B08_Attachment 8_Special_Packaging_Instruction_P5 1 4172_15 November 2018.pdf

SPECIAL PACKAGING INSTRUCTION NATIONAL STOCK NUMBER

NOMENCLATURE SPI NUMBER (PN)QUPUI

4240---01---529---2289

PR (B) 1

MILITARY PRESERVATION DRAWING OR

P5---1---4172 Cleaning & Drying shall be in accordance with MIL---STD---2073---1 SEE NOTE (C) ON THIS PAGE

(SPI) (A)

NOT APPLICABLE TO INTERPLANT SHIPMENTS (A)

M61 FILTER

ITEM WEIGHT--

APPROVAL REVISION DATE

.34 lbs.

15 DEC 2011PAGE NUMBER NUMBEROF PAGES

275---0032---001 ---

DISTRIBUTION STATEMENT A: Approved for public release, distribution unlimited.

KJR

REQUIREMENT

(MIL---STD---2073---1, Method )

STEPS SPECIFICATION STYLE TYPE GRADE CLASS SIZE AND REMARKS

(INCHES)

UNIT PACK LOGISTICS DATA (Approximate unit pack weight and size)

WEIGHT (POUNDS) CUBE (CUBIC FEET) SIZE (EXTERIOR FEET)

INTERMEDIATE PACKAGING AND PACKING MARKING

REMARKS/ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.

(SEE PAGE 5)Container (D) 1

4.65 x 1.78Foam (D) 2

4.65 x 1.78Foam (D) 3

Foil Seal (D) (E) 4 5.25 x 2.54 Closure (D) (E) 5 Induction Or Radio Frequency

QUALITY PERFORMANCE and TESTING REQUIREMENTS

5---1---4167 5---1---4168 5---1---4168 5---1---4169 5---1---4169

In accordance with MIL---STD---2073---1 As specified hereon.

In accordance with MIL---STD---129 As specified hereon.

In accordance with MIL---STD---2073---1 As specified hereon.

Lid (D) 6 5---1---4170

SEE NOTE (L) AND QAP5---1---4171

0.97 lbs.

SEE NOTE (K)

X

(X) ( )X

( ) SEE NOTES (G), (H) and (J)X ( )X

Specifications, standards, and drawings listed hereon of the issue in effect on date of invitation for bid form a part of this Instruction.

Applicable general and referenced requirements of specification MIL---STD---2073---1 form part of this Instruction. Unless otherwise specified, materials will be minimum size IAWMIL---STD---2073---1. Tolerances shall be in accordance with material specifications.

X

0.646 x 0.458 x 0.2290.068 cu. ft.

(A) --- This SPI is not applicable for Interplant shipments. Packaging andmarking for interplant shipment is for supplies and materials that do not directly enter the military supply system. Typical interplant shipments are shipments froma vendor to a subcontractor or a prime contractor, or betweencontrac-tors and subcontractors, or from a vendor or contractor to a military arsenal, plant, or other activity for evaluation, immediate use, or further processing as specified in the applicable contract.

(B) --- Unit of Issue is one Pair consisting of two filters.

(C) --- CLEANING. Filters shall be clean and dry prior to packaging. If required, dry the top and side sur-faces using a lint and dust free cloth.

(D) --- See drawing 5---1---4171 for unit pack configuration. Insert one M61 Filter, into cavity provided in container (Step 1). Place foam (Step 2) in container over the filter. See Sketch No. 3 for foam

RDCB---DEA---P

ITEM SIZE ---

ITEM SI

275---0057---001 A 24 JUL 2013

Original Preparer:

KJM

Reformatted by:

4 5/8 x 3 3/4 x 2

ITEM SIZE ---

ITEM CODE ---

ITEM DATA

Nancy Waltman/Carol Hillen D.B.Harris, K.Rafferty inches (each filter)

(APPROX)

Date: 2 AUG 2011

ITEM CODE ---

Date: 8 JUN 2006

ECBC 81361

NOMENCLATURE SPI NUMBER (PN)

4240---01---529---2289

M61 FILTER P5---1---4172

PAGE NUMBER

placement. Insert the second M61 Filter, into container provided (Step 1). Insert foam (Step 3) in container over the second filter. Seal foil (Steps 4 and 5) to container. See Sketch No. 3 for foil placement.

(E) --- Closure (Steps4and5) shall be accomplishedby sealing IAWthemanufacturer’s recommendationsor approved alternative conditions. See drawing 5---1---4169 for additional information. Lid (step 6) shall be attached to container after final sealing process is complete.

(F) --- Leakage tests are required and shall be in accordance with (IAW) QAP5---1---4171.

(G) --- INTERMEDIATE PACKING (SEE SKETCH NO. 1). Ten pairs of M61 Filters, unit packed IAW Steps 1---6 shall be packed in one layer (2 by 5 pattern alternating top and bottom) in a snug fitting fiberboard container conforming to Style RSC, Type CF, Class WR, Variety SW, Grade V3c or W5c, Weight of contents 0 to 65 pounds, size as requiredofASTMD5118. As an option, tape conforming to ASTM D5486, Type I may be used.

The box shall be closed IAWclosuremethod2B3, Type I ofASTMD1974. This intermediate contain-er may serve as an optional Level B shipping container when Grade V3c is used and closed in accor-dancewith sealingmethodBorC ofASTMD1974. NOTE: If staples are used for boxmanufacturer’s joint, they shall be coveredwith tape conforming toASTMD5486,Type I.As anoption, tape conform-ing to ASTM D5486, Type IV may be used.

(H) --- PACKING. Packing shall be Level A or B, as specified in the contract or order:

1) LEVEL A. Three intermediate containers, Note (G) above, shall be packed, one layer (SketchNo.

2), in aWood---Cleatedpanelboardbox conforming to Type III (Plywood), Class 2, Style I or J,Weight of contents 0---100 lbs., size as required of ASTM D6251. Filler pads fabricated of fiberboard con-forming to Class WR, Variety SW, Grade W5c (V3c optional) of ASTMD4727 shall be included as necessary to make a tight pack. The top panel shall be closed by nailing to each side and end panel using the same requirements for assembly of the bottom panels and strapped IAW the supplementary requirements, using strapping and seals (strapping: Type I, RegularDuty, FinishB,Grade2 andSeals:

(Regular Duty, Style I or IV Finish B, Grade 2) specified therein.

2) LEVEL B. Three intermediate containers, Note (G) above, shall be packed in aWeather---Resist-ant Fiberboard container conforming to Style RSC, Class WR, Variety SW, Grade V3c, size as re-quired of ASTM D5118 (Sketch No. 2). Filler pads fabricated of fiberboard conforming to ASTM D4727, Class WR, Variety SW, Grade W5c (V3c optional), shall be included as necessary to make a tight pack. Closure shall be IAW sealing method B or C of ASTM D1974.

4240---01---529---2289

M61 FILTER P5---1---4172

PAGE NUMBER

SKETCH NO. 1 --- INTERMEDIATE PACKAGE

(SEE CORRESPONDING NOTE (G) ON PAGE 2)

UNIT PACK, REF (STEPS 1---6, PAGE 1)

INTERMEDIATE CONTAINER REF

SCALE: NONE

DRAWING FOR REFERENCE ONLY

4240---01---529---2289

M61 FILTER P5---1---4172

PAGE NUMBER

LEVEL A PACK

INTERMEDIATE PACKAGE

(SEE NOTE G, PAGE 2)

CLEATED PLYWOOD CONTAINER,

(SEE NOTE H, ON PAGE 2)

CLOSURE STRAP,

(SEE NOTE H, ON PAGE 2)

SKETCH NO. 2 -- LEVEL A, LEVEL B PACKING AND INTERMEDIATE PACKAGING CONFIGURATION

LEVEL B PACK-

SEE NOTE (H), ON PAGE 2)

LEVEL B PACK

SEE CORRESPONDING NOTES (G) AND (H) ON PAGE 2

SCALE: NONE DRAWING FOR REFERENCE ONLY

INTERMEDIATE CONTAINERS (3) -

SEE NOTE (H), ON PAGE 2)

BOX COVER, REF

(SEE NOTE H, ON PAGE 2)

CLOSURE

TAPE, REF

4240---01---529---2289

M61 FILTER P5---1---4172

PAGE NUMBER

SKETCH NO. 3 --- EXPLODED ASSEMBLY

(SEE CORRESPONDING NOTE (D) ON PAGES 1 AND 2)

STEP 4

STEP 1

SCALE: NONE

NOTES:

STEPS 2 AND 3

STEPS 2 AND 3

1) Lid can be used to puncture seal to open

2) Reference drawing 5---1---4171 for filter orientation DRAWING FOR REFERENCE ONLY

STEP 6

4240---01---529---2289

M61 FILTER P5---1---4172

PAGE NUMBER

(J) --- Palletization and Unitization shall be in accordance with MIL---STD---147 and ANSI MH1 when:

---Shipments of identical items packed in four or more shipping containers exceed a total of 48 cubic feet per destination, except when the shipping containers are required to be skidded, or a quantity of four shipping containers per pallet exceeds the size or weight limitations for palletized loads.

---The total number of containers going to the same destination is 250 pounds or greater (excluding pallet), or a volume of 20 cubic feet or greater.

NOTE: This is a SHELF LIFE item. Pallet loads CANNOT contain mixed expiration dates.

(K) --- SPECIALMARKINGS. In addition to the standard interior and exterior identification and contract datamarkings required byMIL---STD---129, the following shall bemarkedon eachunit pack contain-er, exterior container and applicable unitized loads:

--- Shelf life marking in accordance with (IAW) MIL---STD---129

--- Lot Number

--- Optional Serial Number as Bar Code and/or Human Readable

(L) --- PACKAGING QUALITY ASSURANCE PROVISIONS SHALL BE IAW QAP5---1---4171

NOTICE OF REVISION (NOR)

THIS REVISION DESCRIBED BELOW HAS BEEN AUTHORIZED FOR THE DOCUMENT LISTED

1. ORIGINATOR’S NAME

2. DATE

3. PROCURING ACTIVITY NO.

4. NOR NO.

5. DODAAC

6. AFFECTED DOCUMENT

a. DOCUMENT TITLE

b. CAGE CODE

c. DOCUMENT NO. d. REVISION

e. OUTSTANDING NORs

7. CONFIGURATION ITEM (OR SYSTEM) TO WHICH ECP APPLIES

8. DESCRIPTION OF REVISION

9. APPROVING ACTIVITY

a. TYPED NAME

c. DECISION

b. TITLE

d. DECISION DATE

1. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App 2401 et seq.), as amended. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

2. Export of information contained herein, which includes, in some circumstances, release to foreign nationals within the United States, without first obtaining approval or license from the Department of State for items controlled by the International Traffic in Arms Regulations (ITAR), or the Department of Commerce for items controlled by the Export Administration Regulations (EAR), may constitute a violation of law.

3. Under 22 U.S.C. 2778 the penalty for unlawful export of items or information controlled under the ITAR is up to 2 years imprisonment, or a fine of $100,000 or both. Under 50 U.S.C., Appendix 2410, the penalty for unlawful export of items or information controlled under the EAR is a fine of up to $1,000,000, or five times the value of the exports, whichever is greater, or for an individual, imprisonment for up to 10 years, or a fine of up to $250,000, or both.

4. In accordance with your certification that established you as a "certified US contractor" unauthorized dissemination of this information is prohibited and may result in disqualification as a certified US contractor, and may be considered in determining your eligibility for future contracts with the Department of Defense.

5. The US Government assumes no liability for direct patent infringement, or contributory patent infringement or misuse of technical data.

6. The US Government does not warrant the adequacy, accuracy, currency, or completeness of the technical data.

7. The US Government assumes no liability for loss, damage, or injury resulting from manufacture or use for any purpose of any product, article, system, or material involving reliance upon any or all technical data furnished in response to the request for technical data.

8. If the technical data furnished by the Government will be used for commercial manufacturing or other profit potential, a license for such use may be necessary. Any payments made in support of the request for data do not include or involve any license rights.

9. A copy of this notice shall be provided with any partial or complete reproduction of these data that are provided to qualified US contractors.

Export-controlled technical data is identified by marking in accordance with Para 1 above, or by the abbreviated form “WARNING – Export-controlled”.

This document contains information EXEMPT FROM MANDATORY DISCLOSURE under the FOIA. Exemption (3) applies.

FOR OFFICIAL USE ONLY

Approved as an ECP

None

09-NOV-18

See attached sheet.

Statement D, US DoD Components and Their Contractors, US Army ECBC, APG, MD 21010-5424.

15-NOV-18

-M61 FILTER

Sandra Greenwood W912F1

MASK SYSTEM, CHEMICAL BIOLOGICAL: JOINT SERVICE GENERAL PURPOSE, FIELD, M50

Maureen Jacobs

81361 5-1-4172

WARNING: EXPORT CONTROLLED

275-0092 275-0092-003

APPROVED

ECP

275-0092-003.pdf Page 1 of 2

NOTICE OF REVISION (NOR)

(CONT)

4. NOR NO.:

275-0092-003

6. AFFECTED DOCUMENT / REVISION:

5-1-4172

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only (Critical Technology) (9 Nov 2018). Other requests shall be referred to: Technical Director, Edgewood Chemical Biological Center, ATTN: RDCB-DEE, Aberdeen Proving Ground, MD 21010 Destruction notice - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

WARNING: EXPORT CONTROLLED

This document contains information EXEMPT FROM MANDATORY DISCLOSURE under the FOIA..

FOR OFFICIAL USE ONLY

See NOR Sheet 1, block 6.e. for any outstanding un-incorporated NORs against these documents.

1) Delete the Distribution Statement and Export Control Warning in their entirety and replace with the following:

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF

DEFENSE AND U.S. DoD CONTRACTORS ONLY (CRITICAL TECHNOLOGY) (DD MMM

YYYY). OTHER REQUESTS SHALL BE REFERRED TO: U.S. ARMY RESEARCH,

DEVELOPMENT, AND ENGINEERING COMMAND, CHEMICAL AND BIOLOGICAL CENTER,

ATTN: RDCB-DEE, ABERDEEN PROVING GROUND, MARYLAND 21010-5424.

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE

OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751 ET SEQ.)

OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED (TITLE 50, U.S.C., APP

2401 ET SEQ.). VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE

CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH THE PROVISIONS OF DOD

DIRECTIVE 5230.25.

THIS DOCUMENT CONTAINS INFORMATION EXEMPT FROM MANDATORY DISCLOSURE

UNDER THE FOIA. FOR OFFICIAL USE ONLY.

2) Equipment Code No. Block, change as follows:

FROM: 285

TO: 275

3) Next Assy Block, Delete: EA-M-10003, AND

Add: 5-1-4171

APPROVED

ECP

275-0092-003.pdf Page 2 of 2

QUALITY ASSURANCE PROVISIONS (QAP)

(DARCOM---R 702---10)

1. COMMAND AGENCY:

11. DATE: 12. APPROVED: 13. RELEASE NO.: 14. PAGE NO.: 15. NO. OF PAGES:

9. SUBMITTED BY: 10. QAP NO.:

1 6

DARCOM FORM

1 APR 79 2484--R

5---1---4171K.Poff RDCB---DEA---S /s

B.Elliott RDCB---DEA---S /s02 Nov 11 275---0032---002

THESE QAP’S FORM PART OF DRAWING/SPECIFICATION

INSPECTION SHALL BE CONDUCTED AS SPECIFIED HEREIN AND IN ACCORDANCE WITH REFERENCED DOCUMENTS.

3.

AS SPECIFIED IN THE CONTRACT.2.

U.S. ARMY EDGEWOOD CHEMICAL BIOLOGICAL CENTER

5---1---4171

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only (critical technology, date of determination 28 Jan2013). Other requests shall be referred to:

U.S. Army Edgewood Chemical Biological Center, ATTN: RDCB---DEA---D, Aberdeen Proving Ground, MD 21010.

WARNING --- This document contains technical data whose export is restricted by theArms Export Control Act (Title 22, U.S.C., Sec 2751 et seq.) or the Export Administration Act of 1979, as amended (Title 50, U.S.C., App 2401 et seq.). Violations of these export laws are subject to severe criminal penalties. Dissemi-nate in accordance with the provisions of DOD Directive 5230.25.

PART I --- --- APPLICABLE DOCUMENTS

DRAWINGS

5---1---4167 --- Container 5---1---4168 --- Foam 5---1---4169 --- Foil 5---1---4170 --- Lid

SPECIAL PACKAGING INSTRUCTIONS (SPI)

P5---1---4172 --- M61 Filter

STANDARDS

MIL---STD---1916 --- DOD Preferred Methods For Acceptance of Product MIL---STD---2073---1 --- Standard Practice for Military Packaging MIL---STD---3010 --- Test Procedures for Packaging Materials

REVISIONS

4. RELEASE

NUMBER

5. DATE

4. RELEASE

NUMBER

5. DATE

REVISION

STATUS

OF

SHEETS

6. REVISION

7. SHEET

6. REVISION

7. SHEET

8. QAP FOR:

Rev. A 275---0043---006

Rev. B 275---0051---002

Rev. C 275---0057---002

29 May 12 10 Apr 13 5 Aug 13

C C C C C C 1 2 3 4 5 6

M61 FILTER UNIT PACK

16.

REVISION

SYMBOL

AND DATE

10. QAP NO.:

14. PAGE NO.:

Rev. C

DARCOM FORM

1 APR 79 2484--R

5---1---41715 Aug 13

OTHER DOCUMENTS

ASTM D3078 --- Determination of Leaks in Flexible Packaging by Bubble Emission ASTM F2338 --- Nondestructive Detection of Leaks in Packages by Vacuum Decay Method

PART II --- --- QUALITY PROVISIONS

1. First article inspection.

a. Submission. The first article sample shall consist of 35 filter unit packs (Drawing 5---1---4171).

manufactured using the same methods, materials, equipment and processes as will be used during regular production. The first article sample shall be submitted for inspection and approval in accordance with the terms of the contract. The sample items shall be subjected to all of the examinations and tests specified in Part III of this QAP and be inspected for compliance with all of the requirements of the applicable drawings and specified SPI.

b. Acceptance criteria. If any first article sample item fails to comply with any of the applicable re-quirements, the first article sample shall be rejected. The Government reserves the right to terminate in-spection upon any failure to comply with any of the requirements. The contractor shall obtain written ap-proval from the contracting activity prior to proceeding with regular production.

2. Conformance inspection.

a. Lotting. A lot shall consist of the items produced by one manufacturer, at one plant, from the same materials, under the same manufacturing conditions, and at the same time. However, no more than one lot of filters shall be included in any one lot of filter unit packs. A new lot shall be established following the occurrence of any event affecting the homogeneity of the lot. Any change in equipment, or procedures used in regular production from that used in the manufacture of the first article sample shall be approved by the Government prior to its implementation.

b. Sampling. Sampling shall be conducted in accordance with the attributes sampling plan ofMIL--- STD---1916 using the verification levels (VLs) specified herein. If required, special sampling, inspection, and acceptance criteria are contained in Part III of this QAP.

c. Critical characteristics. Unless otherwise specified, the sampling and acceptance criteria for critical characteristics shall be in accordance with the Critical characteristics paragraph of MIL---

STD---1916.

d. Inspection. Inspection shall consist of examination and test of all the characteristics contained in Part III and Part IV of this QAP.

3. Inspection equipment coding.

AD --- Army designed special acceptance inspection equipment CD --- Contractor designed special acceptance inspection equipment

16.

REVISION

SYMBOL

AND DATE

10. QAP NO.:

14. PAGE NO.:

Rev. C

DARCOM FORM

1 APR 79 2484--R

5---1---41715 Aug 13

CE --- Commercial inspection equipment VI --- Visual inspection

4. Inspection requirements for packaging. Any inspection requirements for packaging are applicable only when military packaging is required by the contract.

PART III --- --- INSPECTION REQUIREMENTS

FIRST ARTICLE INSPECTION

Each first article sample shall be examined for compliance with all requirements ofDrawing 5---1---4171 and subsidiary drawings. Each first article sample item shall be tested in accordance with Part V, 501.

CONFORMANCE INSPECTION

CLASSIFICATION OF CHARACTERISTICS

(a) M61 filter unit pack (Drawing 5---1---4171)

Category Characteristic InspectionSampling and acceptance criteria method

Critical

1 Leakage Part III, 301 Part V, 501

Major

101 Components correct and evident VL---II VI 102 Item completely clean and dry prior to unit packing VL---II VI

(b) Container (Drawing 5---1---4167)

Category Characteristic InspectionSampling and acceptance criteria method

Critical None defined

Major

101 Dimension (0.110) VL---II CE 102 Dimension (7.53) VL---II CE 103 Dimension (2.54) VL---II CE 104 Dimension (5.25) VL---II CE 105 Dimension (3.37, 2 places) VL---II CE 106 Dimension (1.640, 2 places) VL---II CE

16.

REVISION

SYMBOL

AND DATE

10. QAP NO.:

14. PAGE NO.:

Rev. C

DARCOM FORM

1 APR 79 2484--R

5---1---41715 Aug 13

107 Dimension (0.06) VL---II CE 108 Workmanship VL---II VI

(c) Foam (Drawing 5---1---4168)

Category Characteristic InspectionSampling and acceptance criteria method

Critical None defined

Major

101 Length correct VL---II CE* 102 Width correct VL---II CE* 103 Thickness correct VL---II CE

*To measure, constrain the foam along two perpendicular edges (length and width) and ensure flatness by covering the majority of the foam part with 5---ounce weight.

(d) Foil (Drawing 5---1---4169)

Category Characteristic InspectionSampling and acceptance criteria method

Critical None defined

Major

101 Length correct VL---II CE 102 Width correct VL---II CE

Minor

201 Thickness correct VL---I CE

(e) Lid (Drawing 5---1---4170)

Category Characteristic InspectionSampling and acceptance criteria method

Critical None defined

Major

101 Dimension (2.57) VL---II CE 102 Dimension (5.28) VL---II CE 103 Dimension (5.11) VL---II CE

16.

REVISION

SYMBOL

AND DATE

10. QAP NO.:

14. PAGE NO.:

Rev. C

DARCOM FORM

1 APR 79 2484--R

5---1---41715 Aug 13

104 Dimension (0.153) VL---II CE 105 Workmanship (Dwg note 8) VL---II VI 106 Flatness VL---II CE* 107 Dimension (0.22) VL---II CE

*To inspect for flatness, the lid shall be oriented with the “top facing down---snap tabs facing up” on a flat surface.

(f) Packaging (SPI P5---1---4172)

Category Characteristic InspectionSampling and acceptance criteria method

Critical None defined

Major

101 Intermediate separator pads and filler pads (if used) VL---II VI evident and correct

102 Intermediate packaging closure evident and correct VL---II VI 103 Packaging and closure evident and correct VL---II VI 104 Marking (unit packing, intermediate and packing) VL---II VI evident and correct and legible

SPECIAL SAMPLING, INSPECTION, AND ACCEPTANCE CRITERIA

301 Leakage. Each filter unit pack from the lot shall be tested in accordance with Part V, 501 of this QAP. Failure of any filter unit pack to meet the leakage requirement shall be cause for rejection.

PART IV --- --- CERTIFICATION REQUIREMENTS

Certification shall be required for each characteristic specified below and shall include actual examina-tion and test results when required herein. Results of examinations and tests shall be on file at the contrac-tor’s facility and shall be available to the Government for review.

Number Characteristic To comply with

401 Foam material Drawing 5---1---4168 *402 Foil material Drawing 5---1---4169 403 Container material Drawing 5---1---4167 404 Lid material Drawing 5---1---4170 405 Packaging material Applicable specification or standard specified in SPI P5---1---4172

*Actual test results required

16.

REVISION

SYMBOL

AND DATE

10. QAP NO.:

14. PAGE NO.:

Rev. C

DARCOM FORM

1 APR 79 2484--R

5---1---41715 Aug 13

PART V --- --- TEST METHODS AND PROCEDURES

501 Leakage. The unit pack shall be validated for leakage using one of the following methods: 1) Hot water technique paragraph of MIL---STD---3010. 2) Water immersion method per ASTM D3078 (Utilizes water immersion and vacuum) or 3) Vacuum --- Decay method in accordance with ASTM F2338. The unit pack shall be tested with the lid installed.

PART VI --- --- NOTES

1. Changes from previous issues. The margins of this QAP are marked with vertical lines to indicate where changes (additions, modifications, corrections, deletions) from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue.

D

C

B

A

8 7

NOTES,

1. THIS DRA'v/ING SHALL BE INTERPRETED IN ACCORDANCE \./ITH

ASME Y14.100 \./ITH THE ADDITION □F APPENDICES B THROUGH E.

2. THE F□LLD'v/ING ARE MANDATORY \./HEN INDICATED BY

□ REMOVE BURRS III BREAK SHARP EDGES .004-,007 1MAX

□ FILLETS R .010 MAX

1� ALL □VER, EXCEPT AS NOTED

DIMENSIONS APPLY:

□ BEFORE PLATING DR PAINTING

□ AFTER PLATING

□ AFTER PAINTING

□ TOLERANCES □N STOCK MATERIAL SIZE� SHALL BE AS

SPECIFIED IN APPLICABLE SPECIFICATiuNS,

■ ASME Y14.5M-1994 APPLIES

□ FED-STD-H28 APPLIES

3, MATERIAL: INE□S N□5G-OO DR EQUIVALENT POL YPR□PYLENE

IMPACT C□P□L YMER, C□L□R:BLACK.

4, FLASH EXTENSION .01 MAX. UNLESS □THER'v/ISE SPECIFIED.

4X R.34

5 . DIMENSIONS INCLUDING DRAFT ARE TD BE 'v/ITHIN TOLERANCE SPECIFIED

6. PARTS TD BE CLEAN AND FREE □F FOREIGN MATERIAL, DIRT, □IL,

GREASE, MOLD RELEASE DR OTHER CONTAMINANTS,

7, EJECTOR PIN MARKS AND GATE VESTIGE SHALL BE FLUSH TD RECESSED.

NOT PERMITTED □N VISIBLE DR MATING SURFACES

8. THE 'w□RKMANSHIP □F THIS COMPONENT SHALL BE SMOOTH AND FREE FROM

BURRS, SHARP EDGES, IMPERFECTIONS SUCH AS CRACKS, CHECKS, HOLES,

BUBBLES, BLISTERS,SPLAY,PITS,SCUFF MARKS AND DISTORTION

9. ND REGRIND PERMITTED

10, RECYCLE SYMBOL

11. FINISH TD D-1 IN ACCORDANCE

\./ITH SOCIETY □F PLASTICS

INDUSTRY MOLD FINISH GUIDE

---= .26

12. \./ARP ALLD'v/ED IN THIS AREA

13. DUE TD THE LENGTH □F THE

CONTAINER IT \./ILL \./ARP

NEAR THE TOP. IT \./ILL

NATURALLY \./ARP TD THE INSIDE

SD THE INTERFACE TD THE LID

\./ILL BE UNAFFECTED

R.04

CONTINUOUS

.13

4X R,04

FILLET

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY; EXPORT CONTROLLED; DATE OF DETERMINATION: 18-11-05. OTHER REQUESTS SHALL BE REFERRED TO: U.S. ARMY EDGEWOOD CHEMICAL BIOLOGICAL CENTER, ATTN: RDCB-DEE, ABERDEEN

PROVING GROUND, MD 21010-5424.

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR

RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, et seq.) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 et seq.), AS AMENDED. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO

SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH PROVISIONS

OF DOD DIRECTIVE 5230.25.

THIS DOCUMENT CONTAINS INFORMATION EXEMPT FROM5230.25. MANDATORY DISCLOSURE UNDER THE FOIA.

FOR OFFICIAL USE ONLY

8 7

DETAIL Z

SCALE 4/1

=- -,010

�110

I-A-

1111°05 1 I

ND FLASH ALLD'v/ED

IN SEAL AREA

RECYCLE SYMBOL

AND DATE CODE

BE PLACED APPROXIMATELY

AS SHD'v/N CDRA'v/N LARGER

FDR CLARITY)

5 4 l=J-------- 5.25

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5-1-4171

3 2

REVISIONS

LTR DESCRIPTION

- INITIAL RELEASE PER NOR 275-0032-003

19 □CT 11

A NOR 275-0043-005, 7 MAY 12

B NOR 275-0045-001, 8 JUN 12

t=-- ,07 PLUS DRAFT

////////////�///////// /\ ___ �Q

10· �i-,:::1--

�-.15

PLUS DRAFT

DATE (YR-MD-D ,)!\PPR□VED

11-10-19 CH

12-05-17 CH

13 JUN 12 CH

DETAIL Y

SCALE 4/1

(MEASURED AT

TOP □F RIB)

t<=J-------C>t-- C 1.705+,015)

R,06 1/ " V

4X,08 �-

RIBS

D

C

,25 MAX DRAFT �--+--+t----

� □N RIBS <J--

1.640+,015

PLUS DRAFT

□VER RIBS

---= 1.882+ . .015 =-

SECTION [-[

UNLESS □THERIJISE SPECIFIED ORIGINAL DATE

CYR-M□-DA) 30 JUN 11 U.S. ARMY RESEARCH, DEVELOPMENT AND ENGINEERING C□MMAN J

EDGE\./DDD CHEMICAL BIOLOGICAL CENTER DIMENSIONS ARE IN INCHES

TOLERANCES □N,

2 PLACE DECIMALS± ,01

3 PLACE DECIMALS± ,005

FRACTIONS± 1/32

ANGLES + 0°

30'

MATERIAL

DRA\JN BY

CH

CHECKER

'v/F ABERDEEN PROVING GROUND, MARYLAND, 21010-5424

SUBMITTED

CAROL HILLEN CONTAINER

DESIGN APPROVAL

I.JILLIAM FRITCH

B

A

EQUIPMENT CODE ND, DRAWING APPROVAL SIZE CAGE CODE Dw'G ND, 286 CONTRACT N□.

D 81361 5-1-416 7

SCALE 1/1 I SHEET 1 OF 1

5 4 3 2 1 jamis.cann Text Box

C NOR 275-0092-001, 18-11-15 19-04-05 JRC

jamis.cann Text Box

C NOR 275-0092-001, 18-11-15 19-04-05 JRC

H>

B

A

4 I

NOTES•

1, THIS DRA',/ING SHALL BE INTERPRETED IN ACCORDANCE ',/ITH

ASME Y14,100 ',/ITH THE ADDITION OF APPENDICES B THROUGH E,

2. THE F□LL□',IING ARE MANDATORY ',/HEN INDICATED aY

□ REMOVE BURRs□ BREAK SHARP EDGES ,010 MAX

□ FILLETS R .010 MAX

□ 1� ALL OVER, EXCEPT AS NOTED

DIMENSIONS APPLY•

□ BEFORE PLATING DR PAINTING

□ AFTER PLATING

□ AFTER PAINTING

!��ErtI�1HN

�p�[PB�B�t TffJ�rFiiiffl&Ni.

HALL BE AS

■ ASME Y14,5M-1994 APPLIES

□ FED-STD-H28 APPLIES

3, MATERIAL• CLOSED CELL POLYETHYLENE FOAM, V□LARA TYPE A

TYPE A, DENSITY 6 PCF, COLOR• BLACK, ',/HITE, DR GRAY,

4, SOURCES OF SUPPLY•

LABEL INNOVATION, INC

ND, 1 - 2750 STEVENAGE DRIVE

□TTA',IA, ONTARIO, CANADA KlG 5N2

PR□F□M CD,

1055, AUT□R□UTE 440 ',/EST

LAVAL, QUEBEC, CANADA H7L 3',13

RCR CD,

89 KENHAR DRIVE

',/EST□N, □NT ARI□, CANADA M9L 2R3

V□LTEK CD,

100 SHEPARD ST,

LA',/RENCE, MA 01843

5, PART TD BE FREE OF FOREIGN MATERIAL AND VISIBLE DEFECTS,

6, EDGES TD BE CUT CLEAN AND PACKAGE TD PROTECT PART

FEATURES FROM DAMAGE.

7, □NL Y THE ITEM DESCRIBED ON THIS DRA',/ING ',/HEN PROCURED FROM

THE VEND□R(S) LISTED HEREON IS APPROVED BY ENGINEERING, CHEMICAL,

BIOLOGICAL CENTER, ABERDEEN PROVING GROUND, MD 21010, ANY SUBSTITUTE

ITEM SHALL NOT BE USED ',/ITH□UT PRIOR APPROVAL BY ENGINEERING, CHEMICAL,

BIOLOGICAL CENTER, ABERDEEN PROVING GROUND, MD 21010,

8, IDENTIFICAIT□N OF THE APPROVED SOURCES OF SUPPLY HEREON IS NOT TD

BE CONSTRUED AS A GUARANTEE OF PRESENT DR CONTINUED AVAILABILITY

AS A SOURCE OF SUPPLY FDR THE ITEM DESCRIBED ON THE DRA',/ING,

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE

AND U.S. DOD CONTRACTORS ONLY, EXPORT CONTROLLED, DATE OF DETERMINATION: 18-11-15.

OTHER REQUESTS SHALL BE REFERRED TO: U.S. ARMY EDGEWOOD CHEMICAL BIOLOGICAL

CENTER, ATTN: RDCB-DEE, ABERDEEN PROVING GROUND, MD 21010-5424.

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY

THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, et seq.) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 et seq.), AS AMENDED. VIOLATIONS

OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN

ACCORDANCE WITH PROVISIONSOF DOD DIRECTIVE 5230.25.

THIS DOCUMENT CONTAINS INFORMATION EXEMPT FROM5230.25. MANDATORY DISCLOSURE

UNDER THE FOIA.

FOR OFFICIAL USE ONLY

4 I 3

NEXT ASSY

5-1-4171

EQUIPMENT CDDE ND,

20s I I 286 I I

I I

1_X R,10 MAX

2 I

REVISIONS

Ln DESCRIPTIDN

- INITIAL RELEASE PER NDR 27:5-0032-004

19 DCT 11

A PER NOR 275-0043-003, 7 MAY 12

DATE <YR-MD-D 'ilPPRDVED

11-10-19 CH

CH

_f�' =========9

+J)lO

SOURCE CONTROL DRA�ING

D

C

B

UNLESS DTHERlo/lSE SPECIFIED - .. ,. 30 Jun 11 u.s. ARMY RESEARCH, DEVELOPMENT AND ENGINEERING CDMMAN I DIMENSIDNS ARE IN INCHES ..,, ......... ,,,.,,.,,..,,----,.,,,,,=----I EDGElo/DDD CHEMICAL BIDLDGICAL CENTER

TOLERANCES DN•

2 PLACE DECIMALS :I: ,01

3 PLACE DECIMALS :I: .005

f"RACTIDNS :I: 1/32

ANGLES :I: 0- 30'

MATERIAL

SEE NOTE 3

.. "" ;H I �F

ABERDEEN PROVING GROUND, MARYLAND, 21010-5424

CAROL HILLEN FOAM

--M.

',/ILLIAM FRITCH

--M. SIZE I CAGE CDDE Dlo/G ND.

C 81361 5-1-4168

SCALE 1/1 I SHEET 1 OF 1

2 I 1

A carol.hillen Typewritten Text carol.hillen Typewritten Text 12-05-17 carol.hillen Typewritten Text jamis.cann

B NOR 275-0092-001, 18-11-15 19-04-05 JRC

H>

B

A

4 I

NOTES•

1, THIS DRA',/ING SHALL BE INTERPRETED IN ACCORDANCE ',/ITH

ASME Y14,100 ',/ITH THE ADDITION OF APPENDICES B THROUGH E,

2. THE F□LL□',IING ARE MANDATORY ',/HEN INDICATED aY

□ REMOVE BURRs□ BREAK SHARP EDGES ,010 MAX

□ FILLETS R .010 MAX

□ 1� ALL OVER, EXCEPT AS NOTED

DIMENSIONS APPLY•

□ BEFORE PLATING DR PAINTING

□ AFTER PLATING

□ AFTER PAINTING

!��Ert1�1HN

�p�[PB�B�t TffJ�rFii1lfl&Ni.

HALL BE AS

■ ASME Y14,5M-1994 APPLIES

□ FED-STD-H28 APPLIES

3, THE MATERIAL SHALL MEET THE F□LL□',IING•

A, SELIG SEALING PRODUCTS

342 E, ',/ABASH ST,

FORREST, IL 61741

815-785-2100

PART ND.UNI-GARD ISPP U5 T',1,127 MM<□R EQUIVALENT SUBJECT TD

GOVERNMENT VERIFICATION TESTING>

B, UNI-GARD ISPP U5 T',/ SHALL HAVE A ',/VTR OF ND GREATER THAN.Cl GRAMS/100

SQ,IN,/24 HOURS, IN ACCORDANCE ',/TIH ASTM F1249,

C. UNI-GARD MUST BE A ',/ELDED TYPE FOIL TD BE USED TD INDUCTION DR

RADIO FREQUENCY SEAL TD POLYPROPYLENE

D. FINISH• EXTERIOR TD PRESENT A SMOOTH, UNIFORM APPEARANCE FREE FROM

DEFECTS, EDGES TD BE CUT CLEAN AND PACKAGE TD PROTECT PART FEATURES

FROM DAMAGE

E. THE CONTRACTOR SHALL PROVIDE TD THE GOVERNMENT A COMPLETE ',/RITTEN

DESCRIPTION OF THE SELECTED PROCESSES AND MATERIALS USED TD FABRICATE

UNI-GARD ISPP U5 T',/, THIS IN□FRMATI□N MAY BE CLASSIFIED AS 'COMPANY

CONFIDENTIAL' AND ',/ILL BE SD TREATED BY THE GOVERNMENT. AS A MINIMUM

THE DESCRIPTION SHALL INCLUDE THE COMPOSITION OF UNI-GARD ISPP U5 T',/

BY IDENTIFYING THE MATERIAL LAYERS (SUCH AS TYPE OF FILM, FOAM DR

FOIL>, THEIR THICKNESS AND ORIENTATION VARIABLES SUCH AS TEMPERATURE,

PRESSURE, DR TIME USED IN THE SEALING FILM CONSTRUCTION,

F. IF THERE ARE ANY TYPE OF CHANGES IN MATERIALS DR PROCESSES FDR UNI-GARD

ISPP U5 T',I, THE GOVERNMENT SHALL BE NOTIFIED OF THE COMPLETE NATURE OF THE

CHANGES BEFORE IMPLEMENTATION, IF POSSIBLE DR ND LATER THAN 5 BUSINESS

DAYS AFTER IMPLEMENTATION OF THE CHANGE. BEFORE THE CONTRACTOR CAN

CONTINUE TD USE UNI-GARD ISPP U5 T',/ DR ITS DERIVATIVE IN THE MANUFACTURE

OF THE SEALING FILM, THE GOVERNMENT MUST APPROVE THE CHANGES,

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY; EXPORT CONTROLLED; DATE OF DETERMINATION: 18-11-15. OTHER REQUESTS SHALL BE REFERRED TO: U.S. ARMY EDGEWOOD CHEMICAL BIOLOGICAL CENTER, ATTN: RDCB-DEE, ABERDEEN PROVING GROUND, MD 21010-5424.

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR

RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, et seq.) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 et seq.), AS AMENDED. VIOLATIONS OF THESE EXPORT LAWS ARE

SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH PROVISIONS

OF DOD DIRECTIVE 5230.25.

THIS DOCUMENT CONTAINS INFORMATION EXEMPT FROM5230.25. MANDATORY DISCLOSURE UNDER THE

FOIA.

FOR OFFICIAL USE ONLY

4 I 3

NEXT ASSY

5-1-4171

EQUIPMENT CDDE ND,

20s I I 286 I I

I I r

4X R.34

I

REVISIONS

Ln DESCRIPTIDN

- NITIAL RELEASE PER NDR 275-0032-005

19 DCT 11

A PER NOR 275-0043-002 7 MAY 12

DATE <YR-MD-D 'ilPPRDVED

11-10-19 CH

CH

_Joo� ±,0015

---i-

5.25 l '7

2,54

_J

D

C

B

UNLESS DTHERlo/lSE SPECIFIED - .. ,. 30 Jun 11 u.s. ARMY RESEARCH, DEVELOPMENT AND ENGINEERING CDMMAN I DIMENSIONS ARE IN INCHES 1-:,.......,.,,,.,,..,,..,,----,..,,,,,=-----I EDGElo/DDD CHEMICAL BIDLDGICAL CENTER

TOLERANCES DN•

2 PLACE DECIMALS :I: ,01

3 PLACE DECIMALS :I: .005

f'RACTIDNS :I: 1/32

ANGLES :I: 0- 30'

MATERIAL

SEE NOTE 3

.. "" ;H I �F

ABERDEEN PROVING GROUND, MARYLAND, 21010-5424

CAROL HILLEN FOIL

',/ILLIAM FRITCH

SIZE

I

CAGE CDDE

I Dlo/G ND.

---------1 C 81361 5-1-4169

SCALE 1/1 I SHEET 1 OF 1

I 1

A carol.hillen Typewritten Text 12-05-17 carol.hillen Typewritten Text jamis.cann

B NOR 275-0092-001, 18-11-15 19-04-05 JRC