.

F. Protect plumbing fixtures and piping systems from entry of foreign materials by temporary covers, completing sections of the work, and isolating parts of completed system.

3.17 PIPING TESTS

A. Test pressure piping in accordance with ASME B31.

B. General: Provide temporary equipment for testing, including pump and gauges. Test piping systems before insulation is installed wherever feasible and remove control devices before testing. Test each natural section of each piping system independently, but do not use piping system valves to isolate sections where test pressure exceeds valve pressure rating. Fill each section with water and pressurize for indicated pressure and time.

1. Test each piping system at 150% of operating pressure, or other pressure as required by

Authority Having Jurisdiction, whichever is greater.

a. Domestic water systems and equipment vents shall be tested hydrostatically for minimum of four hours at 1½ times design pressure for that system, or 100 psig minimum, whichever is greater, unless otherwise specified.

b. Storm, soil, waste and vent piping shall be tested with water for minimum of 24 hours at 10 feet head.

c. Acid resistant waste and vent systems shall be tested as per manufacturer’s recommendations.

2. Observe each test section for leakage at end of test period. Test fails if leakage is observed or if pressure drop exceeds 5% of test pressure.

C. Repair piping systems sections which fail required piping test, by disassembly and re-installation, using new materials to extent required to overcome leakage. Do not use chemicals, stop-leak compounds, mastics or other temporary repair methods.

D. Drain test water from piping systems after testing and repair work has been completed.

END OF SECTION

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

SELECTIVE DEMOLITION FOR

PLUMBING

22 05 05 - 1

SECTION 22 05 05

SELECTIVE DEMOLITION FOR PLUMBING

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Demolition and extension of existing plumbing work.

1.02 RELATED REQUIREMENTS

A. Division 01 - General Requirements: Project administrative and procedural requirements.

B. Division 02 - Existing Conditions: Demolition, cleaning and disposal requirements, cutting and patching requirements, repairs.

1.03 SUMMARY

A. The work covered under this section consists of the furnishing of all necessary labor, supervision, materials, equipment, and services to completely execute the system of minor electrical demolition as described in this specification.

B. The demolition documents plans and specification have been prepared from existing non-as built documents and cursory non-invasive field investigation.

C. It is the contractors obligation to become familiar with the extent of demolition and the existing condition before submitting their bid.

D. During demolition if the contractor discovers unforeseen significant non-code compliance conditions of the existing installation they shall notify the Architect and Engineer immediately in writing.

E. The contractor shall become familiar with the drawings and scope of work of other trades as the work scope of those trades relates to mechanical equipment and connection requirements.

F. During demolition the contractor shall record on site as-builts all plumbing sanitary, waste and domestic hot, cold and hot water recirculation capped branches for reuse in renovated project space.

PART 2 PRODUCTS

2.01 MATERIALS

A. Materials and equipment for patching and extending work: As specified in individual sections.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that piping to be demolished serve only equipment and facilities within the demolition areas.

B. Demolition drawings are based on casual field observation and existing record documents.

C. Report discrepancies to Owner before disturbing existing installation.

D. Beginning of demolition means installer accepts existing conditions.

3.02 PREPARATION

A. Identify locations for capping plumbing piping before any demolition work commences.

B. Coordinate utility service shut-downs with Utility Companies.

C. Provide temporary connections to maintain existing systems in service during construction.

D. Confirm isolation valve locations for domestic water piping. Repair leaking isolation valves or replace inoperable valves before commencing piping demolition.

3.03 DEMOLITION AND EXTENSION OF EXISTING PLUMBING WORK

A. In general plumbing remodeling work is shown on Drawings but carefully study all drawings for all contracts for “demolition” and “remodeling” work in existing building and field check to verify

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

SELECTIVE DEMOLITION FOR

PLUMBING

22 05 05 - 2 locations where such work is being done to determine exact extent of work required. No extra will be allowed for additional work required because of demolition or remodeling whether or not work is specifically noted, itemized or shown on Drawings.

B. Remove existing equipment and materials pertaining to contract as specified or as required, whether shown on Drawings or not, to prepare for new work of all contracts.

C. Where necessary, reroute piping, ducts, etc. from within walls, floors, ceilings, etc. being removed. Contractor involved with interrupted service shall be responsible for accomplishing required work whether shown on Drawings or not.

D. Remove, relocate, and extend existing plumbing piping to accommodate new construction.

E. Remove domestic water piping back to main and provide isolation valve and cap. DEAD LEGS

ARE NOT ALLOWED.

F. Remove sanitary and waste piping to branch connection fitting to negate any dead legs.

3.04 CLEANING AND REPAIR

A. Refer to Division 01 - General Requirements for procedures.

B. Clean and repair existing materials and equipment that remain or that are to be reused.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

METERS AND GAUGES FOR

PLUMBING PIPING

22 05 19 - 1

SECTION 22 05 19

METERS AND GAUGES FOR PLUMBING PIPING

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Pressure gauges and pressure gauge taps.

B. Thermometers and thermometer wells.

1.02 REFERENCE STANDARDS

A. ASME B40.100 - Pressure Gauges and Gauge Attachments 2013.

B. ASTM E1 - Standard Specification for ASTM Liquid-in-Glass Thermometers 2014.

C. ASTM E77 - Standard Test Method for Inspection and Verification of Thermometers 2014, with

Editorial Revision (2017).

D. UL 393 - Indicating Pressure Gauges for Fire-Protection Service Current Edition, Including All

Revisions.

1.03 SUBMITTALS

A. See Section 01 3000 - Administrative Requirements, for submittal procedures.

B. Product Data: Provide list that indicates use, operating range, total range and location for manufactured components.

1.04 FIELD CONDITIONS

A. Do not install instrumentation when areas are under construction, except for required rough-in, taps, supports and test plugs.

PART 2 PRODUCTS

2.01 PRESSURE GAUGES

A. Pressure Gauges: ASME B40.100, UL 393 drawn steel case, phosphor bronze bourdon tube, rotary brass movement, brass socket, with front recalibration adjustment, black scale on white background.

1. Case: Steel with brass bourdon tube.

2. Size: 4-1/2 inch diameter.

3. Mid-Scale Accuracy: One percent.

4. Scale: Psi and kPa.

2.02 PRESSURE GAUGE TAPPINGS

A. Gauge Cock: Tee or lever handle, brass for maximum 150 psi.

2.03 STEM TYPE THERMOMETERS

A. Thermometers - Adjustable Angle: Red- or blue-appearing non-toxic liquid in glass; ASTM E1;

lens front tube, cast aluminum case with enamel finish, cast aluminum adjustable joint with positive locking device; adjustable 360 degrees in horizontal plane, 180 degrees in vertical plane.

1. Size: 9 inch scale.

2. Window: Clear Lexan.

3. Accuracy: 2 percent, per ASTM E77.

4. Calibration: Degrees F.

PART 3 EXECUTION

3.01 INSTALLATION

A. Install in accordance with manufacturer's instructions.

B. Install pressure gauges with pulsation dampers. Provide gauge cock to isolate each gauge.

Extend nipples to allow clearance from insulation.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

METERS AND GAUGES FOR

PLUMBING PIPING

22 05 19 - 2

C. Install gauges and thermometers in locations where they are easily read from normal operating level. Install vertical to 45 degrees off vertical.

D. Adjust gauges and thermometers to final angle, clean windows and lenses, and calibrate to zero.

3.02 SCHEDULES

A. Pressure Gauges, Location and Scale Range:

1. Pumps, 0 to 120 psi .

2. Pressure reducing valves, 0 to 120 psi .

B. Stem Type Thermometers, Location and Scale Range:

1. Domestic hot water supply and recirculation, 0 to 180 degrees F.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

IDENTIFICATION FOR

PLUMBING PIPING AND

EQUIPMENT

22 05 53 - 1

SECTION 22 05 53

IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Nameplates.

B. Pipe markers.

1.02 REFERENCE STANDARDS

A. ASME A13.1 - Scheme for the Identification of Piping Systems 2020.

1.03 SUBMITTALS

A. See Section 01 3000 - Administrative Requirements, for submittal procedures.

B. Product Data: Provide manufacturers catalog literature for each product required.

PART 2 PRODUCTS

2.01 IDENTIFICATION APPLICATIONS

A. Piping: Pipe markers .

B. Pumps: Nameplates.

C. Equipment and Tanks: Nameplates.

D. Valves: Tags .

2.02 NAMEPLATES

A. Manufacturers:

1. Brimar Industries, Inc: www.pipemarker.com/#sle.

2. Kolbi Pipe Marker Co : www.kolbipipemarkers.com/#sle.

3. Seton Identification Products : www.seton.com/#sle.

4. Substitutions: See Section 01 6000 - Product Requirements.

B. Description: Laminated three-layer plastic with engraved letters.

2.03 TAGS

A. Manufacturers:

1. Brimar Industries, Inc: www.pipemarker.com/#sle.

2. Kolbi Pipe Marker Co : www.kolbipipemarkers.com/#sle.

3. Seton Identification Products : www.seton.com/#sle.

4. Substitutions: See Section 01 6000 - Product Requirements.

B. Metal Tags: Brass with stamped letters; tag size minimum 1-1/2 inch diameter with smooth edges.

2.04 PIPE MARKERS

A. Manufacturers:

1. Brimar Industries, Inc: www.pipemarker.com/#sle.

2. Kolbi Pipe Marker Co : www.kolbipipemarkers.com/#sle.

3. Seton Identification Products : www.seton.com/#sle.

4. Substitutions: See Section 01 6000 - Product Requirements.

B. Comply with ASME A13.1.

C. Plastic Pipe Markers: Factory fabricated, flexible, semi- rigid plastic, preformed to fit around pipe or pipe covering; minimum information indicating flow direction arrow and identification of fluid being conveyed.

D. Underground Plastic Pipe Markers: Bright colored continuously printed plastic ribbon tape, minimum 6 inches wide by 4 mil thick, manufactured for direct burial service.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

IDENTIFICATION FOR

PLUMBING PIPING AND

EQUIPMENT

22 05 53 - 2

PART 3 EXECUTION

3.01 PREPARATION

A. Degrease and clean surfaces to receive adhesive for identification materials.

3.02 INSTALLATION

A. Install plastic nameplates with corrosive-resistant mechanical fasteners, or adhesive. Apply with sufficient adhesive to ensure permanent adhesion and seal with clear lacquer.

B. Install tags with corrosion resistant chain.

C. Install plastic pipe markers in accordance with manufacturer's instructions.

1. Install in clear view and align with axis of piping.

2. Locate identification not to exceed 20 feet on straight runs including risers and drops, adjacent to each valve and Tee, at each side of penetration of structure or enclosure, and at each obstruction.

D. Install underground plastic pipe markers 6 to 8 inches below finished grade, directly above buried pipe.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

Plumbing Piping Insulation

22 07 19 - 1

SECTION 22 07 19

PLUMBING PIPING INSULATION

PART 2 PRODUCTS

1.01 REGULATORY REQUIREMENTS

A. Surface Burning Characteristics: Flame spread index/Smoke developed index of 25/50, maximum, when tested in accordance with ASTM E84 or UL 723.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

Plumbing Piping 22 10 05 - 1

SECTION 22 10 05

PLUMBING PIPING

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Pipe, pipe fittings, specialties, and connections for piping systems.

1. Domestic water.

2. Natural Gas

3. Flanges, unions, and couplings.

4. Pipe hangers and supports.

5. Valves.

1.02 RELATED REQUIREMENTS

A. Section 22 05 53 - Identification for Plumbing Piping and Equipment.

B. Section 22 07 19 - Plumbing Piping Insulation.

1.03 REFERENCE STANDARDS

A. ASME B16.3 - Malleable Iron Threaded Fittings: Classes 150 and 300; 2016.

B. ASME B16.18 - Cast Copper Alloy Solder Joint Pressure Fittings; 2018.

C. ASME B16.22 - Wrought Copper and Copper Alloy Solder-Joint Pressure Fittings; 2018.

D. ASME B31.1 - Power Piping; 2022.

E. ASME B31.9 - Building Services Piping; 2017.

F. ASME BPVC-IV - Boiler and Pressure Vessel Code, Section IV - Rules for Construction of

Heating Boilers; 2023.

G. ASME BPVC-IX - Qualification Standard for Welding, Brazing, and Fuzing Procedures;

Welders; Brazers; and Welding, Brazing, and Fusing Operators - Welding Brazing and Fusing Qualifications; 2019.

H. ASSE 1003 - Water Pressure Reducing Valves for Potable Water Distribution Systems; 2023.

I. ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless; 2018.

J. ASTM A234/A234M - Standard Specification for Piping Fittings of Wrought Carbon Steel and

Alloy Steel for Moderate and High Temperature Service; 2019.

K. ASTM B32 - Standard Specification for Solder Metal; 2008 (Reapproved 2014).

L. ASTM B88 - Standard Specification for Seamless Copper Water Tube; 2016.

M. ASTM B88M - Standard Specification for Seamless Copper Water Tube (Metric); 2018.

N. ASTM B813 - Standard Specification for Liquid and Paste Fluxes for Soldering of Copper and

Copper Alloy Tube; 2016.

O. ASTM B828 - Standard Practice for Making Capillary Joints by Soldering of Copper and Copper

Alloy Tube and Fittings; 2023.

P. ASTM D2665 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Drain, Waste, and

Vent Pipe and Fittings; 2020.

Q. AWWA C651 - Disinfecting Water Mains; 2014, with Addendum (2020).

R. MSS SP-58 - Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation; 2018.

S. MSS SP-110 - Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends;

2010, with Errata .

1.04 SUBMITTALS

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

Plumbing Piping 22 10 05 - 2

A. Product Data: Provide data on pipe materials, pipe fittings, valves, and accessories. Provide manufacturers catalog information. Indicate valve data and ratings.

B. Welder Certificate: Include welders certification of compliance with ASME BPVC-IX.

C. Sustainable Design Documentation: For soldered copper joints, submit installer's certification that the specified installation method and materials were used.

D. Project Record Documents: Record actual locations of valves.

1.05 QUALITY ASSURANCE

A. Perform work in accordance with applicable codes.

B. Welding Materials and Procedures: Comply with ASME BPVC-IX and applicable state labor regulations.

C. Welder Qualifications: Certified in accordance with ASME BPVC-IX.

1.06 FIELD CONDITIONS

A. Do not install underground piping when bedding is wet or frozen.

PART 2 PRODUCTS

2.01 GENERAL REQUIREMENTS

2.02 DOMESTIC WATER PIPING, ABOVE GRADE

A. Copper Tube: ASTM B88 (ASTM B88M), Type L (B) , Drawn (H).

1. Fittings: ASME B16.18, cast copper alloy or ASME B16.22, wrought copper and bronze.

2. Fittings: Cast iron, coated.

3. Joints: ASTM B32, alloy Sn95 solder.

4. Mechanical Press Sealed Fittings: Double pressed type, NSF 61 and NSF 372 approved or certified, utilizing EPDM, non toxic synthetic rubber sealing elements.

2.03 NATURAL GAS PIPING, ABOVE GRADE

A. Steel Pipe: ASTM A53/A53M Schedule 40 black.

1. Fittings: ASME B16.3, malleable iron, or ASTM A234/A234M, wrought steel welding type.

2. Joints: Threaded or welded to ASME B31.1.

2.04 FLANGES, UNIONS, AND COUPLINGS

A. Unions for Pipe Sizes 3 Inches (80 mm) and Under:

1. Ferrous pipe: Class 150 malleable iron threaded unions.

2.05 PIPE HANGERS AND SUPPORTS

A. Provide hangers and supports that comply with MSS SP-58.

1. If type of hanger or support for a particular situation is not indicated, select appropriate type using MSS SP-58 recommendations.

2. Overhead Supports: Individual steel rod hangers attached to structure or to trapeze hangers.

3. Trapeze Hangers: Welded steel channel frames attached to structure.

4. Vertical Pipe Support: Steel riser clamp.

B. Plumbing Piping - Water:

1. Hangers for Pipe Sizes 1/2 Inch (15 mm) to 1-1/2 Inches (40 mm): Malleable iron, adjustable swivel, split ring.

2. Floor Support for Cold Pipe: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, and concrete pier or steel support.

2.06 BALL VALVES

A. Manufacturers:

1. Tyco flow control: www.tycoflowcontrol.com

2. Nibco, Inc: www.nibco.com

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

Plumbing Piping 22 10 05 - 3

3. Milwaukee Valve Company: www.milwaukeevalve.com B. Construction, 4 Inches (100 mm) and Smaller: MSS SP-110, Class 150, 400 psi (2760 kPa)

CWP, bronze body, chrome plated brass ball, regular port, teflon seats and stuffing box ring, blow-out proof stem, lever handle with balancing stops , solder ends with union .

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that excavations are to required grade, dry, and not over-excavated.

3.02 PREPARATION

A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.

B. Remove scale and dirt, on inside and outside, before assembly.

C. Prepare piping connections to equipment with flanges or unions.

3.03 INSTALLATION

A. Install in accordance with manufacturer's instructions.

B. Provide non-conducting dielectric connections wherever jointing dissimilar metals.

C. Route piping in orderly manner and maintain gradient. Route parallel and perpendicular to walls.

D. Install piping to maintain headroom, conserve space, and not interfere with use of space.

E. Group piping whenever practical at common elevations.

F. Provide clearance in hangers and from structure and other equipment for installation of insulation and access to valves and fittings.

G. Establish elevations of buried piping outside the building to ensure not less than 4 ft (_____ m) of cover.

H. Where pipe support members are welded to structural building framing, scrape, brush clean, and apply one coat of zinc rich primer to welding.

I. Install valves with stems upright or horizontal, not inverted. Refer to Section 22 05 23.

J. Copper Pipe and Tube: Make soldered joints in accordance with ASTM B828, using specified solder, and flux meeting ASTM B813; in potable water systems use flux also complying with NSF 61 and NSF 372.

K. Sleeve pipes passing through partitions, walls and floors.

L. Inserts:

1. Provide inserts for placement in concrete formwork.

2. Provide inserts for suspending hangers from reinforced concrete slabs and sides of reinforced concrete beams.

3. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over 4 inches (100 mm).

4. Where concrete slabs form finished ceiling, locate inserts flush with slab surface.

5. Where inserts are omitted, drill through concrete slab from below and provide through-bolt with recessed square steel plate and nut above slab.

M. Pipe Hangers and Supports:

1. Install in accordance with ASME B31.9.

2. Support horizontal piping as indicated.

3. Install hangers to provide minimum 1/2 inch (15 mm) space between finished covering and adjacent work.

4. Place hangers within 12 inches (300 mm) of each horizontal elbow.

5. Use hangers with 1-1/2 inch (40 mm) minimum vertical adjustment. Design hangers for pipe movement without disengagement of supported pipe.

POOL BOILER REPLACEMENT 252068 MARCH 21, 2025

Plumbing Piping 22 10…

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